Bioresource Technology
journal homepage: www.elsevier.com/locate/biortech
h i g h l i g h t s
" Ni/HZSM-5 catalyst possesses the catalytic activity for cracking and hydrogenation.
" Cracking reaction and hydrogenation reaction take place simultaneity during the hydrotreating process.
" Reaction temperature has great effect on product selectivity for benzene and cyclohexane.
" The pH value of bio-oil increased from 2.27 to 4.07 after upgrading.
a r t i c l e i n f o a b s t r a c t
Article history: Inexpensive non-sulfided Ni-based catalysts were evaluated for hydrotreatments using phenol as
Received 5 January 2012 model compound. HZSM-5, a zeolite with different ratio of Si/Al and c-Al2O3 were impregnated with
Received in revised form 2 July 2012 Ni(NO3)26H2O and calcined at 450 °C. Conversion rates and product distribution for treatment of phenol
Accepted 30 July 2012
at 160–240 °C in the presence of catalysts with nickel loads of 6, 10, 14 and 17 wt.% were determined.
Available online 30 August 2012
Phenol conversion was highest (91.8%) at 240 °C in the presence of HZSM-5(Si/Al = 38) loaded with
10% Ni. When hydrotreatment was carried out with bio-oil obtained from pyrolysis of pine sawdust
Keywords:
under the optimal conditions determined for phenol, the pH of bio-oil increased from 2.27 to 4.07, and
Bio-oil
Phenol
the hydrogen content increased from 6.28 to 7.01 wt.%. The decrease in acidity is desirable for the use
Ni-based catalysts of upgraded bio-oil.
Hydrodeoxygenation (HDO) Ó 2012 Published by Elsevier Ltd.
Upgrading
1. Introduction Gandarias et al., 2008; Senol et al., 2007). However, such HDS
catalysts are not desirable for bio-oil hydrotreating because HDS
Biomass is a promising alternative energy source owing to its catalysts require the addition of sulfur-containing compounds,
renewability and zero emission (Zhang et al., 2005). Fast pyrolysis such as H2S or thiophene, in the reaction zone to keep the catalysts
is the leading method for conversion of biomass to liquid products, active, which increase the contamination risk of bio-oil (Bui et al.,
known as bio-oils; however, these oils cannot be directly used as 2011) and because water in bio-oil can react with alumina (Laurent
transportation fuels due to their high oxygen and water content and Delmon, 1994; Zakzeski et al., 2010). For example, alumina is
(Fisk et al., 2009; Peng et al., 2009). The oxygenated compounds known to be metastable under hydrothermal conditions and can
in bio-oil cause high viscosity, poor thermal and chemical stability, partially transform into boehmite under processing conditions. In
corrosion and immiscibility with hydrocarbon fuels (Gong et al., addition, pyrolysis oil has been upgraded by high pressure thermal
2011; Scholze et al., 2001; Vitolo et al., 2001;Yang et al., 2009).Con- treatment (Mercader et al., 2010a), followed by co-processing in
sequently, upgrading is needed to reduce the oxygen content. standard refinery units (Mercader et al., 2010b). Catalysts based
Hydrodeoxygenation (HDO) is considered the most effective on Pd and Pt have also been studied due to their high selectivity
method for bio-oil upgrading (Ardiyanti et al., 2011; Gandarias towards alkanes (Bejblová et al., 2005; Díaz et al., 2007; Fisk
et al., 2008; Yang et al., 2009; Zhao et al., 2009) and hydrodesulfu- et al., 2009; Zhao et al., 2009; Oasmaa et al., 2010), but the treat-
rization (HDS) catalysts such as sulfided Co–Mo and Ni–Mo sup- ments were carried out at over 350 °C, facilitating production of
ported on c-Al2O3 have been employed (Bunch et al., 2007; polymer and coke-like products and causing catalyst deactivation
(Adjaye and Bakhshi, 1995; Vitolo et al., 2001; Yang et al., 2009).
Furthermore, since HDO of bioliquids is expected to be a large-
⇑ Corresponding authors. Tel.: +86 20 87057673; fax: +86 20 87057737. scale process, employment of noble metal-based catalysts could
E-mail addresses: wangtj@ms.giec.ac.cn (T. Wang), mall@ms.giec.ac.cn (L. Ma).
