PROSES PENGISIAN BAHAN

BAKAR GAS DI STASIUN

PENGISIAN BAHAN BAKAR GAS
NGAGEL SURABAYA
KERTAS KERJA WAJIB

Oleh :

Nama : Yunanta Rievo Yudhawan

No. Mahasiswa : 14133011
Konsentrasi : Teknologi Gas
Program Studi : Teknik Mesin Kilang
Diploma : I (Satu)

KEMENTRIAN ENERGI DAN SUMBER DAYA MINERAL

BADAN PENDIDIKAN DAN PELATIHAN ENERGI DAN SUMBER
DAYA MINERAL

STEM Akamigas
Cepu, Juni 2015
LEMBAR PENGESAHAN PEMBIMBING PRAKTEK KERJA
LAPANGAN

PT. Gagas Energi Indonesia

Mengetahui Menyetujui
Manager PT Gagas Wilayah Pembimbing Praktek Kerja Lapangan
Jatim Project & Operasional Maintenance

Dedi Tulus Pambudi M. Hakim Haryono

ii
 LEMBAR PENGESAHAN

Judul : Proses Pengisian Bahan Bakar Gas di Stasiun Pengisian

Bahan bakar Gas Ngagel Surabaya
Nama Mahasiswa : Yunanta Rievo Yudhawan
NIM : 141 33 011
Program Studi : Teknik Mesin Kilang
Konsentrasi : Teknologi Gas
Diploma : I (Satu)

Menyetujui
Pembimbing Kertas Kerja Wajib

Ir. Sri Lestari, M.T

NIP. 19580202 199303 2 001

Mengetahui
Ketua Konsentrasi Teknologi Gas

Ir. Sujono, MT.

NIP. 19661229 199403 1 003

iii
 KATA PENGANTAR

Puji syukur kepada Allah SWT yang telah memberikan rahmat dan
hidayah-Nya sehingga penulis dapat menyelesaikan Kertas Kerja Wajib kegiatan
Praktek Kerja Lapangan dengan judul : “Operasi Pengisian Bahan Bakar Gas
di Stasiun Pengisian Bahan Bakar Gas Ngagel Surabaya”.
Kertas Kerja Wajib ini diajukan sebagai salah satu syarat kelulusan
program Diploma I pada program studi Teknologi Gas STEM Akamigas Cepu.
Dan sebagai tanda bahwa Praktek Kerja Lapangan telah selesai.
Pada kesempatan ini penulis menyampaikan rasa terima kasih yang
sebesar-besarnya kepada :
1. Ir. Toegas Soegiaryo, MT , selaku Plt. Ketua STEM Akamigas
2. Bapak Dedi Tulus Pambudi, selaku Kasi OPEM sub. Wil 2
3. Bapak M Hakim Haryono, selaku pembimbing Praktek Kerja Lapangan
4. Ir. Sri Lestari, M.T , selaku pembimbing Kertas Kerja Wajib
5. Ir. Sujono, M.T , selaku Ketua Konsentrasi Teknologi Gas
6. Semua pihak yang mendukung terselesaikannya Kertas Kerja Wajib ini
Akhir kata, semoga Kertas Kerja Wajib ini berguna dan bermanfaat bagi
penulis maupun pembacanya.

iv
 INTISARI

PT. Perusahaan Gas Negara (Persero) Tbk. Adalah salah satu perusahaan
di bidang migas yang bergerak dalam penyaluran gas. Gas akan disalurkan
menuju ke Industri, rumah tangga, dan kendaraan berbahan bakar gas. Dalam
penyaluran gas ke kendaraan, PT. Perusahaan Gas Negara (Persero) Tbk. melalui
anak perusahaannya PT Gagas Energi Indonesia memfasilitasi dengan
didirikannya Stasiun Pengisian Bahan Bakar Gas (SPBG). Salah satunya yang
berada di Ngagel Surabaya. SPBG Ngagel Surabaya mempunyai peralatan
pendukung penyaluran gas yaitu Metering Regulating Station (MR/S), Emergency
Shut Down Valve (ESDV), Unit Scrubber, Unit Gas Dryer, Kompresor, Storage
Tank, dan Dispenser. Gas alam akan mengalami proses pemisahan dari kondensat
di dalam scrubber lalu akan dikeringkan di dalam Gas Dryer dan akan dikompresi
di kompresor, kemudian disimpan di dalam storage yang akan disalurkan menuju
kendaraan melalui dispenser.

