Welding Specification Chart

PARADIP REFINERY PROJECT
TECHNICAL NOTES
PDRP4200-8440-TN-
WELDING SPECIFICATION CHART 0001
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Table of Content
1.0 SCOPE ................................................................................................. 7
2.0 REFERENCE DOCUMENTS ............................................................... 7
2.1 Project Specifications: ....................................................................... 7
3.0 WELDING SPECIFICATION CHART .................................................. 8
3.1 Pipe Class A0AC ................................................................................ 8
3.2 Pipe Class A0AH ................................................................................ 9
3.3 Pipe Class A0JC .............................................................................. 10
3.4 Pipe Class A0JG .............................................................................. 11
3.5 Pipe Class A0JQ .............................................................................. 12
3.6 Pipe Class A0JV............................................................................... 13
3.7 Pipe Class A0J2 ............................................................................... 14
3.8 Pipe Class A0L2 ............................................................................... 15
3.9 Pipe Class A0LG .............................................................................. 16
3.10 Pipe Class A0LQ .............................................................................. 17
3.11 Pipe Class A0LV .............................................................................. 18
3.12 Pipe Class A09J( For Sizes > 25 DN(mm) ).................................... 19
3.13 Pipe Class A09J ( For Sizes between15-20 DN(mm) ) ................. 20
3.14 Pipe Class A093 ( For Sizes > 25 DN(mm) ).................................. 21
3.15 Pipe Class A093 ( For Sizes between15-20 DN(mm) ) ................. 22
3.16 Pipe Class A1A2 .............................................................................. 23
3.17 Pipe Class A1A9 .............................................................................. 24
3.18 Pipe Class A1AA .............................................................................. 25
3.19 Pipe Class A1AD .............................................................................. 26
3.20 Pipe Class A1AG.............................................................................. 27
3.21 Pipe Class A1AH .............................................................................. 28
3.22 Pipe Class A1AL .............................................................................. 29
3.23 Pipe Class A1AP .............................................................................. 30
3.24 Pipe Class A1AS .............................................................................. 31
3.25 Pipe Class A1GP .............................................................................. 32
3.26 Pipe Class A1JQ .............................................................................. 33
3.27 Pipe Class A1JV............................................................................... 34
3.29 Pipe Class A1LJ ............................................................................... 35
3.30 Pipe Class A1LQ .............................................................................. 36
3.31 Pipe Class A1LV .............................................................................. 37
3.32 Pipe Class A1YV .............................................................................. 38
3.33 Pipe Class A12J ............................................................................... 39
3.34 Pipe Class A2A2 .............................................................................. 40
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3.35 Pipe Class A2A5 .............................................................................. 41

3.36 Pipe Class A2A6 .............................................................................. 42
3.37 Pipe Class A2A7 .............................................................................. 43
3.38 Pipe Class A2A8 .............................................................................. 44
3.39 Pipe Class A2AD .............................................................................. 45
3.40 Pipe Class A2AF .............................................................................. 46
3.41 Pipe Class A2AG.............................................................................. 47
3.42 Pipe Class A2AH .............................................................................. 48
3.43 Pipe Class A2AL .............................................................................. 49
3.44 Pipe Class A2AN .............................................................................. 50
3.45 Pipe Class A2AP .............................................................................. 51
3.46 Pipe Class A2AQ.............................................................................. 52
3.47 Pipe Class A2AR .............................................................................. 53
3.48 Pipe Class A2AS .............................................................................. 54
3.49 Pipe Class A2AU .............................................................................. 55
3.50 Pipe Class A2AW ............................................................................. 56
3.52 Pipe Class A2FP .............................................................................. 57
3.53 Pipe Class A2GL .............................................................................. 58
3.54 Pipe Class A2GP .............................................................................. 59
3.55 Pipe Class A2GQ ............................................................................. 60
3.56 Pipe Class A2UW ............................................................................. 61
3.57 Pipe Class A24J ............................................................................... 62
3.58 Pipe Class A2UU .............................................................................. 63
3.59 Pipe Class A38P............................................................................... 64
3.60 Pipe Class A382 ............................................................................... 65
3.61 Pipe Class A4A7 .............................................................................. 66
3.62 Pipe Class A4AG.............................................................................. 67
3.63 Pipe Class A4AJ .............................................................................. 68
3.64 Pipe Class A4AL .............................................................................. 69
3.65 Pipe Class A4AN .............................................................................. 70
3.66 Pipe Class A4AR .............................................................................. 71
3.67 Pipe Class A4AV .............................................................................. 72
3.68 Class A4F2 ....................................................................................... 73
3.69 Pipe Class A4FV .............................................................................. 74
3.70 Pipe Class A4GJ .............................................................................. 75
3.71 Pipe Class A4GV .............................................................................. 76
3.72 Pipe Class A4UV .............................................................................. 77
3.73 Pipe Class B0AC .............................................................................. 78
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3.74 Pipe Class B0AH .............................................................................. 79

3.75 Pipe Class B0DH .............................................................................. 80
3.76 Pipe Class B0J2 ............................................................................... 81
3.77 Pipe Class B0JG .............................................................................. 82
3.78 Pipe Class B0JV............................................................................... 83
3.79 Pipe Class B0JZ ................................................................................ 84
3.80 Pipe Class B12J ............................................................................... 85
3.81 Pipe Class B1A2 .............................................................................. 86
3.82 Pipe Class B1AD .............................................................................. 87
3.83 Pipe Class B1AG.............................................................................. 88
3.84 Pipe Class B1AH .............................................................................. 89
3.85 Pipe Class B1AL .............................................................................. 90
3.86 Pipe Class B1AP .............................................................................. 91
3.87 Pipe Class B1AS .............................................................................. 92
3.88 Pipe Class B1A9 .............................................................................. 93
3.89 Pipe Class B1DH .............................................................................. 94
3.90 Pipe Class B1DP .............................................................................. 95
3.91 Pipe Class B1D9 .............................................................................. 96
3.92 Pipe Class B1GP .............................................................................. 97
3.93 Pipe Class B1JV............................................................................... 98
3.94 Pipe Class B1KH .............................................................................. 99
3.95 Pipe Class B1KV ............................................................................ 100
3.96 Pipe Class B1LJ .............................................................................. 101
3.97 Pipe Class B1L2 .............................................................................. 102
3.98 Pipe Class B1LV ............................................................................ 103
3.99 Pipe Class B16V............................................................................. 104
3.100 Pipe Class B2A2 ............................................................................ 105
3.101 Pipe Class B2A6 ............................................................................ 106
3.102 Pipe Class B2A7 ............................................................................ 107
3.103 Pipe Class B2A8 ............................................................................ 108
3.104 Pipe Class B2A9 ............................................................................ 109
3.105 Pipe Class B2AG............................................................................ 110
3.106 Pipe Class B2AH ............................................................................ 111
3.107 Pipe Class B2AL ............................................................................ 112
3.108 Pipe Class B2AN ............................................................................ 113
3.109 Pipe Class B2AP ............................................................................ 114
3.110 Pipe Class B2AQ............................................................................ 115
3.111 Pipe Class B2AR ............................................................................ 116
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3.112 Pipe Class B2AS ............................................................................ 117

3.113 Pipe Class B2F2 ............................................................................. 118
3.114 Pipe Class B2FP ............................................................................ 119
3.115 Pipe Class B2GL ............................................................................. 120
3.116 Pipe Class B2GP ............................................................................. 121
3.117 Pipe Class B2GQ ........................................................................... 122
3.119 Pipe Class B382 ............................................................................. 123
3.120 Pipe Class B38P............................................................................. 124
3.121 Pipe Class B4AJ ............................................................................ 125
3.122 Pipe Class B4AL ............................................................................ 126
3.123 Pipe Class B4AN ............................................................................ 127
3.124 Pipe Class B4AR ............................................................................ 128
3.125 Pipe Class B4AV ............................................................................ 129
3.126 Pipe Class B4A2 ............................................................................ 130
3.127 Pipe Class B4F2 ............................................................................. 131
3.128 Pipe Class B4FV ............................................................................ 132
3.129 Pipe Class B4GJ ............................................................................ 133
3.130 Pipe Class B4GN............................................................................ 134
3.131 Pipe Class B4GV ............................................................................ 135
3.132 Pipe Class D0DH ............................................................................ 136
3.133 Pipe Class D0JS............................................................................. 137
3.134 Pipe Class D0J2 ............................................................................. 138
3.135 Pipe Class D0L2 ............................................................................. 139
3.136 Pipe Class D0LG ............................................................................ 140
3.137 Pipe Class D0LV ............................................................................ 141
3.139 Pipe Class D1AG............................................................................ 142
3.140 Pipe Class D1AH ............................................................................ 143
3.141 Pipe Class D1AP ............................................................................ 144
3.142 Pipe Class D1AS - .......................................................................... 145
3.143 Pipe Class D1DH ............................................................................ 146
3.144 Pipe Class D1DP ............................................................................ 147
3.145 Pipe Class D1DS ............................................................................ 148
3.146 Pipe Class D1JV............................................................................. 149
3.147 Pipe Class D1Y8............................................................................. 150
3.148 Pipe Class D1ZS ............................................................................ 151
3.149 Pipe Class D2A8 ............................................................................ 152
3.150 Pipe Class D2AE ............................................................................ 153
3.151 Pipe Class D2AG............................................................................ 154
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3.152 Pipe Class D2AH ............................................................................ 155

3.153 Pipe Class D2AL ............................................................................ 156
3.154 Pipe Class D2AP ............................................................................ 157
3.155 Pipe Class D2AQ............................................................................ 158
3.156 Pipe Class D2AR ............................................................................ 159
3.157 Pipe Class D2AS ............................................................................ 160
3.158 Pipe Class D2D8 ............................................................................ 161
3.159 Pipe Class D2D9 ............................................................................ 162
3.160 Pipe Class D2DH ............................................................................. 163
3.161 Pipe Class D2DP ............................................................................ 164
3.162 Pipe Class D382 ............................................................................. 165
3.163 Pipe Class D38P............................................................................. 166
3.164 Pipe Class D3D9 ............................................................................ 167
3.165 Pipe Class D3DH ............................................................................. 168
3.167 Pipe Class D3DV ............................................................................ 169
3.168 Pipe Class D4AR ............................................................................ 170
3.169 Pipe Class D4D8 ............................................................................ 171
3.170 Pipe Class D4D9 ............................................................................ 172
3.171 Pipe Class D4DH ............................................................................. 173
3.172 Pipe Class D4DV ............................................................................ 174
3.173 Pipe Class M1A2 ............................................................................ 175
3.174 Pipe Class M1AH ........................................................................... 176
3.175 Pipe Class M1AP............................................................................ 177
3.176 Pipe Class M2A8 ............................................................................ 178
3.177 Pipe Class M1A2 ............................................................................ 179
3.178 Pipe Class M2DH ........................................................................... 180
3.180 Pipe Class N0LG ............................................................................ 181
3.182 Pipe Class N1EG ............................................................................. 182
3.184 Pipe Class N1ZG ............................................................................ 183
3.185 Pipe Class N2AG............................................................................ 184
3.186 Pipe Class S0RA ............................................................................ 185
3.188 Pipe Class S1QW ........................................................................... 186
3.189 Pipe Class S1UW ........................................................................... 187
3.190 Pipe Class S1RW ........................................................................... 188
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1.0 SCOPE
These charts cover the minimum requirements for welding of piping within
designated piping classes. The main object of this document is, as a
guideline, to facilitate the bidding procedure prior to the construction stage.
However, these charts are basic and simplified welding requirements and
shall not be treated as full welding procedures. The contractors shall submit
their own welding procedure , during the construction phase , to IOCL for
their review and approval in accordance with document 3210-8440-SP 0009
as referred below.
This document shall be read in conjunction with the specifications listed in
section 2.1
2.0 REFERENCE DOCUMENTS
2.1 Project Specifications:

