S900 I/O

Digital I/O Relay Module DO930N

Power and productivity

TM
for a better world
 S900 I/O
Digital I/O Relay Module DO930N
NOTICE
This document contains information about one or more ABB products and may include a
description of or a reference to one or more standards that may be generally relevant to
the ABB products. The presence of any such description of a standard or reference to a
standard is not a representation that all of the ABB products referenced in this document
support all of the features of the described or referenced standard. In order to determine
the specific features supported by a particular ABB product, the reader should consult the
product specifications for the particular ABB product.

ABB may have one or more patents or pending patent applications protecting the intel-
lectual property in the ABB products described in this document.

The information in this document is subject to change without notice and should not be
construed as a commitment by ABB. ABB assumes no responsibility for any errors that
may appear in this document.

In no event shall ABB be liable for direct, indirect, special, incidental or consequential
damages of any nature or kind arising from the use of this document, nor shall ABB be
liable for incidental or consequential damages arising from use of any software or hard-
ware described in this document.

This document and parts thereof must not be reproduced or copied without written per-
mission from ABB, and the contents thereof must not be imparted to a third party nor used
for any unauthorized purpose.

The software or hardware described in this document is furnished under a license and
may be used, copied, or disclosed only in accordance with the terms of such license. This
product meets the requirements specified in EMC Directive 2004/108/EEC and in Low
Voltage Directive 2006/95/EEC.

TRADEMARKS
All rights to copyrights, registered trademarks, and trademarks reside with their respec-
tive owners.

Copyright © 2003-2010 by ABB.

All rights reserved.

Release: June 2010

Document number: 3BDD010435R0201 A
 Table of Contents

TABLE OF CONTENTS

About This Book

General ..............................................................................................................7
Document Conventions......................................................................................7
Warning, Caution, Information, Tip and Ex Icons ............................................8
Related Documentation......................................................................................9

Section 1 - Introduction
Short Description .............................................................................................11
Compatibility ...................................................................................................11

Section 2 - Field-Side Connection

Section 3 - PROFIBUS DP Communication

Configuration ...................................................................................................15
Parameterization ..............................................................................................16
Parameterization in Mode 1 ........................................................................16
Parameterization in Mode 2 ........................................................................17
Polarity........................................................................................................17
Relay Configuration ...................................................................................17
I/O Data ...........................................................................................................20
Output Data.................................................................................................20
I/O Data Arrangement on PROFIBUS .......................................................20
Diagnostics ......................................................................................................21
Error Reaction ..................................................................................................21

3BDD010435R0201 A 5
Table of Contents

Section 4 - Commissioning
Standard PROFIBUS Master .......................................................................... 23
DTM ........................................................................................................... 24
AC870P ........................................................................................................... 25
Output Data ................................................................................................ 25
AC800F ........................................................................................................... 26
Output Data ................................................................................................ 26
AC800M ......................................................................................................... 27
Diagnostics................................................................................................. 28
Measuring Value Status ............................................................................. 28

6 3BDD010435R0201 A
About This Book General / Document Conventions

About This Book

General
This book provides a description of S900 I/O module type DO930N.
It provides instructions for field connection, module function, communication and
commissioning. This book is not intended to be the sole source of instruction for
the S900 I/O system.

The information in this document related to Zone 1 and Zone 2 always refers to
the ATEX certificates applicable to the corresponding devices.
Strictly observe the conditions and specifications stipulated in these certificates.
The operating authorities in charge of the plants concerned must adhere to the
certificates and the national certificates derived from these to comply with the
local legal requirements and instrumentation regulations.

Document Conventions
Microsoft Windows conventions are normally used for the standard presentation of
material when entering text, key sequences, prompts, messages, menu items, screen
elements, etc.

3BDD010435R0201 A 7
Warning, Caution, Information, Tip and Ex Icons About This Book

Warning, Caution, Information, Tip and Ex Icons

This publication includes Warning, Caution, and Information where appropriate to
point out safety related or other important information. It also includes Tip to point
out useful hints to the reader. The corresponding symbols should be interpreted as
follows:

Electrical warning icon indicates the presence of a hazard which could result in
electrical shock.

Warning icon indicates the presence of a hazard which could result in personal
injury.

Caution icon indicates important information or warning related to the concept

discussed in the text. It might indicate the presence of a hazard which could
result in corruption of software or damage to equipment/property.

Information icon alerts the reader to pertinent facts and conditions.

Tip icon indicates advice on, for example, how to design your project or how to
use a certain function.

Ex icon indicates special conditions for meeting explosion protection

requirements.

Although Warning hazards are related to personal injury, and Caution hazards are
associated with equipment or property damage, it should be understood that
operation of damaged equipment could, under certain operational conditions, result
in degraded process performance leading to personal injury or death. Therefore,
fully comply with all Warning and Caution notices.

