Transport Refrigeration Product Overview

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T10061501E
Help 1/3
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T10061501E
Help 2/3
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T10061501E
Help 3/3
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T10061501E
 ?
Main Index
Welcome to this product overview
of the Webasto Transport
Refrigeration products.

i Click or tap one of the blue tiles to

jump to the respective group.

Battery-operated solutions Click the “?” button for help.

Introduction 424 – 1300 W

Solutions with direct drive Integrated solutions

1250 – 3930 W 1206 – 3660 W Options
T10061501E
Introduction 1/7
This interactive E-Guide is a quick and easy source of information for anyone involved in
selling, configuring and installing Webasto Transport Refrigeration solutions. It can be
used for training as well as for reference.

Webasto wishes you a lot of success with this E-Guide and your refrigeration business.

The Webasto Transport Refrigeration team.

T10061501E
Introduction 2/7
This interactive e-guide assists you in selecting the suitable transport refrigeration system.

Tools such as a system configuration form or calculation tools help you to determine the
suitable capacity and application. We offer suitable compressor mounting kits for various
vehicles.

Please feel free to contact us if you need solutions for special applications such as medical
transportation.

T10061501E
Introduction 3/7
• Transport refrigeration systems keep perishables at the correct temperature to make
sure these reach their destination in top condition.

• ATP certifications are available on all Webasto units and kits.

• Most solutions can be offered "off the shelf". For specific solutions Webasto offers
application engineering services. (Application engineering is not included in this e-guide).

• Webasto offers a wide range of refrigeration products, featuring various system

voltages, refrigerant types, cooling capacity, air flow, current draw and weights. These
will be explained in the following pages.

T10061501E
Introduction 4/7
• Webasto Frigo is a comprehensive range of mobile refrigeration systems for
commercial vehicles.
• Depending on variables like urban distribution or very few door openings, the Webasto
mobile refrigeration systems are suitable for a wide range of load compartments
• Refrigeration solutions are available for several common temperature ranges,
depending on the goods to be transported.
• R134a refrigerant is used for positive temperatures, R404A refrigerant is used for
negative temperatures.
+12 ºC - 15 ºC

+ 5 ... 10 ºC - 18 ºC

+ 4 ºC - 18 ºC
T10061501E
Introduction 5/7
• The final ATP qualification of the transport refrigeration is a combination of the
insulation quality of the cell and the temperature that can be maintained in the cell.
• ATP has specified two cell insulation qualities:
1. Normally insulated (Insulation factor k ≤ 0,7 W/m²K)
2. Heavily insulated (Insulation factor k ≤ 0,4 W/m²K)
• The temperature ranges defined by ATP indicate the class of the transport refrigeration:
A = 12 to 0 °C
B = 12 to -10 °C
C = 12 to -20 °C
• The above has resulted in the following possible ATP qualifications for a transport
refrigeration system:

ATP qualification Insulation quality Temperature class k factor (W/m2K) Cell temperature range (°C)
FNA Normally insulated A ≤ 0,7 12 to 0
FRA Heavily insulated A ≤ 0,4 12 to 0
FRB Heavily insulated B ≤ 0,4 12 to -10
FRC Heavily insulated C ≤ 0,4 12 to -20

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Introduction 6/7
Webasto offers products in the following categories:

• Battery-operated solutions • Solutions with direct drive • Integrated Solutions

Electric drive, integrated in the rooftop Engine driven compressor. Rooftop Engine driven compressor, evaporator
condenser unit. condenser unit. unit, cab/engine bay components.

