Training objectives:
You are informed about
SINAMICS Date:
File:
06/03/2007
ABU DHABI: Page 2 - 1
SITRAIN Training for
Automation and Drives
Siemens AG 2007. All rights reserved.
SINAMICS Date:
File:
06/03/2007
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SITRAIN Training for
Automation and Drives
Siemens AG 2007. All rights reserved.
Component overview, example SINAMICS S120
SINAMICS Date:
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SITRAIN Training for
Automation and Drives
Siemens AG 2007. All rights reserved.
SINAMICS Date:
File:
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SITRAIN Training for
Automation and Drives
Siemens AG 2007. All rights reserved.
Electrical design of the power modules
U, f = constant U, f = variable
U Udc U
AC - DC DC - AC
U1 U2
V1 V2
W1 W2
depending on line module
M
SINAMICS Date:
File:
06/03/2007
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SITRAIN Training for
Automation and Drives
Siemens AG 2007. All rights reserved.
Pulse width modulation / Active Line Module Pulse width modulation / Motor Module
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SITRAIN Training for
Automation and Drives
Siemens AG 2007. All rights reserved.
Overview of infeed units
Infeed
Infeed Smart • Line connection with choke
AC
AC // DC
DC Infeed = • Smart Line Module (SLM)
Line commutated IGBT rectifier
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File:
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SITRAIN Training for
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U, f = constant U, f = variable
U Udc U
AC - DC DC - AC
U1 U2
V1 V2
W1 W2
Line Motor
DC-link
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SITRAIN Training for
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Active Line Module / Circuit design: Chassis
FS J
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SITRAIN Training for
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U, f = constant U, f = variable
U Udc U
AC - DC DC - AC
constant
RVL
U1 U2
V1 V2
W1 W2
RVL
Line Motor
SINAMICS Date:
File:
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SITRAIN Training for
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Basic Line Module / Circuit design: Chassis
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T1 D1 T2 D2 T3 D3
LN LN
u1
LN LN
u2 Cd
LN LN
u3
EMC basic suppression
(for T4 T5 T6
D4 D5 D6
3 AC bypass contactor
380-690V precharging DC-
50/60Hz line choke
line fuses)
Line connection
FS H from 06/2006
SINAMICS Date:
File:
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SITRAIN Training for
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Siemens AG 2007. All rights reserved.
DC-link components
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DC-link components
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DC-link connection
Motor Module
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3a Power-
2 supply
3
3b
Extended functionality of the CIB-FW starting with V2.3 and CIB-MLFB ...-3 (starting with HW-version M):
edge triggered modulation / safe stop / parallel operation of power sections up to 4xLM and 4xMM per CU320
SINAMICS Date:
File:
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SITRAIN Training for
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Current actual value sensing / Thermal model
Thermal model
The converter‘s thermal protection is activated when the rated current is exceeded
over a longer period of time or when the heat sink temperature becomes too high.
This leads to a failure shut down or to an automatic influence of the control (reduction
of pulse frequency or of current limit) to reduce the converter‘s thermal load.
SINAMICS Date:
File:
06/03/2007
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SITRAIN Training for
Automation and Drives
Siemens AG 2007. All rights reserved.
SINAMICS Date:
File:
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SITRAIN Training for
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Overload capability of Booksize-units
SINAMICS Date:
File:
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Small overload at base load current IL High overload at base load current IH
150 % for 10 sec resp. 110 % for 60 sec 160 % for 10 sec resp. 150 % for 60 sec
Example
I L*150% ohne G1_kurz G1_lang G2_kurz G2_lang I *160%
H
(700A) Überlast 150% 110% 170% 150%
I_G, A 330 320 320 280 280I H*150%
Zeit_2, s 300 290 240 290 240
I_Max, A 0 480 352 476 420
Zeit_1, s 0 10 60 10 60
I L*110%
I_N, A 330 327 327 289 313
(500A)
I N_eff
IL
300 s 300 s IH
SINAMICS Date:
File:
06/03/2007
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SITRAIN Training for
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Multi-parallel operation of converters S120 / AIM,ALM + MoMo
Infeed units
Active Infeeds AIM+ALM
Decoupling Current balance control is
reactors provided
Symmetrical wiring of power
Infeed 1 Infeed 2 Infeed 4 Infeed units
cables is recommended
in parallel
Decoupling by means of
reactors of the Clean Power
Filter rsp. motor reactors
Control Current derating in parallel
Unit
CU320
CU320
operation (5% as compared
to a single unit ALM)
Motor connection
690V / 5600 kW
SINAMICS Date:
File:
06/03/2007
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SITRAIN Training for
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Cable lengths
DRIVE-CLiQ cables
Standard within the cabinet 70 m
MOTION-CONNECT 500 100 m
MOTION-CONNECT 800 50 m
Sensor cables
SMC10 - sensor: resolver 130 m for 2-pole resolvers:
50 m for multi pole resolvers:
SMC20 - sensor: Sin/Cos, absolute 100 m
SMC30 - sensor: HTL, TTL 100 m
HTL with A+/A- .. 300 m
1) with “dv/dt-filter + VPL” (Voltage Peak Limiter) as output filter
2) with two reactors in series; second reactor possible only outside the cabinet
SINAMICS Date:
File:
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SITRAIN Training for
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Overall cable lengths of Booksize-units (per motor)
Cable length
50 m 100 m 150 m 200 m >=250 m
Rated
current
3A, 5A always allowed use 9A module
9A always allowed use 18A module
With Active Line Module and high efficiency line reactor: overall length of all power cables = 1000 m
SINAMICS Date:
File:
06/03/2007
ABU DHABI: Page 2 - 23
SITRAIN Training for
Automation and Drives
Siemens AG 2007. All rights reserved.
The maximum output voltage is defined by the DC-link voltage and the inverter modulation depth.
The DC-link voltage level depends on the Line Module used in the application.
For Basic Line Module and Smart Line Module and for G130/G150 :
V.DC = 1.32...1.41 * V.Line with p0210 = 380 – 480 VAC
For Active Line Module / Booksize :
V.DC = 600 VDC with p0210 = 380 – 400 VAC / Active Mode [V.DCÆp3510]
V.DC = 625 VDC with p0210 = 401 – 415 VAC / Active Mode [V.DCÆp3510]
V.DC = 1.32...1.41 * U.Line with p0210 = 416 – 480 VAC / Smart Mode
p3510 = 1.42 up to 2.0 * p0210
For Active Line Module / Chassis and for S150 :
V.DC = 1.5 * V.Line with p0210 = 380 – 480 VAC / p3510 = 1.42 up to 1.6 * p0210
The maximum modulation depth that can be set is defined by the “operation type” of the Motor Module.
For “operation type” Servo (S120 / only space vector modulation)
V.out max.rms = 0.67 * V.DC
For “operation type” Vector (S120, G150, S150 / space vector mod. and edge triggered mod.)
V.out max.rms = 0.72 * V.DC > FW V2.3 and CIB-MLFB ….-3 (HW-version > M)
SINAMICS Date:
File:
06/03/2007
ABU DHABI: Page 2 - 24
SITRAIN Training for
Automation and Drives
Siemens AG 2007. All rights reserved.