3210-8230-SP-0001: Pipe Materials Specification
3210-8440-SP-0009 Submission of Welding and manufacturing
Procedure
3210-8440-SP-0019 Additional Requirement for Integrally Clad
Equipment
3210-8440-SP-0018 General requirement for Pipework Fabrication
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3.0 WELDING SPECIFICATION CHART
3.1 Pipe Class A0AC
Code of Fabrication: ASME B31.3
Joint Preparation: ASME B16.25 Groove joints includes butt welds and branch to pipe
welds
Materials Specification Pipes A106
Fittings A105, A234 WPB
Flanges A105
Others
Base Metal P No. P1
Welding Process (1)

Grove Joint Fillet/Socket
Root Pass < 3” GTAW Filler Pass SMAW Root Pass SMAW Filler Pass SMAW
≥3” SMAW
Welding Materials BUTT Fillet/Socket

Root Pass < 3” ER 70S - Filler Pass E7016/E7018 Root Pass E7016/E7018 Filler Pass E7016/E7
3 or 6 (3) 018
≥3” E6010 (2)
Gases: Purging N/A Shielding GTAW only
Gas Composition Purging Shielding Argon
Preheating °C 10OC minimum refer note 4) Post Heating °C N/A

Interpass °C 315OC
PWHT: Holding Temp °C: N/A Holding Time (min) : N/A

Rate of Heating N/A Min Holding Time N/A
Cooling Method N/A Cooling Rate N/A
Mech. Property: Charpy V test Min: N/A Average: N/A

@ Temperature N/A N/A
Technical Notes:
1) GTAW may be used instead of SMAW
2) E6013 electrodes may be used in place of E6010 subject to meeting the technical
requirements
3) Where E6010 electrodes are used for the root pass or where E6013 electrodes are used
O
in place of E7016/E7018 the preheat temperature shall be increased to 50 C for t <13mm
O
100 C for 13mm < t < 25mm
O
4) For 13mm < t < 25mm a preheat of 75 C shall be used
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3.2 Pipe Class A0AH
welds
Materials Specification Pipes A106 Gr.B
Flanges A105
Others
Base Metal P No. P1
Welding Process (1)

≥3” SMAW

3 or 6 (3) 018
≥3” E6010 (2)
Preheating °C 10OC minimum refer note (4) Post Heating °C N/A

Interpass °C 315OC
PWHT: Holding Temp °C: 600-640 Holding Time (min) : 2.5mins/mm – 60 mins
For t>20 mm min.
Rate of Heating 200OC/Hr Cooling Rate 200OC/Hr
Cooling Method In furnace to 400OC

Technical Notes:
requirements
in place of E7016/E7018 the preheat temperature shall be increased to 50OC for t <13mm
100OC for 13mm < t < 25mm
4) For 13mm < t < 25mm a preheat of 75OC shall be used
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3.3 Pipe Class A0JC
welds
Materials Specification Pipes A312 304L,
Fittings A182 304L, A403 304L
Flanges A182 304L
Others
Base Metal P No. P8
Welding Process (1)

Root Pass GTAW Filler Pass SMAW Root Pass SMAW Filler Pass SMAW

Root Pass ER 308L Filler Pass E308L-15/ 16 Root Pass E308L-15/ 16 Filler Pass E308L-15/
16
Gases: Purging First two passes Shielding GTAW

minimum
Gas Composition Purging Argon Shielding Argon
Preheating °C Not required except to remove Post Heating °C N/A

moisture
Interpass °C 175OC


Technical Notes:
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3.4 Pipe Class A0JG
Code of Fabrication: ASME B31.3 IBR
welds
Materials Specification Pipes A312 304L, A358 304L CL1
Flanges A182 304L
Others
Base Metal P No. P8
Welding Process (1)


16

minimum

moisture
Interpass °C 175OC


Technical Notes:
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3.5 Pipe Class A0JQ

Groove joints includes butt welds and branch to pipe
Joint Preparation: ASME B16.25 welds

Flanges A182 304L
Others
Base Metal P No. P8
Welding Process (1)


16

minimum

moisture
Interpass °C 175OC


Hardness 22HRC max.
Technical Notes:
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3.6 Pipe Class A0JV
Code of Fabrication: ASME B31.3 I
welds
Flanges A182 304L
Others
Base Metal P No. P8
Welding Process (1)


16

minimum

moisture
Interpass °C 175OC


Technical Notes:
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3.7 Pipe Class A0J2
welds
Flanges A182 304L
Others
Base Metal P No. P8
Welding Process (1)


16

minimum

moisture
Interpass °C 175OC


Technical Notes:
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3.8 Pipe Class A0L2
welds
Materials Specification Pipes A312 TP316L, ASTM A358 316L Cl.1
Flanges A182 316L
Others
Base Metal P No. P8
Welding Process (1)


Root Pass ER 316L Filler Pass E316L-15/ 16 Root E316L-15/ 16 Filler E316L-15/
Pass Pass 16

minimum

moisture
Interpass °C 175OC


Hardness Max N/A
Technical Notes:
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3.9 Pipe Class A0LG
welds
Flanges A182 316L
Others
Base Metal P No. P8
Welding Process (1)


16

minimum

moisture
Interpass °C 175OC


Technical Notes:
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3.10 Pipe Class A0LQ
welds
Materials Specification Pipes A312 316L, ASTM A358 316L Cl.1
Flanges A182 316L
Others
Base Metal P No. P8
Welding Process (1)


16

minimum

moisture
Interpass °C 175OC


Hardness Max 22 HRC
Technical Notes:
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3.11 Pipe Class A0LV
welds
Flanges A182 316L
Others
Base Metal P No. P8
Welding Process (1)


16

minimum

moisture
Interpass °C 175OC


Technical Notes:
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3.12 Pipe Class A09J( For Sizes > 25 DN(mm) )
welds
Materials Specification Pipes Zecor-Z
Fittings Zecor-Z
Flanges Zecor-Z
Others
Base Metal P No. -
Welding Process (1)

Root Pass < 3” GTAW Filler Pass GMAW Root Pass GMAW Filler Pass GMAW
≥3” SMAW

Root Pass Zecor-Z Filler Pass Zecor-Z Root Pass Zecor-Z Filler Pass Zecor-Z
Gases: Purging First two passes Shielding GTAW and GMAW

minimum

moisture
Interpass °C 150OC
PWHT: Holding Temp °C: Holding Time (min) :

For t>20 mm
Rate of Heating Cooling Rate
Cooling Method

Technical Notes:
1) GTAW may be used instead of GMAW
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3.13 Pipe Class A09J ( For Sizes between15-20 DN(mm) )
welds
Materials Specification Pipes Alloy-20, ASTM B729 N08020
Fittings ASTM B366 GR.WP20
Flanges ASTM B462 UNS N08020
Others
Base Metal P No. P45
Welding Process (1)

Root Pass GTAW Filler Pass GTAW Root Pass GTAW Filler Pass GTAW

Root Pass ER NiCrMo3 Filler Pass ERNiCrMo3 Root Pass ERNiCrMo3 Filler Pass ERNiCrMo3

minimum

moisture
Interpass °C 150OC


Hardness Max N/A
Technical Notes:
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3.14 Pipe Class A093 ( For Sizes > 25 DN(mm) )
welds
Materials Specification Pipes Zecor-Z
Fittings Zecor-Z
Flanges Zecor-Z
Others
Base Metal P No. -
Welding Process (1)

Root Pass < 3” GTAW Filler Pass GMAW Root Pass GMAW Filler Pass GMAW
≥3” GMAW

Root Pass Zecor-Z Filler Pass Zecor-Z Root Pass Zecor-Z Filler Pass Zecor-Z
Gases: Purging First two passes Shielding GTAW & GMAW

minimum

moisture
Interpass °C 150OC

For t>20 mm
Cooling Method

Technical Notes:
1) GTAW may be used instead of GMAW
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3.15 Pipe Class A093 ( For Sizes between15-20 DN(mm) )
welds
Materials Specification Pipes A312 TP 310S
Fittings A182 F310
Flanges A182 F310
Others
Base Metal P No. P8 Gr.2
Welding Process
Root Pass GTAW Filler Pass GTAW Root Pass GTAW Filler Pass GTAW

Root Pass ER310 Filler Pass E310 Root Pass E310 Filler Pass E310

minimum

moisture
Interpass °C 150OC

For t>20 mm
Cooling Method

Technical Notes:
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3.16 Pipe Class A1A2
welds
Materials Specification Pipes A106, A672 Gr B60 Cl32
Flanges A105
Others
Base Metal P No. P1
Welding Process (1)

≥3” SMAW

3 or 6 (3) 018
≥3” E6010 (2)

Interpass °C 315OC


Technical Notes:
requirements
O
O
100 C for 13mm < t < 25mm
O
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welds
Flanges A105
Others
Base Metal P No. P1
Welding Process (1)

≥3” SMAW

Root Pass < 3” ER 70S - Filler Pass E7016/E7018 Root Pass E7016/E7018 Filler Pass E7016/
3 or 6 (3) E7018
≥3” E6010 (2)

Interpass °C 315OC
For t>20 mm min.

Hardness Max 200 BHN
when
PWHT
required
Technical Notes:
requirements
.
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3.18 Pipe Class A1AA
welds
Materials Specification Pipes A106, IS3589 Gr 330
Flanges A105
Others
Base Metal P No. P1
Welding Process (1)

≥3” SMAW

3 or 6 (3) 018
≥3” E6010 (2)

Interpass °C 315OC


Technical Notes:
requirements
O
O
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3.19 Pipe Class A1AD
welds
Flanges A105
Others
Base Metal P No. P1
Welding Process (1)

≥3” SMAW

3 or 6 (3) 018
≥3” E6010 (2)

Interpass °C 315OC


Technical Notes:
requirements
O
O
100 C for 13mm < t < 25mm
O
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3.20 Pipe Class A1AG
welds
Flanges A105
Others
Base Metal P No. P1
Welding Process (1)

≥3” SMAW

3 or 6 (3) 018
≥3” E6010 (2)

Interpass °C 315OC


Technical Notes:
requirements
O
O
100 C for 13mm < t < 25mm
O
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3.21 Pipe Class A1AH
welds
Flanges A105
Others
Base Metal P No. P1
Welding Process (1)

≥3” SMAW

3 or 6 (3) 018
≥3” E6010 (2)

Interpass °C 315OC


Technical Notes:
requirements
O
O
100 C for 13mm < t < 25mm
O
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3.22 Pipe Class A1AL
welds
Flanges A105
Others
Base Metal P No. P1
Welding Process (1)

≥3” SMAW

3 or 6 (3) 018
≥3” E6010 (2)

Interpass °C 315OC
PWHT: Holding Temp °C: 600-640 Holding Time (min) : 2.4mins/mm - 60 mins
min.

