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ADE015160

REV00

Parts Manual

Front Access System


Caterpillar 785B, 785C

Model: ADE014786

Ph: +61 7 3863 5800 www.ade.net.au


1 GENERAL INFORMATION .................................. 1

2 PARTS IDENTIFICATION .................................... 2

2.1 FRONT ACCESS SYSTEM..................................... 2


2.2 MECHANICAL GROUP......................................... 4
2.3 HYDRAULIC POWER PACK ............................... 11
2.4 HYDRAULIC LINES GROUP ............................... 15
2.5 IN-CAB CONTROL PANEL GROUP ..................... 17
2.6 GROUND LEVEL CONTROL PANEL GROUP ....... 19
2.7 ACCESS SYSTEM CIRCUIT BREAKER GROUP .... 21
2.8 ACCESS SYSTEM LIGHT GROUP ....................... 23
2.9 STAIR MIRROR GROUP ..................................... 25
2.10 LABELS GROUP ................................................ 27

3 SCHEMATICS ....................................................... 30

3.1 ELECTRICAL ..................................................... 30


3.2 POWER FEED .................................................... 32

Parts Manual
Front Access System
CAT 785B, 785C
1 General Information

The Parts Manual is a compilation of replacement parts


for the access system as fitted by Australian Diversified
Engineering.

Refer to the Operation and Maintenance Manual


Supplement for operation and maintenance procedures
for the access system.

For installation procedures refer to the Installation


Manual supplied by Australian Diversified Engineering
for this system.

NOTE: Site modifications performed to the access


system unless under consultation with Australian
Diversified Engineering may not be contained within
this manual.

Consult Australian Diversified Engineering if


replacement manuals are required.

Parts Manual 1
Front Access System
CAT 785B, 785C
2 Parts Identification
2.1 Front Access System

Parts Manual 2
Front Access System
CAT 785B, 785C
REV01
ITEM NO. PART NUMBER PART DESCRIPTION QTY.
Front Access System 1 ADE005447 Hydraulic Power Pack 1
ADE014786 2 ADE009035 Operation & Maintenance Manual 1
3 ADE011190 Access System Light Group 1
4 ADE012208 Access System Circuit Breaker Group - 120 Amp 1
5 ADE013346 Labels Group 1
6 ADE013886 In-Cab Control Panel Group 1
7 ADE014114 Stair Mirror Group 1
8 ADE014225 Ground Level Control Panel Group 1
9 ADE014787 Mechanical Group 1
10 ADE015129 Electrical Harness (Not Shown) 1
11 ADE015134 Hydraulic Lines Group 1
12 ADE015160 Parts Manual 1
NOTE ACCESS SYSTEM CIRCUIT BREAKER
ADE012208 4 TO BE MOUNTED IN THE
BATTERY BOX
4