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Introduction 7/7
Webasto offers four product lines:

Rolle Battery-operated solutions

Tonale Solutions with direct drive

Frigo Top 25 / 35 / 40

Pordoi Integrated solutions

Frigo Top 10

Each product line has specific features and specifications, which will be explained in detail
in the following pages.
T10061501E
Battery-operated solutions - Index

Common Features Applications

Battery-operated solutions – Units

Specifications 424 – 1300 W
T10061501E
 Battery-operated solutions

Common Features
• For small vans.
• A rooftop condenser.
• A control element in the driver cabin.
• Vehicle battery drive, only for 12 volt vehicles, intended for vehicles were it is
impossible or difficult to install an extra compressor, but have sufficient electrical
capacity.
• Very easy to install due to the integrated compressor.
• Only with R404A.

T10061501E
 Battery-operated solutions

Applications
• Small vans, up to 5 m3 for 0ºC and up to 3 m3 for -20ºC.

T10061501E
 Battery-operated solutions

Specifications 1/2

Rolle Rolle HD
Cooling power 0 °C (Road) (W) 1200 1300
Cooling power 0 ºC (Stand-by) (W) 985 1059
Cooling power -20 ºC (Road) (W) 424 508
Cooling power -20 ºC (Stand-by) (W) 348 477
Evaporator air flow (m3) 650 650
Refrigerant type R404A R404A
Power supply (V) 12 12
Current draw (Road) (A) 80 90
Current draw (Stand-by) (A) 5 6
Condenser weight (Road) (kg) 40 41
Condenser weight (Stand-by) (kg) 55 58
Evaporator weight (kg) 7.5 7.5
Suggested alternator (A) 125 140

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 Battery-operated solutions

Specifications 2/2
Rolle kits come standard with:
• Tube and fin condenser with fan
• Evaporator
• 12 volt electric motor
• Integrated compressor
• Liquid flow humidity indicator
• Receiver drier
• High pressure switch
• Low pressure switch Note:
• Digital temperature controller Since Rolle and Rolle HD rely on the
• Refrigerant hoses vehicle battery, the vehicle's overall electric
equilibrium must be checked considering
the unit's rated current absorption.
Webasto does not recommend installation
on a vehicle with a generator rated below
125 A (140 A for HD) and a battery with a
capacity below 90 Ah (110 Ah for HD).
T10061501E
 Battery-operated solutions

Rolle

Rolle 2000 424 – 1200 W

Rolle 2000 HD 508 – 1300 W

T10061501E
 Battery-operated solutions Battery-operated solutions -
Units

Rolle 2000 1/5

The Rolle 2000 rooftop unit is a complete
unit including a 12 volt electric motor driven
compressor. The unit is supplied with
electrical power from the vehicle battery and
alternator.

This unique electric drive solution is

designed for light commercial vehicles with
a compartment for sensitive goods and with
originally installed air-conditioning. It can be
used as a cargo space refrigeration unit on
vehicles in category N1 only.
(N1, as defined by Directive 2007/46/EC (Vehicles designed and
constructed for the carriage of goods and having a maximum
mass not exceeding 3.5 tonnes)).

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 Battery-operated solutions Battery-operated solutions -
Units

Rolle 2000 2/5

In short:
• Customized refrigeration system for
commercial vehicles with load
compartments of up to 4,5 m³
• Cooling performance up to 1.2 kW
• Motor and compressor are integrated in
the condenser unit
• Automatic temperature control
• ATP homologation applies for all
systems.

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 Battery-operated solutions Battery-operated solutions -
Units

Rolle 2000 3/5

Rolle 2000 rooftop unit comes with a
condenser unit including electrical driven
compressor, an internal evaporator unit
and a control panel.

Refer to chapter “Options” for more

information about the available options.

T10061501E
 Battery-operated solutions Battery-operated solutions -
Units

Rolle 2000 4/5

An overview of the main technical specifications of the Rolle 2000:

Rolle
Cooling power 0 °C (Road) (W) 1200
Cooling power 0 ºC (Stand-by) (W) 985
Cooling power -20 ºC (Road) (W) 424
Cooling power -20 ºC (Stand-by) (W) 348
Evaporator air flow (m3) 650
Refrigerant type R404A
Power supply (V) 12
Current draw (Road) (A) 80
Current draw (Stand-by) (A) 5
Condenser weight (Road) (kg) 40
Condenser weight (Stand-by) (kg) 55
Evaporator weight (kg) 7.5
Suggested alternator (A) 125

T10061501E
 Battery-operated solutions Battery-operated solutions -
Units

Rolle 2000 HD 5/5

The Rolle 2000 rooftop unit is also available in a Heavy Duty version (HD). The
construction and layout are very similar to the normal Rolle 2000.

