FSV8209 - Y08145-1115

Y08145
November 2015
Contents
How To Use The Illustrated Parts List .................................................................................................................................................. 3
FRONT BEARING COVER ASSY. ...................................................................................................................................................... 4
FRONT CASE ASSY............................................................................................................................................................................... 5
INPUT SHAFT ASSY.............................................................................................................................................................................. 7
INTERMEDIATE CASE ASSY. ............................................................................................................................................................ 8
LAYSHAFT ASSY. ............................................................................................................................................................................... 10
LRC ASSEMBLY .................................................................................................................................................................................. 12
MAINSHAFT ASSY. ............................................................................................................................................................................. 14
PLANET GEAR SPINDLE ASSY. ...................................................................................................................................................... 17
RANGE ASSY. ....................................................................................................................................................................................... 18
RANGE CONTROL ASSY. .................................................................................................................................................................. 20
REAR CASE ASSY. .............................................................................................................................................................................. 22
REVERSE IDLER ASSY. ..................................................................................................................................................................... 25
SELECTOR ASSY. ............................................................................................................................................................................... 26
2
How To Use The Illustrated Parts List
The information contained in this document is subject to frequent updates. Therefore, for the latest information available, please visit
the interactive Electronic Parts Catalog at http://www.eaton.com/EatonCom/TruckEurope/TruckEurope/index.htm
Model Designation and Nomenclature

 For information regarding Model Designation and Nomenclature, visit
http://www.eaton.com/EatonCom/TruckEurope/TruckEurope/index.htm
Kits and Assemblies (K/A's)

 Kits or Assemblies contain groups of individual or assembled parts specially developed for optimal replacement during repair.
 Kits and Assemblies are shown with applicable parts groupings in the parts listings.
Identifying Kits and Assemblies

A- Part numbers beginning with the letter 'A' are pre-assembled Production Assemblies
K- Part numbers beginning with the letter 'K' are kits that are not assembled
T - Part numbers beginning with the letter 'T' are kits that are not assembled
S- Part numbers beginning with the letter 'S' are pre-assembled Service Assemblies
 Note: Some Production Assemblies do not begin with a letter prefix (Midrange only).
Illustrations
 Illustrations show parts in assembly groups.
 Item numbers on illustrations correspond with parts listings adjacent to the illustration.(on the same or adjacent page)
 Notes are included on illustrations where additional information is needed.
Parts Listing
Parts listings are defined by parts groupings and are broken down by service assemblies. Parts listings identify a part for servicing with
the following categories
 ITEM - Number corresponds to number on illustration for part identification.

 CURRET PART - part number of the part available for service.
 DESCRIPTION - part name or description.
 REPLACED PART - number of replaced part.
 QTY - Quantity required for assembly.
 NOTES - unique characteristics or requirements.
 KITS / ASSYS WHERE NEEDED - kits or assemblies that contain the part.
3
Group: FRONT BEARING COVER ASSY.
FRONT BEARING COVER ASSY.

Item Current Part Description Replaced Part Qty. Notes Kits/Assys Where
Needed
0 U8872616 FRONT COVER 1 COMPRISES ITEMS 1 AND 2

ASSEMBLY
1 X8870760 OIL SEAL 1
2 8872600 FRONT BEARING COVER 1
3 GMX-8- SCREW 5 M10X25 HEX FLG HD

1089
4
Group: FRONT CASE ASSY
FRONT CASE ASSY

Needed
0 GU8882260 FRONT CASE ASSY. 1
1 8881835 FRONT CASING 1
2 8883756 BUSH 8882415 1 FOR MAIN SELECTOR SHAFT
3 8881616 PTO PROVISION COVER 1

1088
5 GMX-8- BOLT 4 M10X40

1079
6 GMX-9- NUT 14 M10X1.5

1005
7 GMX-8- BOLT 1
10110
7 GMX-8- BOLT 13 M10X58

1080
8 GX8880554 BEARING COVER 1
5
Needed
LAYSHAFT

1240
10 GX8873931 STUD 10 M12X45 LONG
11 GX8874699 STUD 2 M12X65 LONG
12 GX8870278 CUP PLUG 1
13 8873654 PLUNGER-NEUTRAL 1
14 8874897 SPRING COMPRESSION 1
15 8870590 GASKET 1
16 GX8870259 DETENT COVER 1
17 8876407 PIPE CLIP GX8880183 1
18 X8870542 DOWEL 2 8,0 DIA X 16
19 GMX-8- SCREW GMX-8-0801 2 M8 X 16

0819
20 GX8879212 LIFTING EYE 1 15 MM

1091
6
Group: INPUT SHAFT ASSY.
INPUT SHAFT ASSY.

