MANUFACTURING
ECONOMY
• Engineers “Design”
Design” • Engineers must work within the realm of
•Engineers must be concerned with the economics and justification of engineering
economic aspects of designs and projects projects
they recommend and perform •Work with limited funds (capital)
•Analysis •Capital is not unlimited – rationed
•Design •Capital does not belong to the firm
•Synthesis •Belongs to the Owners of the firm
•Capital is not “free”…
free”…it
it has a “cost”
cost”
Technical Perspective Economic Considerations
Technical Feasibility: Economic Feasibility:
In order to ensure the implementation of The solutions provided must not exceed
the design, the solution provided must obey monetary budget limits
the laws of nature and science
Technical Efficiency: Economic Efficiency:
Because there may be many solutions to a The most economical of the many technical
problem, the best technical solution should be solution to a problem should be choosen
sought. Examples include designing solutions that
generate the least waste, consume the lest
energy, perform reliably in adverse conditions,
and allow for easy production or maintenance
Definition Definition
1. Profit-
Profit-Enhancing Program 2. Cost-
Cost-Control Program
A company may expand production, its Engineers are often asked to correct errors in
3. Public-
Public-Improvement Program 1. EXPANSION
Government entities often make investments, This can take many forms, including expanding he
the goals of which is not to increase profits, but production capacity of a current and expanding
rather to increase some measure of public into new markets with new products or services.
satisfaction
a. New product design and development
a. Increased public satisfaction b. Expansion of current development
b. Increased public safety c. Construction of new facility
c. Improved infrastructure d. Acquiring capacity
e. Equipment, process, or technology selection
DECISION CLASSIFICATION (Cont’
(Cont’) DECISION CLASSIFICATION (Cont’
(Cont’)
2. REPLACEMENT 3. ABANDONMENT
A company may want to continue operations or Although it may not seem like an investment
services in some sector, but may want to do so in a decision, the decision to walk away from a project,
more economical manner. This may lead to replacing such as closing a facility, is a very important
equipment, changing processes, or changing locations. economic decision. It also represents the final
a. Equipment, process, or technology selection stage in our decision-
decision-making process.
b. In house versus outsourcing a. Cease production
b. Cease product line
c. Close a facility
d. Retire equipment
This “wait”
wait” decision provides time to gather more information 3. Define the feasible alternatives (Development of
about the prospects of an investment or merely for the feasible alternative cash flows and information gathering)
investment climate to change. On the one hand, the decision
to delay may occur before a “go”
go” decision 4. Evaluate each alternative
DO NOT INVEST 5. Select the “best”
best” alternative (Selection and
This “reject”
reject” or “no go”
go” decision eliminates a proposal from implementation the best alternative)
further consideration. This decision also encompasses halting
for a project, as in the abandonment decision just described 6. Implement and monitor (Post-
(Post-implementation
analysis and evaluation)
Problem Solving Approach Problem Solving Approach
1. Understand the Problem
1. Understand the Problem
2. Collect all relevant data/information
2. Collect all relevant data/information
3. Define the feasible alternatives
3. Define the feasible alternatives
4. Evaluate each alternative
4. Evaluate each alternative
5. Select the “best” alternative
5. Select the “best” alternative
6. Implement and monitor
6. Implement and monitor
• Estimate flows of money coming into the Each problem will have at least one
firm – revenues salvage values, etc. alternative – DO NOTHING
(magnitude and timing) – positive cash flows
• May not be free and may have future
• Estimates of investment costs, operating costs associated
costs, taxes paid – negative cash flows
• Do not overlook this option!
•Goal: Define, Evaluate, Select and Execute • Select One and only one from a set of
feasible alternatives
The Question:
• Once an alternative is selected, the
Do remaining alternatives are excluded at
Alt. 1 Which One do
Nothing that point.
we accept?
More Alternatives Default Position
•Goal: Define, Evaluate, Select and Execute ¾ If all of the proposed alternatives are not
economically desirable then…
Taxes Taxes
¾ Taxes represent a significant negative cash ¾ A Before-Tax cash flow analysis (while
flow to the for-profit firm. not as accurate) is often performed as a
¾ A realistic economic analysis must assess the preliminary analysis
impact of taxes
¾ A final, more complete analysis should
•Called and AFTER-TAX cash flow analysis be performed using an After-Tax analysis
¾ Not considering taxes is called a BEFORE-
¾ Both are valuable analysis approached
TAX Cash Flow analysis
Interest Rate Interest Rates and Returns
•Assume you invest $20,000 for one year in a •A social-economic occurrence in which
venture that will return to you, 9% per year. there is more currency competing for
constrained goods and services
•At the end of one year, you will have:
•Where a country’s currency becomes
•Original $20,000 back
worth less over time thus requiring more of
•Plus…….. the currency to purchase the same amount
of goods or services in a time period
•The 9% return on $20,000 = $1,800
• $20,000 now is not equal in magnitude to • If you were told that the interest rate is 9%....
$21,800 1 year from now
•Which is worth more?
