Editor in Chief
to Radio World
pmclane@nbmedia.com
Story Index
3 10 16
N
ow more than ever, there is a great deal of The introduction of Latterly Diffused Metal-Oxide
interest among broadcasters and RF network Semi-Conductor Field Effect Transistors (LDMOS-FETs)
operators in purchasing transmitter systems has revolutionized RF amplifier designs. These rug-
that offer lower total cost of ownership and ged devices have been successfully used in the most
improved performance. demanding industrial, scientific and medical (ISM)
applications. The latest generation of devices, specifi-
As energy costs increase, there is a greater focus cally developed for use in VHF FM RF amplifiers realiz-
on energy efficiency and “green solutions”, even at es twice the power per device in half the space, while
relatively low power. With the global proliferation of boasting higher DC-RF efficiency and lowering cooling
low-power FM and the evolution from analog to digital requirements. In addition, these amplifiers take advan-
radio, broadcasters are demanding higher efficiency, tage of the LDMOS-FET’s high gain and ample peak-
lower purchase costs, smaller footprints and lower power headroom to accommodate the peak power
maintenance costs in order to reduce the overall cost of demands of digital waveforms such as HD Radio™.
ownership during a transmitter’s lifetime. Broadcasters
world-wide expect low-cost solutions without sacrific- A new generation of small, high-efficiency, switch-
ing performance, functionality, flexibility or reliability. ing power supply modules capable of operation over
Delivering these solutions has driven significant advanc- a wide range of voltages and line conditions, are
es in transmitter system technology. Recent innova- employed in today’s transmitters. Developed for the
tions in transistors, RF amplifier design, power supply telecom industry, these supplies are extremely rugged
technology and RF combining techniques have brought with mean time to failure measured in the hundreds-
about quantum leaps in output power density and effi- of-thousands of hours. These power supplies are
ciency to a new generation of solid-state transmitters. capable of providing up to 3000 Watts of power to the
The end result is lower purchase and operating costs amplifiers at 98 percent AC-DC efficiency
with improved RF performance and robustness.
The use of N-way Wilkinson-Gysel RF amplifier combin- This technology will continue to evolve incrementally,
ing topologies employing low-loss coaxial cables and but with the RF power transistors operating at around
integrated low-pass filtering for impedance match- 1.25kW per device, at today’s practical limit, state-
ing provides a very efficient output network with the of-the-art cooling solutions are required. New, exotic,
added benefit of excellent redundancy in the face of materials such as diamond semiconductors may offer
one or more amplifier failures. This architecture also two or three times higher power densities, but with so
affords higher power in a relatively smaller combiner much more dissipation in even smaller packages, effi-
module than other methods. ciently cooling these devices will require new cooling
system architectures and materials.
The higher efficiency of the LDMOS-FET devices,
reduces the overall power dissipation while the lower Analog power amplifier efficiencies are nearing the
practical maximums dictated by
the FET’s structural switching
speed. New materials support-
ing higher switching speeds could
lead to the use of more efficient,
switching, amplification modes.
Efficiency enhancement technolo-
gies for digital broadcast systems
such as envelope tracking and
Doherty promise greater efficien-
cy and improved amplifier utiliza-
tion in the face of high crest fac-
www.broadcast.harris.com
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COMBINING, continued from page 3
KMPS (94.1 Mhz) Seattle WA This block diagram flow chart, left,
Model 788 High Efficiency, AllPass Combiner
Courtesy ERI
Analog & Digital Signals As shown, the upper and lower IBOC side signals reveal a distinctive curve to
their respective operating band summits. This characteristic is a normal function
Forced Air Cooled To Broadcast Antenna of the Cavities “Q” used in the AllPass design and varies with Digital IBOC
operation (i.e. MP1, MP3, and MP11, operating modes).
