STANDARD SPECIFICATION FOR STANDARD SPECIFICATION No.

ENGINEERS FILTER
INDIA LIMITED 6-24-0006 Rev. 5
Got of India UndertakoV SEPARATOR/COALESCER Page 1 of 9

14)(s.c.tc 4.141ci / chlqA*144t

FAV
71T-4*-

STANDARD SPECIFICATION
FOR
FILTER SEPARATOR/COALESCER

42f?

5 15.12.16 REVISED & ISSUED AS STD.SPEC. DK PB/ RKT RN

4 09.03.12 REVISED & ISSUED AS STD.SPEC. SM PB AKN DM

3 24.08.09 REVISED & ISSUED AS STD.SPEC.

VB RKG AKM N.DUARI
2 10.04.98 REVISED & REISSUED ANS AKM NN AS

1 12.10.92 ISSUED AS STD. SPECIFICATION PKR SSC DKD RNS

Standards Standards
Committee Bureau
Rev. Prepared Checked
Date Purpose Convenor Chairman
No by by
Approved by

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Page 3580 of 5889

 STANDARD SPECIFICATION FOR STANDARD SPECIFICATION No.
ISIKRZIEq MENGINEERS
ogeir killgegliir INDIA LIMITED FILTER 6-24-0006 Rev. 5
IA GUN of India undenalung) SEPARATORICOALESCER Page 2 of 9

Abbreviations:

ASME : American Society of Mechanical Engineers

ASTM : American Society for Testing & Materials
EIL : Engineers India Ltd.
ID •. Inside Diameter
IS : Indian Standard
MSL : Master Supplier List
NB : Nominal Bore
OD : Outside Diameter
QA : Quality Assurance
QOC : Quick Opening Closure

Packaged Equipment Standards Committee:

Convenor : Mr. P. Bhattacharjee

Members: Mr. KJ Harinarayanan

Mr. Sanjay Mazumdar
Mr. P.P. Pandey
Mr. Nalin Kumar
Mr. Shishupal Choudhary
Mr. R. R. Shrivastava
Mr. Kalachand Paikar
Mr. A. Natarajan
Mr. M. Azim (Projects)

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 STANDARD SPECIFICATION FOR STANDARD SPECIFICATION No.
IsaziettikENGINEERS
FILTER
Otar fenateggr, INDIA UMITED 6-24-0006 Rev. 5
IMOitneerwaugig0 Urtdatalongo
GoN SEPARATOR/COALESCER Page 3 of 9

CONTENTS

1.0 GENERAL 4
2.0 CODES & STANDARDS 4
3.0 TECHNICAL REQUIREMENTS 5
4.0 INSPECTION AND TESTING 6
5.0 PROTECTION AND PAINTING 8
6.0 PACKAGING AND IDENTIFICATION 8
7.0 SPARE PARTS 8

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 STANDARD SPECIFICATION FOR STANDARD SPECIFICATION No.
dSil fa NarsuPs FILTER
' INDIA Limn) 6-24-0006 Rev. 5
men uA
Gat of Was UsdnlIkripl SEPARATOR/COALESCER Page 4 of 9

1.0 GENERAL

This specification outlines the minimum requirements under which the vendor shall design,
manufacture, test and supply Filter Separator (for separating liquid & solid contaminants from
gas stream)/ Coalescer (for separating liquid & solid contaminants from liquid stream).

2.0 CODES & STANDARDS

2.1 The Latest editions including their addenda (as on date of issue of enquiry) of following codes
& standards shall be followed.
ASME SEC.VIII DIV. 1 . Boiler and Pressure Vessel Code
ASME SEC. IX Welding and Brazing Qualifications
••

ASME SEC. II & ASTM Material Specifications

ASME B 16.5 Pipe Flanges and Flanged Fittings
ASME B 16.11 Forged Fittings, Socket -Welding & Threaded
ASME B 36.10 Welded & Seamless Wrought Steel Pipe
ASME B 16.47 : Large Diameter Steel Flanges
IS 1893 Criteria for earthquake resistant design for structures
IS 875, part-3 : Code of practice for design loads (other than earthquake )
for building and structures-wind load
EIL Spec. 6-12-0030 Standard Spec. of pressure vessels for package items
••