v
 DAFTAR ISI

Halaman

HALAMAN JUDUL ................................................................................................. i

LEMBAR PENGESAHAN PEMBIMBING PRAKTEK KERJA LAPANGAN .... ii
LEMBAR PENGESAHAN ..................................................................................... iii
KATA PENGANTAR ............................................................................................. iv
INTISARI ................................................................................................................. v
DAFTAR ISI............................................................................................................ vi
DAFTAR GAMBAR ............................................................................................. viii
DAFTAR TABEL.................................................................................................... ix
I. PENDAHULUAN .................................................................................................
1.1 Latar Belakang ................................................................................................ 1
1.2 Tujuan Penulisan ............................................................................................ 2
1.3 Batasan Masalah ............................................................................................. 2
1.4 Sistimatika Penulisan ...................................................................................... 3
II. ORIENTASI UMUM ............................................................................................
2.1 Sejarah Singkat PT Perusahaan Gas Negara (Persero) Tbk............................ 4
2.2 Profil PT Perusahaan Gas Negara (Persero) Tbk............................................ 6
2.3 Profil PT Gagas Energi Indonesia .................................................................. 7
III. TINJAUAN PUSTAKA ........................................................................................
3.1 Metering Regulating Station (MR/S).............................................................. 9
3.1.1 Pengertian dan Fungsi MR/S ...................................................................... 9
3.1.2 Prinsip Kerja MR/S................................................................................... 10
3.2 Emergency Shut Down Valve (ESDV)......................................................... 11
3.2.1 Tipe Aktuator ............................................................................................ 11
3.2.2 SDV Performance..................................................................................... 12
3.3 Scrubber........................................................................................................ 13
3.3.1 Definisi Scrubber ...................................................................................... 13
3.3.2 Jenis Scrubber ........................................................................................... 14
3.4 Gas Dryer ...................................................................................................... 16
3.4.1 Pengertian Gas Dryer ................................................................................ 16
3.4.2 Jenis Gas Dryer ......................................................................................... 17
3.5 Kompresor .................................................................................................... 21
3.5.1 Pengertian Kompresor .............................................................................. 21
3.5.2 Klasifikasi Kompresor .............................................................................. 21
3.5.3 Kompresor Reciprocating ......................................................................... 23
3.5.4 Kompresor Rotary..................................................................................... 23
3.5.5 Kompresor Axial....................................................................................... 24
3.5.6Kompresor Radial ...................................................................................... 24
3.6 Storage Tank ................................................................................................. 25
3.6.1 Pengertian Storage Tank ........................................................................... 25
3.6.2 Jenis Storage Tank .................................................................................... 25
3.7 Dispenser ...................................................................................................... 28
3.7.1 Pengertian Dispenser ................................................................................ 28
3.7.2 Design Dispenser ...................................................................................... 28
3.7.3 Komponen-Komponen Dispenser ............................................................ 28

