RENR9871-01
E099(1) Engine Oil Filter Restriction Warning
325-PK-14 1 325-PK-14
E100(1) Low Engine Oil Pressure Warning Normally closed switch that will open with an increase of a specific condition.
E101(1) High Crankcase Pressure Warning Wire
Pin Socket
E101(2) High Crankcase Pressure Derate MACHINE INTERFACE Color
CONNECTOR
E101(3) High Crankcase Pressure Shutdown
SPEED/TIMING Normally closed switch that is open due to an applied condition, and will close again
E173(1) High Exhaust Temperature Warning SENSORS with a specific decrease in that condition.
2 200-BK-14
E190(1) Engine Overspeed Warning
Electrical System
E2087(3) Air Intake Shutoff Closed Gauge
from it.
E2088(1) Air Intake Shutoff Detection Circuit
(1) Warning Electrical Schematic Symbols And Definitions
(2) Derate
(3) Shutdown No circle indicates that the wire cannot be disconnected from the component. 3508B: 3512B: 3516B:
FUSE - A component in an electrical circuit that will open the circuit if too much current flows
through it. BPX115-UP BRC164-UP CAN121-UP
REED SWITCH - A switch whose contacts are controlled by a magnet. A magnet closes the
contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch.
Failure Mode Identifiers (FMI)¹ This indicates that the component has a wire connected to it that is connected to ground.
FMI No. Failure Description
0 Data valid but above normal operational range.
SENDER - A component that is used with a temperature or pressure gauge. The sender
1 Data valid but below normal operational range.
measures the temperature or pressure. Its resistance changes to give an indication to the
36 Page,
2 Data erratic, intermittent, or incorrect. FUEL PRESSURE SENSOR T gauge of the temperature or pressure.
3 Voltage above normal or shorted high. (FILTERED) This indicates that the component does not have a wire connected to ground. It is grounded
4 Voltage below normal or shorted low. by being fastened to the machine.
5 Current below normal or open circuit. RELAY (Magnetic Switch) - A relay is an electrical component that is activated by electricity.
6 Current above normal or grounded circuit. It has a coil that makes an electromagnet when current flows through it. The electromagnet
FUEL PRESSURE SENSOR
7 Mechanical system not responding properly. (UNFILTERED) can open or close the switch part of the relay.
8 Abnormal frequency, pulse width, or period.
9 Abnormal update.
10 Abnormal rate of change. CIRCUIT BREAKER (C/B) - A component in an electrical circuit that will open the circuit if too
11 Failure mode not identifiable. much current flows through it. This does not destroy the circuit breaker and it can be reset to
12 Bad device or component.
OIL PRESSURE become part of the circuit again.
SENSOR (FILTERED)
13 Out of calibration.
14 Parameter failures. SOLENOID - A solenoid is an electrical component that is activated by electricity. It has a coil
15 Parameter failures. OIL PRESSURE SENSOR that makes an electromagnet when current flows through it. The electromagnet can open or
(UNFILTERED) close a valve or move a piece of metal that can do work.
16 Parameter not available.
17 Module not responding.
18 Sensor supply fault. MAGNETIC LATCH SOLENOID - A magnetic latch solenoid is an electrical component that is
19 Condition not met. activated by electricity and held latch by a permanent magnet. It has two coils (latch and unlatch)
20 Parameter failures. that make electromagnet when current flows through them. It also has an internal switch that places
¹The FMI is a diagnostic code that indicates what type of failure has occurred. the latch coil circuit open at the time the coil latches.
LEFT SIDE VIEW © 2007 Caterpillar, All Rights Reserved Printed in U.S.A.
