Volume of first filling lubrication oil 4000 Liter

Lubrication oil temperature engine inlet 60 deg C

Lubrication oil temperature engine outlet 75 deg C
Maximum lubricating oil pressure 10 kg/cm2
Minimum lubrication oil pressure 2,5 ALARM/ 2,0 STOP kg/cm3

Heat rejection at full rated site load 2940 kW

To lubricating oil 249210 kcal/h
To jacket water 575760 kcal/h
To intercooler water 719099 kcal/h
To exchaust gas 1554813 kcal/h
To air (radiation) 88369 kcal/h

Lubricating oil pump

Manufacturer Werdohl
Type R6/ 136
Capacity 48.8 m3/h
Suction pressure 0.5 kg/cm2
Delivery pressure 8 kg/cm2
Speed 1700 rpm

Lubricating cooler (plate)

Manufacturer TO FOLLOW
Type NN
Lube oil flow rate 39.2 m3/h
Cooling capacity 249210 kcal/h
Lube oil temperatur at radiator inlet APPR 75 deg C
Lube oil temperature at radiator outlet APPR 60 deg C
Heating surface TO FOLLOW
Cleanlines factor TO FOLLOW

Fan
Type L&R
Impeller diameter 2 x 1250 mm
Revolution 750 - 1500 rpm
Wind volume 2 x 79740 m3/h
Fan drive metodh ELECTRICAL
Quantity 2
Motor rated output 48 kW

Diesel Engine
Manufacturer Krupp Mak
Type 8M453AK
 Number of Cylinder 8
Bore 320 mm
Stroke 420 mm
Swept volume 270 liter
speed 600 rpm
Mean piston speed 8.4 m/sec
ISO Rating 2650 kW
Site Rating 2650 kW
Site overload rating 2915 kW
lubricating oil temperature engine inlet 60 C
lubricating oil temperature engine outlet 75 C
Description
Outter diameter of tube (OD), mm 12.7
Thickness (t), mm 2
Inner diameter of tube (ID), mm 10.70
Tube length (lt), mm 4985
W 238
H 1562
Number of tube per cooler, pcs 380
nw row 8
nc column 48
Conduktivity of tube, W/m K 390
Number of pass 2
pitch of fin, mm 1.25
Fin per inchi 3420
Fin thickness, mm 0.25
Inner diameter of fin, mm 12.7
Outter diameter of fin, mm 32
Number of fin per cooler, pcs 671209

Hot Fluid (oil)

Temperature-inlet 65
Temperature-outlet 54
Volume flow rate, liter/mnt 2,166.7
Volume flow rate, m3/s 0.036
Density-inlet, kg/m3 861.1
Density-outlet, kg/m3 867.6
Density-ave, kg/m3 864.35
Specific heat-inlet, J/kg K 2068
Specific heat-outlet, J/kg K 2022
Specific heat-ave, J/kg K 2045
Viscosity-inlet, kg/m s 0.0592
Viscosity-outlet, kg/m s 0.1008
Viscosity-ave, kg/m s 0.08
Prandtl number-inlet 875
Prandtl number-outlet 1433
Prandtl number-ave 1154
Mass flowrate, kg/s 31.2

Cold fluid (air)

Temperature-inlet 36
Temperature-outlet 40.1
Volume flow rate, m3/s 152
Density-inlet, kg/m3 1.1314
Density-outlet, kg/m3 1.1178
Density-ave, kg/m3 1.1246
Specific heat-inlet, J/kg K 1007
Specific heat-outlet, J/kg K 1008
Specific heat-ave, J/kg K 1007.5
Viscosity-inlet, kg/m s 0.00001888
Viscosity-outlet, kg/m s 0.00001908
Viscosity-ave, kg/m s 0.00001898
Prandtl number-inlet 0.706
Prandtl number-outlet 0.705
Prandtl number-ave 0.7055
Mass flowrate, kg/s (fix) 170.9
Mass flowrate, kg/s (estimasi) 172.0