significantly raise production costs. Thus, it seems more reasonable 2.4. Products analysis
to use Ni-based catalysts for bio-oil HDO due to their high activity
for hydrogenation and lower cost. Products collected in vacuum plastic bags were analyzed by gas
In order to reduce the oxygen content of bio oil at temperature chromatography (GC) (Shimadzu GC2010 with a flame ionization
of 240 °C, inexpensive non-sulfided Ni-based bifunctional catalysts detector (FID) and a DB-5 column, 30 m 0.25 mm 0.1 lm, N2
were prepared. The activity of the catalysts was evaluated in water as carrier gas with 99.995% purity), with commercial standard re-
using phenol as a model compound. The reaction parameters were agents as external standards. The vaporization temperature was
optimized with a focus on the effects of supporting material, reac- 100 °C, the detector temperature was 200 °C, and the oven temper-
tion temperature, and nickel loading. Furthermore, upgrading of ature program was increased from 50 °C to 120 °C at a rate of 5 °C/
bio-oil through hydrotreating was carried out under the optimized min.
conditions. Conversions of phenol and product selectivity were calculated
based on the formulas:
P
2. Methods moles C p
Conversion % ¼ 100
molesphenolfed
2.1. Preparation of catalysts
moles C p
Ni/HZSM-5 catalysts were prepared through wet impregnating C p selectivity % ¼ P 100
moles C p
of different amounts of HZSM-5 (prepared by Na-ZSM-5 zeolite
with 1 mol/L NH4NO3 solution by ion exchange at 90 °C) with Ni Cp represents the contents of benzene, cyclohexane, cyclohex-
(NO3)26H2O (A.R. grade) aqueous solutions. The solutions were ene, cyclohexanol and methyl-cyclopentane, respectively.
evaporated and the residues were dried at 120 °C, then calcined The water content of the bio-oil was determined by Karl Fischer
at 450 °C in air. Catalysts containing 6, 10, 14 and 17 wt.% Ni were titration (ASTM D 1744, GB11146-89) with a Metrohm 787 KF
prepared. In the same way, the 10 wt.% Ni/c-Al2O3 catalysts were Titrino. The acidity was evaluated with a PHC-3C precision pH-me-
prepared. c-Al2O3 was from the Nankai University Catalyst ter from Shanghai REX Instrument Factory. The elemental analysis
Co. Ltd., (Tianjin, China). was carried out with a VARIO ELI Elemental Analyzer (Elementar
Analysensysteme Gmbh, Germany). The composition of the bio-
oil was determined by a Shimadzu GC–MS-QP2010 equipped with
2.2. Hydrotreatments a column of DB-5 (30 m 0.25 mm 0.1 lm). The carrier gas was
He with 99.995% purity, and the oven temperature program ranged
The aqueous-phase catalytic reactions of phenol were carried from 40 °C (holding for 5 min) to 280 °C (holding for 10 min) at a
out in a 100-ml stainless autoclave equipped with an electromag- rate of 10 °C min1. The ion trap detector had a mass range of
netic-driven stirrer. For each run, 1.5 g catalyst, 40 ml water and 50–500 m/z with scan times of 1 s. The mass spectrometer ion
2.0 g phenol were loaded into the autoclave. After displacing air, source was 250 °C with a 70-eV ionization potential. The concen-
the H2 pressure was raised to 4.0 MPa and maintained with a back tration of Ni ions remaining in the filtered reaction solution was
pressure regulator. Continuous hydrogen flow of 200 mL/min was determined by ICP-AES (Inductively coupled plasma-atomic emis-
controlled by a mass flow-meter. Reactions were carried out at sion spectroscopy, IRIS Advantage 1000, Thermo Electron Corpora-
160–240 °C for 3 h. Reagents were vigorously stirred at 800 rpm. tion). CO, CO2, CH4 were analyzed by GC with a thermal
Tail gas samples were collected in vacuum plastic bags for subse- conductivity detector, TDX-01 (3 m 3 mm) column, and C2H4
quent off-line gas chromatography (GC) analysis. and C2H6 were analyzed by GC with a Flame Ionization Detector,
The recyclability of 10 wt.% Ni/HZSM-5 (Si/Al = 38) catalyst was Porapak-Q (3 m 3.175 mm).
tested in the 100-ml stainless autoclave with 2.0 g phenol and
40 ml water at 240 °C. Upgrading of bio-oil was also carried out
in the 100-ml stainless autoclave with 40 ml of raw bio-oil. 3. Result and discussion
Table 1
Textural properties of the Ni-based catalysts.
Catalysts BET (m2/g) Micropore area (m2/g) Total pore volume (m3/g) Micropore volume (m3/g) Pore size (nm)a
10 wt.% Ni/HZSM-5 (Si/Al = 38) 290.4 203.7 0.161 0.095 2.2
10 wt.% Ni/HZSM-5 (Si/Al = 50) 227.0 163.9 0.115 0.076 2.0
10 wt.% Ni/c-Al2O3 135.3 2.41 0.269 – 7.9
a
Adsorption average pore diameter: calculated by 4 V/S (V: total pore volume; S: BET surface area).
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