COOLANT TEMPERATURE
SENSOR TURBO OUTLET
PRESSURE SENSOR
OIL TEMPERATURE
SENSOR
ATMOSPHERIC
PRESSURE
ENGINE SERVICE CONNECTOR (9 PIN)
SENSOR
FRONT VIEW
12 11 10 9 8 7 6 5 4 3 2 1
(Dimensions: 48 inches x 35 inches)
I I
RENR9871-01
36 Page, Color 2,
H H
F702-GN
998-BR
150-OR
-B S D +B
SPEED CONTROL
9X-9591
229-BK-10 229-BK-10 PRELUBE PUMP MOTOR (-)
150-OR-10 PRELUBE PUMP MOTOR (+)
1 2 3
SPEED ADJUST
POT (1K OHM) 229-BK-14 229-BK-14 START AID SOLENOID (-)
10 TURN 150-OR-14 START AID SOLENOID (+)
122-9458
MAG RELAY MAG RELAY AIR SHUTOFF
9X-8124 9X-8124 PRELUBE RELAY MAG RELAY
SMMS2
9X-8142 9X-8124
SMMS1
2 1 2 1 2 1 2 1
150-OR-8
3 4 3 3 4 3 4
4 FUEL FUEL
RIGHT LEFT ENGINE ENGINE
DIAGNOSTIC LAMP
(OPTIONAL) ENGINE AFTER TURBO TURBO TURBO OIL FILTER CRANK FILTER OIL
7N-5876 LAMP
OIL COOLANT COOLER INLET INLET ATMOS OUTLET PRESSURE PRESSURE CASE PRESSURE PRESSURE
9D-3127 BASE
TEMP TEMP TEMP PRESSURE PRESSURE PRESSURE PRESSURE SENSOR SENSOR PRESSURE SENSOR SENSOR
9D-2867 LENS
F702-GN SENSOR SENSOR SENSOR SENSOR SENSOR SENSOR SENSOR FILTD UNFILTD SENSOR FILTD UNFILTD
NOTE A
195-2150 102-2240 102-2240 161-9926 161-9926 161-9926 194-6724 194-6725 194-6725 161-9926 194-6725 194-6725
X2
A X1
DIGITAL RET
ENGINE COOLANT AIR SHUT-OFF
ANALOG RET
ANALOG RET
ANALOG RET
ANALOG RET
ANALOG RET
ANALOG RET
ANALOG RET
ANALOG RET
ANALOG RET
ANALOG RET
+V ANALOG
+V ANALOG
+V ANALOG
+V ANALOG
+V ANALOG
+V ANALOG
+V ANALOG
+V ANALOG
+V ANALOG
+V ANALOG
+V ANALOG
LEVEL SENSOR SOLENOID
G971-BR-14
2 RETURN
1 SIGNAL
165-6634 (LEFT)
SIGNAL
SIGNAL
SIGNAL
SIGNAL
SIGNAL
SIGNAL
SIGNAL
SIGNAL
SIGNAL
SIGNAL
SIGNAL
PRIMARY CAT DATALINK (-) 892-BR L11 L11 229-BK-14 118-6676
PRIMARY CAT DATALINK (+) 893-GN TWISTED PAIR
A700-OR +V DIGITAL
MAINTENANCE LAMP
6N-9349
998-BR DIG RETURN
7N-5876 LAMP
30A
B429-YL SIGNAL
AIR SHUT-OFF
8D-7265
WH-18
BK-18
OR-18
WH-18
BK-18
OR-18
GN-18
YL-18
OR-18
GN-18
YL-18
OR-18
GN-18
YL-18
OR-18
GN-18
YL-18
OR-18
GN-18
YL-18
OR-18
GN-18
YL-18
OR-18
GN-18
YL-18
OR-18
GN-18
YL-18
OR-18
GN-18
YL-18
OR-18
9D-3127 BASE
SOLENOID AIR SHUTOFF
40A
9D-1868 LENS G971-BR-14 AIR SHUTOFF
(RIGHT)
6N-9349
NOTE A 229-BK-14 SWITCH (RH) SWITCH (LH)
118-6676
30A
227-7483 227-7483
D839-YL
200-BK
X2
R X1
C
B
C
B
C
B
A
B
A
C
B
A
B
C
A
H401-PU
993-BR
993-BR