EIL Spec. 6-81-0031
EIL Std. 7-12-0001
EIL Std. 7-12-0002
EIL Std. 7-12-0004
EIL Std. 7-12-0006
EIL Std. 7-12-0007
EIL Std. 7-12-0008
EIL Std. 7-12-0010
EIL Std. 7-12-0013
EIL Std. 7-12-0015
EIL Std. 7-12-0020
EIL Std. 7-12-0023
EIL Std. 7-12-0024
EIL Std. 7-12-0025
EIL Std. 7-12-0026
EIL Std. 7-12-0027
EIL Std. 7-12-0028
EIL Std. 7-12-0029
EIL Std. 7-12-0030
: Inspection & test plan for filter separator/coalescer
Vessel Tolerance
Support for horizontal vessels
: Skirt Base Details
: Angle Leg Support
Pipe leg support
: Bracket support for vertical vessels
: Manhole with davit
Nozzle Reinforcement & Projection
: Standard Bolt-hole Orientation.
: Inlet Deflector Baffle
: Pipe Davit
Lifting Lug top head type
Fire-Proofing & Insulation Supports
Earthing Lug
: Name plate
: Manufacturer name plate
: Bracket name plate
: Name plate for small equipment

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 ofingtadAlkENGINEERs STANDARD SPECIFICATION FOR STANDARD SPECIFICATION No.

IgatiaatgliPHDIAGaiUMETED FILTER 6-24-0006 Rev. 5

Ina, axlmtilingi
Men eltworatma) SEPARATOR/COALESCER Page 5 of 9

EIL Std. 7-12-0033 Hot Insulation Support for Horizontal vessel

2.2 Other International Standards may also be acceptable subject to their being equivalent or
superior with prior approval of purchaser.
2.3 For provisions not covered by the above codes and standards, applicable engineering practices
and norms shall govern.
2.4 National Law and statutory provisions together with any local bylaws for the state wherein
package is required to be installed shall also be complied with.

3.0 TECHNICAL REQUIREMENTS

3.1 The equipment shall be of the type as mentioned in the data sheets and shall meet the duty
requirements and performance parameters as mentioned therein.
3.2 Vendor shall submit authenticated backup document for selection of the type, model, number
and size of filter cartridge/ coalescing elements/coalescing pack from their respective
Element/Coalescing pack manufacturer together with all supporting documents/catalogues/
etc. during detail engineering. Same shall be subject to reviews/ approval by EIL/ Owner.
This is mandatory requirement for drawing submission and drawings shall not be reviewed
without this document.
3.3 The cartridges/coalescing elements/coalescing packs shall be of make as specified in Job
Specification.
3.4 The material of construction of various parts of the equipment shall be as mentioned in the
data sheets. If material of construction of the cartridge elements/packs are not specified in data
sheet, the same shall be chosen by the vendor based on his past experience with similar
service to suit the duty requirements, unless otherwise specified in Datasheet.
3.5 Cartridge shall be of throwaway design unless specified otherwise.
3.6 The filter cartridge/coalescing elements/coalescing packs shall be able to withstand without
damage the differential pressure created by choked conditions. In no case, the bursting
pressure shall be less than as specified in Datasheet subject to minimum of 2.0 kg/cm 2.
3.7 Nozzles/davit/vessel support orientation shall be as per orientation drawing to be released to
successful vendor at post order stage.
3.8 Filter vessel support length shall be decided during detailed engineering based on actual
layout requirement.
3.9 Vessel diameter shall not be less than two times inlet nozzle diameter.
3.10 Corrosion allowance of 3mm shalt be considered for all carbon steel parts, unless otherwise
specified in the job specification/data sheets.
3.11 Filter-Vessel
3.11.1 The vessel shall conform to EIL Standard Specification 6-12-0030.
3.11.2 In case the vendor's fabrication shop is not EIL approved for the thickness of vessel involved,
the vendor shall either (i) get the vessel fabricated by any other vendor who is EH., approved
or (ii) get the vessel rolled by one of the EIL approved vendor and the fabrication done at his
own shop, subject to welding procedure qualification by EIL.
3.11.3 Suitable baffle plates/ riser pipe shall be provided in the vessels for proper fluid flow
distribution.
3.11.4 Dished ends shall preferably be of seamless construction, deep torispherical or 2:1 ellipsoidal
type and shall be heat treated after forming as per requirement of specs. 6-12-0030.

