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TOTAL SOLUTION

Tooling Brochure
1 TOOLING DIVISION INNOVATION 2

1 3 4 5

2 6

7 8
ABOUT THE STATE OF THE ART EQUIPMENT
SAN SHING & WELL-ORGANIZED
TOOLING DIVISION MANAGEMENT

" SAN SHING FASTECH CORP." have accumulated more than Our tooling plant have more than 330 machines :
45 years’ experience and techniques on the tooling manufacture. 1. Stock room for raw materials 11. External grinding
In addition to satisfy our own demands for the production of 9 10 2. CNC machine : Turning process 12. Engraving machine
80,000 tons of nuts annually, we also devoted half of our tooling 3. Die production 13. Heat treatment equipment
production capacity in supplying domestic and global market. 4. Punch and pin production 14. Surface grinding
We always believe that to achieve customer satisfaction will 5. Grinding machine 15. CHARMILLES EDM
surely facilitate our own growth. 6. Internal grinding
7. SEIBU Wire cutting EDM
8. CAM / CAD / VISI3D drawing /Inventor 3D
11 9. EDM drilling
10. Extrude hone processing

12 13 14 15
3 CARBIDE TIP PUNCH 4

Carbide Tip Punch


SS-9001 Carbide Part

φA

L
Advantage
Carbide Part
With advanced technique for welding SKD11 and carbide together,
San Shing carbide tip punch is more economical and higher in
wear-resistance compare to steel punch. φA

All carbide tip punches are tested for tensile strength.


L
All carbide tip punches are well polished to increase punch service life.

L(mm)
<90 <110 <120 <130 <140 <160 <190 <230 <260
φA(mm)
≦8.0
≦9.0
≦10.0
≦11.0
≦12.0
≦13.0
≦14.0
≦15.0
≦16.0
≦17.0
≦18.0
≦19.0
≦20.0
≦21.0
≦22.0
≦23.0
≦24.0
≦25.0
≦26.0
≦28.0
5 SEGMENTED DIE with SLEEVE 6

Segmented Die
SS-600X with Sleeve
A C B A C B

With excellent lapping, the roughness could be


achieved to Ra 0.03 to enhance the life span.

L L

SS-6001 SS-6000

DRIVE A B C L

±0.02
SIZE mm / inch mm / inch mm / inch
10 12 15 17 20 25
M3 5.33 / 0.210 20.12 / 0.792 16.00 / 0.630 ● ● ●

M3.5 5.83 / 0.230 20.12 / 0.792 16.00 / 0.630 ● ● ●

M4 6.83 / 0.269 22.13 / 0.871 18.00 / 0.709 ● ● ●

M5 7.83 / 0.308 22.13 / 0.871 18.00 / 0.709 ● ● ● ●

M6 9.85 / 0.388 25.15 / 0.990 20.00 / 0.787 ● ● ● ●

M8 11.80 / 0.465 29.17 / 1.148 24.00 / 0.945 ● ● ●

M8 12.80 / 0.504 29.17 / 1.148 24.00 / 0.945 ● ● ●

M10 13.80 / 0.543 33.20 / 1.307 28.00 / 1.102 ● ● ● ●

M12 16.80 / 0.661 41.24 / 1.624 35.00 / 1.378 ● ● ● ●

M14 18.75 / 0.738 44.26 / 1.743 38.00 / 1.496 ● ● ● ●

M16 21.75 / 0.865 49.30 / 1.941 43.00 / 1.693 ● ● ● ●

#6 6.22 / 0.245 20.12 / 0.792 16.00 / 0.630 ● ● ●

#8 6.22 / 0.245 20.12 / 0.792 16.00 / 0.630 ● ● ●

#10 7.77 / 0.306 22.13 / 0.871 18.00 / 0.709 ● ● ●

#12 7.77 / 0.306 22.13 / 0.871 18.00 / 0.709 ● ● ● ●

1/4" 9.34 / 0.368 25.15 / 0.990 20.00 / 0.787 ● ● ● ●

Advantage 1/4" 10.82 / 0.426 29.17 / 1.148 24.00 / 0.945 ● ● ●

5/16" 12.46 / 0.491 29.17 / 1.148 24.00 / 0.945 ● ● ●


Wire cutting process that ensures higher tooling precision.
3/8" 14.02 / 0.552 33.20 / 1.307 28.00 / 1.102 ● ● ● ●

Segment shape to enhance precision and fine polishing of die core. 7/16" 15.55 / 0..621 41.24 / 1.624 35.00 / 1.378 ● ● ● ●