vi
IV. PEMBAHASAN ....................................................................................................
4.1 Metering Regulating Station (MR/S) ......................................................... 32
4.1.1 Prinsip Kerja MR/S ......................................................................... 32
4.1.2 Data Desain dan Aktual MR/S SPBG Ngagel ................................ 34
4.2 Emergency Shut Down Valve (ESDV) ....................................................... 35
4.2.1 Definisi dan Fungsi ESDV ....................................................................... 35
4.2.2Kondisi Operasi ESDV .............................................................................. 36
4.3 Scrubber ..................................................................................................... 37
4.3.1 Definisi dan Fungsi ................................................................................... 37
4.3.2 Komponen................................................................................................. 38
4.3.3 Cara Kerja ................................................................................................. 39
4.3.4 Instruksi Kerja Pengoperasian Scrubber................................................... 40
4.4 Unit Gas Dryer ........................................................................................... 41
4.4.1 Definisi dan Fungsi ................................................................................... 41
4.4.2 Komponen Unit Gas Dryer ....................................................................... 42
4.4.3 Cara Kerja Unit Gas Dryer ....................................................................... 43
4.4.4 Instruksi Kerja Unit Dryer PT Gagas........................................................ 45
4.5 Kompresor ................................................................................................. 46
4.5.1 Cara Kerja Kompresor Cubogaas ............................................................. 46
4.5.2 Cara Pengoperasian Kompresor Cubogas ................................................. 47
4.6 Storage ....................................................................................................... 49
4.7 Dispenser ................................................................................................... 53
4.7.1 Pengertian dan Fungsi Dispenser.............................................................. 53
4.7.2 Cara Pengoperasian Dispenser ................................................................. 53
V. PENUTUP .............................................................................................................
5.1 Simpulan .................................................................................................... 55
5.2 Saran........................................................................................................... 56
DAFTAR PUSTAKA ............................................................................................. 57
LAMPIRAN

vii
 DAFTAR GAMBAR

Halaman

Gambar 2.1Stasiun Pengisian Bahan Bakar Gas Ngagel Surabaya ................ 8

Gambar 3.1Skema MR/S di SPBG Ngagel ..................................................... 10
Gambar 3.2 Regenerative Desicant Dryer ...................................................... 17
Gambar 3.3 Skema Refrigeration Dryer ......................................................... 18
Gambar 3.4 Skema Deliquescent Dryer .......................................................... 19
Gambar 3.5 Skema Membrane Dryer ............................................................. 20
Gambar 3.6 Diagram Klasifikasi Kompresor ................................................. 22
Gambar 3.7 Komponen Utama Kompresor Reciprocating ............................. 23
Gambar 3.8 Kompresor Axial ......................................................................... 24
Gambar 3.9 Tipe Tanki Spheres ..................................................................... 25
Gambar 3.10 Tipe Tanki Spheroids ................................................................ 26
Gambar 3.11 Tanki Horizontal Silinder .......................................................... 26
Gambar 3.12 Micromotion Flow Meter .......................................................... 29
Gambar 3.13 Solenoid Valve .......................................................................... 30
Gambar 3.14 Plug Nozzle ............................................................................... 30
Gambar 4.1 Diagram Alir Gas Alam di SPBG Ngagel .................................. 31
Gambar 4.2Metering Regulating Station SPBG Ngagel ................................ 32
Gambar 4.3 Emergency Shut Down Valve ..................................................... 35
Gambar 4.4 Unit Gas Scrubber ...................................................................... 37
Gambar 4.5 Differential Pressure Indicator pada Unit Scrubber .................. 38
Gambar 4.6 Sight Glass pada Unit Scrubber .................................................. 38
Gambar 4.7 Unit Gas Dryer ............................................................................ 41
Gambar 4.8 Water Tank pada Unit Gas Dryer ............................................... 42
Gambar 4.9 Diagram Alir Unit Gas Dryer ..................................................... 44
Gambar 4.10 Tag Name Kompresor di PT Gagas Energy Indonesia ............. 46
Gambar 4.11 Diagram Alir Kompresor dan Storage ...................................... 50
Gambar 4.12 Solenoid .................................................................................... 51
Gambar 4.13 Aktuator .................................................................................... 52
Gambar 4.14 Dispenser SPBG Ngagel .......................................................... 53
Gambar 4.15 Proses Pengisian BBG ke Kendaraan ....................................... 55

viii
 DAFTAR TABEL

Halaman

Tabel 4.1 Data Desain MR/S..................................................................................... 34

Tabel 4.2 Data Aktual MR/S ..................................................................................... 34
Tabel 4.3 Kondisi Operasi Desain ESDV ................................................................. 36

ix