Technical Notes:
requirements
O
O
100 C for 13mm < t < 25mm
O
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3.23 Pipe Class A1AP
welds
Flanges A105
Others
Base Metal P No. P1
Welding Process (1)

≥3” SMAW

3 or 6 (3) 018
≥3” E6010 (2)

Interpass °C 315OC


Technical Notes:
requirements
O
O
100 C for 13mm < t < 25mm
O
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PAGE : 31 of 189
REV : F1
3.24 Pipe Class A1AS
welds
Flanges A105
Others
Base Metal P No. P1
Welding Process (1)

≥3” SMAW

3 or 6 (3) 018
≥3” E6010 (2)

Interpass °C 315OC


Technical Notes:
requirements
O
O
DSN 43076
TECHNICAL NOTES
PDRP4200-8440-TN-
PAGE : 32 of 189
REV : F1
3.25 Pipe Class A1GP
welds
Materials Specification Pipes A333-66, A671 Gr CC60 Cl32
Fittings A350 LF2, A234 WP6
Flanges A350 LF2
Others
Base Metal P No. P1
Welding Process (1)

≥3” SMAW

3 or 6 018
≥3” E7016
Preheating °C 10OC minimum ) Post Heating °C N/A

Interpass °C 315OC

Mech. Property: Charpy V test Min: 16J Average: 20J

@ Temperature - 46OC
Technical Notes:
DSN 43076
TECHNICAL NOTES
PDRP4200-8440-TN-
PAGE : 33 of 189
REV : F1
3.26 Pipe Class A1JQ
welds
Flanges A182 304L
Others
Base Metal P No. P8
Welding Process (1)


16

minimum

moisture
Interpass °C 175OC


Hardness Max 22 HRC
Technical Notes:
DSN 43076
TECHNICAL NOTES
PDRP4200-8440-TN-
PAGE : 34 of 189
REV : F1
3.27 Pipe Class A1JV
welds
Flanges A182 304L
Others
Base Metal P No. P8
Welding Process (1)


16

minimum

moisture
Interpass °C 175OC


Technical Notes:
DSN 43076
TECHNICAL NOTES
PDRP4200-8440-TN-
PAGE : 35 of 189
REV : F1
3.29 Pipe Class A1LJ
welds
Flanges A182 316L
Others
Base Metal P No. P8
Welding Process (1)


16

minimum

moisture
Interpass °C 175OC


Technical Notes:
DSN 43076
TECHNICAL NOTES
PDRP4200-8440-TN-
PAGE : 36 of 189
REV : F1
3.30 Pipe Class A1LQ
welds
Materials Specification Pipes A312 316L, ASTM A358 316L Cl.1
Fittings A182 F316L, A403 316L
Flanges A182 F316L
Others
Base Metal P No. P8
Welding Process (1)


16

minimum

moisture
Interpass °C 175OC


Hardness Max 22 HRC
Technical Notes:
DSN 43076
TECHNICAL NOTES
PDRP4200-8440-TN-
PAGE : 37 of 189
REV : F1
3.31 Pipe Class A1LV
welds
Flanges A182 316L
Others
Base Metal P No. P8
Welding Process (1)


16

minimum

moisture
Interpass °C 175OC


Technical Notes:
DSN 43076
TECHNICAL NOTES
PDRP4200-8440-TN-
PAGE : 38 of 189
REV : F1
3.32 Pipe Class A1YV
welds
Materials Specification Pipes B165 N04400,
Fittings B366 N04400
Flanges B564 N04400
Others
Welding Process (1)


Root Pass ERNiCu-7 Filler Pass ENiCu-7 Root Pass ENiCu-7 Filler Pass ENiCu-7

minimum

moisture
Interpass °C 175OC


Technical Notes:
DSN 43076
TECHNICAL NOTES
PDRP4200-8440-TN-
PAGE : 39 of 189
REV : F1
3.33 Pipe Class A12J
welds
Materials Specification Pipes Alloy 20 B464 UNS N08020 B474 UNS N08020
Fittings B462 UNS N08020
Flanges B462 UNS N08020
Others
Welding Process (1)


Root Pass ER NiCrMo-3 Filler Pass E NiCrMo-3 Root Pass E NiCrMo-3 Filler Pass E NiCrMo-
3

minimum

moisture
Interpass °C 175OC


Technical Notes:
DSN 43076
TECHNICAL NOTES
PDRP4200-8440-TN-
PAGE : 40 of 189
REV : F1
welds
Flanges A105
Others
Base Metal P No. P1
Welding Process (1)

≥3” SMAW

3 or 6 (3) 018
≥3” E6010 (2)

Interpass °C 315OC


Technical Notes:
requirements
O
O
DSN 43076
TECHNICAL NOTES
PDRP4200-8440-TN-
PAGE : 41 of 189
REV : F1
welds
Flanges A105
Others
Base Metal P No. P1
Welding Process (1)

≥3” SMAW

3 or 6 (3) 018
≥3” E6010 (2)

Interpass °C 315OC
min.

Technical Notes:
requirements
DSN 43076
TECHNICAL NOTES
PDRP4200-8440-TN-
PAGE : 42 of 189
REV : F1
welds
Flanges A105
Others
Base Metal P No. P1
Welding Process (1)

≥3” SMAW

3 or 6 (3) 018
≥3” E6010 (2)

Interpass °C 315OC
min.

Technical Notes:
requirements
DSN 43076
TECHNICAL NOTES
PDRP4200-8440-TN-
PAGE : 43 of 189
REV : F1
welds
Materials Specification Pipes A106, A671 Gr CC60 Cl32
Flanges A105
Others
Base Metal P No. P1
Welding Process (1)

≥3” SMAW

3 or 6 (3) 018
≥3” E6010 (2)

Interpass °C 315OC
min.

Technical Notes:
requirements
DSN 43076
TECHNICAL NOTES
PDRP4200-8440-TN-
PAGE : 44 of 189
REV : F1
welds
Flanges A105
Others
Base Metal P No. P1
Welding Process (1)

≥3” SMAW

3 or 6 (3) 018
≥3” E6010 (2)

Interpass °C 315OC
min.

Technical Notes:
requirements
DSN 43076
TECHNICAL NOTES
PDRP4200-8440-TN-
PAGE : 45 of 189
REV : F1
3.39 Pipe Class A2AD
welds
Flanges A105
Others
Base Metal P No. P1
Welding Process (1)

≥3” SMAW

3 or 6 (3) 018
≥3” E6010 (2)

Interpass °C 315OC


Technical Notes:
requirements
O
O
DSN 43076
TECHNICAL NOTES
PDRP4200-8440-TN-
PAGE : 46 of 189
REV : F1
3.40 Pipe Class A2AF
welds
Flanges A105
Others
Base Metal P No. P1
Welding Process (1)

≥3” SMAW

3 or 6 (3) 018
≥3” E6010 (2)

Interpass °C 315OC
For t>20 mm min.

when
PWHT
required
Technical Notes:
requirements
DSN 43076
TECHNICAL NOTES
PDRP4200-8440-TN-
PAGE : 47 of 189
REV : F1
welds
Flanges A105
Others
Base Metal P No. P1
Welding Process (1)

≥3” SMAW

3 or 6 (3) 018
≥3” E6010 (2)

Interpass °C 315OC


Technical Notes:
requirements
O
O
DSN 43076
TECHNICAL NOTES
PDRP4200-8440-TN-
PAGE : 48 of 189
REV : F1
3.42 Pipe Class A2AH
welds
Flanges A105
Others
Base Metal P No. P1
Welding Process (1)

≥3” SMAW

3 or 6 (3) 018
≥3” E6010 (2)

Interpass °C 315OC


Technical Notes:
requirements
O
O
100 C for 13mm < t < 25mm
O
DSN 43076
TECHNICAL NOTES
PDRP4200-8440-TN-
PAGE : 49 of 189
REV : F1
welds
Flanges A105
Others
Base Metal P No. P1
Welding Process (1)

≥3” SMAW

3 or 6 (3) 018
≥3” E6010 (2)

Interpass °C 315OC
min.

Technical Notes:
requirements
O
O
100 C for 13mm < t < 25mm
O
DSN 43076
TECHNICAL NOTES
PDRP4200-8440-TN-
PAGE : 50 of 189
REV : F1
3.44 Pipe Class A2AN
welds
Flanges A105
Others
Base Metal P No. P1
Welding Process (1)

≥3” SMAW

3 or 6 (3) 018
≥3” E6010 (2)

Interpass °C 315OC
min.

Technical Notes:
requirements
O
O
100 C for 13mm < t < 25mm
O
DSN 43076
TECHNICAL NOTES
PDRP4200-8440-TN-
PAGE : 51 of 189
REV : F1
3.45 Pipe Class A2AP
welds
Flanges A105
Others
Base Metal P No. P1
Welding Process (1)

≥3” SMAW

Root Pass < 3” ER 70S - Filler Pass E7016/E7018 Root Pass E7016/E7018 Filler Pass E7016/
3 or 6 (3) E7018
≥3” E6010 (2)

Interpass °C 315OC


Technical Notes:
requirements
O
O
100 C for 13mm < t < 25mm
O
DSN 43076
TECHNICAL NOTES
PDRP4200-8440-TN-
PAGE : 52 of 189
REV : F1
3.46 Pipe Class A2AQ
welds
Flanges A105
Others
Base Metal P No. P1
Welding Process (1)

≥3” SMAW

3 or 6 (3) 018
≥3” E6010 (2)

Interpass °C 315OC
PWHT: Holding Temp °C: 600-640 Holding Time (min) : 2.4 mins/mm
60 mins minimum

Technical Notes:
requirements
O
O
100 C for 13mm < t < 25mm
O
DSN 43076
TECHNICAL NOTES
PDRP4200-8440-TN-
PAGE : 53 of 189
REV : F1
3.47 Pipe Class A2AR
welds
Materials Specification Pipes A106, , A671 Gr CC60 Cl32
Flanges A105
Others
Base Metal P No. P1
Welding Process (1)

≥3” SMAW

3 or 6 (3) 018
≥3” E6010 (2)

Interpass °C 315OC
60 mins minimum

Technical Notes:
requirements
O
O
100 C for 13mm < t < 25mm
O
DSN 43076
TECHNICAL NOTES
PDRP4200-8440-TN-
PAGE : 54 of 189
REV : F1
3.48 Pipe Class A2AS
welds
Flanges A105
Others
Base Metal P No. P1
Welding Process (1)

≥3” SMAW

3 or 6 (3) 018
≥3” E6010 (2)

Interpass °C 315OC


Technical Notes:
requirements
O
O
100 C for 13mm < t < 25mm
O
DSN 43076
TECHNICAL NOTES
PDRP4200-8440-TN-
PAGE : 55 of 189
REV : F1
3.49 Pipe Class A2AU

welds
Materials Specification Pipes A106 Gr.B, API 5L Gr.B
Flanges A105
Others
Base Metal P No. P1
Welding Process (1)

≥3” SMAW

3 or 6 (3) 018
≥3” E6010 (2)

Interpass °C 315OC
For t>20 mm min.

when
PWHT
required
Technical Notes:
requirements
.
DSN 43076
TECHNICAL NOTES
PDRP4200-8440-TN-
PAGE : 56 of 189
REV : F1
3.50 Pipe Class A2AW
welds
Materials Specification Pipes A106, IS3589 Gr 330
Flanges A105
Others
Base Metal P No. P1
Welding Process (1)

≥3” SMAW

3 or 6 (3) 018
≥3” E6010 (2)

Interpass °C 315OC


Technical Notes:
requirements
O
O
DSN 43076
TECHNICAL NOTES
PDRP4200-8440-TN-
PAGE : 57 of 189
REV : F1
3.52 Pipe Class A2FP
welds
Materials Specification Pipes A335 P5, A691 Gr5CR Cl42
Fittings A182 F5, A234 WP5
Flanges A182 F5
Others
Base Metal P No. P5B
Welding Process (1)


Root Pass ER 80S –B6 Filler Pass E8015-B6 Root Pass E8015-B6 Filler Pass E8015-B6
Gases: Purging Root and first pass Shielding GTAW only

minimum
Preheating °C 200OC minimum Post Heating °C See table 1

Interpass °C 315OC
PWHT: Holding Temp °C: 730-760 Holding Time (min) : 120 mins.