1/2" 18.70 / 0.736 44.26 / 1.743 38.00 / 1.496 ● ● ● ●


Oil vent design to enhance strength and makes it easier for die core replacement.
9/16" 20.35 / 0.801 49.30 / 1.941 43.00 / 1.693 ● ● ● ●
7 SEGMENTED DIE with SLEEVE 8

D-004H Mφ Upper Die(E) Lower Die(K) D-404H Mφ Upper Die(E) Lower Die(K)

17.52 7 7 17.52 6 9
22.42 6~8 9 22.42 8 9
26.15 7~11 11 26.15 7~10 11、13
30.9 7~13 13 30.9 9~15 13~18
36.78 10 15 36.78 8~14 15~24
41.12 14 18 41.12 12~18 18~24
48.79 11~18 21 48.79 17~20 21
Mφ Mφ 53.22 27
53.22 20 24 18
58.4 19~22 27 58.4 22 27
E 67 33 27 E 67 25 34
70 23 27 70 20 30
K K
76 31 34 76

D-019H Mφ Upper Die(E) Lower Die(K) D-125H Mφ Upper Die(E) Lower Die(K)

17.52 7 9 17.52 6 9
22.42 8 9 22.42 8 9
26.15 10~11 11 26.15 7~10 11、13
30.9 7 13 30.9 9~15 13~18
36.78 11~16 15 36.78 8~14 15~24
41.12 13~17 18 41.12 12~18 18~24
48.79 18~19 21 Mφ 48.79 17~20 21
Mφ 53.22 18~24 24 53.22 18 27
58.4 15~27 24、27 E 58.4 22 27
E 67 30 24 67 25 34
70 26~28 27 K
70 20 30
K
76 32 34

D-208 Mφ Upper Die(E) Lower Die(K) D-999H Mφ Upper Die(E) Lower Die(K)

17.52 6 9 17.52 7 9
22.42 6 9 22.42 7 9
26.15 7.4 11 26.15 8 13
30.9 13 13 30.9 12 13
36.78 7.5 15 36.78 13 15
41.12 13 18 41.12 17 18

48.79 17 21 Mφ 48.79 16 21
53.22 20 24 53.22 17 24
58.4 18 27 E 58.4 23 27
E
67 17 27 67 38 27
K 70 22 27 K 70 27 27
76 17 24 76 17 34
WITH SUCH A CLOSELY
CONTROLLED
PROCESS
11 CARBIDE SIX-LOBE PUNCH 12

Carbide Six Lobe Punch


SS-1001 SS-1002

Advantage
L
The tooling precision and quality are perfectly
H A
maintained which helps to reduce down time in tooling changeover.
D
We process various shapes of tooling as per customer’s drawing.
C
Tool surface has been well polished and covered with fine coating,
the tool precision could be well maintained.

Excellent tooling life brings more additional values for customers.

PART DRIVE A C D H L
NUMBER SIZE mm / inch mm / inch mm / inch mm / inch mm / inch
J
SS-1002-10 T10 2.82 / 0.111 4.50 / 0.177 3.00 / 0.118 4.00 /0.157 30.00 / 1.181
D
SS-1002-15 T15 3.35 / 0.132 5.50 / 0.217 4.00 / 0.157 4.00 /0.157 30.00 / 1.181
SS-1002-20 T20 3.94 / 0.155 5.50 / 0.217 4.00 / 0.157 4.00 /0.157 30.00 / 1.181
C A
SS-1002-25 T25 4.53 / 0.178 6.60 / 0.260 5.15 / 0.203 5.00 / 0.197 33.00 / 1.299
SS-1002-27 T27 5.09 / 0.200 6.60 / 0.260 5.15 / 0.203 5.00 / 0.197 33.00 / 1.299
SS-1002-30 T30 5.62 / 0.221 8.00 / 0.315 6.35 / 0.250 5.00 / 0.197 36.00 / 1.417

H SS-1002-40 T40 6.78 / 0.267 9.00 / 0.354 7.50 / 0.295 5.00 / 0.197 36.00 / 1.417
SS-1002-45 T45 7.95 / 0.313 11.30 / 0.445 9.85 / 0.388 5.90 / 0.232 40.00 / 1.575
L
SS-1002-50 T50 8.96 / 0.353 11.30 / 0.445 9.85 / 0.388 5.90 / 0.232 40.00 / 1.575