RF Load Resister
Budget Loss’s At Load Directional Coupler
(C3) Rev
Directional Coupler
(C4)
Analog: 2.5% Approx. Fwr Fwr H2 Hybrid, Port-4 Signal Phase Vectors
Digital: 12% Approx. -90 Deg. -90 Deg.
F1 (Analog FM) Phase Summation -180 Deg.
Output Hybrid Coupler F2 & F3 (Digital Side Bands) Phase Sunnation
Fig.1B
Port-3 Transmission Phase Response Measured At Module A, Port-2
Port-4
(Figure 1A & 1B) There are two important operating considerations associated with the
utilization of the Phase Shifting Modules A & B. For example, when the lower Digital Band (F2
signal) passes through Module A it reverses its phase direction while having little variation to
both the Analog F1 signal and Digital F3 signal. Module B also varies phase, however only this
time, to F3 or the upper Digital signal with minimum effect to both the F 1 Analog and the
Signal Phase Vectors F1 F2 F3 H1 lower F2 Digital signal.
Port-1 Port-2
AllPass
Fwr Fwr
(By ERI)
Analog FM Input Digital IBOC Input Analog FM & Digital IBOC Combiner
+/- 75 kHz from center Patent Pending
397.166 kHz (Analog & Digital Occupied Channel)
“I am favorably impressed by PowerBoost. The Nautel >> Sign-up for the Nautel Waves Newsletter Now <<
algorithm for peak-to-average-power ratio (PAPR) detec-
tion is ingenious. While introducing a smaller amount of
correction PowerBoost can achieve the maximum desired
HD peak power value with a lower degree of clipping
distortion in the signal. The end result is it makes HD
operation at injection levels greater than -20 dBc more
economically feasible for broadcasters. The proof is in the
spectrum analysis of the transmitted analog and HD sig-
nals.” – Clayton Creekmore, Chief Engineer.
For additional information, visit www.nautel.com
>> Read the full story << or call 1-877-662-8835
www.nautel.com
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What’s Up With HD Radio Power?
We ask users and manufacturers to
assess the digital power hike to date
By Paul mclane
broadcast coverage.
at radioworld.com.
milFoRD smiTh
Vice President, Radio engineering
Greater Media Inc.
Chairman
National Radio Systems Committee
How would you characterize the general success of I can only speak to our own experiences; but any
the power increase so far? meaningful increase in digital power extends the digital
Smith: Technically, the ability to increase digital power service area, with the obvious ultimate goal to make the
is an extremely significant and necessary enhancement analog and digital service areas at least equal. Increas-
to IBOC digital transmission. It is critical for meeting lis- ing power also solidifies the existing digital service area,
tener expectations that the digital coverage will match mitigating and eliminating dropouts and resultant ana-
the familiar analogue. log blending.
Implementation wise, things have been going rela-
tively slowly. In many cases the costs associated with How much extra is enough to make a difference?
upping digital power by as much as 10 dB (ten times) Smith: I think any extra digital power is worth doing;
are very significant, in some cases running into six fig- it will improve coverage somewhere. In terms of an im-
ures. The high cost and the current economic situation provement that can be widely observed, 3 dB or more
combine to make it difficult for many stations to fund is an approximate threshold. Our tests in Boston sev-
the needed improvements. eral years ago showed that 6 dB, which is available to all
but grandfathered super-power stations, will result in a
How many of your stations have increased digital close approximation of analog service in vehicles, and
power and what are your experiences? the full 10 dB resulting in approximately equal building
Smith: We have five of our FMs that have increased penetration.
digital power, three at approximately –14 dBc and sev-
eral others to values between –20 and –14 dBc taking What is the outlook for asymmetric power levels?
advantage of available headroom that was available in Smith: My understanding is that the commission will
their existing –20 dBc transmission systems. Any new grant experimental authority to any station that may
transmission systems we build are designed for –10 dBc choose to try asymmetrical IBOC operation. This is a
assuming the MP3 mode of operation. mode that I have personally strongly supported for
some time. It’s an important tool that enables each sta-
tion to absolutely maximize its digital coverage while
at the same time being kind to any short spaced first
adjacent-channel neighbors.