9 3

2 12

5 6
11 1 10

8
7

Parts Manual 3
Front Access System
CAT 785B, 785C
2.2 Mechanical Group

Parts Manual 4
Front Access System
CAT 785B, 785C
REV01

MECHANICAL GROUP
ADE014787

U 68 14 15

44
DETAIL U
21

31

DETAIL B

22 21

21

28
B

DETAIL A
REV01

MECHANICAL GROUP
ADE014787 785B FITMENT

77
- INSTALL ADE004498 48

51 - ADE015386 77 WILL NOT BE PROVIDED

785C FITMENT

48
- INSTALL ADE015386 77
C
- ADE004498 48 WILL NOT BE PROVIDED
49

46 47
D

36

45

F
H

DETAIL VIEWS C,D,E,F,G,H AND I ON THE NEXT PAGE


REV01

MECHANICAL GROUP 25 3
22 21 21 23

ADE014787

21

28

57

DETAIL D

4 5 67 5 2

DETAIL C
DETAIL VIEWS C,D,E,F,G,H AND I
PERTAIN TO THE UPPER STAIR ASSEMBLY
ON THE PREVIOUS PAGE 25 26 36 25

35 21 34

21

22 DETAIL H
DETAIL G

28 21 5

5
35
DETAIL F 1
21

22
DETAIL E

DETAIL I
REV01

MECHANICAL GROUP 70 29 73
ADE014787

29
4
33

5
DETAIL J 66

1
37 K
72
16 18 11 63 61

7 6
J
DETAIL K

59
L
60
O DETAIL L
58 78
N
79

M 43 65

65 41
19

DETAIL O 17 69 25 25

27 27

25

27

62

76
DETAIL N
DETAIL M
40 32 42
REV01

MECHANICAL GROUP 8 10 13 10 9
ADE014787 50
64
44
74

74

38 Q
P

38 DETAIL P 20 12

24
75 53 52 56
38 75
R 21

S 21

22

38

DETAIL R
71
T 22 21 DETAIL Q

39 21 54 55 21 22

54

55

21

24
DETAIL S

DETAIL T
REV01

MECHANICAL GROUP
ADE014787
ITEM NO. PART NUMBER PART DESCRIPTION QTY. ITEM NO. PART NUMBER PART DESCRIPTION QTY.
1 ADE000303 Bolt 6 41 ADE003755 Deutch Bracket 3
2 ADE000304 Bolt 3 42 ADE003966 Limit Switch 2
3 ADE000305 Bolt 4 43 ADE004244 P-clip 4
4 ADE000314 Nut 9 44 ADE004433 Stanchion Fixed RH 1
5 ADE000315 Washer 18 45 ADE004447 Upper Stair 1
6 ADE000350 Bolt 2 46 ADE004449 Mount Stair Upper 1
7 ADE000360 Washer 2 47 ADE004463 R/H Upper Handrail 1
8 ADE000372 Bolt 2 48 ADE004498 Infill Deck 1
9 ADE000373 Nut 2 49 ADE004507 L/H Upper Handrail 1
10 ADE000374 Washer 4 50 ADE004511 Gate 1
11 ADE000443 Hyd Fitting 2 51 ADE004517 In-Fill Rail 1
12 ADE000698 Nut 2 52 ADE004644 Washer 6
13 ADE000733 Bearing 2 53 ADE004672 Bush 6
14 ADE000752 Hyd fitting 1 54 ADE004673 Bush 10
15 ADE000759 Hyd Fitting 1 55 ADE004674 Spacer 10
16 ADE000930 Hyd Fitting 2 56 ADE004675 Shoulder Bolt 6
17 ADE001309 Hyd Fitting 2 57 ADE004762 Mount Plate 1
18 ADE001310 Hyd Fitting 2 58 ADE005445 Hyd Fitting 2
19 ADE001326 Hyd Cylinder 2 59 ADE005455 Manifold Body 2
20 ADE001366 Bolt 6 60 ADE006050 Hyd Fitting 2
21 ADE001367 Washer 57 61 ADE006051 Hyd Fitting 2
22 ADE001368 Nut 23 62 ADE006915 Drive Screw 4
23 ADE001375 Bolt 3 63 ADE007159 Hyd Component 2
24 ADE001379 Bolt 6 64 ADE007411 Stanchion Fixed LH 1
25 ADE001380 Washer 106 65 ADE007504 P-clip 6
26 ADE001381 Nut 46 66 ADE008094 Grip Tread 3
27 ADE001382 Bolt 10 67 ADE008168 Light Box Bracket 1
28 ADE001396 Bolt 9 68 ADE009632 Pressure Switch 1
29 ADE001428 Washer 8 69 ADE012431 Hyd Fitting Adaptor 2
36 ADE001431 Bolt 46 70 ADE014120 Bolt 1
31 ADE001613 Bolt 4 71 ADE014794 Stair Lower Access 1
32 ADE001771 Washer 8 72 ADE014799 Platform Lower 1
33 ADE002802 Bolt 7 73 ADE015020 Plate 1
34 ADE002804 Bolt 2 74 ADE015061 Handrail Top Rail 2
35 ADE002932 Plate 3 75 ADE015063 Handrail Mid 2
36 ADE002934 Mount Plate 1 76 ADE015162 ID Plate 1
37 ADE002935 Mount Plate 1 77 ADE015386 Infill Deck 1
38 ADE003028 Stair Stanchion 4 78 ade015390 Plate 1
39 ADE003687 Bolt 6 79 ADE015393 Plate 1
40 ADE003732 Bolt 8
2.3 Hydraulic Power Pack

