) Page No: 1 of 10
A Subsidiary of Kuwait Petroleum Corporation
Date: 2/3/2015
KOC Contract No: Project Title Company Doc No: Rev.
EF1903 050474-3108-DE10-DAT-0043 C
Contr.Job No: Document Title: KOC Doc No:(Provided at end of project) Rev.
50474
Mechanical Data Sheet for Wet Crude Storage Tank --- -
Facility No.: Equipment Description: Equipment Tag No
531-D-002
GC-31 Wet Crude Storage Tank
A. Approved/Reviewed
B. Approved/reviewed as Noted
Incorporate and Resubmit
C. Rejected-Resubmit
D. Information Reviewed
By Date
DOCUMENT TITLE
Mechanical Data Sheet for Wet Crude Storage Tank
EQUIPMENT TAG NO.
531-D-002
GC-31 Mechanical Data Sheet for Wet Crude Storage Tank Contr.Doc No: 050474-3108-DE10-DAT-0043 C
* For boxes marked with *, if blank, Mfr. Shall determine and submit as per Appendix L. for all lines, see Appendix L for line-by-line instruction
2 Purchaser: Dodsal Engineering & Construction Pte Ltd Contract No.: 50474
4 Size Limitations 45,425mm ID Tank Diameter: 45,425mm ID Shell Height: 13,000 mm (Note-09)
5 Products Stored:
% Aromatic: NA Suppl. Spec.: NA H₂ S Service? Yes X No Suppl. Spec. NACE MR0175 / ISO 15156
Other Special Service Conditions? Yes X No Suppl. Spec.: HIC (NACE TM0284)
DESIGN AND TESTING Purchaser to review Design Prior to Ordering Material? Yes X No
7 Max. Design. Temp. 93 ˚C Design Metal Temp. -3 ˚C Design Liquid Level 12,200 mm
Design Pressure: 254 mm WG(10 inWG)+liquid static head Ext. Pressure -38 mmWG (-1.5inWG) Max.Fill rate 2660 m³/hr(401600 BPD) Max.Emptying Rate 2660 m3/hr(401600 BPD)
C
Flotation Considerations? Yes No X Flot. Suppl. Spec: NA Applied Supplemental Load Spec. NA_
8 Seismic Design? Yes X No Appendix E X Alternate Seismic Criteria: Seismic Use Group One (I)
MBE Site Class "D" Vertical Seismic Design? Yes No Vertical Ground Motion Accelerator AV:
Basis of Lateral Acceleration (Select one): X Mapped Seismic Parameters? Ss0.598g S1 0.239g S0 ; Site-Specific Procedures: MCE
X Freeboard Required for SUG I Design Roof Tie Rods @ Outer Ring?* Yes X No
9 Wind Velocity for non-U.S. sites, 50-yr. wind speed (3-sec. Gust)* 45m/s [However, Vendor's Wind design calculations shall be based on API:650,12th.Edition, Para: 5.2.1 (k)]
Top Wind Girder Style TBD Dimensions TBD Use Top Wind Girder as Walkway? Yes No X
Intermediate Wind Girders? Yes No Intermediate Wind Girder Style TBD Dimensions TBD
10 Shell Design: 1-Ft Mthd? Yes X No Variable-Des-Pt Mthd? Yes No X Alternate Elastic Anal. Mthd? Yes No X Alternate
Plate Widths (Shell course heights) and Thicknesses * Numbers below Indicate Course Number.(Later)
1. 2. 3. 4. 5. _
6. 7. 8. 9. 10. _
11. 12. 13. 14. 15.
Joint Efficiency As per Spec./Code % Shell-to-Bottom Weld Type As per Spec./Code Shell-to-Bottom Weld Insp. Mthd WFMT
C
(TBD- To Be Determined or Later)
Page No: 3 of 10
KUWAIT OIL COMPANY (K.S.C.)