‘In many cases the costs To date there have been few implementations, which
is probably a result of the cost factors involved in rais-
ing digital powers in general. I know Peter Doyle, chief
associated with upping of the [FCC] Audio Division, is anxious to see more ex-
perimental data on this mode before possibly routinely
H
igh electric costs have motivated one manufac- ELENOS makes extensive use of Planar Technology, where-
turer, ELENOS, to lead the way in transmitter by the MOSFET input, output, combining, and filtering
energy efficiency. We’ll discuss how it’s done in coils and capacitors are masked and etched on the printed
a moment, but first, engineers need to know how circuit board itself. This eliminates most physical coils and
to evaluate transmitter efficiency. capacitors that take up space in these networks, require
time to solder and align, and also contribute to heating. A
When someone says their transmitter is 80% efficient, you cooler operating transmitter saves energy, as there is less
must ask if this is the AC-to-RF efficiency. Some manufac- waste heat.
turers list only the RF efficiency, which may be 80%. But
here’s the rest of the story. By evaluating the AC-to-RF effi- ELENOS designed and now builds their own efficient
ciency, you are taking into account the entire transmitter Switching Power Supply. This approach eliminates the
performance – not just the RF performance. dependence on third-party companies, which may change
features, components, or specifications without notice.
This is important, because a transmitter
that is only 80% RF efficient may not
necessarily save you money on your
electric bill. To equally judge transmit-
ter efficiencies, you must look at the
AC-to-RF efficiency figure. The higher
this figure is, the better, and the more
efficient. Don’t be misled!
By building their own supplies, the company has designed
To assist customers, ELENOS and other manufacturers offer a power supply expressly for the rugged broadcast environ-
an energy savings analysis. We get a copy of the station ment. For example, the supply will handle a wide variation
electric bill, and determine what the cost savings will be of input voltages – it’s self-regulating. Gone are the straps
over a less efficient model transmitter. This information is and jumpers for different voltage feeds. This feature helps
useful for engineers to demonstrate the bottom line savings the transmitter endure brownouts.
that an energy efficient transmitter can provide.
The ELENOS supply will also tolerate short interruptions that
Depending on the model of the existing transmitter, and are very close to one another, which place a huge stress
the electric rate, it’s not uncommon for an energy efficient on the inrush current limiter of traditional switching sup-
transmitter to pay for itself in several years. Add to that sav- plies, and can be the cause of failures. By using a powerful
ing the fact that with solid state, you aren’t buying tubes, algorithm, the power supply is protected against any kind of
and the cost savings further increase. energy burst caused by those brief interruptions.
The United States is now seeing a rapid rise in the cost of elec- The ELENOS supply continuously communicates a variety of
tricity. Energy efficiency is now an important criteria when operating parameters with the transmitter controller. This
selecting a transmitter. Ten years ago, ELENOS embarked on permits the supply voltage to be continuously regulated
a new design strategy, using a multi-faceted approach, saving according to actual conditions in the field.
customers’ money on their operating expense.
www.elenos.com
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HD POWER, continued from page 12 ers have optimized their existing systems to get to the
tenna isolation, one can usually “make the mask” with a maximum HD Radio power they can squeeze out.
circulator or similar added to just the digital transmitter. We estimate 30 to 35 percent have increased power,
At higher digital power levels and thus higher levels of most to –14 dBc.
leak back of the digital signal into the analog PA, more
isolation on that side of the house may be necessary. How much extra digital power is enough to make a
Again, typically a circulator. difference?