• But, $20,000 now is economically equivalent to
•$20,000 now or
$21,800 one year from now if the interest rate in
9% per year. •$21,800 one year from now?
•Another way to put it is …….. •The two sums are economically equivalent but
not numerically equal!
•To have economic equivalence you must specify: •Two “types” of interest calculations
•Timing of the cash flows 9 Simple Interest
•An interest rate (i% per interest period) 9 Compound Interest
•Number of interest periods (N) • Compound Interest is more common worldwide
and applies to most analysis situations
Simple and Compound Interest Simple and Compound Interest
$I = (P)(i)(n)
1 2 3 1 2 3
$50.00 interest accrues but not paid $50.00 interest accrues but not paid
• Principal Paid at the End (balloon Note) • 20% of Principal Paid back annually
• Note that the amounts of the annual payments Specific symbols and their respective
are different for each repayment schedule and definitions has been developed for use in
that the total amounts repaid for most plans are engineering economy
different, even though each repayment plan Symbols tend to be standard in most
requires exactly 5 years. engineering economy texts world-wide
•The difference in the total amounts repaid can Mastery of the symbols and their respective
be explained (1) by the time value of money, (2) meanings is most important in understanding of
by simple or compound interest, and (3) by the the subsequent material!
partial repayment of principal prior to year 5.
•Also P is referred to as present worth (PW), •Also F is called future worth (FW) and future
present value (PV), net present value (NPV), value (FV); dollars
discounted cash flow (DCF), and capitalized
cost (CC); dollars
Terminology and Symbols Terminology and Symbols
P and F P and F:
• The symbols P and F represent one-time It should be clear that a present value
occurrences: $F P represents a single sum of money at
•Specifically: some time prior to a future value F
This is an important basic point to
0 1 2 … … n-1 n remember
t=n
$P
Annual Amounts Annual Amounts
•The rate i is expressed in percent per interest 9At least 3 of 4 are either estimated or
period, for example, 12% per year. assumed to be know with certainty.
Intro to Solution by Computer Spreadsheets
• Use of a spreadsheet similar to Microsoft’s
Excel is fundamental to the analysis of • Excel supports (among many others) six built-
engineering economy problems. in functions to assist in time value of money
analysis
•Appendix A of the text presents a primer on
spreadsheet use •Master each on your own and set up a variety
of the homework problems (on your own)
•All engineers are expected by training to know
how to manipulate data, macros, and the
various built-in functions common to
spreadsheets
• These built-in Excel functions support a wide ¾The rate, once established by the firm is termed
variety of spreadsheet models that are useful in the Minimum Attractive Rate of Return (MARR)
engineering economy analysis. ¾The MARR is expressed as a per cent per year
¾Numerous models exist to aid the financial
managers is estimating what this rate should be in
a given time period.
9 Financial models exist that will approximate • First, start with a “safe” investment possibility
the firm’s weighted average cost of capital for a
• A firm could always invest in a short term CD
given time period.
paying around 4-5%
9 Once this “cost” is approximated, then, new
• But investors will expect more that that!
projects up for funding MUST return at least the
cost of the funds used in the project PLUS some • The firm should compute it’s current weighted
additional per cent return. average cost of capital (See Chapter 10)
9 The cost is expressed as a % per year just •This cost will almost always exceed a “safe”
like an interest rate. external investment rate!
Setting the MARR - continued Setting a MARR
• Assume the weighted average cost of capital • Start with the WACC…
(WACC) is say, 10.25% (for the sake of
•Add a buffer percent (?? Varies from firm to
presentation)
firm)
• Certainly, the MARR must be greater than the
• This yields an approximation to a reasonable
firms cost of capital in order to earn a “profit” or
MARR
“return” that satisfies the owners!
•This becomes the Hurdle Rate that all
•Thus, some additional “buffer” must be
prospective projects should earn in order to be
provided to account for risk and uncertainty!
considered for funding.
0%
Opportunity Forgone Cash Flow Diagramming
• What if the firm has a budget of say $150,000 • Engineering Economy has developed a
graphical technique for presenting a problem
•A cannot be funded – not sufficient funds!
dealing with cash flows and their timing.
•B is funded and earns 14.5% return or more
• Called a CASH FLOW DIAGRAM
•A is not funded, hence, the firm looses the
• Similar to a free-body diagram in statics
OPPORTUNITY to earn 13%
• First, some important TERMS . . . .
•This often happens!
Negative CF’
CF’s at t = 2 & 3
• Before solving, one must decide upon the • Assume $5,000 is borrowed and payments are
perspective of the problem $1100 per year.
•Most problems will present two perspectives •Draw the cash flow diagram for this
•Assume a borrowing situation for example •First, whose perspective will be used?
•Perspective 1: From the lender’s view •Lender’s or the Borrower’s ? ? ?
•Perspective 2: From the borrower’s view •Problem will “infer” or you must decide….
•Impact upon the sing convention
Lending - Borrowing Lending - Borrowing
P = +$5,000
A = +$1100/yr
0 1 2 3 4 5 0 1 2 3 4 5
A = -$1100/yr
-$5,000
Chapter 1 Summary