Technical Notes:
Table 1
Thickness (mm) Holding Time in Hours
150OC 200OC 250OC 300OC
Up to 10 Cool from preheat temperature to ambient under insulation
Up to 20 1 1 1
Up to 30 6 3 2 1
Over 30 10 7 5 3
DSN 43076
TECHNICAL NOTES
PDRP4200-8440-TN-
PAGE : 58 of 189
REV : F1
3.53 Pipe Class A2GL
welds
Materials Specification Pipes A333-Gr6, A671 Gr CC60 Cl32
Flanges A350 LF2
Others
Base Metal P No. P1
Welding Process (1)

≥3” SMAW

3 or 6 018
≥3” E7016

Interpass °C 315OC
60 mins minimum

Technical Notes:
DSN 43076
TECHNICAL NOTES
PDRP4200-8440-TN-
PAGE : 59 of 189
REV : F1
3.54 Pipe Class A2GP
welds
Flanges A350 LF2
Others
Base Metal P No. P1
Welding Process (1)

≥3” SMAW

3 or 6 018
≥3” E7016

Interpass °C 315OC


Technical Notes:
DSN 43076
TECHNICAL NOTES
PDRP4200-8440-TN-
PAGE : 60 of 189
REV : F1
3.55 Pipe Class A2GQ
welds
Flanges A350 LF2
Others
Base Metal P No. P1
Welding Process (1)

≥3” SMAW

3 or 6 018
≥3” E7016

Interpass °C 315OC
60 mins minimum

Technical Notes:
DSN 43076
TECHNICAL NOTES
PDRP4200-8440-TN-
PAGE : 61 of 189
REV : F1
3.56 Pipe Class A2UW

welds
Flanges A105
Others
Base Metal P No. P1
Welding Process (1)

≥3” SMAW

3 or 6 (3) 018
≥3” E6010 (2)

Interpass °C 315OC
For t>20 mm min.

when
PWHT
required
Technical Notes:
requirements
DSN 43076
TECHNICAL NOTES
PDRP4200-8440-TN-
PAGE : 62 of 189
REV : F1
3.57 Pipe Class A24J
welds
Materials Specification Pipes Hastealloy B2, ASTM B169 (UNS N10665)
Fittings ASTM B366 GR.WPHB-2-S
Others
Welding Process (1)


Root Pass ER NiMo7 Filler Pass ENiM07 Root Pass ENiMo7 Filler Pass ENiMo7

minimum

moisture
Interpass °C 175OC


Hardness Max N/A
Technical Notes:
DSN 43076
TECHNICAL NOTES
PDRP4200-8440-TN-
PAGE : 63 of 189
REV : F1
3.58 Pipe Class A2UU

welds
Flanges A105
Others
Base Metal P No. P1
Welding Process (1)

≥3” SMAW

3 or 6 (3) 018
≥3” E6010 (2)

Interpass °C 315OC
For t>20 mm min.

when
PWHT
required
Technical Notes:
requirements
DSN 43076
TECHNICAL NOTES
PDRP4200-8440-TN-
PAGE : 64 of 189
REV : F1
3.59 Pipe Class A38P
welds
Flanges A182 F9
Others
Welding Process (1)



minimum

Interpass °C 315OC

Technical Notes:
Table 1
150OC 200OC 250OC 300OC
Up to 20 1 1 1
Up to 30 6 3 2 1
Over 30 10 7 5 3
DSN 43076
TECHNICAL NOTES
PDRP4200-8440-TN-
PAGE : 65 of 189
REV : F1
3.60 Pipe Class A382
welds
Materials Specification Pipes A335 Gr.P9, ASTM A691GR.9CR CL.42
Flanges A182 F9
Others
Welding Process (1)


Root Pass ER 505 Filler Pass E505-15/16 Root Pass E505-15/16 Filler Pass E505-
15/16

Interpass °C 315OC
PWHT: Holding Temp °C: 730 - 760 Holding Time (min) : 2.5mins/mm -120mins
O
C min.

Technical Notes:
Table 1
150OC 200OC 250OC 300OC
Up to 20 1 1 1
Up to 30 6 3 2 1
Over 30 10 7 5 3
DSN 43076
TECHNICAL NOTES
PDRP4200-8440-TN-
PAGE : 66 of 189
REV : F1

welds
Flanges A105
Others
Base Metal P No. P1
Welding Process (1)

≥3” SMAW

3 or 6 (3) 018
≥3” E6010 (2)

Interpass °C 315OC
min.

Technical Notes:
requirements
DSN 43076
TECHNICAL NOTES
PDRP4200-8440-TN-
PAGE : 67 of 189
REV : F1
welds
Flanges A105
Others
Base Metal P No. P1
Welding Process (1)

≥3” SMAW

3 or 6 (3) 018
≥3” E6010 (2)

Interpass °C 315OC
For t>20 mm min.

Technical Notes:
requirements
100OC for 13mm < t < 25mm.
DSN 43076
TECHNICAL NOTES
PDRP4200-8440-TN-
PAGE : 68 of 189
REV : F1
3.63 Pipe Class A4AJ
welds
Flanges A105
Others
Base Metal P No. P1
Welding Process (1)

≥3” SMAW

3 or 6 (3) 018
≥3” E6010 (2)

Interpass °C 315OC


Technical Notes:
requirements
O
O
DSN 43076
TECHNICAL NOTES
PDRP4200-8440-TN-
PAGE : 69 of 189
REV : F1
welds
Flanges A105
Others
Base Metal P No. P1
Welding Process (1)

≥3” SMAW

3 or 6 (3) 018
≥3” E6010 (2)

Interpass °C 315OC
min.

Technical Notes:
requirements
DSN 43076
TECHNICAL NOTES
PDRP4200-8440-TN-
PAGE : 70 of 189
REV : F1
3.65 Pipe Class A4AN
welds
Flanges A105
Others
Base Metal P No. P1
Welding Process (1)

≥3” SMAW

3 or 6 (3) 018
≥3” E6010 (2)

Interpass °C 315OC
min minimum

Technical Notes:
requirements
O
O
100 C for 13mm < t < 25mm
O
DSN 43076
TECHNICAL NOTES
PDRP4200-8440-TN-
PAGE : 71 of 189
REV : F1
3.66 Pipe Class A4AR
welds
Flanges A105
Others
Base Metal P No. P1
Welding Process (1)

≥3” SMAW

3 or 6 (3) 018
≥3” E6010 (2)

Interpass °C 315OC
min

Technical Notes:
requirements
O
O
100 C for 13mm < t < 25mm
O
DSN 43076
TECHNICAL NOTES
PDRP4200-8440-TN-
PAGE : 72 of 189
REV : F1
3.67 Pipe Class A4AV
welds
Flanges A105
Others
Base Metal P No. P1
Welding Process (1)

≥3” SMAW

3 or 6 (3) 018
≥3” E6010 (2)

Interpass °C 315OC


Technical Notes:
requirements
O
O
100 C for 13mm < t < 25mm
O
DSN 43076
TECHNICAL NOTES
PDRP4200-8440-TN-
PAGE : 73 of 189
REV : F1
3.68 Pipe Class A4F2
welds
Flanges A182 F5
Others
Welding Process (1)


15/16

Interpass °C 315OC
O
C min.

Technical Notes:
Table 1
150OC 200OC 250OC 300OC
Up to 20 1 1 1
Up to 30 6 3 2 1
Over 30 10 7 5 3
DSN 43076
TECHNICAL NOTES
PDRP4200-8440-TN-
PAGE : 74 of 189
REV : F1
3.69 Pipe Class A4FV
welds
Flanges A182 F5
Others
Welding Process (1)



minimum

Interpass °C 315OC

Technical Notes:
Table 1
150OC 200OC 250OC 300OC
Up to 20 1 1 1
Up to 30 6 3 2 1
Over 30 10 7 5 3
DSN 43076
TECHNICAL NOTES
PDRP4200-8440-TN-
PAGE : 75 of 189
REV : F1
3.70 Pipe Class A4GJ
welds
Materials Specification Pipes A333 Gr.6, ASTM671 Gr.CC60 Cl.32
Fittings A420 Gr.WPL6
Flanges A350 Gr.LF2 Cl.1
Others
Base Metal P No. P1
Welding Process (1)

≥3” SMAW

Root Pass < 3” ER 70S - Filler Pass E7018-1 Root Pass E7018-1 Filler Pass E7018-1
3 or 6
≥3” E7010

Interpass °C 315OC
For t>20 mm min.

@ Temperature -46°C
when
PWHT
required
Technical Notes:
DSN 43076
TECHNICAL NOTES
PDRP4200-8440-TN-
PAGE : 76 of 189
REV : F1
3.71 Pipe Class A4GV
welds
Others
Base Metal P No. P1
Welding Process (1)

≥3” SMAW

3 or 6
≥3” E7010

Interpass °C 315OC
For t>20 mm min.

when
PWHT
required
Technical Notes:
.
DSN 43076
TECHNICAL NOTES
PDRP4200-8440-TN-
PAGE : 77 of 189
REV : F1
3.72 Pipe Class A4UV

welds
Flanges A105
Others
Base Metal P No. P1
Welding Process (1)

≥3” SMAW

3 or 6 (3) 018
≥3” E6010 (2)

Interpass °C 315OC
For t>20 mm min.

when
PWHT
required
Technical Notes:
requirements
DSN 43076
TECHNICAL NOTES
PDRP4200-8440-TN-
PAGE : 78 of 189
REV : F1
3.73 Pipe Class B0AC
welds
Materials Specification Pipes A106,
Flanges A105
Others
Base Metal P No. P1
Welding Process (1)

≥3” SMAW

3 or 6 (3) 018
≥3” E6010 (2)

Interpass °C 315OC


Technical Notes:
requirements
O
O
DSN 43076
TECHNICAL NOTES
PDRP4200-8440-TN-
PAGE : 79 of 189
REV : F1
3.74 Pipe Class B0AH
welds
Materials Specification Pipes A106,
Flanges A105
Others
Base Metal P No. P1
Welding Process (1)

≥3” SMAW

3 or 6 (3) 018
≥3” E6010 (2)

Interpass °C 315OC


Technical Notes:
requirements
O
O
100 C for 13mm < t < 25mm
O
DSN 43076
TECHNICAL NOTES
PDRP4200-8440-TN-
PAGE : 80 of 189
REV : F1
3.75 Pipe Class B0DH
welds
Materials Specification Pipes A335 P11
Flanges A182 F11
Others
Base Metal P No. P4
Welding Process (1)


Root Pass ER 80S –B2 Filler Pass E8016/18-B2 Root Pass E8016/18-B2 Filler Pass E8016/18-
B2

Interpass °C 315OC
O
C min.

Technical Notes:
Table 1
150OC 200OC 250OC 300OC
Up to 20 1 1 1
Up to 30 6 3 2 1
Over 30 10 7 5 3
DSN 43076
TECHNICAL NOTES
PDRP4200-8440-TN-
PAGE : 81 of 189
REV : F1
3.76 Pipe Class B0J2
welds
Flanges A182 304L
Others
Base Metal P No. P8
Welding Process (1)


16

minimum

moisture
Interpass °C 175OC


Technical Notes:
DSN 43076
TECHNICAL NOTES
PDRP4200-8440-TN-
PAGE : 82 of 189
REV : F1
3.77 Pipe Class B0JG
welds
Flanges A182 304L
Others
Base Metal P No. P8
Welding Process (1)


16

minimum

moisture
Interpass °C 175OC


Technical Notes:
DSN 43076
TECHNICAL NOTES
PDRP4200-8440-TN-
PAGE : 83 of 189
REV : F1
3.78 Pipe Class B0JV
welds
Flanges A182 304L
Others
Base Metal P No. P8
Welding Process (1)


16

minimum

moisture
Interpass °C 175OC


Technical Notes:
DSN 43076
TECHNICAL NOTES
PDRP4200-8440-TN-
PAGE : 84 of 189
REV : F1
3.79 Pipe Class B0JZ
welds
Flanges A182 304L
Others
Base Metal P No. P8
Welding Process (1)


16

minimum

moisture
Interpass °C 175OC


Technical Notes:
DSN 43076
TECHNICAL NOTES
PDRP4200-8440-TN-
PAGE : 85 of 189
REV : F1
3.80 Pipe Class B12J
welds
Materials Specification Pipes Alloy-20, ASTM B729 N08020
Fittings ASTM B366 GR.WP20
Others
Welding Process (1)


Root Pass ER NiCrMo3 Filler Pass ENiCrMo3 Root Pass ENiCrMo3 Filler Pass ENiCrMo3

minimum

moisture
Interpass °C 175OC


Hardness Max N/A
Technical Notes:
DSN 43076
TECHNICAL NOTES
PDRP4200-8440-TN-
PAGE : 86 of 189
REV : F1
3.81 Pipe Class B1A2
welds
Flanges A105
Others
Base Metal P No. P1
Welding Process (1)

≥3” SMAW

3 or 6 (3) 018
≥3” E6010 (2)

Interpass °C 315OC
For t>20 mm min.

when
PWHT
required
Technical Notes:
requirements
.
DSN 43076
TECHNICAL NOTES
PDRP4200-8440-TN-
PAGE : 87 of 189
REV : F1
3.82 Pipe Class B1AD
welds
Flanges A105
Others
Base Metal P No. P1
Welding Process (1)

≥3” SMAW

3 or 6 (3) 018
≥3” E6010 (2)

Interpass °C 315OC


Technical Notes:
requirements
O
O
DSN 43076
TECHNICAL NOTES
PDRP4200-8440-TN-
PAGE : 88 of 189
REV : F1
3.83 Pipe Class B1AG
welds
Flanges A105
Others
Base Metal P No. P1
Welding Process (1)

≥3” SMAW

3 or 6 (3) 018
≥3” E6010 (2)

Interpass °C 315OC
For t>20 mm min.

where
PWHT
required
Technical Notes:
requirements
O
O
100 C for 13mm < t < 25mm
O
DSN 43076
TECHNICAL NOTES
PDRP4200-8440-TN-
PAGE : 89 of 189
REV : F1
welds
Flanges A105
Others
Base Metal P No. P1
Welding Process (1)

≥3” SMAW

3 or 6 (3) 018
≥3” E6010 (2)

Interpass °C 315OC
For t>20 mm min.

where
PWHT
required
Technical Notes:
requirements
O
O
100 C for 13mm < t < 25mm
O
DSN 43076
TECHNICAL NOTES
PDRP4200-8440-TN-
PAGE : 90 of 189
REV : F1
3.85 Pipe Class B1AL
welds
Flanges A105
Others
Base Metal P No. P1
Welding Process (1)

≥3” SMAW

3 or 6 (3) 018
≥3” E6010 (2)

Interpass °C 315OC
min.

