Welcome

Importance of measurable in
manufacturing Industries

Gayathri Lean consultancy

gayathri.leanconsultancy@gmail.com
Contact: 9786257107, 7010378025
Pondicherry -India
•Our survival is dependent upon growing the business
•Our business growth is largely determined by customer
satisfaction
•Customer satisfaction is governed by Quality ,Price, and
delivery
•Quality price and delivery are controlled by Quality of
our processes
•Quality of our processes is greatly limited by variation
•Process variation leads to an increase in defect ,cost &
Cycle time

Gayathri Lean consultancy

Gayathri Lean consultancy
Gayathri Lean consultancy
Gayathri Lean consultancy
Gayathri Lean consultancy
Gayathri Lean consultancy
Gayathri Lean consultancy
Gayathri Lean consultancy
Gayathri Lean consultancy
Gayathri Lean consultancy
Gayathri Lean consultancy
 Qty in thousand Sq.ft

0
5
10
20
25
30
35
40
45

15
TFS 41

Splitting 32

Shaving
37

3H setting
25

Rizzi setting
26
Capacity of Tannery

YCM setting
25

Gopi setting
32

Buffing
32

Spray
20

Qty innthousand sq.ft

-50
-40
-30
-20
-10
0
10
20
30
40
50

TFS

Splitting

Shaving

3H setting

Rizzi setting

YCM setting

Gopi setting
Gayathri Lean consultancy
Capacity of Tannery ( Mirror image for bottle neck analysis)

Buffing

Spray
 Tannery Process OEE -Before Improvement-March-2017 Tannery Process OEE -After Improvement -Jan-2018
100
80 100
60 80
40 60
20
OEE %

Material Flow 40
0 Material Flow

OEE %
20
TFS

-20
Splitting

Spray
Shaving

YCM setting

Buffing
3H setting

Gopi setting
-40
Rizzi setting 0

-60 -20
-80 -40
-100 -60
-80
-100

Mirror view for better understanding

Gayathri Lean consultancy

Gayathri Lean consultancy
Accounting
does not
capture
all costs!

Gayathri Lean consultancy

“An ounce
of
prevention
Is worth a
pound of
cure.”

Gayathri Lean consultancy

“ Human only
can address
the seven
deadly waste.”

Gayathri Lean consultancy

Thanks
Gayathri Lean consultancy Go Lean Go Green

Service offered:
Training & Hands hold implementation support
1. Lean manufacturing techniques
2. TPM (Total productive maintenance)
3. Job method for Assembly operation
4. Micro motion study for Assembly & Robotic operation
5. Dust reduction in painting parts – Robotic and manual spray paint shops

gayathri.leanconsultancy@gmail.com
Contact: 9786257107, 7010378025
Pondicherry -India