Parts Manual 11
Front Access System
CAT 785B, 785C
REV01

1 STAGE HYDRAULIC POWER PACK


(WITHOUT COUNTERBALANCE VALVE)
ADE005447

48

45

15

14

12

14

50 35

36

32
16

3
44
31 20
20
22
27
20
27
20

22
14

47
REFER NEXT PAGE FOR MORE DETAIL 35

30

34 14

35
34

Parts Manual 12
Front Access System
CAT 785B, 785C
REV01

1 STAGE HYDRAULIC POWER PACK


(WITHOUT COUNTERBALANCE VALVE)
ADE005447
8
5
9
6

10
37
41
39

11

14 9

49

4
40

19
46 21
17
13 35
28
2
14

33

24
7
19
17
29
38 25 18

23
17

18
42

27

14

35
43 24
26

Parts Manual 13
Front Access System
CAT 785B, 785C
REV01

1 STAGE HYDRAULIC POWER PACK


(WITHOUT COUNTERBALANCE VALVE)
ADE005447

ITEM NO. PART NUMBER NAME QTY. ITEM NO. PART NUMBER NAME QTY.
1 ADE000099 Coil 24 Volt 2 26 ADE002725 Plug 1
2 ADE000100 Plug Hirschmann 2 27 ADE003755 Deutch Bracket 4
3 ADE000853 Bolt 1 28 ADE003924 Circuit Breaker 120A 1
4 ADE000916 Hyd Component 1 29 ADE003929 Circuit Breaker 10A 1
5 ADE000918 Hyd Component 1 30 ADE003933 Conduit End Sleeve 1
6 ADE000919 Hyd Component 1 31 ADE004098 Gland 1
7 ADE000929 Hyd Fitting 2 32 ADE004169 Gland 1
8 ADE000930 Hyd Fitting 1 33 ADE004199 Nutsert 1
9 ADE000932 Hyd Fitting 3 34 ADE004244 P-Clip 2
10 ADE000942 Adapter 1 35 ADE004306 Bolt 7
11 ADE001309 Hydraulic Fitting 1 36 ADE004399 Washer 4
12 ADE001320 Alarm Buzzer 1 37 ADE004403 Pump Brace 1
13 ADE001373 Washer 2 38 ADE004582 Hydraulic Reservoir 1
14 ADE001386 Washer 13 39 ADE004729 Hose Assembly 1
15 ADE001387 Nut 2 40 ADE004732 Hose Assembly 1
16 ADE001390 Hyd Fitting Adaptor 2 41 ADE004979 Bolt 4
17 ADE001409 Washer 6 42 ADE004982 Breather 1
18 ADE001417 Bolt 4 43 ADE004983 Reducing Bush 1
19 ADE001419 Nut 4 44 ADE004989 Gland 1
20 ADE001421 Washer 4 45 ADE005152 Hydraulic Cabinet 1
21 ADE001422 Bolt 2 46 ADE005303 Pump Unit 24V 1
22 ADE001717 Nut M8 2 47 ADE005386 Conduit 1
23 ADE002517 Fuse Panel 1 48 ADE006812 Key 1
24 ADE002546 Relay 2 49 ADE009633 Solenoid 1
25 ADE002551 Diode 2 50 ADE011198 Blanking Grommet 4

Parts Manual 14
Front Access System
CAT 785B, 785C
2.4 Hydraulic Lines Group

Parts Manual 15
Front Access System
CAT 785B, 785C
REV01
PARTS MANUAL -
Hydraulic Lines Group ITEM NO. PART NUMBER PART DESCRIPTION MATERIAL MASS Hydraulics Lines
Group/QTY.
ADE015134 1 ADE008017 Hose Assy
T13A x 200mm; T204-0307, T204-
0307 0.13 2
T13A Cut 1295mm; T204-0307,
2 ADE015137 Hose Assy
T204-0307
0.35 1
T13A Cut 1295mm; T204-0307,
3 ADE015139 Hose Assy T204-0307 0.35 1
T13A Cut 1135mm; T204-0307,
4 ADE015146 Hose Assy T204-0307 0.32 1
T13A Cut 1185mm; T204-0307,
5 ADE015148 Hose Assy T204-0307 0.33 1
T13A Cut 1260mm; T204-0307,
6 ADE015150 Hose Assy T204-0307 0.26 2