8 3BDD010435R0201 A
About This Book Related Documentation

Related Documentation
The following is a listing of manuals related to the S900 I/O system:

Title
S900 I/O General Information and Installation
of Type S and Type N
S900 I/O General Information and Installation
of Type B
S900 I/O Fieldbus Communication Interface
for PROFIBUS-DP/DPV1
CI920 Version 1.4
S900 I/O Fieldbus Communication Interface
for PROFIBUS-DP/DPV1
CI920 Version 1.5
S900 Digital I/O Modules DO910 and DX910
S900 Digital I/O Module DP910
S900 Analog I/O Modules (HART) AI930,
AI931, AO930
S900 Temperature Input AI950
Description
Describes the general installation and
configuration information for the S900 I/O system
of type S and type N
Document number 3BDD010421
Describes the general installation and
configuration information for the S900 I/O system
of type B
Document number 3BDD010432
Describes the PROFIBUS-DP FCI in the S900 I/O
system and the communication via PROFIBUS
Document number 3BDD010422
Describes the PROFIBUS-DP FCI in the S900 I/O
system and the communication via PROFIBUS
Document number 3BDD015031
Describes the field connection, module function,
communication and commissioning of the module.
Document number 3BDD010423
Describes the field connection, module function,
communication and commissioning of the module.
Document number 3BDD010424
Describes the field connection, module function,
communication and commissioning of the module.
Document number 3BDD010425
Describes the field connection, module function,
communication and commissioning of the module.
Document number 3BDD010426

Documentation will be delivered on separate CD with each Termination Unit,

Compact Box and Field Housing. It is also possible to order the CD type CD910
with the following Order No. 3KDE175839L9100. The CD includes GSD files,
certifications and additional related documentation, e.g. data sheets for the
Remote I/O S900.

3BDD010435R0201 A 9
Related Documentation About This Book

10 3BDD010435R0201 A
Section 1 Introduction

Section 1 Introduction

Short Description
The relay module DO930 of the S900 I/O system is designed for triggering valves,
lamps, or similar units. The module has 2 change-over contacts and 4 NO contacts.
The contacts are electrically isolated from each other, the power supply, and the
internal bus.

Compatibility
The DO930 module can be used together will any other S900 I/O module. It is
independent of the hardware or firmware revisions of adjacent I/O modules on the
same termination unit.
However, the DO930 module requires at least firmware revision level 1.5.3. for the
CI920 communication interface. Please refer to the CI920 communication interface
manual or revision information for details about the GSD file version. When
configuring via a DTM the ABB DTM S900-DP revision 2.5.0 or higher is needed.

3BDD010435R0201 A 11
 Section 1 Introduction

12 3BDD010435R0201 A
Section 2 Field Side Connection

Section 2 Field-Side Connection

Module supply Internal bus

Channel

Figure 2–1 DO930 Front view and contact assignment

To the termination unit protection the contact circuits in the DO930 module are
fuse-protected (1AT). If the fuses are blown, the module has to exchange.

The connections between the terminals 12 and 13 (COM) or 22 and 23 (COM),

respectively, are not fuse-protected. The maximum ampacity of these links corresponds
to the max. switching capacity of a relay contact as specified in the data sheet. It is,
therefore, recommended not to loop through any connections via these links. Preferably
use the terminals 12 and 22 for connecting.

3BDD010435R0201 A 13
 Section 2 Field Side Connection

14 3BDD010435R0201 A
Section 3 PROFIBUS DP Communication Configuration

Section 3 PROFIBUS DP Communication

Configuration
Definition
In this context, configuration means arranging the individual I/O modules of a
modular slave and, thus, making changes that have an effect on the structure of
the I/O data telegrams.

Changing the configuration on a PROFIBUS means terminating cyclic data

exchange and, usually, re-assigning the I/Os in the PROFIBUS master. Additional
features like HCIR (Hot Configuration In Run) allow for a smooth change-over,
which seems to be performed 'online' from the user's point of view. S900 fully
supports HCIR. Of course, HCIR must also be supported by the PROFIBUS
master, as it is done e.g. for the ABB process control systems AC870P. By
description of the required parameters in the GSD file (device data file), HCIR can
be executed by any PROFIBUS master supporting online re-parameterization (see
below).

3BDD010435R0201 A 15
Parameterization Section 3 PROFIBUS DP Communication

Parameterization
Definition
In this context, parameter setting means defining the properties of already
configured modules.
Since parameter changes do not affect the I/O data structure, the system does not
necessarily need to be recompiled after making changes in the master. S900 allows
to transmit (and receive) a parameter telegram without interrupting cyclic data
exchange. The ABB process control systems, e.g. AC800F, together with S900
support this kind of online-re-parameterization.

