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HERVE

BARON

Oil & Gas Engineering Training


HERVE
BARON

Dear colleague,
I am glad to share with your this educative material on the
Engineering of Oil & Gas facilities.
I developed it for classroom training sessions which I have been
conducting since 2009.
This material will give you an overview of the work and deliverables of
the different engineering disciplines.
I also thrived to produce workflow visuals to help understand the
work sequence of each discipline and how they interface.
I wish you an enjoyable journey within Engineering…
HERVE
BARON Oil & Gas Engineering Training
HSE Moment
Intro, scope & objectives
Project Engineering
The Design Basis
Discipline presentations
Field engineering
Schedule
Quality
HERVE
BARON Oil & Gas Engineering Training
HSE Moment
Intro, scope & objectives
Project Engineering
The Design Basis
Discipline presentations
Field engineering
Schedule
Quality
HERVE Training Objectives
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• To give a detailed knowledge of what


engineering of oil and gas facilities consist of
•To describe the activities and show a sample
deliverable in the various disciplines
•To explain the challenges
Scope
HERVE
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HERVE
BARON Oil & Gas Engineering Training
HSE Moment
Intro, scope & objectives
Project Engineering
The Design Basis
Discipline presentations
Field engineering
Schedule
Quality
HERVE
Design
BARON Procurement Manufacturing Shipping

Construction Inspection &


Installation Hand-over
& erection tests
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Engineering Sub-
Home office (Paris) Contractor (Delhi)
•Project management
•Detail Engineering (part) Detail Engineering (part)
•Procurement

Shipyard (Korea)
Hull Engineering &
Fabrication

Satellite office (Pau)


•Detail Engineering (part)

Fabrication yard
(Nigeria):
Fabrication (part)

Offshore (Nigeria):
Installation, commissioning,
start-up Shipyards (Singapore &
Malaysia)
Topsides Fabrication &
Integration
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Project

Engineering Procurement Construction


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Project

Engineering Procurement Construction

Instrumentation Layout
Process Electrical Equipment Civil Safety
& Control & Piping
HERVE
BARON Engineering document register Discipline code
A Instrumentation & Control
C Civil engineering
E Electrical
Document Document title Document
number revision G Project general documents
J Mechanical
A 1 48104 Service building instrument. rooms cables routing B
K Safety
A 2 48102 Trouble shooting diagrams D
M Piping & Layout
A 3 48134 F&G system architecture drawing E
P Processes
A 4 50100 Instrument index B
S Steel Structures
A 7 50003 Spec for instrument installation works and service C
V Vessels – Heat exchangers
A 8 50960 Instrument Data sheets for temperature switches B
W Materials – Welding
A 9 50110 Requisition for pressure relief valves B
M 1 62059 General plot plan B Document code
M 2 62020 Piping details standard C 1 Installation drawings
M 2 62070 Piping general arrangement Area 1 D 2 Detail drawings
M 4 60100 Special items list D 3 Diagrams
M 5 62250 Piping isometrics booklet C 4 Lists – Bill of Quantities
M 6 60000 Pipes and fittings thickness calculation A 5 Isometrics

M 6 62351 Calculation note CN1 - piping stress analysis A 6 Calculation notes

M 7 60001 General piping specification C 7 Specifications

M 8 60103 Data sheets for station piping material B 8 Data sheets

M 9 60200 Requisition for pipes F 9 Requisitions


HERVE
BARON Diagram

Key plan

Drawing
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Drawings common Scale 1m =


sizes & scales 1/1000 1 mm
1/500 2 mm
1/250 4 mm
1/100 1 cm
1/50 2 cm
1/33 3 cm
A0 = 840x1188

A1 = 594x840

A2 = 420x594

A4 = A3 =
210x 297x
297 420
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Engineering schedule
HERVE
BARON Engineering
resources

Electrical
Commissioning 9%
9% Mechanical
Equipment
6%

Instrumentation Naval
/ICSS/Telecom 4%
10%
Process
2%

Others
6%

Structural
23%

~1,000,000 man-hours
Piping
31%
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Client

Documents Approval/
submitted
to client Comments

Design basis: Documents for Construction:

- Functional Construction drawings &


requirements specifications
Engineering
- Client Documents for Purchase:
specifications
bill of quantity & specification
- Design codes

Documents
Comments
submission

Vendors
HERVE
BARON Oil & Gas Engineering Training
HSE Moment
Intro, scope & objectives
Project Engineering
The Design Basis
Discipline presentations
Field engineering
Schedule
Quality
HERVE
BARON Design Basis
Process facilities: Infrastructure:
50
Administrative and technical