A Subsidiary of Kuwait Petroleum Corporation Date: 2/3/2015
GC-31 Mechanical Data Sheet for Wet Crude Storage Tank Contr.Doc No: 050474-3108-DE10-DAT-0043 C
Thickness Later In Snow Load NA App. Suppl. Load Spec. NA Column Lateral Load NA
For Non-Frangible Roofs: Seal Weld Roof Plates to Top Angle on the Inside? Yes X No Weld Rafters to Roof Plates? Yes No X C
Roof-to-Shell Detail Deatail 'I' of Fig.F2 Radial Projection of Horizontal Component of Top Angle Inward Outward
12 Bottom: Thickness TBD Style Apex Up Slope 1 : 120 Weld Joint Type LAP _
Provide Annular ring? Yes X No Annular Ring: Minimum Radial Width TBD Thickness TBD
13 Foundation: Furnished by Others Type Concrete Ring Wall ( Refer: EF1903-531-DD1-STD-0012.001 & KOC-C-026 ) C
Soil Allow: Bearing Pressure Later Per Spec. Later Anchors: Size TBD Qty. TBD
Foundation Design Loads: Base Shear Force: Wind TBD Seismic TBD Overturning Moment: Wind TBD Seismic TBD
Ring Forces: Weight of Shell + Roof New TBD Corroded TBD Roof Live Load TBD Internal Pressure TBD
Bottom Forces: Floor Wt. New TBD Corroded TBD Product Wt. TBD Water Wt. TBD Internal Pressure TBD _
Partial Vacuum TBD Other Foundation Loads TBD Min. Projection of Fdn. Above Grade: TBD
Hydro-Test Fill Height* Per API:650, Para:7.3.5 Settlement Measurements Required? Yes X No Extended Duration of Hydro-Test: Per API:650
Responsibility for Setting Water Quality: Purchaser Manufacturer X Supplemental Test Water Quality Spec. KOC-G-011
Test Water Source & Disposal Tie-In Locations: KOC-G-011 Hydro-Test Appendix J Tank? Yes No
Post-Pressure-Test Activities Required of the Manufacturer: Broom Clean Potable Water Rinse Dry Interior
Other
Supplemental NDE Responsibility Weld Hardness Testing -By Tank Manufacturer Supplemental NDE Spec. KOC-MV-007
(Purch., Mfg., Other)
Positive Material Identification? Yes X No PMI Requirements: As per Specification
Max. Plate Thickness for Shearing: TBD
Must Welds not exceeding 6 mm (1/4 in.) Be Multi-Pass? Yes No Must Welds greater than 6 mm (1/4 in.) Be Multi-Pass? Yes X No
Leak Test Mthd: Roof As per Spec./Code Shell Water Test. Shell Noz./Manhole Reinf. Plt Air Test. C
Bottom Vacuum Box Floating Roof Components* NA
Modify or Waive API Dimensional Tolerances (see 7.5)? No X Yes Specify:
- Allowable Plumbness: Measure and Record at a Minimum of Locations or Every m (ft) around the Tank, at
the Following Shell Heights: (select one box): 1/3 H, 2/3 H and H Top of Each Shell Course Other:
- Allowable Roundness:** Measure Radius and Record at a Minimum of Locations or Every m (ft)
around the Tank, at the Following Shell Heights (select one box):
Top of Tank, H 1/3 H, 2/3 H and H Top of Each Shell Course Other:
**See Data Sheet Instructions for the Maximum Allowable Additional Radial Tolerance.
Page N 4 of 10
KUWAIT OIL COMPANY (K.S.C.)
A Subsidiary of Kuwait Petroleum Corporation
Date: 2/3/2015
16 Coatings:
Internal Coatings by: Tank Manufacturer ( See Note: 2 & 7 on Page:10) Per Spec. KOC-P-002 Part 2 C
(Not Req'd., Others, Tank Mfg.)
External Coating by: Tank Manufacturer Per Spec. KOC-P-001(App.2 & 3, System A1-1) C
(Not Req'd., Others, Tank Mfg.)
Under-Bottom Coating by: Tank Manufacturer (Note-11) Per Spec. KOC-P-002 Part 2 C
17 Cathodic Protection System? Yes X No As per Spec. KOC-L-018 ,KOC-L-026 & EF1903-531-DFO-SCH- C
21 Weight of Tank: Full of Water TBD Empty TBD Shipping TBD Brace/Lift Spec. NA _
GC-31 Mechanical Data Sheet for Wet Crude Storage Tank Contr.Doc No: 050474-3108-DE10-DAT-0043 C
* For boxes marked with *, if blank, Mfr. Shall determine and submit as per Appendix L. For all lines, see Appendix L for line-by-line instruction.