Technical Notes:
requirements
O
O
100 C for 13mm < t < 25mm
O
DSN 43076
TECHNICAL NOTES
PDRP4200-8440-TN-
PAGE : 91 of 189
REV : F1
3.86 Pipe Class B1AP
welds
Flanges A105
Others
Base Metal P No. P1
Welding Process (1)

≥3” SMAW

3 or 6 (3) 018
≥3” E6010 (2)

Interpass °C 315OC
For t>20 mm min.

where
PWHT
required
Technical Notes:
requirements
O
O
100 C for 13mm < t < 25mm
O
DSN 43076
TECHNICAL NOTES
PDRP4200-8440-TN-
PAGE : 92 of 189
REV : F1
3.87 Pipe Class B1AS
welds
Flanges A105
Others
Base Metal P No. P1
Welding Process (1)

≥3” SMAW

3 or 6 (3) 018
≥3” E6010 (2)

Interpass °C 315OC


Technical Notes:
requirements
O
O
DSN 43076
TECHNICAL NOTES
PDRP4200-8440-TN-
PAGE : 93 of 189
REV : F1
welds
Flanges A105
Others
Base Metal P No. P1
Welding Process (1)

≥3” SMAW

3 or 6 (3) 018
≥3” E6010 (2)

Interpass °C 315OC
PWHT: Holding Temp °C: N/A Holding Time (min) : N/A.

Rate of Heating N/A Cooling Rate N/A
Cooling Method N/A

Technical Notes:
requirements
DSN 43076
TECHNICAL NOTES
PDRP4200-8440-TN-
PAGE : 94 of 189
REV : F1
3.89 Pipe Class B1DH
welds
Materials Specification Pipes A335 P11, A691 Gr 1¼CR Cl42
Flanges A182 F11
Others
Base Metal P No. P4
Welding Process (1)

≥3” SMAW

Root Pass < 3” ER 80S – Filler Pass E8016/18-B2 Root Pass E8016/18-B2 Filler Pass E8016/18-
B2 B2
≥3” E8016-
B2)

Interpass °C 315OC
PWHT: Holding Temp °C: 704-760 Holding Time (min) : 2.4mins/mm –

120mins min.

Technical Notes:
Table 1
150OC 200OC 250OC 300OC
Up to 20 1 1 1
Up to 30 6 3 2 1
Over 30 10 7 5 3
DSN 43076
TECHNICAL NOTES
PDRP4200-8440-TN-
PAGE : 95 of 189
REV : F1
3.90 Pipe Class B1DP
welds
Flanges A182 F11
Others
Base Metal P No. P4
Welding Process (1)

≥3” SMAW

B2 B2
≥3” E8016-
B2)

Interpass °C 315OC
PWHT: Holding Temp °C: 704-760 Holding Time (min) : 2.4mins/mm -

120mins min.

Technical Notes:
Table 1
150OC 200OC 250OC 300OC
Up to 20 1 1 1
Up to 30 6 3 2 1
Over 30 10 7 5 3
DSN 43076
TECHNICAL NOTES
PDRP4200-8440-TN-
PAGE : 96 of 189
REV : F1
3.91 Pipe Class B1D9

welds
Flanges A182 F11
Others
Base Metal P No. P4
Welding Process (1)

≥3” SMAW

B2 B2
≥3” E8016-
B2)

Interpass °C 315OC

120mins min.

Technical Notes:
Table 1
150OC 200OC 250OC 300OC
Up to 20 1 1 1
Up to 30 6 3 2 1
Over 30 10 7 5 3
DSN 43076
TECHNICAL NOTES
PDRP4200-8440-TN-
PAGE : 97 of 189
REV : F1
3.92 Pipe Class B1GP
welds
Materials Specification Pipes A333-66, A671 Gr CC60 Cl32
Flanges A350 LF2
Others
Base Metal P No. P1
Welding Process (1)

≥3” SMAW

3 or 6 018
≥3” E7016

Interpass °C 315OC
For t>20 mm min.

where
PWHT
required
Technical Notes:
DSN 43076
TECHNICAL NOTES
PDRP4200-8440-TN-
PAGE : 98 of 189
REV : F1
3.93 Pipe Class B1JV
welds
Flanges A182 304L
Others
Base Metal P No. P8
Welding Process (1)


16

minimum

moisture
Interpass °C 175OC


Technical Notes:
DSN 43076
TECHNICAL NOTES
PDRP4200-8440-TN-
PAGE : 99 of 189
REV : F1
3.94 Pipe Class B1KH

welds
Materials Specification Pipes A312 304H, A358 304H CL1
Fittings A182 304H, A403 304H
Flanges A182 304H
Others
Base Metal P No. P8
Welding Process (1)


Root Pass ER 308H Filler Pass E308H-15/ Root Pass E308H-15/ 16 Filler Pass E308H-15/
16 16

minimum

moisture
Interpass °C 175OC


Technical Notes:
DSN 43076
TECHNICAL NOTES
PDRP4200-8440-TN-
PAGE : 100 of 189
REV : F1
3.95 Pipe Class B1KV

welds
Materials Specification Pipes A312 304H, A358 304H CL1
Flanges A182 304H
Others
Base Metal P No. P8
Welding Process (1)


16 16

minimum

moisture
Interpass °C 175OC


Technical Notes:
DSN 43076
TECHNICAL NOTES
PDRP4200-8440-TN-
PAGE : 101 of 189
REV : F1
3.96 Pipe Class B1LJ
welds
Flanges A182 316L
Others
Base Metal P No. P8
Welding Process (1)


16

minimum

moisture
Interpass °C 175OC


Technical Notes:
DSN 43076
TECHNICAL NOTES
PDRP4200-8440-TN-
PAGE : 102 of 189
REV : F1
3.97 Pipe Class B1L2
welds
Flanges A182 316L
Others
Base Metal P No. P8
Welding Process (1)


16

minimum

moisture
Interpass °C 175OC


Technical Notes:
DSN 43076
TECHNICAL NOTES
PDRP4200-8440-TN-
PAGE : 103 of 189
REV : F1
3.98 Pipe Class B1LV
welds
Flanges A182 316L
Others
Base Metal P No. P8
Welding Process (1)


16

minimum

moisture
Interpass °C 175OC


Technical Notes:
DSN 43076
TECHNICAL NOTES
PDRP4200-8440-TN-
PAGE : 104 of 189
REV : F1
3.99 Pipe Class B16V
welds
Materials Specification Pipes A312 316H, A358 GR.316H CL 1
Flanges A182 316H
Others
Base Metal P No. P8
Welding Process (1)


16 16

minimum

moisture
Interpass °C 175OC


Technical Notes:
DSN 43076
TECHNICAL NOTES
PDRP4200-8440-TN-
PAGE : 105 of 189
REV : F1

welds
Flanges A105
Others
Base Metal P No. P1
Welding Process (1)

≥3” SMAW

3 or 6 (3) 018
≥3” E6010 (2)

Interpass °C 315OC
For t>20 mm min.

when
PWHT
required
Technical Notes:
requirements
DSN 43076
TECHNICAL NOTES
PDRP4200-8440-TN-
PAGE : 106 of 189
REV : F1
welds
Flanges A105
Others
Base Metal P No. P1
Welding Process (1)

≥3” SMAW

3 or 6 (3) 018
≥3” E6010 (2)

Interpass °C 315OC
min.

Technical Notes:
requirements
DSN 43076
TECHNICAL NOTES
PDRP4200-8440-TN-
PAGE : 107 of 189
REV : F1
welds
Flanges A105
Others
Base Metal P No. P1
Welding Process (1)

≥3” SMAW

3 or 6 (3) 018
≥3” E6010 (2)

Interpass °C 315OC
min.

Technical Notes:
requirements
DSN 43076
TECHNICAL NOTES
PDRP4200-8440-TN-
PAGE : 108 of 189
REV : F1
welds
Flanges A105
Others
Base Metal P No. P1
Welding Process (1)

≥3” SMAW

3 or 6 (3) 018
≥3” E6010 (2)

Interpass °C 315OC
min.

Technical Notes:
requirements
DSN 43076
TECHNICAL NOTES
PDRP4200-8440-TN-
PAGE : 109 of 189
REV : F1
welds
Flanges A105
Others
Base Metal P No. P1
Welding Process (1)

≥3” SMAW

3 or 6 (3) 018
≥3” E6010 (2)

Interpass °C 315OC

Cooling Method N/A

Technical Notes:
requirements
DSN 43076
TECHNICAL NOTES
PDRP4200-8440-TN-
PAGE : 110 of 189
REV : F1
3.105 Pipe Class B2AG
welds
Flanges A105
Others
Base Metal P No. P1
Welding Process (1)

≥3” SMAW

3 or 6 (3) 018
≥3” E6010 (2)

Interpass °C 315OC
For t>20 mm min.

where
PWHT
required
Technical Notes:
requirements
O
O
DSN 43076
TECHNICAL NOTES
PDRP4200-8440-TN-
PAGE : 111 of 189
REV : F1
welds
Flanges A105
Others
Base Metal P No. P1
Welding Process (1)

≥3” SMAW

3 or 6 (3) 018
≥3” E6010 (2)

Interpass °C 315OC
For t>20 mm min.

where
PWHT
required
Technical Notes:
requirements
O
O
100 C for 13mm < t < 25mm
O
DSN 43076
TECHNICAL NOTES
PDRP4200-8440-TN-
PAGE : 112 of 189
REV : F1
welds
Flanges A105
Others
Base Metal P No. P1
Welding Process (1)

≥3” SMAW

3 or 6 (3) 018
≥3” E6010 (2)

Interpass °C 315OC
min.

Technical Notes:
requirements
O
O
100 C for 13mm < t < 25mm
O
DSN 43076
TECHNICAL NOTES
PDRP4200-8440-TN-
PAGE : 113 of 189
REV : F1
3.108 Pipe Class B2AN
welds
Flanges A105
Others
Base Metal P No. P1
Welding Process (1)

≥3” SMAW

3 or 6 (3) 018
≥3” E6010 (2)

Interpass °C 315OC
min.

Technical Notes:
requirements
O
O
100 C for 13mm < t < 25mm
O
DSN 43076
TECHNICAL NOTES
PDRP4200-8440-TN-
PAGE : 114 of 189
REV : F1
3.109 Pipe Class B2AP
welds
Flanges A105
Others
Base Metal P No. P1
Welding Process (1)

≥3” SMAW

3 or 6 (3) 018
≥3” E6010 (2)

Interpass °C 315OC
For t>20 mm min.

where
PWHT
required
Technical Notes:
requirements
O
100 C for 13mm < t < 25mm
DSN 43076
TECHNICAL NOTES
PDRP4200-8440-TN-
PAGE : 115 of 189
REV : F1
3.110 Pipe Class B2AQ
welds
Flanges A105
Others
Base Metal P No. P1
Welding Process (1)

≥3” SMAW

3 or 6 (3) 018
≥3” E6010 (2)

Interpass °C 315OC
min.