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 STANDARD SPECIFICATION FOR STANDARD SPECIFICATION No.
offizeigek ENGINEERS
IgallaRe lir - INDIA UMMD FILTER 6-24-0006 Rev. 5
Mer, eviwirel,4010 IA Gat al In& Undedelmo SEPARATOR/COALESCER Page 6 of 9

3.11.5 The nozzles shall be provided with reinforcement pads when required by the applicable
code/standard. The calculations for reinforcement pads as per ASME shall be submitted for
purchaser's approval. Alternatively, EIL standard 7-12-0013 shall be followed.
3.11.6 The vessel shall be designed for wind load and seismic load as per IS 875 and IS 1893 unless
and otherwise specified in job specification.
3.11.7 Nozzles shall be designed as per nozzle load furnished in Job Specification/ Datasheet.
3.11.8 For vessel in stainless steel construction, lower allowable stress values mentioned in ASME
code shall be considered.
3.11.9 Calculations for vessel supports shall be submitted for purchaser's approval. Or else, Vessel
supports shall be as per EIL Standards 7-12-0004, 7-12-0006, 7-12-0007, 7-12-0008
corresponding to the type of supports provided.
3.11.10 Filter vessel shall be provided with suitable lifting lugs (EIL Standard 7-12-0024) and
earthling lugs (EIL Standard 7-12-0026)
3.11.11 Wherever Drain and Vent connections are not being connected to plant piping (as per P&ID),
same shall be provided with matching blind cover flanges along with necessary gaskets, nuts
and bolts.
3.12 Quick Opening Closure (QOC)
3.12.1 The filter separator/ coalescer shall be provided with Quick Opening Closure (QOC), if
specified in job specification/data sheet for easy removal & replacement of filtering/
separating/ coalescing element during maintenance. The diameter of QOC shall be as per
annexure-1 to this specification. The make of QOC shall be as per sub-vendor list attached
elsewhere with the requisition. QOC shall conform to ASME code requirements and will
carry ASME code stamp.
3.12.2 The Closure shall be equipped with locking device, which can be opened only when the vessel
is completely depressurized. Quick opening closure shall be of double yoke / Band lock
design only. Swing bolt type, threaded type and other designs are not acceptable as a QOC. A
davit/hinge arrangement shall be provided for the closure for convenient handling. The closure
shall have perfect sealing arrangement to prevent leakage.
3.13 Welding
Full penetration weld shall be employed for joining pressure parts. Where both sides are not
accessible for welding, root run by tungsten inert gas process shall be used to ensure full
penetration..
3.14 Post Weld Heat Treatment
Vessels shall be post weld heat treated whenever it is required due to service requirement or
due to code requirements. Vessels shall be post weld heat treated as a complete unit and no
welding shall be permitted once the post weld heat treatment is performed.
3.15 Fire Proofing and Insulation
Insulation/fireproofing cleats of specified width shall be provided on the vessels, if indicated
in the Job specification/data sheets. The pitch and other details of the cleats shall be as per EIL
standard 7-12-0025/7-12-0033.

4.0 INSPECTION AND TESTING

4.1 Equipment shall be subjected to stagewise expediting, inspection and testing at

vendor's/subvendor's works by Purchaser/its authorised inspection agency. Vendor shall
submit Quality Assurance (QA) Procedures before commencement of fabrication. Approved
QA procedures shall form the basis for equipment inspection.
4.2 Testing at vendor's works shall include but not limited to the following :

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 STANDARD SPECIFICATION FOR STANDARD SPECIFICATION No.
OffizegthENaNEERs
Igar fOlttgliFINDIA RANTED FILTER 6-24-0006 Rev. 5
eleallralIMION1 IA GM al Wig Undeolikre) SEPARATOR/COALESCER Page 7 of 9

- Non destructive tests such as radiography, dye penetration tests.

Hydrostatic test as per Code.
Any other test as per data sheet/standards/codes.
4.3 Pressure Testing
All vessels shall be hydrostatically or pneumatically tested as per the code. Necessary
precaution shall be taken to guard against the risk of brittle fracture during hydrostatic test.
Test water temperature shall not be lower than 17 ° C plus minimum design metal temperature
meeting the requirements of UG-99 of ASME Sec.VIII Div.l.
4.4 Radiography/Non-destructive Testing
4.4.1 The extent of radiography shall be as specified in the data sheet. In no case shall the
radiographic examination be less than that specified in the code. However, spot radiography is
the minimum requirement for all vessels.
4.4.2 When spot radiography is specified, the following requirements shall supplement the
requirements specified in ASME Section VIII Division 1:
i) All T joints shall be radiographed.
ii) Minimum 5% of total weld length excluding T joints shall be radiographed.
4.4.3 All nozzles fabricated from plate irrespective of thickness of plate shall be 100%
radiographed.
4.4.4 All nozzle to shell welds (Root and Final run) shall be examined by magnetic particle/Dye
penetrant test. Nozzle to shell welds for thickness greater than 25mm shall be examined by
Ultrasonic Testing.
In case Vendor want to perform UT by TOFD/PAUT technique in lieu of RT, the same is
acceptable subject to the following:

a) Thickness of plate is greater than 38mm.