• Customized refrigeration Rolle Rolle HD

Cooling power 0 °C (Road) (W) 1200 1300
systems for commercial
Cooling power 0 ºC (Stand-by) (W) 985 1059
vehicles with load
Cooling power -20 ºC (Road) (W) 424 508
compartments of up to 8,5
Cooling power -20 ºC (Stand-by) (W) 348 477
m³.
Evaporator air flow (m3) 650 650

• Cooling performance up to Refrigerant type R404A R404A

Power supply (V) 12 12
1.3 kW.
Current draw (Road) (A) 80 90
Current draw (Stand-by) (A) 5 6
Condenser weight (Road) (kg) 40 41
Condenser weight (Stand-by) (kg) 55 58
Evaporator weight (kg) 7.5 7.5
Suggested alternator (A) 125 140

T10061501E
Solutions with direct drive - Index

Common Features Applications

Solutions with direct drive – Units

Specifications 1250 – 3930 W
T10061501E
 Solutions with direct drive

Common Features
• For small, medium and large vans.
• A rooftop condenser.
• A control element in the driver cabin.
• A compressor mechanically driven by the engine.
• Either with R134a or with R404A.

T10061501E
 Solutions with direct drive

Applications
• Small, medium and large size vans, up to
18 m3.

T10061501E
 Solutions with direct drive

Specifications

Tonale 2000 / 3000 / 4000 Frigo Top 25 / 35 / 40

R134a R404A R404A

Cooling power 0 °C
1650 / 2400 / 3050 2505 / 2919 / 3930 2347 / 3509 / 3836
(Road) (W)

Cooling power 0 °C
-/-/- -/-/- 1490 / 2412 / 2469
(Stand-by) (W)

Cooling power -20 °C

-/-/- 1350 / 1590 / 2040 1250 / 2011 / 2011
(Road) (W)

Cooling power -20 °C

-/-/- -/-/- 730 / 1266 / 1283
(Stand-by) (W)

Evaporator air flow

670 / 1040 / 1534 670 / 1040 / 1534 743 / 1800 / 1800
(m3)

T10061501E
 Solutions with direct drive

Solutions with direct drive - Units

Frigo Top 25 / 35 / 40 Tonale 2000 / 3000 / 4000

1250 – 3836 W 1350 – 3930 W
T10061501E
 Solutions with direct drive Solutions with direct drive -
Units

Frigo Top 25 / 35 / 40 1/4

The Frigo Top 25 / 35 / 40 are direct drive roof-
top units, with an engine driven compressor.
Due to component integration installation is
quick and easy. A stand-by unit is fitted as
standard. This unit can be connected to either a
Frigo Top 40 DS
230 volt or to a 400 volt power socket.
Frigo Top 35 DS

All Frigo Top kits are ATP certified.

Frigo Top 25 DS
The Frigo Top is designed for applications on
small, medium and large vans.

T10061501E
 Solutions with direct drive Solutions with direct drive -
Units

Frigo Top 25 / 35 / 40 2/4

Frigo Top 25

Condenser unit Evaporator unit

Frigo Top 35

Condenser unit Evaporator unit

Frigo Top 40

Condenser unit Evaporator unit

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 Solutions with direct drive Solutions with direct drive -
Units

Frigo Top 25 / 35 / 40 3/4

The system mainly contains a condenser unit,
an evaporator unit and a control panel.
The kit must be completed with:
• A compressor.
• A compressor installation kit.