Shell, Course to A-516 Gr.60N / Later 1.6mm Reinforcing Pads A-516 Gr.60N (Shell) / A-283 Gr.C (Roof) 1.6mm
A-516 Gr.60N (Shell) / A-283 Gr.C (Roof)/ A 106
Shell, Course to A-516 Gr.60N / Later 1.6mm Manhole/Nozzle Necks 1.6mm
Gr.B (Normalized)
A-516 Gr.60N (Shell) / A-283 Gr.C (Roof)/ A 105
Shell, Course to A-516 Gr.60N / Later 1.6mm Manhole/Cover / Nozzle Flanges 1.6mm
(Normalized)
Shell, Course to A-516 Gr.60N / Later 1.6mm Cleanout Door Covers A-516 Gr.60N 1.6mm
Lowest Shell Course upto
600mm from Bottom
A-516 Gr.60N + FGR Lining / Later 1.6mm Anchor Attachments A-516 Gr.60N 1.6mm
Roof A-283 Gr.C / Later 1.6mm All internal piping / Fittings A 106 Gr.B / A 234 Gr.WPB N/A
Bottom A-516 Gr.60N / Later 3 mm Wetted Structurals Same as shell 1.6mm+
Annular Ring A-516 Gr.60N / Later 3 mm Non-wetted Structurals Carbon steel and Lining / By Manufacturer 1.6mm+
Gasket Compressed Non-Asbestos Fibre (ARAMID / GLASS FIBRE)
Note: All Carbon steel material for internal wetted service shall be in accordance with NACE MR0175 / IS 15156. + Check here if C.A. is to apply to each exposed surface X
Table 2 BOLTS and ANCHORS
Component Head Type* Bolt or Anchor Material* Nut Material* Thread Series* C.A.
Flange Bolting TBD SA 193 Gr.B7 SA 194 Gr.2H As per Spec. 1.6mm+ +
Structural Bolting TBD SA 193 Gr.B7 SA 194 Gr.2H As per Spec. 1.6mm+ +
Anchor Bolts TBD SA 193 Gr.B7 SA 194 Gr.2H As per Spec. 1.6mm+ +
Internal Bolting TBD SA 193 Gr.B8MA CL.1A SA 194 Gr. 8MA As per Spec. 1.6mm+ +
++ Total C.A., on the nominal diameter. - Anchor Bolts shall be Galvanized C
Table 3 NOZZLE and MANHOLE SCHEDULE* (for Fixed Roof, Shell, and Bottom)
Full Gasket
Gasket Gasket Mat'l
Size, NPS, or Neck Sch or Reinf. Plate Pen. On Flange Bearing Surf. Proj. to FF or CL or
Mark Service Flange Std./ Rating Thick. and
Dia. (in.) Wall Thick. Dimensions Open. Type Dimen. and from Datum Lines
and Dimen. Descript.
(Y/N) Finish
SHELL / BOTTOM
M1 A/B/C Shell Manway 24 API 650
M3 A/B/C Cleanout Doors 36X48 API 650
N1 Wet Crude Intlet 36 WNRF ASME B16.47(A) / 150#
Wet Crude Outlet
N3 (with ID cruciform 24 SORF ASME B16.5 / 150# C
collector)
Effluent Water
N5 Outlet (with vortex 30 WNRF ASME B16.47(A) / 150# C
breaker)
N6 A-C Drain 6 SORF ASME B16.5 / 150#
As per API 650 As per API 650
N7 A-D Foam Pourer 4* SORF ASME B16.5 / 150#
ROOF INSTRUMENTS
J8 A/B PI T/ PG 2 SORF ASME B16.5 / 300#
As per API 650 As per API 650
J9 A/B PI T/ PG 2 SORF ASME B16.5 / 300#
GC-31 Mechanical Data Sheet for Wet Crude Storage Tank 050474-3108-DE10-DAT-0043 C
Contr.Doc
No:
24 Platform, Stairway, and Railing: Galvanizing Req'd? Yes X No Stairway Style Helical Walk Surf. Type TBD
Access to the tanks to be provided by others. (Straight or Helical)
Stair and Walkway Clear Width 1000mm (min.) National Safety Standards Later
Architectural/Structural Specification As per Spec. (KOC-C-002)
Shell Anchorage? Yes X No Type LUGS Scaffold Cable Support? Yes No TBA
29 Various Other Items: Welded Flush-Type: Shell Connection X Cleanou t Fitting X Waive Application of Appendix P? Yes No X
Miscellany #1 Miscellany #2 _
Miscellany #3 Miscellany #4 _
Miscellany #5 Miscellany #6 _
Ladder TBD
PVRV TBD
GC-31 Mechanical Data Sheet for Wet Crude Storage Tank Contr.Doc No: 050474-3108-DE10-DAT-0043 C
* For boxes marked with *, if blank, Mfr. Shall determine and submit as per Appendix L. For all lines, see Appendix L for line-by-line instructions.