Needed
0 U8883177 INPUT SHAFT ASSY. 1 COMPRISES ITEMS 1-4
1 8883170 INPUT SHAFT 1
2 X8872593 INPUT SHAFT BEARING 1
3 8877692 SPACER - GRADED 3.10 1 PACK: U8877691
3 U8877691 SPACER - GRADED PACK 1
4 X8877706 CIRCLIP 1
7
Group: INTERMEDIATE CASE ASSY.
INTERMEDIATE CASE ASSY.

Needed
0 U8876645 INTERMEDIATE CASE 1

ASSY
1 8876644 INTERMEDIATE CASE 1
2 GX2771532 SWITCH REVERSE / 1

RANGE
3 5568510 O-RING 3
4 8880315 NEUTRAL SWITCH 1
5 X8870711 BALL 2 DIA.14
6 GX8879211 LIFTING EYE 1
7 8875267 PIN INTERLOCK 1
8 GX2771532 SWITCH REVERSE / 1

RANGE
9 X8881475 O-RING 1 (109,5X3,0)
10 U8883824 OIL PUMP GU8875469 1

1089
12 8883756 BUSH 8882415 1 FOR MAIN SELECTOR SHAFT
13 X8871377 BUSH 1
8
Needed
14 X8881424 CIRCLIP 1
15 8881616 PTO PROVISION COVER 1

1088
17 X8880469 WASHER-OIL STRAINER / 1

DRAIN
18 8876351 STRAINER-OIL 1
19 GX8876352 PLUG OIL STRAINER 1
20 U8876353V OIL FILTER 1
21 X8870543 DOWEL 2 16,0 DI X 30,5
22 X8880519 WASHER-FILL/DRAIN FL 1
23 GX8874942 OIL FILLER PLUG 1
9
Group: LAYSHAFT ASSY.
LAYSHAFT ASSY.
Needed
1 U8880746 LAYSHAFT ASSEMBLY 1
2 X8875587 BEARING ASSEMBLY 2
3 U8877534 CIRCLIP GRADED PACK 1
3 X8870370 GR.C/CLIP 40 DIA. X 2.12 1

MM
3 X8870371 GR.C/CLIP 40 DIA. X 2.07 1

MM
3 X8870372 GR.C/CLIP 40 DIA X 2.02 1

MM
3 X8871536 GR.C/CLIP 40 DIA. X 1.97 1

MM
3 X8871537 GR.C/CLIP 40 DIA. X 1.92 1

MM
3 X8871538 GR.C/CLIP 40 DIA. X 1.87 1

MM
3 X8871539 GR.C/CLIP 40 DIA. X 1.82 1

MM
3 X8871540 GR.C/CLIP 40 DIA. X 1.77 1

MM
10
Needed
4 F88891 SHIM 1 S=0,051
4 F88892 SHIM 1 S=0,127
4 F88893 SHIM 1 S=0,254
4 F88894 SHIM 1 S=0,508
4 U8877535 SHIM PACK 1
4 X8882272 SHIM 1 S=1,200
5 8875879 SPACER 1
11
Group: LRC ASSEMBLY
LRC ASSEMBLY
Needed
0 GU8881023 LRC ASSY. RHV H 1 COMPRISES ITEMS 1-3, 5-9, 11, 13-
15, 18, 21 AND 23
1 X8875259 BOOT 1
2 X8881481 OIL SEAL 1
3 8875415 PLUNGER - DETENT 1
4 8870587 DETENT SPRING 1
5 8870590 GASKET 1
6 GX8870259 DETENT COVER 1
7 GMX-8- SCREW 2
0848
8 X8874450 CIRCLIP 2 25.DIA
9 8876566 SPRING RETAINER- 1

BOOSTER
11 8876567 SPRING RETAINER-BIAS 1
12 GMX-8- SCREW 4
0847
12
Needed
13 8880477 END CAP 1
14 X8880639 O-RING 1
15 U8880694 LRC SUB ASSY 1
16 8880638 SEAL 1
17 8871375 SWITCH ACTIVATOR PIN 1
18 GX8871486 EXPANSION PLUG 1
19 X8881546 SWIVEL ELBOW X8880846 1

ADAPTOR 90 DEG
20 X8881590 NYLON TUBE X8881545 1 4MM, LENGTH 0.25M
21 8874760 SHIFT ROD 1
22 8877656 LEVER INNER STRIKING 1
23 X8871378 DOWEL 1 10,0 DIA X 44

