Si ¼ f ; . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ð1Þ
Introduction
Addition of lost-circulation materials (LCMs) to drilling fluids is where f signifies LCM properties, including qp ; dp ; sfp , and fluid
the most frequently used method for lost-circulation control. A properties, including q; s0 .
variety of LCMs are used within the industry depending on the
loss rate of the drilling fluid and material availability. Different
LCM Properties. qp is the density of the particle, and dp is parti-
types of LCMs include particles, flakes, cement gunk, and chemi-
cle diameter. The typical nonspherical shapes of the LCMs are
cal sealants. Three prominent aspects that influence the efficiency
accounted for by the shape factor sfp, which is dependent on the
of an LCM application have been studied in literature.
particle aspect ratio. It was considered that the particle con-
LCM properties, or the material properties of LCMs such as
centration was low enough to have no collective influence on the
crush strength or resiliency, have been studied by Kumar et al.
fluid properties.
(2010), Growcock et al. (2012), and Scott et al. (2012).
Formation properties, including fracture-width estimation by
use of formation properties such as Young’s modulus and Pois- Drilling-Fluid Properties. The drilling-fluid density is denoted
son’s ratio, have been studied by Alberty and McLean (2004), van by q. Because temperature and pressure can affect the fluid den-
Oort et al. (2003), Dupriest (2005), and Kumar et al. (2011). sity, the respective effects of thermal expansion and compressibil-
LCM/fluid interaction has been studied for the effect of LCM ity of the drilling fluid on its density were considered when
addition on equivalent circulating density (Whitfill et al. 2006) modeling suspendability. The yield stress of the fluid is denoted
and for the ability of the drilling fluid to suspend LCMs (Kulkarni by s0. The s0 value in Eq. 1 can be obtained for the LCM-carrying
et al. 2014). drilling fluids in various ways:
This study focuses on the LCM/fluid-interaction aspect, and • The 10-second or 10-minute gel strength obtained from a
provides novel methods to address the suspendability challenge viscometer, such as conventional Fann 35
for large LCM particulates that had been demonstrated in previ- • Low shear yield point obtained by applying Bingham plastic
ous literature (Kulkarni et al. 2014). The novel methods presented model to low shear data from the viscometer
in this study involve experiments and modeling to show that sus- • Herschel-Bulkley yield stress obtained by modeling the
shear-stress vs. shear-rate data from the viscometer
Note that the values depend on the temperature and pressure of
Copyright V
C 2015 Society of Petroleum Engineers
the carrier drilling fluid. Therefore, this parameter was also meas-
This paper (SPE 170271) was accepted for presentation at the SPE Deepwater Drilling and ured or adjusted to the desired temperature and pressure condi-
Completions Conference, Galveston, Texas, 10-11 September 2014, and revised for tions. In general, a rheometer may also be used to obtain the
publication. Original manuscript received for review 5 July 2014. Revised manuscript
received for review 19 May 2015. Paper peer approved 22 July 2015. yield-stress property of the drilling fluid.
T T
LCM Size dp (µm) LCM After Aging (%) Si Fiber Length and Concentration LCM After Aging (%) Si
500–600 4 8. 5 1. 6 4 mm, 0.5 ppb 7.2 0.63
850–1000 45 1 8 m m , 0 .5 p p b 1 8 .7 0 .8
1410–1680 7 0. 57 12 mm, 0.5 ppb 43 1 .1
T
Table 3—Percentage of LCM retention in top-half section of glass Table 4—Experimentally retained percentage of LCM and Si for
liner (percentage of LCMT) and Si for suspension of different sizes of addition of different-length fibers to the LCM/fluid system of ground-
LCM in the selected drilling fluid (17 lbm/gal and low shear yield marble LCM (1410–1680 mm) and selected drilling fluid (17 lbm/gal
point 5 5). and low shear yield point 5 5).
completely uniform (i.e., LCMT LCMB, or percentage of Effect of Fiber Length on LCM Suspendability. Table 4 illus-
LCMT 50%). On the contrary, when all the LCM particles sink trates that when the concentration of the polypropylene fibers in
to the bottom during aging, LCMT 0 or percentage of the fluid was maintained (0.5 ppb), the length of the fibers signifi-
LCMT 0%. If some partial settling occurs during the aging pro- cantly influenced suspendability of the LCM particulates. With 4-
cess, then 0% < percentage of LCMT < 50% (considering no mm-long fibers, the ground-marble particles (1410–1680 mm)
upward motion of LCM in the fluid, because LCM is generally exhibited effectively no improvement to suspendability (percent-
considered to be heavier than the fluid). For the LCM distribution age of LCMT 7%). On the contrary, suspendability increased to
after aging, it was considered that a condition of 40% < percentage of LCMT 18.7% when 8-mm-long fibers were used
percentage of LCMT 50% indicates a good-suspendability con- at the same concentration. The suspendability was further im-
dition. Conversely, 5% < percentage of LCMT 40% was con- proved drastically—percentage of LCMT 43%, or good sus-
sidered to be a weak-suspendability condition and percentage of pendability—when 12-mm-long fibers were used (at the same
LCMT 5% indicated no-suspendability condition. The same concentration). Thus, fiber length has significant influence on the
tests were repeated for different sizes/concentrations of the fibers suspendability of LCM particulates.