Pressure (bar)
Feedstock and products flow 45 buildings
Feedstock composition 40
Control room
Battery limit conditions 35

30
Access road
Equipment Spare
25 Site fencing, gates, check point
20
Performance: 15
Design criteria:
Products specifications 10
% of over design
5
Energy efficiency, emissions
0
-85 -80 -75 -70 -65 -60 -55
Environment data:
Utilities:
Min/max temperature
Electric power supply
Rain/snow fall
Other utilities
Wind
Geological conditions
Systems:
Process control
Applicable codes and standards:
Fire/gas alarm
International standards
Public address, LAN, PABX
Local rules
HERVE
BARON Oil & Gas Engineering Training
HSE Moment
Intro, scope & objectives
Project Engineering
The Design Basis
Discipline presentations
Field engineering
Schedule
Quality
HERVE
BARON Engineering disciplines
Process
Equipment
HSE
Civil
Layout
Piping
Instrumentation
Electrical
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Functional requirements – example of a gas compression station

Gas composition Performance


HERVE HP Compression & TEG
TEG
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1200 psig
3000 psig 5500 psig

500 psig 200 psig 50 psig

IP Compression LP Compression

From Wells HP Separator


Cooler 5 psig
165 - 205 F 500 psig

Emul. Treater
50 psig 150 F

Process Scheme Degasser


5 psig
Oil Production

Optimization
HERVE Process simulations
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Process Flow Diagram (PFD)


HERVE
BARON Equipment list
HERVE Thermodynamic
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Heat & Material
calculations balance
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Equipment
sizing
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Process data sheet


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Fluid list
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BARON Piping & Instrumentation Diagram (P&ID)

Line List
HERVE
BARON Piping & Instrumentation Diagram (P&ID)
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P&IDs legend & symbols
HERVE
BARON Line sizing
HERVE Process automations: Cause & effect chart
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Process control
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ESD logic diagram


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ESD simplified diagram


HERVE Flare Report
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BARON Operating manual
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Quiz: Is this a P&ID?


a PFD?
HERVE
BARON Engineering
Process
Equipment
HSE
Civil
Layout
Piping
Instrumentation
Electrical
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Process design

PFDs
H&M balance

Equipment
specification
Process
data Rotating
sheet Pressure vessels
Fired equipment
Heat exchangers
Packages etc.
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BARON Equipment list
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Rotating machinery
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BARON Pressure vessels
HERVE Heat exchangers
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HERVE
BARON Packages
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Process data
sheet

Mechanical
data sheet
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Vessel guide drawing


HERVE
BARON Material Requisition
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HERVE
BARON Bid technical evaluation
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Vendor design
HERVE
BARON Equipment summary
HERVE
BARON Engineering
Process
Equipment
HSE
Civil
Layout
Piping
Instrumentation
Electrical
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HAZOP Review
RISK LEVEL

RISK MATRIX

FREQENCY

SEVERITY
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HAZOP Action sheet


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HERVE
BARON Fire Fighting
HERVE
BARON Fire Water demand
calculation note
HERVE Fire Water P&IDs
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Deluge system
arrangement drawings
HERVE Fire fighting equipment location drawing
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HERVE
BARON Passive fire protection drawing
HERVE
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HERVE
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Hazardous
HERVE area
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classification drawing
HERVE Quantitative Risk
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Analysis (QRA)

Case stuy: Gas leak from random piping


component rupture
Cause: installation error, corrosion, material
defect…
Possible consequence: Dispersion without ignition
/ jet fire / flash fire / explosion
Section considered: Compressor building
HERVE Quantitative Risk
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Analysis (QRA)

Step 1:
Identification and characterisation Σ risk components
of initiating events *failure rate
(from statistics)

Gas leak inside compressor buidling due to Hole size


component rupture (% of component section)
5% 20% Full

Frequency (event/year) 1,11E-01 5,06E-04 6,83E-05

Outflow rate (kg/s) 5,7 90,8 2270,0


HERVE
BARON Quantitative Risk Analysis (QRA)
Step 2: Event tree analysis

Release Frequency Immediate ESD & Fire Delayed Explosion/ Consequence Event Frequency (ev/y)
ignition Fighting Ignition Flash-fire

Probability of immediate Gas detectors are provided inside the building, that
ignition for 1-50 kg/s release 0,998 activate isolation and depressurization. It is
Jet fire ESD & FF 7,779E-03
0,070 assumed that they operate 95% of the time.
rate is 7% (from statistical data) 0,002 Jet fire no ESD & FF 1,520E-05
Probability of explosion vs flash fire depends
1,11E-01
Release/yr on mass of gas and degree of confinement
0,949 Dispersion 9,827E-02
0,930
0,120 Explosion 1,774E-05
0,028
0,051 0,880 Flash fire 1,301E-04