1091
13
Group: MAINSHAFT ASSY.
MAINSHAFT ASSY.
Needed
0 U8882819 MAINSHAFT ASSY. 1
1 U8877186V MAINSHAFT SUB ASSY. U8877186 1
2 X14851 DOWEL 1 5/16 DI X 1.50
3 X8870177 NEEDLE ROLLER BRG. 1

ASSY
4 8872589 GEAR SPACER 1ST 1
5 8876948 GEAR MAINSHAFT 1ST 1
6 8877321 SYNCHRO FLANGE 1/2/3/4 2
7 8883044 RING SYNCHRO 1ST/2ND 8882682 2
8 X8870356 ROLLER 3
9 8870352 PLUNGER 3
11 8875571 HUB-FIXED, 1ST/2ND 1
14
Needed
12 8880460 SLIDING SLEEVE 1
13 8876949 GEAR MAINSHAFT 2ND 1

ASSY
15 8882868 SLEEVE MAINSHAFT 1

BEARING
16 U8882558 GRADED CIRCLIP PACK 1
16 X8870534 GR.CIRCLIP 46 DIA. X 2.10 1 PACK: U8882558

MM

MM

MM
16 X8883040 CIRCLIP GRADED 46 DIA 1 PACK: U8882558

X2.15 MM
16 X8883041 CIRCLIP GRADED 46 DIA 1 PACK: U8882558

X 2.20 MM
17 X8875276 NEEDLE BEARING 1
18 8872588 GEAR SPACER 4TH 1
19 8880740 GEAR MAINSHAFT 3RD 1
20 8877321 SYNCHRO FLANGE 1/2/3/4 2
21 8883044 RING SYNCHRO 1ST/2ND 8882682 2
22 X8870356 ROLLER 3
23 8870352 PLUNGER 3
25 8875554 FIXED HUB 3RD/4TH 1
27 X8870370 GR.C/CLIP 40 DIA. X 2.12 1

MM
27 X8870371 GR.C/CLIP 40 DIA. X 2.07 1

MM
27 X8870372 GR.C/CLIP 40 DIA X 2.02 1

MM
28 X8870305 NEEDLE BRG.ROLLER 1

ASSY

ASSY
15
Needed
30 8876477 GEAR MAINSHAFT 1

CRAWLER
31 8877316 SYNCHRO FLANGE 1
32 8877313 SYNCHRO RING 1
33 X8873994 CIRCLIP SYNCHRO. 1

ASSY.
34 8875604 FIXED HUB 1

REVERSE/CRAWLER
36 8870352 PLUNGER 3
37 X8870356 ROLLER 3
38 X8870378 CIRCLIP-GR.DIA.60 X 2.10 1

MM
38 X8870379 CIRCLIP-GR.DIA.60 X 2.05 1

MM
38 X8870380 CIRCLIP-GR.DIA.60 X 2.00 1

MM

REVERSE
41 8876478 GEAR MAINSHAFT 1

REVERSE

ASSY
43 X8877164 BEARING REAR 1

MAINSHAFT
44 X8875532 SEALING RING 2
45 8877115 OIL MUFF 1
46 8877116 SUN GEAR 1
47 8880594 RETAINER 1
48 GX8870699 SCREW 1 M16X45 HEX HD
49 8876298 RESTRICTOR 1
16
Group: PLANET GEAR SPINDLE ASSY.
PLANET GEAR SPINDLE ASSY.

Needed
0 U8877295 PLANET GEAR SPINDLE 1

ASSY.
1 U8882528 OUTPUT SHAFT ASSY. 1
2 MX-11- SCREW 5 M6 X 10 SKT HD SET

0601
3 8876972 SPINDLE PLANET GEAR 5
4 8876893 WASHER 10
5 U8876969 NEEDLE ROLL BRG. 5

ASSY. PCK.
6 8876970 GEAR PLANET 5
17
Group: RANGE ASSY.
RANGE ASSY.
Needed
3 8877442 SYNCHRO RING - RANGE 2
4 8872626 HI-LO SHIFT ROD 1
5 X8878665 DOWEL X8870726 1
6 8872737 HIGH/LOW SHIFT FORK 8872737,8883677 1
7 8872680 ANNULUS 1
10 X8870341 CIRCLIP 1
18
Needed
11 8875881 FIXED HUB 1
13 8870352 PLUNGER 9
14 X8870355 ROLLER 9
15 X8870844 BEARING 1
16 X8870344 CIRCLIP 1
17 GMX-8- SCREW 3 M8X20

0806
18 8870848 RETAINER 3
19 8875646 REACTION PLATE 1
21 X8873993 CIRCLIP 1
22 8870808 SPACER 1
19
Group: RANGE CONTROL ASSY.
RANGE CONTROL ASSY.