Another approach is to revert to a single-feed system Mendenhall: Any increase in HD sideband power is
and utilize the ERI 788 all-pass combiner (or any similar desirable and helps. Most stations are increasing HD
product) to achieve the necessary isolation and combin- power by 6 dB (four times) to the –14 dBc level, and this
ing function. Low-level combining also works, albeit at makes a noticeable improvement in coverage. Some
some ongoing penalty in AC power consumption. High- stations are able to raise HD power by 10 dB (10 times),
level combining is not really practical at appreciably el- and this typically increases the digital coverage out to
evated digital power levels. the fringe of the analog coverage.
One more gotcha: If you are now or are contemplat-
ing operation in one of the “extended hybrid” modes What is the outlook for asymmetric power levels?
during the lifetime of the transmission plant, be sure Mendenhall: Harris has been offering asymmetrical HD
to factor in the additional digital power requirement sidebands for more than a year, and some stations have
imposed by extended hybrid operation (e.g., approxi- gotten authorization to test it. The compatibility and
mately .8 dB in the MP3 mode). coverage improvement have been verified in field tests.
This is an important technology for stations that would
ordinarily be limited to a 6 dB increase to maximize HD
coverage by increasing power on one sideband up to
10 dB, when the interference protection ratio for that
station is not the same above and below the operat-
ing channel. I think stations will use this technology to
maximize HD coverage without violating interference
protection limits.
in the early days, if it ran hot, you simply improved the cooling! This is the (in)famous cooling pond at
WlW(am) in ohio.
smaller and more energy efficient Planar and surface-mount technology make for greater efficiency.
The poster child for this is Elenos, an Ital- note the size of the heat sink on the larger, older unit.
ian company that makes small, extremely
efficient (typically 74 percent, AC to RF) solid-state FM enne Guimont. Their research has shown that a few key
transmitters. areas provide the most “bang for the buck”: the PA
John Bissett is U.S. director of technology and educa- stage, the PA power supply and the combining/filtering
tion. He explained to me why Elenos decided to focus networks. Addressing these will provide incremental
on this about 10 years ago. “Electrical costs in Italy are improvements, adding up to significant overall savings
much higher than in the U.S.,” he said, “though the U.S. in energy costs.
is catching up!” Redmond of Harris said correcting for equipment with
Again there is no one single thing that results in a a low power factor (such as large, inductive motors) has
more efficient FM transmitter. Echoing what other man- been a big deal in heavy industry for years. Many electri-
ufacturers told me, he said incremental improvements cal utilities charge higher rates for large users with a pow-
have made the difference. Bissett says that their trans- er factor less than 90–95 percent. Those of us in broad-
mitters use microprocessor control and more efficient casting might want to keep an eye on this against the day
devices. One additional refinement (and the primary that the utilities redefine just what a “large user” is.
reason Elenos can cram more power into less space) is Each manufacturer does things a bit differently, of
the extensive use of Surface Mount (SMD) and planar course; but I was struck by the fact that all of them men-
technology. tioned the following improvements when discussing
Harris also makes an argument for smaller, more ef- how they had achieved higher efficiency:
ficient transmitters. I spoke with Rich Redmond, vice
president of product management and strategy. “We Better Devices. The best example is the switch from
don’t just sell transmitters, we work with people to im- older VDMOS to the latest LDMOS transistors. A solid-
prove their bottom line across the board,” he said. He state transmitter uses many devices, with the outputs
points out that the Harris 10 kW Flexiva FM transmitter combined to get the needed power level. A small in-
only requires 16 rack spaces, leaving plenty of room for crease in efficiency at each MOSFET can result in sub-
processing, remote control and other equipment. stantial overall savings.
How are these manufacturers making transmitters Guimont says, “Nautel was achieving PA DC-RF ef-
smaller? How are they able to get such high efficiency ficiencies on the order of 80 percent with VDMOS near
out of solid-state amplifiers? 350W per device. With LDMOS, this efficiency has
reached greater than 86 percent at 800W per device.”
improvements The net result is more efficiency, lower component
As an analogy, think of the new Boeing Dreamliner, count and a smaller transmitter size. All of the manufac-
which uses 20 percent less fuel than the older 767. turers who use these devices report that they are also
There’s no one single thing that you can point to as the much better at dissipating heat.