993-BR
993-BR
993-BR
993-BR
995-BU
993-BR
997-OR
997-OR
993-BR
997-OR
997-OR
997-OR
997-OR
994-GY
997-OR
997-OR
997-OR
997-OR
993-BR
997-OR
A751-YL
993-BR
993-BR
F737-YL
E795-YL
F725-WH
F713-OR
A747-GY
A746-PK
F714-PK
E796-GN
CUSTOMER CONNECTOR ENGINE CONNECTION 'A'
40 PIN 40 PIN
6T-3642 NOTE B 8T-9834 9X-1343
1
BATTERY (+)
2
150-OR 150-OR-10 F705-PK 12 F705-PK
10A 150-OR 150-OR-10 F708-YL 13 F708-YL
F TWISTED PAIR
L11 892-BR 06 892-BR
TWISTED PAIR
L11 D839-YL F
150-OR-14 150-OR-6 6T-3643 893-GN 07 893-GN
H401-PU
H401-PU
L13 200-BK
F701-BR 03 F701-BR F701-BR L11
150-OR-10 15A 150-OR-14 01 150-OR-14
150-OR 150-OR-14 02 150-OR-14 L12 L12 993-BR
229-BK 229-BK-14 34 229-BK-14 L8 CYLINDER CYLINDER CYLINDER CYLINDER CYLINDER CYLINDER CYLINDER CYLINDER
997-OR HEAD HEAD HEAD HEAD HEAD HEAD HEAD HEAD
229-BK 229-BK 229-BK-14 35 229-BK-14 L8
SOL 1 SOL 3 SOL 5 SOL 7 SOL 9 SOL 11 SOL 13 SOL 15
229-BK-14 229-BK 229-BK-14 05 229-BK-14
229-BK-10 229-BK A700-OR 08 A700-OR
DIGITAL 229-BK-6 F702-GN 10 F702-GN 995-BU
893-GN
892-BR
RETURN BATTERY (-) 997-OR 14 997-OR A751-YL
L14 A249-BK 16 A249-BK L14 F714-PK
YL
YL
YL
YL
F711-GN F711-GN
YL
YL
YL
YL
YL
YL
YL
YL
YL
YL
YL
YL
17 F713-OR
998-BR 998-BR 09 998-BR L7
A747-GY
F716-WH 23 F716-WH A746-PK 1 2 1 2 1 2 1 2 1 2 1 2 1 2 1 2
F709-BU 24 F709-BU
A447-GN 40 A447-GN 1 1 1 1 1 1 1 1
EMERGENCY STOP F722-OR 21 F722-OR E795-YL 2 2 2 2 2 2 2 2
G971-BR 04 G971-BR F725-WH
L14 L6 L6
1 2 F712-GY 18 F712-GY E796-GN
A713-GN
A733-GN
A715-GY
A735-GY
F717-YL 27 F717-YL
A701-GY
A721-GY
A703-BR
A723-BR
A705-YL
A725-YL
A707-PU
A727-PU
A709-YL
A729-YL
A711-PU
A731-PU
86 85
109-6507 SWITCH F737-YL
G971-BR-14 31 G971-BR-14
111-1324 BLOCK L2
87 30 C465-GN 32 C465-GN SECONDARY
GENERAL ALARM RELAY-NORMALLY OPEN 124-3176 COVER
F719-BR 28 F719-BR ENGINE ENGINE
GENERAL ALARM RELAY-NORMALLY CLOSED X2 F721-GY 29 F721-GY L8
SPEED/ SPEED/ TURBO TURBO
F701-BR
F705-PK
87a
GENERAL ALARM LAMP F715-PU 30 F715-PU L7 TIMING TIMING EXHAUST EXHAUST
GENERAL L9 A701-GY
F718-BU 39 F718-BU
ALARM RELAY R 7N-5876
9D-3127
LAMP
BASE F706-PU 25 F706-PU TIMING
SENSOR SENSOR
129-6628 129-6628
TEMP LH
163-7882
TEMP RH
163-7882
A721-GY
9Y-2921 9D-2868 LENS G971-BR-14 33 G971-BR-14 CALI- A703-BR
INTERMEDIATE SPEED SW L13 L13 D839-YL 19 D839-YL A723-BR