Needed
0 GU8881621 RANGE CONTROL ASSY. 1 COMPRISES ITEMS 1-21
1 8880659 MOUNTING BRACKET 2
2 GX2013517 PIPE PLUG 1 1/8
3 X8880151 SCREW SPIRAL GX8880151 4
4 X8880109 FILTER REGULATOR 1
5 U8881542 SWIVEL TEE 1

ADAPTOR(BSP TO 6MM
TUBE)
6 X8882634 PIPE CLIP 2
7 8882665 AIR PIPES 2
8 X8881538 STRAIGHT ADAPTOR 5 6MM
9 5568510 O-RING 1
10 X8880054 3/2 POPPET VALVE 1
11 X8883138 ADAPTOR G1/8 1
20
Needed
12 X8880846 ELBOW ARTICULATED 2
13 X8883139 RESTRICTOR G1/8 1
14 X8881546 SWIVEL ELBOW 1

ADAPTOR 90 DEG
15 X8880843 4/2 AIR ACTUATING 1

VALVE
16 GX8880183 PIPE CLIP 1
17 X8880545 PIPE CLIP - TWIN PIPE 1
18 X8881588 MOULDED PIPE ASSY. 1 RANGE VALVE TO REAR CASE
19 X8881587 MOULDED PIPE ASSY. 1 RANGE VALVE TO CYLINDER
20 U8882502 MOULDED PIPE ASSY. 1 REGULATOR TO POPPET VALVE
21 X8881545 NYLON TUBE 6 MM 1
21
Group: REAR CASE ASSY.
REAR CASE ASSY.

Needed
0 U8880542 REAR CASE ASSY. 1
1 8876071 REAR CASING 1
2 X8875292 O-RING 1
3 8878240 BUSH 8875293 1
4 X8871258 O-RING 1 DIA.24,5
5 8875179 PISTON RANGE 1

CYLINDER
6 14344 PISTON O RING 1
7 14345 PISTON O RING 1
8 GMX-9- NUT 1 M16

1602
9 X8873008 O-RING 1
10 8875430 CYLINDER-RANGE 1
22
Needed
11 GMX-8- BOLT 3 M10X55 HEX FLG HD

1094
12 8873787 ADAPTOR 1
13 X8880471 WASHER 1
14 8874006 SPEEDO PINION 1
15 7992 BUSH 1
16 8877524 SPACER TACH0 1
17 8877121 GEAR SPEEDO DRIVE 6TH 1
18 U8877588 CIRCLIP PACK 1
18 X8876632 CIRCLIP - 3.70 MM 1 PACK: U8877588
18 X8876633 CIRCLIP-3.77 MM 1 PACK: U8877588
19 X8872721 BEARING 1
20 8877123 RING ABUTMENT 1
21 F96497 SHIM-0.005 1
22 F96498 SHIM-0.010 1
23 8876877 MOUNTING BRACKET 1
24 GMX-3- WASHER SPRING 4

1202
25 GMX-8- SCREW 4 M12 X 60 HEX HD

1234
26 GMX-7- BOLT GMX-8-1605 2 M12 X 50

1209
27 X8872722 OIL SEAL 1
28 8877984 COUPLING FLANGE 1
29 GMX-7- BOLT 6
1205
30 8883649 SPACER 8877772 1
31 GX8870553 NUT 1

10111
32 GMX-8- BOLT 14 M10X58

1080
23
Needed

1094
33 GMX-9- NUT 17 M10X1.5

1005
34 14373 DISC MAGNET 1
35 X8870543 DOWEL 2 16,0 DI X 30,5
24
Group: REVERSE IDLER ASSY.
REVERSE IDLER ASSY.

Needed
1 8883246 REVERSE IDLER SHAFT 1
2 8870343 THRUST WASHER 2
3 8876457 REVERSE IDLER GEAR 1
4 X8872478 NEEDLE ROLLER BRG 2
5 8872479 SPACER 1
25
Group: SELECTOR ASSY.
SELECTOR ASSY.
Needed
0 U8875914 SELECTOR BLOCK 1 INCLUDES 8874754 & X8870277
0 U8875941 SELECTOR ASSY. 1 COMPRISES ITEMS 1-9
1 8872328 SELECTOR KEY 1
2 8882443 SELECTOR SHAFT 8875827 1
3 8880759 INTERLOCK KEY 8872327 1
4 8875499 FORK 1
CRAWLER/REVERSE
5 8880760 FORK 1ST/2ND 1
6 8874754 SELECTOR BLOCK 1
7 X8870277 DOWEL 1
8 8873691 SCREW 1 M10X23 HEX HD
9 8875494 FORK 3RD/4TH 1
26
27
28

FSV8209 - Y08145-1115

Diunggah oleh

Informasi Dokumen

Deskripsi Asli:

Hak Cipta

Format Tersedia

Bagikan dokumen Ini

Bagikan atau Tanam Dokumen

Opsi Berbagi

Apakah menurut Anda dokumen ini bermanfaat?