“game changer.” The use of lightweight composite ma- Redmond confirms similar figures for Harris. “LDMOS
terials and improved engines work together for higher devices also have higher gain, requiring less drive,” he
efficiency. The same rule applies to transmitters. said. This further reduces overall power consumption.
John Whyte sent me a study done by Nautel’s Eti- continued on page 18
EFFICIENCY, continued from page 17 Better Power Supplies. I’ve mentioned power factor.
Better Control. A comparison could be made to high- Making these as efficient as possible is another way to
mileage automobiles. A host of small refinements, with improve efficiency. In the old days, a typical transmitter
constant monitoring by embedded processors, results simply used a big transformer with a rectifier stack and
in greater fuel efficiency. The same principle can be ap- filtering. The more efficient designs invariably use switch-
plied to an AM or FM transmitter. ing power supply. All of the manufacturers stated that
Redmond noted that MOSFETs have “sweet spots,” a this, too, is closely controlled by the microprocessor.
range of applied voltages and currents that will produce
the best result. Microprocessors constantly monitor ev- hD Radio transmission
erything, making small adjustments here and there for The FASTROAD study that I mentioned at the begin-
the most efficient operation. ning of this article confirms what most of us suspect-
“We’ve applied [to AM and FM] many of the same ed: AM efficiency is about the same, whether running
techniques that we’ve used in our digital TV transmit- in pure analog or HD. The system must be a bit more
ters,” says Redmond. “A UHF transmitter does quite broadband, but power consumption isn’t greatly affect-
well to get 20 percent efficiency, AC to RF, so these re- ed on a well-designed transmitter.
finements are especially critical there.” This is emphatically not the case with FM HD, however.
Bissett adds, “The use of a microprocessor to vary There are a number of different ways to do FM HD:
both the current and voltage of the MOSFET RF de- separate HD transmitter, One Big “Hybrid” (FM+HD)
vices, combined with SMD (surface mount), means that transmitter, etc. Each approach has strengths and weak-
components are not operated at their upper limits.” This nesses. This has been covered in detail elsewhere and I
results in cooler (and thus, more efficient) operation. won’t get into it here; work closely with your equipment
Improved control even extends to the cooling fans. vendor for the most cost-effective solution.
Older transmitters simply ran the fans or blowers wide But when talking about HD and efficiency, the prob-
open around the clock. Newer designs with micropro- lem is simple: The HD signal must be amplified linearly.
cessor control can dial in just the right amount of cool- It cannot be applied to the usual Class C amplifier. The
ing to meet demand, further lower electrical demand. continued on page 20
J
ust a few years ago, the STX LP line of low power DESIGNED TO LAST:
transmitters was introduced to provide the best The truly scalable design accommodates both current
value of FM transmitters from 1-5 kW. Now the STX and future system configurations, including main/alter-
LP Series is even BETTER! nate, FM booster, and N+1 applications ensuring your
purchase today will meet your needs tomorrow. And if
This 2nd Generation STX LP now includes the following you need more power in the future, the STX LP can scale
enhancements to provide more options and more value! up in power with the addition of PA units and the appro-
■ Integrated DIGITAL Exciter priate STX LP splitter/combiner. As your station’s needs
■ Improved Audio Performance equal to the change, so can your transmitter, saving you money on
Legendary FXi Series Audio Specifications costly system upgrades.