added along with the LCM particulates to the drilling fluids. The Table 4 also shows values of the suspendability index Si by
repeatability of the test results was checked and the observed use of Eq. 2, where the experimental data were used to develop
standard deviation for the experimental error while measuring the correlations to accommodate the effect of fiber characteristics.
percentage of LCMT was 6 2%. The correlations successfully demonstrate the effect of fiber
length on LCM suspendability. Si only slightly increases (0.57 to
Results and Discussion 0.63) with the addition of 4-mm fibers (0.5 ppb) to the given
Lost-Circulation-Material (LCM) Suspension in the Drilling LCM/fluid system. However, with 8-mm-long fibers, Si increases
Fluid (No Fibers Added). First, the ground-marble LCM par- further (Si 0.80), which is consistent with the corresponding
ticles were tested for suspendability in the selected drilling fluid. increase in experimentally obtained percentages of LCMT. The
Table 3 shows experimentally obtained percentages of LCMT for correlations are further verified where the Si calculations indicated
the three different-sized ground marbles added to the drilling fluid good suspendability (Si 1) upon the addition of 12-mm fibers of
in the amount of 40 ppb. Consistent with the qualitative observa- the same concentration.
tions, small-sized 500- to 600-mm particles and medium-sized
850- to 1000-mm particles demonstrated good suspendability
(40% < percentage of LCMT 50%) in the given fluid. The Effect of Fiber Concentration on LCM Suspendability. Table 5
large-sized 1180- to 1400-mm particles showed weak suspendabil- shows that the concentration of the fibers significantly influences
ity (percentange of LCMT 7%). the suspendability of the LCM particulates. The experimental data
Table 3 also shows values of the suspendability index Si by showed that the suspendability of ground-marble particles
use of Eq. 1 and dependent on the properties of the ground marble (1410–1680 mm) increased from percentages of LCMT 7.9% to
(density and size/shape) and the selected drilling fluid (yield stress 47% when the concentration of the 6-mm-long fibers increased
and mud weight) used for the previously discussed experiments. It from 0.5 to 2 ppb. Similarly, the suspendability of the LCM was
was evident that Si 1 for smaller- and moderately sized LCM observed to increase from percentages of LCMT 20% to 48%
showed good suspendability, whereas the suspendability index when the concentration of the 3-mm-long fibers increased from 3
was much smaller (Si 0.57) for the larger-sized LCM that to 6 ppb.
showed weak suspendability. This analysis confirms correlations Table 5 also shows values of the suspendability index Si by use
developed in the previous work (Kulkarni et al. 2014). of Eq. 2, where the experimental data were used to develop correla-
To improve the suspendability of the large ground-marble par- tions to accommodate the effect of fiber characteristics. The corre-
ticles (1410–1680 mm) in the selected drilling fluid, addition of lations successfully demonstrated the effect of fiber concentration
fibers was attempted. Several experiments were conducted with on the LCM suspendability. The Si calculations showed Si < 1
various sizes and concentrations of polypropylene fibers to inves- where addition of fibers with lower concentrations did not improve
tigate the ability of fibers to improve LCM suspendability. The the LCM suspendability significantly (percentage of LCMT
experimental data were analyzed to develop correlations (by use 40%). In addition, the Si calculations indicated good suspendability
of Eq. 2), which could be used to predict LCM suspendability in (Si 1) where the addition of fibers in sufficient concentrations led
the presence of fibers on the basis of fiber characteristics, such as to percentage of LCMT > 40%. Note that the change in rheology
fiber length/concentration. attributed to the addition of fibers in the discussed amounts was
less than 10%, as demonstrated in Appendix B.
The discussed work shows that LCM suspendability is influ-
Fiber Length and Concentration
T
LCM After Aging (%) Si enced by both the length and concentration (ppb or vol%) of
added fibers. The higher the fiber length (up to 12 mm), the lower
6 mm, 1 ppb 7 .9 % 0 .7 5 the amount of fibers (ppb or vol%) required to achieve good LCM
6 mm, 2 ppb 4 7% 1.1 suspendability. This behavior is captured in modeling by correlat-
3 mm, 3 ppb 2 0% 0.8 ing Si with characteristic dimensionless concentration of the fibers
3 mm, 6 ppb 4 8% 1 defined as nf l3f , where nf is fiber number density and lf is fiber
length. Fig. 2 shows model predictions for how polypropylene
Table 5—Experimentally obtained percentage of LCMT and Si for fibers can be used to achieve good LCM suspendability for 1410-
addition of different amounts of fibers to the LCM/fluid system of to 1680-mm ground-marble particles in the selected drilling fluid.
ground-marble LCM (1410–1680 mm) and selected drilling fluid (17 Fig. 2 shows that, if the fiber length is 5 mm, a concentration of 2
lbm/gal and low shear yield point 5 5). ppb of these fibers is required to achieve good suspendability of
7 Conclusions
Table 6— PPA test results (on 2-mm slotted disk at 4,000-psi differential) on particulate combinations
with and without fibers.