Technical Notes:
requirements
O
O
100 C for 13mm < t < 25mm
O
DSN 43076
TECHNICAL NOTES
PDRP4200-8440-TN-
PAGE : 116 of 189
REV : F1
3.111 Pipe Class B2AR
welds
Flanges A105
Others
Base Metal P No. P1
Welding Process (1)

≥3” SMAW

3 or 6 (3) 018
≥3” E6010 (2)

Interpass °C 315OC
min.

Technical Notes:
requirements
DSN 43076
TECHNICAL NOTES
PDRP4200-8440-TN-
PAGE : 117 of 189
REV : F1
3.112 Pipe Class B2AS
welds
Flanges A105
Others
Base Metal P No. P1
Welding Process (1)

≥3” SMAW

3 or 6 (3) 018
≥3” E6010 (2)

Interpass °C 315OC
For t>20 mm min.

where
PWHT
required
Technical Notes:
requirements
O
O
DSN 43076
TECHNICAL NOTES
PDRP4200-8440-TN-
PAGE : 118 of 189
REV : F1
3.113 Pipe Class B2F2

welds
Flanges A182 F5
Others
Welding Process (1)


15/16

Interpass °C 315OC
O
C min.

Technical Notes:
Table 1
150OC 200OC 250OC 300OC
Up to 20 1 1 1
Up to 30 6 3 2 1
Over 30 10 7 5 3
DSN 43076
TECHNICAL NOTES
PDRP4200-8440-TN-
PAGE : 119 of 189
REV : F1
3.114 Pipe Class B2FP
welds
Flanges A182 F5
Others
Welding Process (1)



minimum

Interpass °C 315OC

Technical Notes:
Table 1
150OC 200OC 250OC 300OC
Up to 20 1 1 1
Up to 30 6 3 2 1
Over 30 10 7 5 3
DSN 43076
TECHNICAL NOTES
PDRP4200-8440-TN-
PAGE : 120 of 189
REV : F1
3.115 Pipe Class B2GL
welds
Others
Base Metal P No. P1
Welding Process (1)

≥3” SMAW

3 or 6
≥3” E7010

Interpass °C 315OC
min.

when
PWHT
required
Technical Notes:
DSN 43076
TECHNICAL NOTES
PDRP4200-8440-TN-
PAGE : 121 of 189
REV : F1
3.116 Pipe Class B2GP
welds
Others
Base Metal P No. P1
Welding Process (1)

≥3” SMAW

3 or 6
≥3” E7010

Interpass °C 315OC

Cooling Method N/A

Hardness Max
Technical Notes:
DSN 43076
TECHNICAL NOTES
PDRP4200-8440-TN-
PAGE : 122 of 189
REV : F1
3.117 Pipe Class B2GQ
welds
Materials Specification Pipes A333- Gr6, A671 Gr CC60 Cl32
Flanges A350 LF2
Others
Base Metal P No. P1
Welding Process (1)

≥3” SMAW

3 or 6 018
≥3” E7016

Interpass °C 315OC
min.

Technical Notes:
DSN 43076
TECHNICAL NOTES
PDRP4200-8440-TN-
PAGE : 123 of 189
REV : F1
3.119 Pipe Class B382
welds
Flanges A182 F9
Others
Welding Process (1)


15/16

Interpass °C 315OC
O
C min.

Technical Notes:
Table 1
150OC 200OC 250OC 300OC
Up to 20 1 1 1
Up to 30 6 3 2 1
Over 30 10 7 5 3
DSN 43076
TECHNICAL NOTES
PDRP4200-8440-TN-
PAGE : 124 of 189
REV : F1
3.120 Pipe Class B38P
welds
Flanges A182 F9
Others
Welding Process (1)



minimum

Interpass °C 315OC

Technical Notes:
Table 1
150OC 200OC 250OC 300OC
Up to 20 1 1 1
Up to 30 6 3 2 1
Over 30 10 7 5 3
DSN 43076
TECHNICAL NOTES
PDRP4200-8440-TN-
PAGE : 125 of 189
REV : F1
3.121 Pipe Class B4AJ
welds
Flanges A105
Others
Base Metal P No. P1
Welding Process (1)

≥3” SMAW

3 or 6 (3) 018
≥3” E6010 (2)

Interpass °C 315OC
For t>20 mm min.

where
PWHT
required
Technical Notes:
requirements
O
O
100 C for 13mm < t < 25mm
O
DSN 43076
TECHNICAL NOTES
PDRP4200-8440-TN-
PAGE : 126 of 189
REV : F1
welds
Flanges A105
Others
Base Metal P No. P1
Welding Process (1)

≥3” SMAW

3 or 6 (3) 018
≥3” E6010 (2)

Interpass °C 315OC
min.

Technical Notes:
requirements
DSN 43076
TECHNICAL NOTES
PDRP4200-8440-TN-
PAGE : 127 of 189
REV : F1
3.123 Pipe Class B4AN
welds
Flanges A105
Others
Base Metal P No. P1
Welding Process (1)

≥3” SMAW

3 or 6 (3) 018
≥3” E6010 (2)

Interpass °C 315OC
min

Technical Notes:
requirements
O
O
100 C for 13mm < t < 25mm
O
DSN 43076
TECHNICAL NOTES
PDRP4200-8440-TN-
PAGE : 128 of 189
REV : F1
3.124 Pipe Class B4AR
welds
Flanges A105
Others
Base Metal P No. P1
Welding Process (1)

≥3” SMAW

3 or 6 (3) 018
≥3” E6010 (2)

Interpass °C 315OC
min

Technical Notes:
requirements
O
O
100 C for 13mm < t < 25mm
O
DSN 43076
TECHNICAL NOTES
PDRP4200-8440-TN-
PAGE : 129 of 189
REV : F1
3.125 Pipe Class B4AV
welds
Flanges A105
Others
Base Metal P No. P1
Welding Process (1)

≥3” SMAW

3 or 6 (3) 018
≥3” E6010 (2)

Interpass °C 315OC
For t>20 mm min.

where
PWHT
required
Technical Notes:
requirements
O
O
100 C for 13mm < t < 25mm
O
DSN 43076
TECHNICAL NOTES
PDRP4200-8440-TN-
PAGE : 130 of 189
REV : F1
welds
Flanges A105
Others
Base Metal P No. P1
Welding Process (1)

≥3” SMAW

3 or 6 (3) 018
≥3” E6010 (2)

Interpass °C 315OC
For t>20 mm min.

when
PWHT
required
Technical Notes:
requirements
.
DSN 43076
TECHNICAL NOTES
PDRP4200-8440-TN-
PAGE : 131 of 189
REV : F1
3.127 Pipe Class B4F2
welds
Flanges A182 F5
Others
Welding Process (1)


15/16

Interpass °C 315OC
O
C min.

Technical Notes:
Table 1
150OC 200OC 250OC 300OC
Up to 20 1 1 1
Up to 30 6 3 2 1
Over 30 10 7 5 3
DSN 43076
TECHNICAL NOTES
PDRP4200-8440-TN-
PAGE : 132 of 189
REV : F1
3.128 Pipe Class B4FV
welds
Flanges A182 F5
Others
Welding Process (1)



minimum

Interpass °C 315OC

Technical Notes:
Table 1
150OC 200OC 250OC 300OC
Up to 20 1 1 1
Up to 30 6 3 2 1
Over 30 10 7 5 3
DSN 43076
TECHNICAL NOTES
PDRP4200-8440-TN-
PAGE : 133 of 189
REV : F1
3.129 Pipe Class B4GJ
welds
Others
Base Metal P No. P1
Welding Process (1)

≥3” SMAW

3 or 6
≥3” E7010

Interpass °C 315OC
For t>20 mm min.

when
PWHT
required
Technical Notes:
DSN 43076
TECHNICAL NOTES
PDRP4200-8440-TN-
PAGE : 134 of 189
REV : F1
3.130 Pipe Class B4GN
welds
Others
Base Metal P No. P1
Welding Process (1)

≥3” SMAW

3 or 6
≥3” E7010

Interpass °C 315OC
min.

when
PWHT
required
Technical Notes:
DSN 43076
TECHNICAL NOTES
PDRP4200-8440-TN-
PAGE : 135 of 189
REV : F1
3.131 Pipe Class B4GV
welds
Others
Base Metal P No. P1
Welding Process (1)

≥3” SMAW

3 or 6
≥3” E7010

Interpass °C 315OC
For t>20 mm min.

when
PWHT
required
Technical Notes:
DSN 43076
TECHNICAL NOTES
PDRP4200-8440-TN-
PAGE : 136 of 189
REV : F1
3.132 Pipe Class D0DH
welds
Flanges A182 F11
Others
Base Metal P No. P4
Welding Process (1)

≥3” SMAW

B2 B2
≥3” E8016-
B2)

Interpass °C 315OC

120mins min.

Technical Notes:
Table 1
150OC 200OC 250OC 300OC
Up to 20 1 1 1
Up to 30 6 3 2 1
Over 30 10 7 5 3
DSN 43076
TECHNICAL NOTES
PDRP4200-8440-TN-
PAGE : 137 of 189
REV : F1
3.133 Pipe Class D0JS
welds
Flanges A182 304L
Others
Base Metal P No. P8
Welding Process (1)


16

minimum

moisture
Interpass °C 175OC


Technical Notes:
DSN 43076
TECHNICAL NOTES
PDRP4200-8440-TN-
PAGE : 138 of 189
REV : F1
3.134 Pipe Class D0J2
welds
Flanges A182 304L
Others
Base Metal P No. P8
Welding Process (1)


16

minimum

moisture
Interpass °C 175OC


Technical Notes:
DSN 43076
TECHNICAL NOTES
PDRP4200-8440-TN-
PAGE : 139 of 189
REV : F1
3.135 Pipe Class D0L2
welds
Materials Specification Pipes A312 TP316L
Flanges A182 316L
Others
Base Metal P No. P8
Welding Process (1)


16

minimum

moisture
Interpass °C 175OC


Hardness Max N/A
Technical Notes:
DSN 43076
TECHNICAL NOTES
PDRP4200-8440-TN-
PAGE : 140 of 189
REV : F1
3.136 Pipe Class D0LG
welds
Flanges A182 316L
Others
Base Metal P No. P8
Welding Process (1)


16

minimum

moisture
Interpass °C 175OC


Technical Notes:
DSN 43076
TECHNICAL NOTES
PDRP4200-8440-TN-
PAGE : 141 of 189
REV : F1
3.137 Pipe Class D0LV
welds
Flanges A182 316L
Others
Base Metal P No. P8
Welding Process (1)


16

minimum

moisture
Interpass °C 175OC


Technical Notes:
DSN 43076
TECHNICAL NOTES
PDRP4200-8440-TN-
PAGE : 142 of 189
REV : F1
3.139 Pipe Class D1AG
welds
Flanges A105
Others
Base Metal P No. P1
Welding Process (1)

≥3” SMAW

3 or 6 (3) 018
≥3” E6010 (2)

Interpass °C 315OC
For t>20 mm min.

where
PWHT
required
Technical Notes:
requirements
O
O
DSN 43076
TECHNICAL NOTES
PDRP4200-8440-TN-
PAGE : 143 of 189
REV : F1
3.140 Pipe Class D1AH
welds
Flanges A105
Others
Base Metal P No. P1
Welding Process (1)

≥3” SMAW

3 or 6 (3) 018
≥3” E6010 (2)

Interpass °C 315OC
For t>20 mm min.

where
PWHT
required
Technical Notes:
requirements
O
O
100 C for 13mm < t < 25mm
O
DSN 43076
TECHNICAL NOTES
PDRP4200-8440-TN-
PAGE : 144 of 189
REV : F1
3.141 Pipe Class D1AP
welds
Flanges A105
Others
Base Metal P No. P1
Welding Process (1)

≥3” SMAW

3 or 6 (3) 018
≥3” E6010 (2)

Interpass °C 315OC
For t>20 mm min.

where
PWHT
required
Technical Notes:
requirements
O
O
100 C for 13mm < t < 25mm
O
DSN 43076
TECHNICAL NOTES
PDRP4200-8440-TN-
PAGE : 145 of 189
REV : F1
3.142 Pipe Class D1AS -
welds
Flanges A105
Others
Base Metal P No. P1
Welding Process (1)

≥3” SMAW

3 or 6 (3) 018
≥3” E6010 (2)

Interpass °C 315OC
For t>20 mm min.

where
PWHT
required
Technical Notes:
requirements
O
O
100 C for 13mm < t < 25mm
O
DSN 43076
TECHNICAL NOTES
PDRP4200-8440-TN-
PAGE : 146 of 189
REV : F1
welds
Flanges A182 F11
Others
Base Metal P No. P4
Welding Process (1)

≥3” SMAW

B2 B2
≥3” E8016-
B2)

Interpass °C 315OC

120mins min.