■ Improved AC to RF Efficiency
■ SNMP Level 3 Control KEY FEATURES & BENEFITS
■ HD Compatibility ■ Standard integrated digital exciter
■ Quieter Fans ■ External input for use with optional external
■ Fan Mute Option in Main/Alternate or exciter
N+1 Configurations ■ Availability in 1 kW, 2kW, 3 kW, and 5 kW versions
■ Front panel control and metering via LCD
interface
■ Redundant fan design for extended system
reliability
■ IP connectivity for anytime, anywhere access
■ Add-on power amplifier units can be removed and
replaced without interruption to the on air signal
■ Internal low pass filter
■ Built-in emergency backup controller for on air
redundancy
■ Composite input with 2 SCA ports and 1 RDS port
■ Stereo generator for additional input options
If you are looking for exciter redundancy, the STX LP now ■ Designed for reliability and serviceability
has more options. At all power levels an external version ■ Quick and easy setup
of the integrated internal exciter can be added. For 2 kW ■ Power Distribution Panel for quick and easy
– 5 kW versions, an additional second controller/PA sec- installation
tion can be included for ultimate control, redundancy, ■ Optional SNMP Level 3 Control
and flexibility. ■ Multiple redundant exciter options
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EFFICIENCY, continued from page 18
COMBINING, continued from page 7 PA must be biased for more linear operation, which in-
on the HD2s. We have fewer dropouts while driving; evitably results in lower efficiency.
the experience is equal to or better than listening to To help improve things, the better solid-state designs
analog now.” use adaptive pre-correction to drive the PA stage. Har-
Various engineers have voiced concerned that ris calls its implementation Real-Time Adaptive Correc-
some models of analog receivers will produce re- tion, or RTAC (a registered trademark). Nautel uses a
sidual background noise and hiss on analog recep- similar approach. Basically, these methods “pre-distort”
tion with HD at elevated levels approaching –10 the signal, allowing the transmitter to run closer to Class
dBc. Rice has not yet noticed any such degradation. C efficiency while still obtaining a linear output.
“On the models we have tested we haven’t seen
any noise in the analog signal and haven’t had any summary
complaints so far. WIL at –10 dBc is a music station There is no one single “killer app” that will make
and is fairly heavily processed so the noise should transmitters vastly more efficient, though MDCL for
be masked if it exists. WXOS is a sports talk station high-powered AM comes close. The manufacturers
so I assume any noise would be significantly more contacted for this article use a number of different re-
noticeable,” says Rice. He agrees that there should finements and incremental improvements to achieve
be more testing to measure the impact the higher better AC-to-RF efficiency.
HD power levels will have on the popular models of The FASTROAD study proposes energy ratings for
radios now being used. transmitters, similar to the SEER and Energy Star rat-
Since the Hubbard St. Louis installations, two ings currently used for HVAC and appliances. No one
more 788 systems are being installed as of this writ- expects the cost of electricity to drop in the years to
ing in Seattle and Baltimore. ERI reports several come, so something like this might be a good idea.
others are on order. “The 788 design is under con- Can you justify buying a new transmitter solely on the
tinuous refinement and improvement,” says ERI’s basis of lower electrical bills? If you have an old, inef-
Robert Rose. “Transporting a pretuned 788 across ficient transmitter, the answer is definitely “yes.” If you
the country and into transmitter sites over bad have a newer transmitter, it depends. But with rising util-
roads can detune the resonant cavities,” says Rose. ity costs, you may find that you’re tipping toward “yes,”
“The retuning process can be quite tedious. We are especially if you’re planning for the long term.
now implementing a more mechanically rigid tuned To give you an idea, Whyte at Nautel sent me some
cavity design for all new 788 systems.” calculations based on AC-to-RF efficiencies of 62 percent
Bill Harland added, “We recently increased the vs. 72 percent. Using 10 cents per kilowatt hour as the
power handling specifications for all models of the basis, the more efficient 40 kW transmitter would save
788, based on the lower insertion losses in the ini- $7,849 per year — or almost $80,000 in 10 years. And
tial production units built. ERI is always reviewing that’s assuming that electrical rates remain the same.
its product designs in an ongoing effort to improve Being “green” is not only good for the environment, it
component and system performance.” can save some real money.
Tom McGinley is technical advisor to Radio World. The author is market chief engineer for Crawford
Broadcasting, Alabama.