Parameterization in Mode 1
Principally this is a module-wise parameterization, i. e. all channels of a module
operate with identical parameters, e. g. "Hold last value in case of error". The
following table details the individual parameters.
Table 3-1 Parameters in parameterization mode 1
Parameter Setting Description
Substitution value min In case of an error all channels assume the
value '0' (open/ NC contact).
max In case of an error all channels assume the
value '1' (closed / NO contact)
last valid value In case of an error all channels assume the
last detected valid value.
Polarity normal All channels operate with normal polarity.
inverted All channels are inverted.
Relay configuration 2 change-over Channels 1 and 2 operate as change-over
contacts contacts, channels 3..6 as NO contacts.
4 NO contacts
4 change-over All channels operate as change-over
contacts contacts. The NO contacts 3+4 and 5+6
are each combined to form one change-
over contact, each.

16 3BDD010435R0201 A
Section 3 PROFIBUS DP Communication Parameterization

Parameterization in Mode 2
Principally this is a channel-wise parameterization, i. e. the individual channels can
be parameterized separately. The following table details the individual parameters.
Table 3-2 Parameters in parameterization mode 2
Parameter Setting Description
Substitution value min In case of an error the channel assumes the
value '0' (open/ NC contact).
max In case of an error the channel assumes the
value '1' (closed / NO contact)
last valid value In case of an error the channel assumes the
last detected valid value.
Polarity normal The channel operates with normal polarity.
inverted The channel is inverted.
Relay configuration 2 NO contacts Two adjacent channels (3+4 / 5+6) operate
as independent NO contacts.
1 change-over Two adjacent channels (3+4 / 5+6) are
contact combined to form one change-over contact.

Polarity
The polarity parameter facilitates the design of the control system application
independently from the I/O connection. The control system application does not
have to deal with the inverse logic of some sensors/actuators. The desired behavior
is set via the S900 user parameters. Note that the inversion of output data also
influences the substitution values.

Relay Configuration
A special feature of the DO930 module is its changeable relay configuration for
channels 3/4 and 5/6. Both channel pairs can be operated independently as 2 NO
contacts or can be combined to form a change-over contact, as required. This
function is realized via the module firmware.
If the S900 station's power supply should fail, both contacts of the configured
change-over contact remain open.

3BDD010435R0201 A 17
Parameterization Section 3 PROFIBUS DP Communication

Table 3-3 Module function (2 change-over contacts, 4 NO contacts)

Polarity not inverted inverted
PROFIBUS master output data 0 1 0 1
Substitution value 0 / min 1 / max 0 / min 1 / max
LED
Contact of channel 1

Contact of channel 2

Contact of channel 3

Contact of channel 4

Contact of channel 5

Contact of channel 6

18 3BDD010435R0201 A
Section 3 PROFIBUS DP Communication Parameterization

Table 0-4 Module function channels 3/4 as change-over contact

1)
Inverting (K. 3 ) not inverted inverted
PROFIBUS master 0 1 0 1
output data 1)
Substitution value 0 / min 1 / max 0 / min 1 / max
LED (channel 3)
LED (channel 4)
Contact of channels
3/4

1)
: Only channel 3 is evaluated, the data and parameter settings of channel 4 are not
evaluated.

Table 0-5 Module function channels 5/6 as change-over contact

Inverting (K. 5 1)) not inverted inverted
PROFIBUS master 0 1 0 1
output data 1)
Substitution value 0 / min 1 / max 0 / min 1 / max
LED (channel 5)
LED (channel 6)
Contact of channels
5/6

1)
: Only channel 5 is evaluated, the data and parameter settings of channel 6 are not
evaluated.

3BDD010435R0201 A 19
I/O Data Section 3 PROFIBUS DP Communication

I/O Data

Output Data
No channel status (status bit) is delivered for output data. Nevertheless, output
channels also have a settable substitution value strategy. All output values of a
module assume the substitution value when
the PROFIBUS master transmits the "CLEAR" command.
the PROFIBUS master transmits the "LEAVE_MASTER" command.
the PROFIBUS master fails (with PROFIBUS watchdog switched on).
the PROFIBUS connection fails (with PROFIBUS watchdog switched on).
the S900 communication interface CI920 fails.

I/O Data Arrangement on PROFIBUS

The S900 communication interface CI920 converts the data format used on the
internal bus to the standardized PROFIBUS data format.

Table 3-6 DO910 output data

Bit 7..6 5 4 3 2 1 0
Channel 62) 5 41) 3 2 1
1)
will be ignored when channels 3+4 are combined to form a change-over contact
2)
will be ignored when channels 5+6 are combined to form a change-over contact

20 3BDD010435R0201 A
Section 3 PROFIBUS DP Communication Diagnostics/Error Reaction

Diagnostics
The module does not provide channel diagnoses. Module and configuration errors
are reported via the S900 station's status diagnoses.