Technical Notes:
Table 1
150OC 200OC 250OC 300OC
Up to 20 1 1 1
Up to 30 6 3 2 1
Over 30 10 7 5 3
DSN 43076
TECHNICAL NOTES
PDRP4200-8440-TN-
PAGE : 147 of 189
REV : F1
3.144 Pipe Class D1DP
welds
Flanges A182 F11
Others
Base Metal P No. P4
Welding Process (1)


B2

Interpass °C 315OC
O
C min.

Technical Notes:
Table 1
150OC 200OC 250OC 300OC
Up to 20 1 1 1
Up to 30 6 3 2 1
Over 30 10 7 5 3
DSN 43076
TECHNICAL NOTES
PDRP4200-8440-TN-
PAGE : 148 of 189
REV : F1
3.145 Pipe Class D1DS
welds
Flanges A182 F11
Others
Base Metal P No. P4
Welding Process (1)

≥3” SMAW

B2 B2
≥3” E8016-
B2)

Interpass °C 315OC

120mins min.

Technical Notes:
Table 1
150OC 200OC 250OC 300OC
Up to 20 1 1 1
Up to 30 6 3 2 1
Over 30 10 7 5 3
DSN 43076
TECHNICAL NOTES
PDRP4200-8440-TN-
PAGE : 149 of 189
REV : F1
3.146 Pipe Class D1JV
welds
Flanges A182 304L
Others
Base Metal P No. P8
Welding Process (1)


16

minimum

moisture
Interpass °C 175OC


Technical Notes:
DSN 43076
TECHNICAL NOTES
PDRP4200-8440-TN-
PAGE : 150 of 189
REV : F1
3.147 Pipe Class D1Y8
welds
Materials Specification Pipes B444/443 N06625,
Fittings B366/564 N06625
Flanges B564 N06625
Others
Welding Process (1)


Root Pass ERNiCrMo-3 Filler Pass ENiCrMo-3 Root Pass ENiCu-7 Filler Pass ENiCu-7

minimum

moisture
Interpass °C 175OC


Technical Notes:
DSN 43076
TECHNICAL NOTES
PDRP4200-8440-TN-
PAGE : 151 of 189
REV : F1
3.148 Pipe Class D1ZS
welds
Materials Specification Pipes A335 Gr.P91
Flanges A182 F91
Others
Base Metal P No. P15E
Welding Process (1)


Root Pass ER90S B9 Filler Pass E9018 B9 Root Pass E9018 B9 Filler Pass E9018 B9
Preheating °C 200OC minimum Post Heating °C (2)

Interpass °C 300OC
O
C min.

@ Temperature 0 OC
Technical Notes:
O
2) Post Heat for 200 - 400 C for 2 Hours after completion of welding and allowed to
cool below 100 OC before PWHT
DSN 43076
TECHNICAL NOTES
PDRP4200-8440-TN-
PAGE : 152 of 189
REV : F1
3.149 Pipe Class D2A8
welds
Fittings A105N, A234 WPB
Flanges A105N
Others
Base Metal P No. P1
Welding Process (1)

≥3” SMAW

3 or 6 (3) 018
≥3” E6010 (2)

Interpass °C 315OC
min.

Technical Notes:
requirements
DSN 43076
TECHNICAL NOTES
PDRP4200-8440-TN-
PAGE : 153 of 189
REV : F1
3.150 Pipe Class D2AE
welds
Flanges A105N
Others
Base Metal P No. P1
Welding Process (1)

≥3” SMAW

3 or 6 (3) 018
≥3” E6010 (2)

Interpass °C 315OC
min.

Technical Notes:
requirements
DSN 43076
TECHNICAL NOTES
PDRP4200-8440-TN-
PAGE : 154 of 189
REV : F1
3.151 Pipe Class D2AG
welds
Flanges A105
Others
Base Metal P No. P1
Welding Process (1)

≥3” SMAW

3 or 6 (3) 018
≥3” E6010 (2)

Interpass °C 315OC
For t>20 mm min.

where
PWHT
required
Technical Notes:
requirements
O
DSN 43076
TECHNICAL NOTES
PDRP4200-8440-TN-
PAGE : 155 of 189
REV : F1
3.152 Pipe Class D2AH
welds
Flanges A105
Others
Base Metal P No. P1
Welding Process (1)

≥3” SMAW

3 or 6 (3) 018
≥3” E6010 (2)

Interpass °C 315OC
For t>20 mm min.

Technical Notes:
requirements
O
O
100 C for 13mm < t < 25mm
O
DSN 43076
TECHNICAL NOTES
PDRP4200-8440-TN-
PAGE : 156 of 189
REV : F1
3.153 Pipe Class D2AL
welds
Flanges A105
Others
Base Metal P No. P1
Welding Process (1)

≥3” SMAW

3 or 6 (3) 018
≥3” E6010 (2)

Interpass °C 315OC
min.

Technical Notes:
requirements
DSN 43076
TECHNICAL NOTES
PDRP4200-8440-TN-
PAGE : 157 of 189
REV : F1
3.154 Pipe Class D2AP
welds
Flanges A105
Others
Base Metal P No. P1
Welding Process (1)

≥3” SMAW

3 or 6 (3) 018
≥3” E6010 (2)

Interpass °C 315OC
For t>20 mm min.

where
PWHT
required
Technical Notes:
requirements
O
O
DSN 43076
TECHNICAL NOTES
PDRP4200-8440-TN-
PAGE : 158 of 189
REV : F1
3.155 Pipe Class D2AQ
welds
Flanges A105
Others
Base Metal P No. P1
Welding Process (1)

≥3” SMAW

3 or 6 (3) 018
≥3” E6010 (2)

Interpass °C 315OC
min.

Technical Notes:
requirements
O
O
100 C for 13mm < t < 25mm
O
DSN 43076
TECHNICAL NOTES
PDRP4200-8440-TN-
PAGE : 159 of 189
REV : F1
3.156 Pipe Class D2AR
welds
Flanges A105
Others
Base Metal P No. P1
Welding Process (1)

≥3” SMAW

3 or 6 (3) 018
≥3” E6010 (2)

Interpass °C 315OC
min.

Technical Notes:
requirements
DSN 43076
TECHNICAL NOTES
PDRP4200-8440-TN-
PAGE : 160 of 189
REV : F1
3.157 Pipe Class D2AS
welds
Flanges A105
Others
Base Metal P No. P1
Welding Process (1)

≥3” SMAW

3 or 6 (3) 018
≥3” E6010 (2)

Interpass °C 315OC
For t>20 mm min.

where
PWHT
required
Technical Notes:
requirements
O
O
DSN 43076
TECHNICAL NOTES
PDRP4200-8440-TN-
PAGE : 161 of 189
REV : F1
3.158 Pipe Class D2D8
welds
Flanges A182 F11
Others
Base Metal P No. P4
Welding Process (1)

≥3” SMAW

B2 B2
≥3” E8016-
B2)

Interpass °C 315OC

120mins min.

Technical Notes:
Table 1
150OC 200OC 250OC 300OC
Up to 20 1 1 1
Up to 30 6 3 2 1
Over 30 10 7 5 3
DSN 43076
TECHNICAL NOTES
PDRP4200-8440-TN-
PAGE : 162 of 189
REV : F1
welds
Flanges A182 F11
Others
Base Metal P No. P4
Welding Process (1)

≥3” SMAW

B2 B2
≥3” E8016-
B2)

Interpass °C 315OC

120mins min.

Technical Notes:
Table 1
150OC 200OC 250OC 300OC
Up to 20 1 1 1
Up to 30 6 3 2 1
Over 30 10 7 5 3
DSN 43076
TECHNICAL NOTES
PDRP4200-8440-TN-
PAGE : 163 of 189
REV : F1
welds
Flanges A182 F11
Others
Base Metal P No. P4
Welding Process (1)

≥3” SMAW

B2 B2
≥3” E8016-
B2)

Interpass °C 315OC

120mins min.

Technical Notes:
Table 1
150OC 200OC 250OC 300OC
Up to 20 1 1 1
Up to 30 6 3 2 1
Over 30 10 7 5 3
DSN 43076
TECHNICAL NOTES
PDRP4200-8440-TN-
PAGE : 164 of 189
REV : F1
3.161 Pipe Class D2DP
welds
Flanges A182 F11
Others
Base Metal P No. P4
Welding Process (1)


B2

Interpass °C 315OC
O
C min.

Technical Notes:
Table 1
150OC 200OC 250OC 300OC
Up to 20 1 1 1
Up to 30 6 3 2 1
Over 30 10 7 5 3
DSN 43076
TECHNICAL NOTES
PDRP4200-8440-TN-
PAGE : 165 of 189
REV : F1
3.162 Pipe Class D382
welds
Flanges A182 F9
Others
Welding Process (1)


15/16

Interpass °C 315OC
O
C min.

Technical Notes:
Table 1
150OC 200OC 250OC 300OC
Up to 20 1 1 1
Up to 30 6 3 2 1
Over 30 10 7 5 3
DSN 43076
TECHNICAL NOTES
PDRP4200-8440-TN-
PAGE : 166 of 189
REV : F1
3.163 Pipe Class D38P
welds
Flanges A182 F9
Others
Welding Process (1)



minimum

Interpass °C 315OC

Technical Notes:
Table 1
150OC 200OC 250OC 300OC
Up to 20 1 1 1
Up to 30 6 3 2 1
Over 30 10 7 5 3
DSN 43076
TECHNICAL NOTES
PDRP4200-8440-TN-
PAGE : 167 of 189
REV : F1
welds
Flanges A182 F11
Others
Base Metal P No. P4
Welding Process (1)

≥3” SMAW

B2 B2
≥3” E8016-
B2)

Interpass °C 315OC

120mins min.

Technical Notes:
Table 1
150OC 200OC 250OC 300OC
Up to 20 1 1 1
Up to 30 6 3 2 1
Over 30 10 7 5 3
DSN 43076
TECHNICAL NOTES
PDRP4200-8440-TN-
PAGE : 168 of 189
REV : F1

welds
Flanges A182 F11
Others
Base Metal P No. P4
Welding Process (1)

≥3” SMAW

B2 B2
≥3” E8016-
B2)

Interpass °C 315OC
PWHT: Holding Temp °C: 704-760 Holding Time (min) : 2.4mins/mm –

120mins min.

Technical Notes:
Table 1
150OC 200OC 250OC 300OC
Up to 20 1 1 1
Up to 30 6 3 2 1
Over 30 10 7 5 3
DSN 43076
TECHNICAL NOTES
PDRP4200-8440-TN-
PAGE : 169 of 189
REV : F1
3.167 Pipe Class D3DV
welds
Flanges A182 F11
Others
Base Metal P No. P4
Welding Process (1)


B2

Interpass °C 315OC
O
C min.

Technical Notes:
Table 1
150OC 200OC 250OC 300OC
Up to 20 1 1 1
Up to 30 6 3 2 1
Over 30 10 7 5 3
DSN 43076
TECHNICAL NOTES
PDRP4200-8440-TN-
PAGE : 170 of 189
REV : F1
3.168 Pipe Class D4AR
welds
Flanges A105
Others
Base Metal P No. P1
Welding Process (1)

≥3” SMAW

3 or 6 (3) 018
≥3” E6010 (2)

Interpass °C 315OC
PWHT: Holding Temp °C: 600-640 Holding Time (min) : 2.4mins/mm - 60

mins min.