The system kit can be ordered as:

• R404A kit only.
• 12 volt version or 24 volt version.
• Single phase 230 volt stand-by or three phase
400 volt stand-by.

All Frigo Top kits have stand-by as standard!

A roof mounting cover is available as an option.

Refer to chapter “Options” for more information
about other available options.
Compressor Accessories
installation kit

T10061501E
 Solutions with direct drive Solutions with direct drive -
Units

Frigo Top 25 / 35 / 40 4/4

An overview of the main technical specifications of the Frigo Top range:
Frigo Top 25 DS Frigo Top 35 DS Frigo Top 40 DS

Cooling power 0 °C (Road) (W) 2347 3509 3836

Cooling power 0 ºC (Stand-by) (W) 1490 2412 2469
Cooling power -20 ºC (Road) (W) 1250 2011 2011
Cooling power -20 ºC (Stand-by) (W) 730 1266 1283
Evaporator air flow (m3) 743 1800 1800
Refrigerant type R404A R404A R404A
Power supply (V) 12 12 / 24 12 / 24
Current draw (Road) (12V) (A) 15 30,0 30
Current draw (Road) (24V) (A) - 15,0 15

Current draw (Stand-by) (single phase) (A) 8.5 10.8 10.8

Current draw (Stand-by) (triple phase)

8,5 10,8 10,8
(A)
Condenser weight (Road) (kg) 52,5 65 65
Evaporator weight (kg) 11.5 18.5 18.5
T10061501E
 Solutions with direct drive Solutions with direct drive -
Units

Tonale 1/3
Tonale is a classic refrigeration system with a
compact roof mounted condenser unit. This
configuration is ideal for vehicles not allowing an
integrated condenser. Still, it is a direct drive
system. Its simplicity makes Tonale durable and
Tonale 4000 reliable.
Tonale 3000
All Tonale kits are ATP certified.
Tonale 2000
Tonale is designed for applications on small,
medium and large vans.

T10061501E
 Solutions with direct drive Solutions with direct drive -
Units

Tonale 2/3
The kit must be completed with:
• A compressor.
• A compressor installation kit.
Both need to be acquired separately.

The system kit can be ordered as:

• R404A or R134a version.
• 12 volt version only.

Tonale is not available with a stand-by kit.

Refer to chapter “Options” for more information

about the available options.

Compressor Accessories
installation kit

T10061501E
 Solutions with direct drive Solutions with direct drive -
Units

Tonale 3/3
An overview of the main technical specifications of the Tonale range:
Tonale 2000 Tonale 3000 Tonale 4000
Cooling power 5 °C (R134a) (W) 1950 2850 3550

Cooling power 0 ºC (R404A) (W) 2505 2916 3930

Cooling power 0 ºC (R134a) (W) 1650 2400 3050

Cooling power -20 ºC (R404A) (W) 1350 1590 2040

Evaporator air flow (m3) 670 1040 1534

Refrigerant type R134a / R404A R134a / R404A R134a / R404A

Power supply (V) 12 12 12

Maximum current draw (A) 21.5 36 40

Current draw (A) 8 11.3 15

Dimension condenser unit (mm) 793 x 445 x 176 1034 x 515 x 163 1034 x 515 x 163

Dimension evaporator unit (mm) 660 x 500 x 157 900 x 500 x 157 1000 x 5000 x 157

Weight condenser unit (kg) 20 30 30

Weight evaporator unit (kg) 7.5 10.5 12.5

T10061501E
Integrated solutions - Index

Common Features Applications

Integrated solutions – Units

Specifications 1206 – 3660 W
T10061501E
 Integrated solutions

Common Features
• For small, medium and large vans.
• The condenser is integrated in the engine bay or under the chassis.
• The original shape of the vehicle remains unchanged.
• A control element in the driver cabin.
• A choice between:
• a compressor mechanically driven by the engine.
• an electrical driven compressor
• Either with R134a or with R404A.