DIGITAL RET
DIGITAL RET
DIGITAL RET
GENERAL ALARM RELAY - COMMON NOTE A
DIGITAL RET
X1 L13 BRATION
+V SPD/TIM
+V DIGITAL
+V SPD/TIM
4D1836 200-BK 20 200-BK A705-YL
+V DIGTAL
189-5746
993-BR 15 993-BR A725-YL
2 3
SIGNAL
SIGNAL
SIGNAL
SIGNAL
229-BK-14 11 229-BK-14 A707-PU
F710-BR 38 F710-BR A727-PU
F707-WH 22 F707-WH A709-OR
L5
6T-3643
A729-OR
F716-WH
F720-GN 37 F720-GN
15A
BK-18
WH-18
WH-18
BK-18
OR-18
WH-18
BK-18
OR-18
WH-18
BK-18
OR-18
WH-18
BK-18
OR-18
E 113-OR 26 113-OR-14 A731-PU
A713-GN E
STARTING AID SWITCH F701-BR A733-GN
8N-0694 MOMENTARY A715-GY
C
B
A
C
B
A
A
B
C
C
B
A
C
B
A
2 3 A735-GY
L1
1 A736-PU
F724-PU
F723-PK
F732-PK
A716-PU
F703-GY
998-BR
998-BR
A700-OR
A700-OR
F704-OR
998-BR
996-GN
999-WH
998-BR
996-GN
1 150-OR A734-PK
2 229-BK A714-PK
3 A732-BR
4 A712-BR
150-OR-14 L9
5 892-BR A730-GY
6 893-GN 229-BK A710-GY
7 D829-YL A728-BR
8 F421-YL 2 1
F707-WH F724-PU A708-BR
9 L4 A726-GY
7N-8001 TWISTED PAIR F723-PK
10 L4 999-WH A706-GY
86 85 MAINT. CLEAR SW. L3
11 A724-GN
F712-GY
F705-PK
996-GN
F711-GN
F722-OR
F720-GN
G971-BR
12 87 30 L3 A704-GN
998-BR
13 L12 L2 A722-PU
A700-OR
14 87a
L12 L2 A702-PU
F703-GY
15
16 START AID RELAY
9Y-2921
17 F716-WH
A702-PU
A722-PU
A704-GN
A724-GN
A706-GY
A726-GY
A708-BR
A728-BR
A710-GY
A730-GY
A712-BR
A732-BR
A714-PK
A734-PK
A716-PU
A736-PU
18 200-BK
19 200-BK L2
20 L5
TORQUE LIMITER SW.
INSTRUMENT
PANEL CONNECTION 2 2 2 2 2 2 2 2
8N-1525
TO PANEL GP INSTRUMENT 1 1 1 1 1 1 1 1
186-4256 2 3
G971-BR G971-BR G971-BR RECEPT AS. (16) 1 2 1 2 1 2 1 2 1 2 1 2 1 2 1 2
1 L14 9X-0352
A249-CU A249-CU
L14
(OPTIONAL) TWISTED SHIELDED L1
YL
YL
YL
YL
YL
YL
YL
YL
YL
YL
YL
YL
YL
YL
YL
YL
F711-YL F711-YL
START/STOP/RUN L14 PAIR
4D-1836 F712-GN F712-GN
FUEL TEMP INJECTOR GP (16)
SENSOR F732-PK
D 129-9191 F707-WH
F721-GY
229-BK
D
RECEPTACLE_AS
L4
L2
L8
L9
L3
L6
L7
L1 CYLINDER CYLINDER CYLINDER CYLINDER CYLINDER CYLINDER CYLINDER CYLINDER
2 1 1330970 150-OR HEAD HEAD HEAD HEAD HEAD HEAD HEAD HEAD
A
B SOL 2 SOL 4 SOL 6 SOL 8 SOL 10 SOL 12 SOL 14 SOL 16
2 RESISTOR
3 C
1 SIGNAL
A701-GY
A702-PU
A703-BR
A704-GN
A705-YL
A706-GY
A707-PU
A708-BR
A709-OR
A710-GY
A711-PU
A712-BR
A713-GN
A714-PK
A715-GY
A716-PU
A721-GY
A722-PU
A723-BR
A724-GN
A725-YL
A726-GY
A727-PU
A728-BR
A729-OR
A730-GY
A731-PU