Technical Notes:
requirements
O
O
100 C for 13mm < t < 25mm
O
DSN 43076
TECHNICAL NOTES
PDRP4200-8440-TN-
PAGE : 171 of 189
REV : F1
welds
Flanges A182 F11
Others
Base Metal P No. P4
Welding Process (1)

≥3” SMAW

B2 B2
≥3” E8016-
B2)

Interpass °C 315OC

120mins min.

Technical Notes:
Table 1
150OC 200OC 250OC 300OC
Up to 20 1 1 1
Up to 30 6 3 2 1
Over 30 10 7 5 3
DSN 43076
TECHNICAL NOTES
PDRP4200-8440-TN-
PAGE : 172 of 189
REV : F1
welds
Flanges A182 F11
Others
Base Metal P No. P4
Welding Process (1)

≥3” SMAW

B2 B2
≥3” E8016-
B2)

Interpass °C 315OC

120mins min.

Technical Notes:
Table 1
150OC 200OC 250OC 300OC
Up to 20 1 1 1
Up to 30 6 3 2 1
Over 30 10 7 5 3
DSN 43076
TECHNICAL NOTES
PDRP4200-8440-TN-
PAGE : 173 of 189
REV : F1
welds
Flanges A182 F11
Others
Base Metal P No. P4
Welding Process (1)

≥3” SMAW

B2 B2
≥3” E8016-
B2)

Interpass °C 315OC

120mins min.

Technical Notes:
Table 1
150OC 200OC 250OC 300OC
Up to 20 1 1 1
Up to 30 6 3 2 1
Over 30 10 7 5 3
DSN 43076
TECHNICAL NOTES
PDRP4200-8440-TN-
PAGE : 174 of 189
REV : F1
3.172 Pipe Class D4DV
welds
Flanges A182 F11
Others
Base Metal P No. P4
Welding Process (1)

Root Pass ” GTAW Filler Pass SMAW Root Pass SMAW Filler Pass SMAW

B2

Interpass °C 315OC
O
C min.

Technical Notes:
Table 1
150OC 200OC 250OC 300OC
Up to 20 1 1 1
Up to 30 6 3 2 1
Over 30 10 7 5 3
DSN 43076
TECHNICAL NOTES
PDRP4200-8440-TN-
PAGE : 175 of 189
REV : F1
3.173 Pipe Class M1A2
welds
Flanges A105
Others
Base Metal P No. P1
Welding Process (1)

≥3” SMAW

3 or 6 (3) 018
≥3” E6010 (2)

Interpass °C 315OC
For t>20 mm min.


where
PWHT
required
Technical Notes:
requirements
DSN 43076
TECHNICAL NOTES
PDRP4200-8440-TN-
PAGE : 176 of 189
REV : F1
3.174 Pipe Class M1AH
welds
Flanges A105
Others
Base Metal P No. P1
Welding Process (1)

≥3” SMAW

3 or 6 (3) 018
≥3” E6010 (2)

Interpass °C 315OC
For t>20 mm min.


where
PWHT
required
Technical Notes:
requirements
O
100 C for 13mm < t < 25mm
DSN 43076
TECHNICAL NOTES
PDRP4200-8440-TN-
PAGE : 177 of 189
REV : F1
3.175 Pipe Class M1AP
welds
Flanges A105
Others
Base Metal P No. P1
Welding Process (1)

≥3” SMAW

3 or 6 (3) 018
≥3” E6010 (2)

Interpass °C 315OC
For t>20 mm min.


where
PWHT
required
Technical Notes:
requirements
O
100 C for 13mm < t < 25mm
DSN 43076
TECHNICAL NOTES
PDRP4200-8440-TN-
PAGE : 178 of 189
REV : F1
3.176 Pipe Class M2A8
welds
Flanges A105N
Others
Base Metal P No. P1
Welding Process (1)

≥3” SMAW

3 or 6 (3) 018
≥3” E6010 (2)

Interpass °C 315OC
min.

Technical Notes:
requirements
DSN 43076
TECHNICAL NOTES
PDRP4200-8440-TN-
PAGE : 179 of 189
REV : F1
3.177 Pipe Class M2AE
welds
Flanges A105
Others
Base Metal P No. P1
Welding Process (1)

≥3” SMAW

3 or 6 (3) 018
≥3” E6010 (2)

Interpass °C 315OC
min.

where
PWHT
required
Technical Notes:
requirements
DSN 43076
TECHNICAL NOTES
PDRP4200-8440-TN-
PAGE : 180 of 189
REV : F1
3.178 Pipe Class M2DH
welds
Flanges A182 F11
Others
Base Metal P No. P4
Welding Process (1)

≥3” SMAW

B2 B2
≥3” E8016-
B2)

Interpass °C 315OC

120mins min.

Technical Notes:
Table 1
150OC 200OC 250OC 300OC
Up to 20 1 1 1
Up to 30 6 3 2 1
Over 30 10 7 5 3
DSN 43076
TECHNICAL NOTES
PDRP4200-8440-TN-
PAGE : 181 of 189
REV : F1
3.180 Pipe Class N0LG
welds
Flanges A182 316L
Others
Base Metal P No. P8
Welding Process (1)


16

minimum

moisture
Interpass °C 175OC


Technical Notes:
DSN 43076
TECHNICAL NOTES
PDRP4200-8440-TN-
PAGE : 182 of 189
REV : F1
3.182 Pipe Class N1EG
welds
Flanges A182 F22 Cl3
Others
Base Metal P No. P5A
Welding Process (1)

≥3” SMAW

B3 B3
≥3” E9015/16-
B3)
Gases: Purging Root and hot pass Shielding GTAW only

Interpass °C 315OC

Technical Notes:
Table 1
150OC 200OC 250OC 300OC
Up to 20 1 1 1
Up to 30 6 3 2 1
Over 30 10 7 5 3
DSN 43076
TECHNICAL NOTES
PDRP4200-8440-TN-
PAGE : 183 of 189
REV : F1
3.184 Pipe Class N1ZG
welds
Materials Specification Pipes A335 Gr.P91
Flanges A182 F91
Others
Base Metal P No. P15E
Welding Process (1)


Root Pass ER90S B9 Filler Pass E9018 B9 Root Pass E9018 B9 Filler Pass E9018 B9
Preheating °C 200OC minimum Post Heating °C (2)

Interpass °C 300OC
O
C min.

@ Temperature 0 OC
Technical Notes:
O
2) Post Heat for 200 - 400 C for 2 Hours after completion of welding and allowed to
cool below 100 OC before PWHT
DSN 43076
TECHNICAL NOTES
PDRP4200-8440-TN-
PAGE : 184 of 189
REV : F1
3.185 Pipe Class N2AG
welds
Flanges A105
Others
Base Metal P No. P1
Welding Process (1)

≥3” SMAW

3 or 6 (3) 018
≥3” E6010 (2)

Interpass °C 315OC
For t>20 mm min.

where
PWHT
required
Technical Notes:
requirements
O
O
DSN 43076
TECHNICAL NOTES
PDRP4200-8440-TN-
PAGE : 185 of 189
REV : F1
3.186 Pipe Class S0RA
welds
Materials Specification Pipes API 5L Gr B
Flanges A105
Others
Base Metal P No. P1
Welding Process (1)

≥3” SMAW

3 or 6 (3) 018
≥3” E6010 (2)

Interpass °C 315OC


Technical Notes:
requirements
O
O
100 C for 13mm < t < 25mm
O
DSN 43076
TECHNICAL NOTES
PDRP4200-8440-TN-
PAGE : 186 of 189
REV : F1
3.188 Pipe Class S1QW
welds
Materials Specification Pipes A106 B,API 5L Gr B
Flanges A105
Others
Base Metal P No. P1
Welding Process (1)

Root Pass SMAW Filler Pass SMAW Root Pass SMAW Filler Pass SMAW

Root Pass E6010 (2) Filler Pass E7016/E7018 Root Pass E7016/E7018 Filler Pass E7016/E7
(3) 018

Interpass °C 315OC


Technical Notes:
requirements
DSN 43076
TECHNICAL NOTES
PDRP4200-8440-TN-
PAGE : 187 of 189
REV : F1
3.189 Pipe Class S1UW
welds
Materials Specification Pipes A106 B,API 5L Gr B
Flanges A105
Others
Base Metal P No. P1
Welding Process (1)

Root Pass SMAW Filler Pass SMAW Root Pass SMAW Filler Pass SMAW

Root Pass E6010 (2) Filler Pass E7016/E7018 Root Pass E7016/E7018 Filler Pass E7016/E7
(3) 018

Interpass °C 315OC


Technical Notes:
requirements
DSN 43076
TECHNICAL NOTES
PDRP4200-8440-TN-
PAGE : 188 of 189
REV : F1
3.190 Pipe Class S1RW
welds
Flanges A105
Others
Base Metal P No. P1
Welding Process (1)

≥3” SMAW

3 or 6 (3) 018
≥3” E6010 (2)

Interpass °C 315OC
For t>20 mm min.

when
PWHT
required
Technical Notes:
requirements
.
DSN 43076
TECHNICAL NOTES
PDRP4200-8440-TN-
PAGE : 189 of 189
REV : F1
DSN 43076

Welding Specification Chart

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PARADIP REFINERY PROJECT

3.35 Pipe Class A2A5 .............................................................................. 41

3.74 Pipe Class B0AH .............................................................................. 79

3.112 Pipe Class B2AS ............................................................................ 117

3.152 Pipe Class D2AH ............................................................................ 155

2.0 REFERENCE DOCUMENTS

2.1 Project Specifications:

3.0 WELDING SPECIFICATION CHART

3.1 Pipe Class A0AC

Code of Fabrication: ASME B31.3

Welding Process (1)

Welding Materials BUTT Fillet/Socket

Gases: Purging N/A Shielding GTAW only

Gas Composition Purging Shielding Argon

Preheating °C 10OC minimum refer note 4) Post Heating °C N/A

PWHT: Holding Temp °C: N/A Holding Time (min) : N/A

Mech. Property: Charpy V test Min: N/A Average: N/A

3.2 Pipe Class A0AH

Code of Fabrication: ASME B31.3

Welding Process (1)

Welding Materials BUTT Fillet/Socket

Gases: Purging N/A Shielding GTAW only

Gas Composition Purging Shielding Argon

Preheating °C 10OC minimum refer note (4) Post Heating °C N/A

Mech. Property: Charpy V test Min: N/A Average: N/A

3.3 Pipe Class A0JC

Code of Fabrication: ASME B31.3

Welding Process (1)

Welding Materials BUTT Fillet/Socket

Gases: Purging First two passes Shielding GTAW

Preheating °C Not required except to remove Post Heating °C N/A

PWHT: Holding Temp °C: N/A Holding Time (min) : N/A

Mech. Property: Charpy V test Min: N/A Average: N/A

3.4 Pipe Class A0JG

Code of Fabrication: ASME B31.3 IBR

Welding Process (1)

Welding Materials BUTT Fillet/Socket

Gases: Purging First two passes Shielding GTAW

Preheating °C Not required except to remove Post Heating °C N/A

PWHT: Holding Temp °C: N/A Holding Time (min) : N/A

Mech. Property: Charpy V test Min: N/A Average: N/A

3.5 Pipe Class A0JQ

Code of Fabrication: ASME B31.3

Materials Specification Pipes A312 304L, A358 304L CL1

Welding Process (1)

Welding Materials BUTT Fillet/Socket

Gases: Purging First two passes Shielding GTAW

Preheating °C Not required except to remove Post Heating °C N/A

PWHT: Holding Temp °C: N/A Holding Time (min) : N/A

Mech. Property: Charpy V test Min: N/A Average: N/A

Hardness 22HRC max.

3.6 Pipe Class A0JV

Code of Fabrication: ASME B31.3 I

Welding Process (1)

Welding Materials BUTT Fillet/Socket

Gases: Purging First two passes Shielding GTAW

Preheating °C Not required except to remove Post Heating °C N/A

PWHT: Holding Temp °C: N/A Holding Time (min) : N/A

Mech. Property: Charpy V test Min: N/A Average: N/A

3.7 Pipe Class A0J2

Code of Fabrication: ASME B31.3 I

Welding Process (1)

Welding Materials BUTT Fillet/Socket