T10061501E
 Integrated solutions

Applications
• Medium and large vans, up to 18 m3.

T10061501E
 Integrated solutions

Specifications
Pordoi 2000 Pordoi 3000 Pordoi 4000 Frigo Top 10
Cooling power 5 °C (R134a) (Road) (W) 1895 2714 3101 -
Cooling power 0 ºC (R134a) (Road) (W) 1565 2203 2616 -
Cooling power 0 ºC (R404A) (Road) (W) 2493 2799 3660 1022
Cooling power -20 ºC (R404A) (Road)
1206 1332 1926 389
(W)
Cooling power 5 °C (R134a) (Stand-by)
1539 1994 2329 -
(W)
Cooling power 0 °C (R134a) (Stand-by)
1233 1636 1858 -
(W)
Cooling power 0 °C (R404A) (Stand-by)
753 890 1133 1108
(W)
Cooling power -20 °C (R404A) (Stand-by)
- - - 403
(W)
Evaporator air flow (m3) 670 1040 1535 743
Refrigerant type R134a / R404A R134a / R404A R134a / R404A R404A
Power supply (V) 12 12 12 12

T10061501E
 Integrated solutions

Integrated solutions - Units

Pordoi 2000 / 3000 / 4000 Frigo Top 10

1206 – 3660 W 389 – 1022 W
T10061501E
 Integrated solutions Integrated solutions - Units

Pordoi 1/4
Pordoi is a modular direct drive system
compatible with all common commercial
vehicles. It is fully integrated and does not affect
the exterior design and aerodynamic aspects of
the vehicle. Fuel consumption will be lower.
Pordoi 4000 Garages and car washes can still be used.
Pordoi 3000 Pordoi offers a great amount of flexibility.

Pordoi 2000
All Pordoi kits are ATP certified.
Webasto Pordoi is designed for applications on
small, medium and large vans.

T10061501E
 Integrated solutions Integrated solutions - Units

Pordoi 2/4
The basic system contains an evaporator unit
(called evaporator kit) and a control panel. The
kit must be completed with:
• A compressor.
• A compressor installation kit.
• A condenser and drier.
These need to be acquired separately. But, for
many LCVs Webasto offers a vehicle specific kit,
containing all these parts and the matching
hoses and wiring.

The condenser location on the vehicle can be

selected from two options:
• Vehicle front.
• Under vehicle chassis/body.

Accessories

T10061501E
 Integrated solutions Integrated solutions - Units

Pordoi 3/4
The system kit can be ordered as:
• Pordoi 2000, Pordoi 3000 or Pordoi 4000.
• R404A or R134a version.
• 12 volt version only.

Refer to chapter “Options” for more information

about the available options.

Accessories

T10061501E
 Integrated solutions Integrated solutions - Units

Pordoi 4/4
An overview of the main technical specifications of the Pordoi range:
Pordoi 2000 Pordoi 3000 Pordoi 4000
Cooling power 5 °C (R134a) (Road) (W) 1895 2714 3101

Cooling power 0 ºC (R134a) (Road) (W) 1565 2203 2616

Cooling power 0 ºC (R404A) (W) 2493 2799 3660

Cooling power -20 ºC (R404A) (W) 1206 1332 1926

Cooling power 5 °C (R134a) (Stand-by) (W) 1539 1994 2329

Cooling power 0 °C (R134a) (Stand-by) (W) 1233 1636 1858

Cooling power 0 °C (R404A) (Stand-by) (W) 753 890 1133

Cooling power -20 °C (R404A) (Stand-by) (W) - - -

Evaporator air flow (m3) 670 1040 1535

Refrigerant type R134a / R404A R134a / R404A R134a / R404A

Power supply (V) 12 12 12

Max. power consumption (A) 9 17 18.4

Dimensions evaporator unit L x W x H (mm) 660 x 500 x 152 905 x 500 x 152 1000 x 500 x 152