0,972 Dispersion 5,133E-03

Yes Frequency (event/year)


Jet fire ESD & FF 7,779E-03
Jet fire no ESD & FF 1,520E-05
Explosion 1,774E-05
No Flash Fire 1,301E-04
Dispersion 1,034E-01
B04a/b/c/d 5%

Probability of delayed ignition takes into


account equipment explosion protection (Ex)
HERVE
BARON Quantitative Risk Analysis (QRA)

Step 3:
Consequence evalutation

Overpresssure (bar) 0.2 0.1 0.01

Distance (m) 96 167 1270

CONSEQUENCE CLASS QUANTITATIVE CRITERIA EFFECTS

MINOR ≤0.1 bar locally (within 10m) No effect, no damage

SIGNIFICANT ≤0.1 bar locally (within 50m) Limited damage to plant and operators

SEVERE > 0.1 bar within plant Damage to plant and operators

MAJOR > 0.1 bar on populated areas Damage to plant, operators & public
HERVE
BARON Quantitative Risk Analysis (QRA) Unacceptable risk area–
Design change necessary

Final step: classification of risk As Low As Reasonably


Practicable – Plant
Management measures

Release Frequency Immediate ESD & Fire Delayed Explosion/ Consequence Event Frequency (ev/y) Acceptable risk area
ignition Fighting Ignition Flash-fire

0,998 Jet fire ESD & FF 7,779E-03


0,070
0,002 Jet fire no ESD & FF 1,520E-05

1,11E-01 1.0E-02
Release/yr
0,949 Dispersion 9,827E-02
0,930
0,120 Explosion 1,774E-05
0,028
0,051 0,880 Flash fire 1,301E-04 1.0E-03
0,972 Dispersion 5,133E-03

Yes Frequency (event/year)


Jet fire ESD & FF 7,779E-03 1.0E-04
Jet fire no ESD & FF 1,520E-05
Explosion 1,774E-05 Unlikely
No Flash Fire 1,301E-04
Dispersion 1,034E-01
B04a/b/c/d 5%
1.0E-05
Rare

1.0E-06 Minor Significant Severe Major

CONSEQUENCE CLASS QUANTITATIVE CRITERIA EFFECTS

MINOR ≤0.1 bar locally (within 10m) No effect, no damage

SIGNIFICANT ≤0.1 bar locally (within 50m) Limited damage to plant and operators

SEVERE > 0.1 bar within plant Damage to plant and operators

MAJOR > 0.1 bar on populated areas Damage to plant, operators & public
HERVE Environmental Impact Assessment (Air quality dispersion
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analysis)
HERVE Noise Map
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dB(A)
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HERVE
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Process
Equipment
HSE
Civil
Layout
Piping
Instrumentation
Electrical
HERVE
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Process design

PFDs P&IDs

H&M balance
Piping
Instrumentation
Equipment
specification
Process Vendor
data Rotating drawings
Layout
sheet Pressure vessels
Fired equipment Civil
Heat exchangers
Electrical
Packages etc.
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Grading plan

Required finish level

Native soil elevation


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Vendor information
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Foundation
Calculation
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Foundation
drawing/
re-inforcement
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Foundation
drawing/
Formwork
HERVE
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specification
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Loading data
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Structural design
HERVE
BARON Calculation note
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Structural
drawings
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Architectural drawings

Equipment layout
drawing
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HERVE Heating, Ventilation &Air
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Conditioning (HVAC)
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Civil Works Installation Drawings


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HERVE Standard drawings
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HERVE
BARON Engineering
Process
Equipment
HSE
Civil
Layout
Piping
Instrumentation
Electrical
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Process design

PFDs P&IDs

H&M balance
Piping
Instrumentation
Equipment
specification
Process Vendor
data Rotating drawings
Layout
sheet Pressure vessels
Fired equipment Civil
Heat exchangers
Electrical
Packages etc.
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Layout/
principles
HERVE
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HERVE Layout/consideration for all networks
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General Plot Plan
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Unit Plot Plan
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3D modelling
HERVE
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3D model clash check
HERVE
BARON 3D model review
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Equipment handling
HERVE
BARON Engineering
Process
Equipment
HSE
Civil
Layout
Piping
Instrumentation
Electrical
HERVE
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Process design