Roof-Drain Check Valves Required? Yes No Roof-Drain Isolation Valves Required Yes No
Roof-Drain Piping to External Nozzles: Mfg. Std. Armored Flexible Pipe Swivels in Rigid Pipe Other
Guide Pole Emissions-Limiting Devices: Sliding Cover Pole Wiper Pole Sleeve Float Float Wiper Pole Cap
Removable Leg Storage Racks? Yes No Leg Sleeves or Fixed Low Legs
Design Rainfall Intensity in./hr. (mm/hr) Based on a Minute Duration Associated with the Storm
GC-31 Mechanical Data Sheet for Wet Crude Storage Tank Contr.Doc No: 050474-3108-DE10-DAT-0043 C
* For boxes marked with *, if blank, Mfr. Shall determine and submit as per Appendix L. For all lines, see Appendix L for line-by-line instructions.
Two-Position Legs? Yes No Cable-Supported Roof? Yes No Fixed-Roof Insp. Hatches Required? Yes No
Internal Roof Drain Required? Yes No Omit Distribution Pads Supporting Uniform Live Loads? es No
Corrosion Gauge Required? Yes No Fixed Ladder Required? Yes No Type of Roof Vent:*
Mfr. To Leak Test* % of Compartments in Assembly Yard in Erected Position Unknown; see separate contract terms
Roof Erector's Flotation Test: w/ Tank Hydro at Completion of Roof at a Later Date Not Required
Responsible Party for Inspecting Roof During Initial Fill: Purchaser Other
* For boxes marked with *, if blank, Mfr. Shall determine and submit as per Appendix L. For all lines, see Appendix L for line-by-line instructions.
M2 N8 J8 N12 J9
GC-31
N15 N4 N20 N2
A/B A/B A/B A-D CYLINDRICAL A/B
GAS DOME
DRIP PAN C /W NON-SLIP BAR TREADS VERTICAL LADDER & PLATFORM
FULL PERIPHERAL 2000 Ø x 1800 H
2" NOZZLE FOR ROOF ACCESS (FOR SAFETY & INSTRUMENT
HANDRAIL AWAY FROM TANK RIM ACCESS)
N11
6
Document Title
SPIRAL 1
STAIRWAY
WIND STIFFENER
N7 HLL +11110 mm (36'-5")
1 30 00 mm ( 42' - 8" )
A-D INTERFACE
HHILL +4800 mm (15'-9")
J 11 HILL +4300 mm (14' -1")
A-N NILL +3300 mm (10' -10")
LILL +2300 mm (7'-7") DISTRIBUTOR J10
LLILL +1800 mm (5'-11") ACROSS FULL A/B
J 13
CROSS SECTIONAL
A/B
AREA OF TANK N10
J1 A-C
A/B
EL+3000
N1
J 4A-
H
No:
Contr.Doc
Equipment Ta
Date:
Page N
EL+725 N14
INTERNAL PIPEWORK
N5 SUPPORTS
EL+800
N19
2/3/2015
N6 VORTEX BREAKER
9 of 10
A-C TYPICAL TOP OF BASE EL 0.00
050474-3108-DE10-DAT-0043
1 1
120 120
CONE UP BASE ICCP ANODES EQUI -SPACED 3- EARTHING LUGS
531-D-002
SUMP TO FIG 5.21 REQUIRED OVER BASEPLATE EQUI-SPACED
API650 M3 M1
A/B/C A/B/C
45425 mm (149'-0") INSIDE DIAMETER
Rev.
C
Page No: 10 of 10
KUWAIT OIL COMPANY (K.S.C.)
A Subsidiary of Kuwait Petroleum Corporation
Date: 2/3/2015
GC-31 Mechanical Data Sheet for Wet Crude Storage Tank Contr.Doc No: 050474-3108-DE10-DAT-0043 C
* For boxes marked with *, if blank, Mfr. Shall determine and submit as per Appendix L. For all lines, see Appendix L for line-by-line instructions.