PART DRIVE A C D H L Excellent life span


NUMBER SIZE mm / inch mm / inch mm / inch mm / inch mm / inch
Carbide Punch
SS-1001-10 T10 2.83 / 0.111 3.30 / 0.130 2.93 / 0.115 4.70 / 0.185 16.00 / 0.631
SS-1001-15 T15 3.36 / 0.132 3.85 / 0.152 3.46 / 0.136 4.70 / 0.185 16.00 / 0.631
SS-1001-20 T20 3.95 / 0.155 4.70 / 0.185 4.05 / 0.159 4.70 / 0.185 16.00 / 0.631 10 times than
SS-1001-25 T25 4.54 / 0.178 5.25 / 0.207 4.65 / 0.183 4.60 / 0.181 16.10 / 0.634 high speed steel!
SS-1001-27 T27 5.10 / 0.200 5.77 / 0.227 5.29 / 0.208 4.60 / 0.181 16.10 / 0.634
SS-1001-30 T30 5.64 / 0.221 6.50 / 0.256 5.74 / 0.226 4.60 / 0.181 16.10 / 0.634
SS-1001-40 T40 6.79 / 0.267 7.65 / 0.301 6.89 / 0.271 4.50 / 0.177 19.35 / 0.762
High speed steel
SS-1001-45 T45 7.96 / 0.313 9.55 / 0.376 8.39 / 0.330 4.50 / 0.177 25.70 / 1.012
SS-1001-50 T50 8.97 / 0.353 10.62 / 0.418 9.51 / 0.374 4.50 / 0.177 25.70 / 1.012
13 CARBIDE SIX-LOBE DIE 14

Carbide Six-Lobe Die


SS-7001

Advantage

Superior processing technology allows us to control


tooling precision in the highest level.

Specially developed polishing technique for die core significantly


enhances the wear resistance of tooling.

PART DRIVE A D W L
NUMBER SIZE mm / inch mm / inch mm / inch mm / inch
SS-7001-04 E4 3.70 / 0.146 12.70 / 0.500 5.54 / 0.218 12.70 / 0.500
SS-7001-05 E5 4.59 / 0.181 15.88 / 0.625 6.60 / 0.260 12.70 / 0.500
SS-7001-06 E6 5.56 / 0.219 15.88 / 0.625 7.54 / 0.297 12.70 / 0.500
SS-7001-07 E7 6.01 / 0.237 19.05 / 0.750 11.10 / 0.437 19.05 / 0.750
SS-7001-08 E8 7.28 / 0.287 19.05 / 0.750 12.37 / 0.487 19.05 / 0.750
D L SS-7001-10 E10 9.21 / 0.363 25.40 / 1.000 15.52 / 0.611 25.40 / 1.000
SS-7001-11 E11 9.88 / 0.389 25.40 / 1.000 16.03 / 0.631 25.40 / 1.000
SS-7001-12 E12 10.97 / 0.432 31.75 / 1.000 17.12 / 0.674 25.40 / 1.000
SS-7001-14 E14 12.69 / 0.500 31.75 / 1.250 18.59 / 0.732 25.40 / 1.000
SS-7001-16 E16 14.52 / 0.572 31.75 / 1.250 21.64 / 0.852 25.40 / 1.000
SIZE
SS-7001-18 E18 16.38 / 0.645 31.75 / 1.250 23.17 / 0.912 25.40 / 1.000
E4 To E6 SS-7001-20 E20 18.17 / 0.715 38.10 / 1.500 26.34 / 1.037 38.10 / 1.500
SS-7001-24 E24 21.84 / 0.860 38.10 / 1.500 31.12 / 1.255 38.10 / 1.500
A W
SS-7001-28 E28 25.40 / 1.000 50.80 / 2.000 35.87 / 1.412 38.10 / 1.500
SS-7001-32 E32 28.90 / 11.38 50.80 / 2.000 40.64 / 1.600 44.45 / 1.750
SIZE
SS-7001-36 E36 32.51 / 1.280 50.80 / 2.000 45.39 / 1.787 44.45 / 1.750
E7 And Larger
SS-7001-40 E40 36.06 / 1.420 57.15 / 2.250 50.17 / 1.975 44.45 / 1.750
SS-7001-44 E44 39.67 / 1.562 63.50 / 2.250 54.92 / 2.162 44.45 / 1.750
15 CARBIDE HEX PUNCH 16

Carbide Hex Punch DΦ

Advantage SS-2003 (bΦ) dΦ CΦ

One-process production which increases tooling life M


HEX J G
and wear resistance.
B2 L
HEX
Carbide hex punch works well with heat treatment stainless steel. B1