PFDs P&IDs

H&M balance
Piping
Instrumentation
Equipment
specification
Process Vendor
data Rotating drawings
Layout
sheet Pressure vessels
Fired equipment Civil
Heat exchangers
Electrical
Packages etc.
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Line Diagram
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Piping Layout drawing
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HERVE
BARON Isometric drawing
HERVE
BARON Piping Pre-fabrication
HERVE
BARON Post Weld Heat
Treatment
HERVE
BARON Piping Inspection and testing
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Piping General
Arrangement drawing
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Calculations
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HERVE
BARON Standard Pipe Support
drawings
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HERVE
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HERVE
BARON Piping installation work process

Plot Piping Piping Piping Piping


Piping 3D
Plan line studies isometric Stress Process isometric
modelling
diagram & layout drawing OK? OK? drawing
IFC

Piping stress analysis


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HERVE
BARON Material Selection
HERVE
BARON Material Selection Diagram
HERVE
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HERVE
BARON Process Fluids list Piping material classes
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Piping material
classes Piping material class specification
HERVE Piping material classes specification
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HERVE Piping material classes specification
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HERVE Piping material classes specification
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Σ
HERVE
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HERVE
BARON Piping material requisition
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HERVE
BARON Engineering
Process
Equipment
HSE
Civil
Layout
Piping
Instrumentation
Electrical
HERVE
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Piping &
Instrumentation
Diagram (P&ID)
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HERVE Instrument list
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HERVE
BARON Level sketch
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Instrument data sheet


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Process Control System


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System
Architecture
drawing
HERVE automations
Process
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HERVE Control narrative
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HERVE Mechanical Equipment Control
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HERVE
BARON Emergency shutdown
HERVE The instrument hardware
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Instrument room Control room

Marshalling Controller
cabinet cabinet

VDU

PT JB

Process
line CPU

LAN
Secondary cable

Multi cable
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Junction Box
drawing
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Instrument location
drawing
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Building detail drawing/


Telecom and PAGA layout
HERVE Instrument standard
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installation drawings
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Junction box wiring
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Cable routing drawings

Cable list
HERVE
BARON Instrument bulk Material Take-Off

ITEM QUANTITY DESIGNATION


1 195 Gauge adapter – ½” x ½”
2 37 Block manifold 2 valves (Gas) – ½”
3 23 Block manifold 5 valves (Gas) –½”
4 0 Ball valve ½” – 12mm
5 300m Tubing – 12mm OD x 1mm
6 200 Reducer – 12mm x ¼”
7 50 Union tee – 12 x 12 x 12mm
8 50 Female connector – 12mm x ½”
9 350 Male connector – 12mm x ½”
10 9 Plug – ½” NPTF
11 8 Plug – ½” NPTM
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Cable routing inside


technical room
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Instrumentation &
control rooms layout
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Screen displays
HERVE Instrument loop diagram
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HERVE
BARON Engineering
Process
Equipment
HSE
Civil
Layout
Piping
Instrumentation
Electrical
HERVE
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Electrical consumer list


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Electrical Load
Summary
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General One
Line
Diagram
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Generators

Switchgear

Transformer
HERVE
BARON Equipment data sheet
HERVE
BARON Switchboard
Single Line
Diagram
HERVE
BARON Switchgear Typical Diagram
VOLTAGE OF MS-001 (STUDY1)
HERVE
10000
BARON
9900
9800
9700
Bus Volt a ge (Volt s )

9600
9500
9400
9300
9200
9100
9000
8900
8800
0.0 2.5 5.0 7.5 10.0 12.5 15.0 17.5 20.0
Time (Seconds)

FREQUENCY OF MS-001 (STUDY1)


50.0

49.5
Bus Frequency (Hz)

49.0

48.5

48.0 Calculations
47.5

47.0
0.0 2.5 5.0 7.5 10.0 12.5 15.0 17.5 20.0
Time (Seconds)
HERVE
BARON Cable routing drawing

Cable schedule
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Typical
installation
drawings
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Block Diagram
HERVE
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Trouble shooting
diagrams
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Lighting layout
HERVE
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Lighting illumination level

Iso lux
curves
HERVE
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HERVE
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Electrical Control
System
HERVE
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Electrical
Control System
HERVE From main From emergency
BARON power (diesel)
generators generators

Electrical load shedding

To normal consummers To essential


e.g. pumps in process consummers e.g. fire
and utility units water pump
HERVE
BARON Oil & Gas Engineering Training
HSE Moment
Intro, scope & objectives
Project Engineering
The Design Basis
Discipline presentations
Field engineering
Schedule
Quality
HERVE
BARON
Field Engineering
HERVE
BARON Site Query
HERVE Site MASTER set of documents
BARON
HERVE
BARON Oil & Gas Engineering Training
HSE Moment
Intro, scope & objectives
Project Engineering
The Design Basis
Discipline presentations
Field engineering
Schedule
Quality
HERVE
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MONTH
PROJECT SCHEDULE
PLANT START-UP
5
7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36