A.Dimension
Inlet Cross Sectional Area, Ac, m2 0.017
Surface Area of tube,Ai, m2 68.85
Surface area of fin, m 2
409.39
Total Surface Area, As, m2 478.24
Volume of Heat Exchanger, m3 0.085
Dh air side, m 0.0002230934
Dh oil side, m 0.01
Afr oil side, m2 0.185878
Afr air side, m2 1.18643
σ oil 0.1439641369

σ air 0.8560358631

Calculation of air (cold)

Heat rejection air side, Qcold, kW 702.1
Air mass flowrate, kg/s 170.94
Rf (fouling factor) air 0.00018
f (air) 0.0526227984
Re (air) 1978.32721084
St 0.00830015
va, m/s 128.115438753
va, max 149.661298404
Ga, kg/m2 s 168.309096185
JH 0.0065778498
perpindahan panas konveksi sisi air, h, W/m °C 1407.46817397
he,c (W/m2 °C) 1122.97012575

Thermal conduktivity of the fin side, ho, W/m C

o
1122.97

Calculation of oil (Hot)

Heat rejection oil side, Qhot, kW 702
Velocity of oil, vr, m/s 2.1
Reynold number of tube 244.5
f (oil) 0.0153147933
Rf (fouling factor) oil 0.0009
perpindahan panas konveksi sisi oil, h, W/m °C 3149087.07395
he,h (W/m2 °C) 1110.71920945

Thermal conduktivity of the tube side, hi, W/m Co

1110.7
B. Heat transfer
Description
ΔTLMTD, oC 21.28
Rt,w 3.6934482E-11
UcAc 66940.1781394
Overall thermal conduktivity, U, W/m C2o
139.97
P 0.3793103448
Z 0.3685823777
Correction factor, F 0.97
Heat rejection of cooler, Q, kW 1382.0286

Calculation of pressure drop

Diameter dalam nozzle, dn, m 0.045
Luas lintasan aliran nozzle, An, m2 0.001589625
Rasio perpindahan panas, σ 0.0085519803
Kecepatan oil dalam nozzle, vo 5.7403125E-05
Koefisien kerugian penyusutan (Kc) 0.4199692827
Koefisien kerugian pembesaran (Ke) 0.9998537326
Pressure drop pada udara(fin), pa 12298.4840069
Pressure drop pada nozzle, ∆Pn, Pa 2.0219245E-06
Pressure drop pada pipa, ∆Ps, Pa 29.0702452903
Kecepatan massa, G, kg/m2 s 1827.84630353
Pressure drop total, ∆P, Pa 58.1404966463
Pressure drop total, ∆P, Bar 0.000581405
A. Desain Kriteria Unit Air Cooler
1. Heat Exchanged kW
2. Water Mass Flowrate per cooler kg/s
3. Air outlet from generator
o
C

B. Material Specification
1. Tube Unit
1.1 Material COPPER 99,99%
1.2 Thickness mm
1.3 Outter Diameter mm
1.4 Number pcs
1.5 Number Pass pass
1.6 Length mm

2. Fin
2.1 Material Al Epoxy
2.2 Width mm
2.3 Thickness mm
2.4 FPI pitch per inchi

C. Design Performance Calculation Unit

1. Heat Transfer Area m2 0.04
2. Volume of Cooler m 3
0.073
3. Overall Thermal Conductivity W/m C 2o
84.79
4. Log Mean Temperature Different
o
C 29.33
5. Oil Mass Flow Rate kg/s 6
6. Oil Inlet Temperature
o
C 75
7. Oil Outlet Temperature
o
C 60
8. Oil Velocity m/s 0.2
9. Air Mass Flow Rate kg/s 50
10. Air Inlet Temperature
o
C 36
11. Air Outlet Temperature
o
C 39.60
12. Cooling Capacity kW 205.99