The life span of carbide punch is 10 times higher than HSS punch.
For example M6 Screw,wire coil SCM435, the average life span PART SCREW C D B1 L
is 1.5 million pcs / per carbide punch ( figure from San Shing ) NUMBER SIZE mm mm mm mm
SS- 2003-01 M2 5 4 1.55 35
SS- 2003-02 M3 6.5 5.5 2.57 45
SS- 2003-03 M4 7 6 3.07 45
SS-2001 (bΦ) dΦ CΦ
SS- 2003-04 M5 7 6 4.08 61
SS- 2003-05 M6 7.5 6 5.13 35
M
J
SS- 2003-06 M6 8 7 5.12 62
HEX
B2 L SS- 2003-07 M5 8.5 7.5 4.09 45
HEX
B1 SS- 2003-08 1/4 9 8 4.82 35
SS- 2003-09 M6 9 8 5.09 35
PART SCREW C B1 L SS- 2003-10 M6 9 8 5.14 43
NUMBER SIZE mm mm mm SS- 2003-11 M6 9 7.5 5.13 45
SS- 2001-01 #8 5 2.03 55 SS- 2003-12 M6 9 8 5.14 55
SS- 2001-02 M5 5 2.57 55 SS- 2003-13 M8 9 7.9 6.12 58

SS- 2001-03 M5 5 3.09 55 SS- 2003-14 M8 10 9 6.14 43

SS- 2001-04 M5 M6 6 3.09 55


SS- 2003-15 M8 10 9 6.14 50
SS- 2003-16 3/8 11 10 8.04 40
SS- 2001-05 M6 6 3.09 65
SS- 2003-17 5/16 11 10 6.42 40
SS- 2001-06 M6 M8 7 3.07 25
SS- 2003-18 M8 11 10 6.09 40
SS- 2001-07 M8 7 4.08 25
SS- 2003-19 M10 11 10 8.13 40
SS- 2001-08 M8 7 3.11 55
SS- 2003-20 M8 11.5 10 6.13 50
SS- 2001-09 3/8 8 5.08 5.13 30
SS- 2003-21 M10 12 11 8.16 42
SS- 2001-10 7/16 8 4.09 55
SS- 2003-22 M10 12 11 8.16 47
SS- 2001-11 M8 M10 8 4.11 55
SS- 2003-23 M10 12 10.9 8.15 63
SS- 2001-12 M10 M12 8 4.85 65 SS- 2003-24 1/2 13 12 9.65 40
SS- 2001-13 M10 9 5.65 65 SS- 2003-25 M12 13 12 10.14 40
SS- 2001-14 M12 10 6.08 6.13 35 SS- 2003-26 M10 13 11.5 8.16 50
SS- 2001-15 M12 10 8.10 8.16 35 SS- 2003-27 M10 13 12 8.16 50
SS- 2001-16 M16 10 7.16 35 SS- 2003-28 M12 13 11.8 10.15 70
SS- 2001-17 M12 11 6.11 65 SS- 2003-29 M12 14 13 10.16 50
SS- 2001-18 M12 12 10.16 40 SS- 2003-30 M12 14 13 10.16 60
SS- 2001-19 M16 12 10.10 40 SS- 2003-31 5/8 16 15 12.84 50
SS- 2001-20 M14 17 12.18 50 SS- 2003-32 M14 16 15 12.2 50
17 TOOLING DIVISION INNOVATION 18

1 3 4 5

PRODUCTION MANAGEMENT
& QUALITY ASSURANCE
6 7 We are confident that our strict inspection control and

San Shing is honored with many computerized production processes can provide our customers

quality certifications such as with high quality, cost-effective tooling and flexible delivery

ISO 9001, ISO14001, and OHSAS 18001. schedules.

Our products are recognized worldwide.


Especially, our surface finish is maintained within 0.02 micron, 13
well up to the American and European standards.
8 9
1. Surface roughness measurement
2. 3D Coordinate measuring machine
3. Profile projector 2.5D
4. DEFORM™ 3D Process simulation system
5. Digimatic height gage
6. Profile projector
10 11 12
7. Rockwell hardness tester
8. Customer service on-line system
9. Bar code process control system
10. Laser etching & engraving
11. Foam-In-Bag packaging system
12. Automatic punch measurement system
13. Inspection report
SAN SHING FASTECH CORP.
No.355, Chung Shan Road , Section 3,
Gui-Jen , Tainan , Taiwan
Tel :+886-6-230-9949
Fax:+886-6-330-3415
E-mail:machine.tool@mail.sanshing.com.tw
www.sanshing.com.tw

2013 05 ver.1.8

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