PIPING PRE-FABRICATION & INSTALLATION


PIPING MATERIAL & DRAWINGS AT SITE 4 X X X X X X X X X X

PIPING MATERIAL MANUFACTURING & SHIPPING X X X X X X


PURCHASE OF PIPING MATERIAL

2 3X
TECHNICAL & COMMERCIAL CLARIFICATIONS X X
CALL FOR TENDER FOR PIPING MATERIAL
PREPARE PIPING MATERIAL TAKE-OFF
PIPING ROUTING STUDIES 1X X X
PIPING & INSTRUMENTATION DIAGRAMS (PIDs)

1 5
3

4 5
2
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Process
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simulations

Process
data sheet
Equipment
selection
&
purchase

Vendor data

Foundation
drawings
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Safety valves Engineering schedule
duty & data
sheet (Process) Estimates must be done
Safety valves
inquiry and
to meet the schedule
purchase
(procurement)
Size Safety valves
& weight sizing & drawings
(vendor)
estimates

Safety valves
location & piping
routing
(piping/layout) Piping calcs &
supports
(piping/stress)
Steel structure
Supports design and
& loads estimates drawings (civil)

Purchase steel
(manufacturer)
Fabrication
(manufacturer)
Shipping
Structure
at Site
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What the
Vendor
supplied

What
Engineering
designed
HERVE
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HERVE
BARON Oil & Gas Engineering Training
HSE Moment
Intro, scope & objectives
Project Engineering
The Design Basis
Discipline presentations
Field engineering
Schedule
Quality
HERVE Engineering Quality Assurance:
BARON

Engineering document register

Document Document title Document


number revision

A 1 48104 Service building instrument. rooms cables routing B


A 2 48102 Trouble shooting diagrams D
A 3 48134 F&G system architecture drawing E
A 4 50100 Instrument index B
A 7 50003 Spec for instrument installation works and service C
A 8 50960 Instrument Data sheets for temperature switches B
A 9 50110 Requisition for pressure relief valves B
M 1 62059 General plot plan B
M 2 62020 Piping details standard C
M 2 62070 Piping general arrangement Area 1 D
M 4 60100 Special items list D
HERVE Engineering Quality Assurance:
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Document checking and distribution
HERVE Engineering Quality Assurance:
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Document revision
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Engineering Integrity: Site Query from Construction
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Interface
Agreement

Section/Step 1

Section/Step 2
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Interface definition
HERVE The Oil & Gas Engineering Guide
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2nd edition
Do you want to know more... Much more?

© 2015 – Hervé Baron


HERVE The Oil & Gas Engineering Guide - 2nd edition
BARON
Table of Contents

© 2015 – Hervé Baron


HERVE The Oil & Gas Engineering Guide - 2nd edition
BARON
Table of Contents

Discipline
presentation:
activities and
deliverables

© 2015 – Hervé Baron


HERVE
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The work of each


Engineering discipline is
described

© 2015 – Hervé Baron


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Design activities are


explained, e.g., Plant
Equipment layout

© 2015 – Hervé Baron


HERVE
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Complex activities, such as


QRA, are explained
through a practical
example.

© 2015 – Hervé Baron


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A sample of all common


Engineering documents is
included

© 2015 – Hervé Baron


HERVE
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Difference between
Engineering and Shop
drawings

© 2015 – Hervé Baron


HERVE
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Understand the main


technical aspects, e.g.,
DCS vs ESD

© 2015 – Hervé Baron


HERVE The Oil & Gas Engineering Guide - 2nd edition
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Table of Contents

The overall process

© 2015 – Hervé Baron


HERVE The Oil & Gas Engineering Guide - 2nd edition
BARON
Table of Contents

© 2015 – Hervé Baron


HERVE The Oil & Gas Engineering Guide - 2nd edition
BARON
Table of Contents

© 2015 – Hervé Baron


HERVE The Oil & Gas Engineering Guide - 2nd edition
BARON
Table of Contents

© 2015 – Hervé Baron


HERVE The Oil & Gas Engineering Guide
BARON
2nd edition

Order direct from the publisher:

http://www.editionstechnip.com/en/catal
ogue-detail/1111/oil-gas-engineering-
guide-the.html

© 2015 – Hervé Baron

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