b) With Code Case 2235, Automated UT incorporating TOFD and pulse echo probes or
TOFD and Phased Array mounted on the same chassis that automatically traverses
along the joints to be inspected and displaying both results simultaneously on a single
screen may be considered in lieu of RT.

c) Calibration block of similar material/thickness shall be used. Calibration block shall

have suitable notches to simulate longitudinal as well as transverse cracks on outside
and inside surface. Setup should be capable of detecting defects on outside as well as
inside while scanning from one surface only.

d) The system that is proposed to be deployed in lieu of radiography shall be submitted

along with the track record prior to use for EIL review. The vendor shall demonstrate
successfully the capability of AUT machine and the defects evaluation in the same
screen during the site visit of EIL inspector/EIL representative. Based on which, the
approval of the parties and their AUT system shall be given.

e) Qualified NDT persons shall be deployed to perform UT.

4.5 Any or all the tests, at EIL/Purchaser's option, shall be witnessed by Purchaser/its authorised
inspection agency. However, such inspection shall be regarded as check up and in no way
absolve the vendor of his responsibility.

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 STANDARD SPECIFICATION FOR STANDARD SPECIFICATION No.
lagize igigkENGINEERs
Igar Efittu NIVNJ1AumrrED FILTER 6-24-0006 Rev. 5
MUM VWWW 6,3MWO IAGOVI Ines UndIdllarop SEPARATOR/COALESCER Page 8 of 9

5.0 PROTECTION AND PAINTING

5.1 Surface preparation and painting shall be done as per painting specification attached elsewhere
with the requisition..
5.2 Stainless steel surfaces, both inside and outside, shall be pickled and passivated.
5.3 Machined and bearing surfaces shall be protected with varnish or thick coat of grease.

6.0 PACKAGING AND IDENTIFICATION

6.1 All packaging shall be done in such a manner as to reduce the volume. The equipment may be
dismantled into major components, suitable for shipment and shall be properly packed to
provide adequate protection during shipment. All assemblies shall be properly match marked
for site erection.
6.2 Attachments, spare parts of the equipment and small items shall be packed separately in
wooden-cases. Each item shall be appropriately tagged with identification of main equipment,
item denomination and reference number of the respective assembly drawing.
6.3 Detailed packing list in water-proof envelope shall be inserted in the package together with
equipment.
6.4 Each equipment shall have an identification plate giving salient equipment data, make, year of
manufacture, equipment number, name of manufacturer etc.

7.0 SPARE PARTS

7.1 Vendor shall submit recommended list of spare parts with recommended quantities and
itemised prices for first two years of operation of the equipment. Proper coding and
referencing of spare parts shall be done so that later identification with appropriate equipment
will be facilitated.
7.2 Recommended spares and their quantities should take into account related factors of
equipment reliability, effect of equipment downtime upon production or safety, cost of parts
and availability of vendor's service facilities around the proposed location of equipment.
7.3 Vendor shall also submit a list of commissioning spares with quantities. The commissioning
spares shall be sufficient for trouble free commissioning of the system at site. Any
commissioning spares required during commissioning, over and above, the commissioning
spares supplied, shall be made available by the vendor without any cost and time implication
to purchaser. If for any reason, during commissioning, vendor needs to utilise spares from 2
years' operation spares, the same shall be replenished by vendor within a reasonable time
without any cost implication to purchaser. Any unused commissioning spares shall be handed
over to owner.

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 STANDARD SPECIFICATION FOR STANDARD SPECIFICATION No.
larazjelimkENGINEERs
egaitifaftWkNDIA umrrED FILTER 6-24-0006 Rev. 5
Wen figeratNNIM IA Gat of Inds Gallialaw SEPARATOR/COALESCER Page 9 of 9

Annexure-1

Quick Opening Closure (QOC), if required, shall be provided in line with following
criteria:

a) Vessel with diameter up to 900mm:

Diameter of QOC shall be equal to vessel diameter.

b) Vessel with diameter more than 900mm:

Diameter of QOC shall be at least 50% of diameter of vessel subject to a
minimum QOC diameter of 900 mm. QOC diameter in no case shall exceed
1500mm. However; all removable internals shall be sized for easy removal
and installation through the provided QOC opening size

In case the diameter of QOC is less than the diameter of the vessel, following
configuration shall be followed:

X (Min. 500)

D1 (by vendor)
D2 (Min 40")

Ll (by vendor) L2 =f( D1, D2)

X- Minimum additional straight length to facilitate maintenance. To be decided by

vendor (Min. 500mm)

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