A732-BR
A733-GN
A734-PK
A735-GY
A736-PU
150-0R-14
150-0R-14
229-BK-14
229-BK-14
PTO OPERATION
TERMINATING_RESISTOR
F706-PU
A A
F709-BU
F705-PK
F708-YL
G971-BR
F701-BR
A747-GY
A746-PK
F713-OR
F714-PK
F707-WH
A447-GN
E795-YL
B429-YL
F737-YL
F720-GN
F721-GY
F715-PU
F718-BU
F710-BR
F702-GN
F724-PU
A700-OR
C465-GN
F717-YL
F717-YL
F723-PK
F722-OR
E796-GN
F725-WH
F720-GN
F703-GY
F704-OR
F712-GN
F711-YL
A249-BN
F732-PK
F719-BR
H401-PU
H401-PU
A751-YL
F716-WH
A249-CU
9G-0011
998-BR
998-BR
997-0R
993-BR
892-BR
893-GN
994-GY
113-OR
999-WH
996-GN
995-BU
B B 1743016
C C
2 3
D 893-GN
1 TWISTED PAIR
E 892-BR
J1 160-7690
J2 147-1443
AIR SHUTOFF RELAY 13
40
42
14
16
48
50
24
34
58
52
32
60
26
41
43
15
17
49
51
25
35
59
62
33
61
18
27
60
55
56
16
10
22
52
53
63
65
40
41
61
62
64
68
20
66
70
23
33
43
28
30
25
17
24
51
21
11
12
34
50
42
13
27
6
7
1
3
2
4
7
6
4
5
2
3
9
8
PTO ENABLE
(H) H
SOLENOID 1 POWER
SOLENOID 2 POWER
SOLENOID 3 POWER
SOLENOID 4 POWER
SOLENOID 5 POWER
SOLENOID 6 POWER
SOLENOID 7 POWER
SOLENOID 8 POWER
SOLENOID 9 POWER
SOLENOID 10 POWER
SOLENOID 11 POWER
SOLENOID 12 POWER
SOLENOID 13 POWER
SOLENOID 14 POWER
SOLENOID 15 POWER
SOLENOID 16 POWER
SOLENOID 1 RETURN
SOLENOID 2 RETURN
SOLENOID 3 RETURN
SOLENOID 4 RETURN
SOLENOID 5 RETURN
SOLENOID 6 RETURN
SOLENOID 7 RETURN
SOLENOID 8 RETURN
SOLENOID 9 RETURN
SOLENOID 10 RETURN
SOLENOID 11 RETURN
SOLENOID 12 RETURN
SOLENOID 13 RETURN
SOLENOID 14 RETURN
SOLENOID 15 RETURN
SOLENOID 16 RETURN
4D-1836
ENGINE SERVICE J
CONNECTION 'H'
8T-8736
1 2 14-18 GA. B 229-BK 229-BK
2 3 A 150-OR 150-OR
PRELUBE PRESS
1
2
1
SWITCH
150-1240
PTO INTERUPT
4D-1836
2 3
1
ECM
BATT + (SWITCHED)
(ECM POWER ON/OFF)
4D-1836
L11 PRIMARY CAT DATA LINK CUSTOMER CONNECTION L13 OIL TEMP SENSOR
L14 CAN DATA LINK
COLOR LEGEND
COLOR ABBREVIATIONS SYMBOL DESCRIPTION
(+) BATTERY CIRCUIT CONNECTED
ABBREV COLOR
B STARTING CIRCUIT CIRCUIT NOT CONNECTED B
RD RED
ELECTRICAL CONNECTION TO
(-) BATTERY / SENSOR RETURN WH WHITE MACHINE STRUCTURE
INTERNAL ELECTRICAL CONNECTION
OR ORANGE
SENSOR / ACTUATOR SUPPLY TO SURFACE OF COMPONENT
YL YELLOW CONNECTOR
SIGNAL PLUS TO ECM PK PINK
L# CIRCUIT GROUPING DESIGNATION
CONTROL PLUS FROM ECM BK BLACK
CONTROL MINUS FROM ECM GY GRAY ATCH WIRE, CABLE, COMPONENT
12 11 10 9 8 7 6 5 4 3 2 1