Weight evaporator unit (kg) 7.5 10.5 12.5

T10061501E
 Integrated solutions

Integrated solutions - Units

Frigo Top 10
389 – 1108 W
T10061501E
 Integrated solutions Integrated solutions - Units

Frigo Top 10 1/3

Transport Refrigeration units ensure that our
daily groceries are transported at the most
optimized temperatures.
The Frigo Top 10 is perfectly suitable to
transport chilled or frozen groceries in the
temperature range of -20 / +10 °C. It is fully
Frigo Top 10 integrated and does not affect the exterior
design and aerodynamic aspects of the vehicle.
Fuel consumption will be lower. Garages and car
washes can still be used

T10061501E
 Integrated solutions Integrated solutions - Units

Frigo Top 10 2/3

The full scope of delivery contains a compressor
kit, the standard components kit, the evaporator
module kit, a stand-by kit and a control panel.

The Compressor - Electric motor

Assembly is mounted under the chassis, just as
the condenser.

The Electrical box is fitted in the driver

compartment.

The system kit is only available in a R404A and

a 12V version.

CAUTION:
The vehicle's overall electric equilibrium must be
checked considering the unit's rated absorption of 65A.
We do not recommend installation on a vehicle with a
current generator rated below 125A or a battery
with a capacity below 90Ah.
T10061501E
 Integrated solutions Integrated solutions - Units

Frigo Top 10 3/3

An overview of the main technical specifications of the Frigo Top 10 ES:
Frigo Top 10 ES
Cooling power 0 ºC (R404A) (W) 1022

Cooling power -20 ºC (R404A) (W) 389

Cooling power 0 °C (R404A) (Stand-by) (W) 1108

Cooling power -20 °C (R404A) (Stand-by) (W) 403

Evaporator air flow (m3) 743

Refrigerant type R404A

Power supply (V) 12

Current draw (Road) (12V) (A) 65

Current draw (Stand-by) (single phase) (A) 10
Dimensions evaporator unit L x W x H (mm) 660 x 530 x 158

Weight evaporator unit (kg) 11.5

T10061501E
Options 1/7
Several options are available for the Webasto Transport Refrigeration solutions:
- Hot gas defrost kit
- Oil separator kit
- Stand-by function
- Fluid indicator
- Low pressure switch kit
- Drain de-icing kit

Find more information about the options on the next pages.

T10061501E
Options – Hot gas defrost kit 2/7
Function:
1. Thawing of the evaporator fins without
increasing the temperature of the cooling
cell.
2. Stabilize cell temperature to the thermostat
set temperature to avoid excessive cooling
(R404A only).

Application:
For temperatures above 5 °C, the kit is optional.
For temperatures below 5 °C, the kit is
obligatory.

Rule of thumb; A defrost kit is required if the

evaporator surface temperature can reach 0 °C.
For cell temperatures between 0 and 5 °C, the
evaporator surface can reach 0 °C when the
vehicle is in service for long periods or when the
door is opened frequently.

T10061501E
Options – Oil separator kit 3/7
Function:
Guarantees that the refrigerant is containing the
oil for the compressor.

Application:
Needed in all applications with R404A refrigerant
and is recommended when set point is below
5°C.

T10061501E
Options – Stand-by function 4/7
Function:
The standby function allows cooling
independently of the engine.

Application:
Needed to maintain the cooling function when
the engine is off.

T10061501E
Options – Fluid indicator 5/7
Function :
Visualization of the refrigerant flow for easy
diagnosis of the cooling unit.

Application:
Recommended for all applications.

T10061501E
Options – Low pressure switch kit 6/7
Function:
Safety switch that switches off the compressor
to protect it against running dry.

Application:
Recommended for all applications.

T10061501E
Options – Drain de-icing kit 7/7
Function:
Wiring resistor to defrost the condensate drain
for negative temperatures.

Application:
Recommended for all applications with negative
temperatures.

T10061501E