Dupriest, F. E. 2005. Fracture Closure Stress (FCS) and Lost Returns tation of paper AADE-11-NTCE-19 given at the AADE National
Practices. Presented at the SPE/IADC Drilling Conference, Amster- Technical Conference and Exhibition, Houston, 12–14 April.
dam, 23–25 February. SPE-92192-MS. http://dx.doi.org/10.2118/ Rajabian, M., Dubois, C. and Grmela, M. 2005. Suspensions of Semiflexi-
92192-MS. ble Fibers in Polymeric Fluids: Rheology and Thermodynamics.
Growcock, F., Mahrous, R. and Flesher, R. 2012. Shear Degradability of Rheol. Acta. 44 (5): 521–535. http://dx.doi.org/10.1007/s00397-005-
Granular Lost Circulation Materials. Oral presentation of paper 0434-7.
AADE-12-FTCE-27 given at the AADE Fluids Technical Conference Scott, P. D., Beardmore, D. H., Wade, Z. L., et al. 2012. Size Degradation
and Exhibition, Houston, 10–12 April. of Granular Lost Circulation Materials. Presented at the IADC/SPE
Kulkarni, S. D., Teke, K., Savari, S., et al. 2014. Modeling Suspension of Drilling Conference and Exhibition, San Diego, California, 6–8
Lost Circulation Materials in a Drilling Fluid. Oral presentation of pa- March. SPE-151227-MS. http://dx.doi.org/10.2118/151227-MS.
per AADE-14-FTCE-24 given at the AADE Fluids Technical Confer- van Oort, E., Gradishar, J., Ugueto, G., et al. 2003. Accessing Deep Reser-
ence and Exhibition, Houston, 15–16 April. voirs by Drilling Severely Depleted Formations. Presented at the SPE/
Kumar, A., Savari, S., Whitfill, D., et al. 2010. Wellbore Strengthening: IADC Drilling Conference, Amsterdam, 19–21 February. SPE-79861-
The Less-Studied Properties of Lost-Circulation Materials. Presented MS. http://dx.doi.org/10.2118/79861-MS.
at the SPE Annual Technical Conference and Exhibition, Florence, Whitfill, D. L., Jamison, D. E., Wang, M., et al. 2006. New Design Models
Italy, 19–22 September. SPE-133484-MS. http://dx.doi.org/10.2118/ and Materials Provide Engineered Solutions to Lost Circulation. Pre-
133484-MS. sented at the SPE Russian Oil and Gas Technical Conference and Ex-
Kumar, A., Savari, S., Whitfill, D., et al. 2011. Application of Fiber Laden hibition, Moscow, 3–6 October. SPE-101693-MS. http://dx.doi.org/
Pill for Controlling Lost Circulation in Natural Fractures. Oral presen- 10.2118/101693-RU.
Sandeep D. Kulkarni is a principal technical professional with Kushabhau D. Teke was formerly a senior scientist with Hallibur-
Halliburton. He has been working for Halliburton Baroid for ton; he was with Halliburton for 6 years, until 2013. Teke’s
approximately 5 years. Kulkarni’s areas of interest include dril- research interests include shale inhibition, barite sag, and lost
ling-fluid rheology and hydraulics, lost circulation, cuttings circulation of drilling fluids. He has authored or coauthored
transport, barite sag, and particle-size measurements. He more than 10 technical papers and holds three patents. Teke
holds five granted patents in the area of drilling fluids and has holds a master’s degree in chemistry from the University of
presented 19 technical papers in various SPE and American Pune, India.
Association of Drilling Engineers conferences. Kulkarni holds a
Sharath Savari is global technical adviser with Halliburton and
PhD degree in chemical engineering from City University of
New York. has 8 years of experience in the oil and gas industry, all with
Halliburton. He is the subject-matter expert for Halliburton on
Dale E. Jamison is a technology fellow with Halliburton for lost-circulation prevention, lost-circulation-material solutions,
Baroid, with more than 39 years of industry experience. His pres- and field applications. During his career, Savari has authored
ent research interests and areas include lost circulation, tran- or coauthored approximately 25 presentations in various SPE,
sient rheology, non-Newtonian hydraulics simulations, and real- American Association of Drilling Engineers, and International
time fluid-testing hardware. Jamison successfully pioneered Association of Drilling Contractors conferences. He holds five
the drilling-fluid hydraulics software at Baroid approximately 20 patents. Savari has served in a variety of professional capaci-
years ago. He holds 37 patents and has authored or contrib- ties at SPE, including as a steering committee and program
uted to more than 30 technical papers. Jamison holds a me- committee member at six SPE conferences and workshops. He
chanical engineering degree from the University of Houston. holds a master’s degree in chemical engineering.