Apakah konten ini tidak pantas?

Hak Cipta:

Format Tersedia

FSV8209 - Y08145-1115

Diunggah oleh

Hak Cipta:

Format Tersedia

Y08145

Model Designation and Nomenclature

Kits and Assemblies (K/A's)

Identifying Kits and Assemblies

 ITEM - Number corresponds to number on illustration for part identification.

FRONT BEARING COVER ASSY.

0 U8872616 FRONT COVER 1 COMPRISES ITEMS 1 AND 2

1 X8870760 OIL SEAL 1

2 8872600 FRONT BEARING COVER 1

3 GMX-8- SCREW 5 M10X25 HEX FLG HD

FRONT CASE ASSY

0 GU8882260 FRONT CASE ASSY. 1

1 8881835 FRONT CASING 1

2 8883756 BUSH 8882415 1 FOR MAIN SELECTOR SHAFT

3 8881616 PTO PROVISION COVER 1

4 GMX-8- SCREW 6 M12X25 HEX FLG HD

5 GMX-8- BOLT 4 M10X40

6 GMX-9- NUT 14 M10X1.5

7 GMX-8- BOLT 13 M10X58

8 GX8880554 BEARING COVER 1

9 GMX-8- SCREW 4 M12X25 HEX FLG HD

10 GX8873931 STUD 10 M12X45 LONG

11 GX8874699 STUD 2 M12X65 LONG

12 GX8870278 CUP PLUG 1

14 8874897 SPRING COMPRESSION 1

16 GX8870259 DETENT COVER 1

17 8876407 PIPE CLIP GX8880183 1

18 X8870542 DOWEL 2 8,0 DIA X 16

19 GMX-8- SCREW GMX-8-0801 2 M8 X 16

20 GX8879212 LIFTING EYE 1 15 MM

21 GMX-8- SCREW 4 M10X30 HEX FLG HD

INPUT SHAFT ASSY.

0 U8883177 INPUT SHAFT ASSY. 1 COMPRISES ITEMS 1-4

1 8883170 INPUT SHAFT 1

2 X8872593 INPUT SHAFT BEARING 1

3 8877692 SPACER - GRADED 3.10 1 PACK: U8877691

3 8877693 SPACER - GRADED 3.15 1 PACK: U8877691

3 8877694 SPACER - GRADED 3.20 1 PACK: U8877691

3 8877695 SPACER - GRADED 3.25 1 PACK: U8877691

3 8877696 SPACER - GRADED 3.30 1 PACK: U8877691

3 8877697 SPACER - GRADED 3.35 1 PACK: U8877691

3 8877698 SPACER - GRADED 3.40 1 PACK: U8877691

3 8877699 SPACER - GRADED 3.45 1 PACK: U8877691

3 8877700 SPACER - GRADED 3.50 1 PACK: U8877691

3 U8877691 SPACER - GRADED PACK 1

INTERMEDIATE CASE ASSY.

0 U8876645 INTERMEDIATE CASE 1

1 8876644 INTERMEDIATE CASE 1

2 GX2771532 SWITCH REVERSE / 1

4 8880315 NEUTRAL SWITCH 1

5 X8870711 BALL 2 DIA.14

6 GX8879211 LIFTING EYE 1

7 8875267 PIN INTERLOCK 1

8 GX2771532 SWITCH REVERSE / 1

9 X8881475 O-RING 1 (109,5X3,0)

10 U8883824 OIL PUMP GU8875469 1

11 GMX-8- SCREW 8 M10X25 HEX FLG HD

12 8883756 BUSH 8882415 1 FOR MAIN SELECTOR SHAFT

15 8881616 PTO PROVISION COVER 1

16 GMX-8- SCREW 6 M12X25 HEX FLG HD

17 X8880469 WASHER-OIL STRAINER / 1

19 GX8876352 PLUG OIL STRAINER 1

20 U8876353V OIL FILTER 1