2 3
6

5 4

Parts Manual 16
Front Access System
CAT 785B, 785C
2.5 In-Cab Control Panel Group

Parts Manual 17
Front Access System
CAT 785B, 785C
Cab Control Panel Group
ADE013886
6

3 ITEM NO. PART NUMBER PART DESCRIPTION QTY.


8 1 ADE001409 Washer 8
2 ADE001419 Nut 4
3 ADE001769 Nut 4
2
4 ADE001771 Washer 4
5 ADE002854 Bolt 4
6 ADE007036 Cab Control Panel 1
7 ADE012273 Bolt 4
8 ADE013881 Mount Bracket 1

Parts Manual 18
Front Access System
CAT 785B, 785C
2.6 Ground Level Control Panel Group

Parts Manual 19
Front Access System
CAT 785B, 785C
REV00

ITEM NO. PART NUMBER PART DESCRIPTION QTY.

Ground Level Control Panel Group (Bolt-on) 1


2
ADE001380
ADE001381
Washer
Nut
4
2
ADE014225 3 ADE001386 Washer 2
4 ADE004771 Bolt 2
5 ADE005369 Bolt 3
6 ADE007040 Ground Level Control Panel 1
7 ADE014191 Bolt-on Mount Plate 1
1

Parts Manual 20
Front Access System
CAT 785B, 785C
2.7 Access System Circuit Breaker Group

Parts Manual 21
Front Access System
CAT 785B, 785C
REV00
ITEM NO. PART NUMBER NAME QTY.
Access System Circuit Breaker Group - 120A 1 ADE001409 Washer 2
ADE012208 2 ADE001421 Washer 2
3 ADE001768 Nut 2
4 ADE002274 Bolt 2
5 ADE003711 Bolt 2
6 ADE003924 Circuit Breaker 120A 1
7 ADE006791 Boss 2

7 8 ADE012209 Mount Bracket 1


9 ADE012210 Label Circuit Breaker 1

Parts Manual 22
Front Access System
CAT 785B, 785C
2.8 Access System Light Group

Parts Manual 23
Front Access System
CAT 785B, 785C
REV00
ITEM NO. PART NUMBER NAME QTY.
Access System Light Group 1 ADE000228 Tapped Boss 1
ADE011190 2 ADE000972 Nut 1
3 ADE004244 P-Clip 1
4 ADE005258 Light - 3" Flood 24v 1

Parts Manual 24
Front Access System
CAT 785B, 785C
2.9 Stair Mirror Group

Parts Manual 25
Front Access System
CAT 785B, 785C
ITEM NO. PART NUMBER PART DESCRIPTION QTY.

Stair Mirror Group - Convex 1 ADE001021 Spacer 2

ADE014114 2
3
ADE002592
ADE004907
Bolt
Mirror
1
1
4 ADE005885 Clamp Half - Back 1
5 ADE005886 Clamp Half - Front 1
6 ADE005889 P Clamp Grommet 1
3

Parts Manual 26
Front Access System
CAT 785B, 785C
2.10 Labels Group

Parts Manual 27
Front Access System
CAT 785B, 785C
ITEM NO. PART NUMBER PART DESCRIPTION 793F Shown/QTY.

Labels Group 1 ADE002396 Warning Label 2

ADE013346 2
3
ADE004129
ADE004144
Warning Label
Warning Label
2
1
4 ADE006725 Information Label 1
3

CAT 793F

2 2
1

Parts Manual 28
Front Access System
CAT 785B, 785C
ITEM NO. PART NUMBER PART DESCRIPTION 785C Shown/QTY.
Labels Group 1 ADE002396 Warning Label 2
ADE013346 2 ADE004129 Warning Label 2
3 ADE004144 Warning Label 1
4 ADE006725 Information Label 1

CAT 785B, 785C

ADE004129 2 IS PLACED IN THE IDENTICAL


POSITION ON BOTH SIDES OF THE LOWER STAIRS

Parts Manual 29
Front Access System
CAT 785B, 785C
3 Schematics
3.1 Electrical

Parts Manual 30
Front Access System
CAT 785B, 785C
3.2 Power Feed

Parts Manual 32
Front Access System
CAT 785B, 785C