NOTES:
1.) Design, construction, material, Inspection and testing of the tank shall be in accordance with API 650 12th Edition March 2013,ERRATA july 2013
2.) Internal Lining - Entire tank floor bottom + 0.6 metres of the lower internal shell shall be lined with fibreglass (FGRL), internal shell 0.6 up to 5 m
shall be lined with Glass Flake (GF) and the remainder of the internal shell shall be lined with Phenolic Epoxy (PE/HBE). The internal roof plate &
truss shall be coated with Phenolic Epoxy (PE) in accordance with the requirements of KOC-P-002 Part 2, Table I. All nozzle & internal piping
shall be coated as per KOC-P-002 Part 2 (table 1-page 7 of 43). Internal piping shall be coated for external & Internal surface. C
3.) Wet Crude Storage Tank shall be designed to achieve efficient oil / water separation. The design of the internal wet crude distribution pipe and water/
oil outlet colletion headers shall maximise the efficiency of the separation process.
4.) LP Fuel Gas contains 1,000 ppm of H2S (by vol.) and 20,000 ppm of CO2 (by vol.). Process fluids also contains H2S. Materials to be in accordance
with NACE MRO175 / ISO 15156, suitable for 6.9 mol% H2S in the gas phase, 0.1 mol% H2S in the liquid phase, pH 4.1 C
5.) Maximum Tank Capacity 116,692 BBLS is measured from Base of Tank to HHLL. The net working capacity between HHLL and LLILL is for the
sum of 3 hours water flow,6 hours oil flow(disengagement zone), 3 hours oil flow plus 1 hour of oil Ullage plus 10% margin. Total oil flow rate plus
recycle is 155,600 BOPD and total water flow rate is 246000 BWPD.
6.) Total inbreathing rate is calculated considering vacuum relief due to: Liquid pump out + Thermal inbreathing. Total out breathing rate is calculated
considering pressure relief due to: Liquid pump in + Thermal out breathing + Blanketing Gas PCV failure case. [Refer. API 2000]
7.) High Build Phenolic Epoxy (HBE) shall be used instead of Coal Tar Epoxy for internal paint system to KOC-P-002 PT 2.
8.) Roof to shell joint shall be as per Detail “i” of API 650, Fig. F-2
9.) Underside of roof truss shall be above HHLL. Tank shell height shall be increased to suit the depth of roof truss and to accommodate the
“Freeboard Allowance” calculated in accordance with para E.7.2 of API 650 in order to permit “sloshing” requirements as required for seismic
10.) N20 is an Inlet liquid feed nozzle for future use and is anticipated to be located at an elevation of 5100 mm above tank bottom. Future inlet feed C
distributor at N20 is not required to be supplied with the tank but provision is to be made for its support
11.) The tank bottom underside (soil side) shall be blast cleaned & coated with minimum of 350 microns thickness High Build Epoxy
12.) Small bore nozzles lesser than or equal to 2” NB which require internal lining shall be supplied in solid Inconel 625.
13.) Wind load shall be calculated with 45m/sec corresponding to 3 sec gust at 10m height above ground and the applicable design code shall be
14.) Vendor shall supply all internals such as Dip pipe, vortex breaker and pipe supports.
15.) Nozzle standout must project beyond the platform to provided access between top of platform grating and back of nozzle flange. Space must
16.) Nozzle load shall be considered for the nozzles as per the cl. 8.13 of KOC specification KOC-MV-007 Rev. 1.
17.) Deleted C
18.) Internal coating of fixed roof crude tanks on exclusively dry service is required pyrophoric scaling
19.) All plates in excess of 19mm thickness for shell, annular ring, nozzle and manway neck, anchors and reinforcement shall be suject to impact
20.) Parameters used here is taken from Winter Design Case HMBD. For maximum temperature, summer design case is considered.
21.) Normal Residence time is from (NLL to Bottom nozzle) is 3.6 hrs for Wet Service, 11.2 hrs for Dry Service and 4 hrs for Effluent Water service.
Surge time is from NLL to HLL is 3.1 hrs for Wet Service, 11 hrs for Dry Service and 1.5 hrs for EW service.
22.) Performance Guarantee : Water in Oil - max 10% vol/vol; Oil in Water - max 20ppm vol. The design of the internal wet crude distribution pipe
and water / Oil outlet collection headers shall maximise the efficiency of the separation process.
23.) Minimum roof live load 25 lb/ft2; Roof Air Test pressure 318 mm WG C