Error Reaction
The reaction on errors is defined by setting the "Substitution value strategy"
parameter. When setting this parameter to "min. value", the channel assumes the
state '0'. When setting this parameter to "max. value", the channel assumes the state
'1'. Selecting "last valid value" will freeze the channel status and maintain the last
valid measured value.

3BDD010435R0201 A 21
Diagnostics/Error Reaction Section 3 PROFIBUS DP Communication

22 3BDD010435R0201 A
Section 4 Commissioning Standard PROFIBUS Master

Section 4 Commissioning

Standard PROFIBUS Master

The language and parameterization mode are set by loading the respective GSD
(device data) file. The following GSD files are available for S900:
ABB_04D2.GSD Parameterization mode 2, English
ABB_04D2.GSD Parameterization mode 2, German
ABB104D2.GSD Parameterization mode 1, English
ABB104D2.GSG Parameterization mode 1, German

Parameterization mode 1 is intended to be used for simple or older master systems.

With this file the master can be parameterized quickly and easily without the need
to support plain text. The desired parameter set can be selected from a list, and the
respective ID is entered as a module parameter.

Parameterization mode 2 is best suited for advanced master systems and allows for
extensive, detailed parameterization.

The performance specifications, operating data, diagnostic functions and cyclic

data quality are identical for the module in both parameterization modes.

After having configured the module, you usually set the module parameters. The
linkage of the I/O data to the application / the program is system-specific. Byte
and word access are possible to load all module channels simultaneously. The
distribution into channels must be performed within the application. As an
alternative, bit-wise access to the I/O data is possible.

3BDD010435R0201 A 23
DTM Section 4 Commissioning

DTM
Using the DTM simplifies the parameterization / configuration procedure. No
manual allocation of the I/O data (mapping) is required. The process control
system must be provided with an interface in accordance with the FDT
specification to permit proper usage of the DTM. Refer to the S900 manual for
details about how to use the DTM. The DTM describes the I/O data according to
the following fixed scheme:

Mxx_Chyy

Channel
Slot

24 3BDD010435R0201 A
Section 4 Commissioning AC870P

AC870P
S900 is integrated in the AC870P system with the DTM. Upon configuration of the
module and closing of the DTM the I/O data are available for channel assignment,
sorted by channels.

Output Data
The output data is accessed via the DODPB function block.

Figure 4-1 Function block selection

Select the variant “DODPB B0 Boolean” via the context menu.

Figure 4-2 Variant selection

No other settings are required for this function block.

3BDD010435R0201 A 25
AC800F Section 4 Commissioning

AC800F
AC800F with Control Builder F permits to integrate S900 by
importing the GSD file
using the DTM

The import of the GSD file for a remote I/O with complex I/O data structures and
parameters is quite complicated for S900 and can only be performed by an
experienced user. Especially the I/O assignment is time-consuming.
With CBF Version 7.1 and higher the S900 integration via the DTM should always
be preferred, as both the channel assignment in the I/O editor and parameter setting
and diagnostics are much more convenient than with a GSD-based slave.

Output Data
All channels are available as Boolean variables in the I/O editor.

Figure 4-3 DO930 I/O assignment

26 3BDD010435R0201 A
Section 4 Commissioning AC800M

AC800M
Hardware Definition (HWD) files are used to integrate the S900 in the AC800M
or Control Builder M. With CBM Version 3.4/3 and higher the DO930 modules is
supported. After inserting the module, the channel assignment is performed via the
"Connections" dialog box. The table (see below) lists all I/O variables. The inputs
and outputs are used as individual bits (Boolean) or linked as byte.

Figure 4-4 DO930 I/O data

3BDD010435R0201 A 27
AC800M Section 4 Commissioning

Diagnostics
The PROFIBUS module CI854 in conjunction with CBM Version 3.4/3 or higher
allows for access to the S900 diagnostic data. In the CBM the PROFIBUS
diagnosis is referred to as ‘Status’.

Measuring Value Status

As a rule, S900 output data do not have a channel status.

28 3BDD010435R0201 A
Contact us

3BDD010435R0201 A
ABB AB Copyright © 2003-2010 by ABB.
Control Systems All Rights Reserved
Västerås, Sweden
Phone: +46 (0) 21 32 50 00
Fax: +46 (0) 21 13 78 45
E-Mail: processautomation@se.abb.com
www.abb.com/controlsystems

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Control Systems
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Phone: +1 440 585 8500
Fax: +1 440 585 8756
E-Mail: industrialitsolutions@us.abb.com
www.abb.com/controlsystems

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Control Systems
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Fax: +65 6778 0222
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Control Systems
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Phone: +49 1805 26 67 76
Fax: +49 1805 77 63 29
E-Mail: marketing.control-products@de.abb.com
www.abb.de/controlsystems

Power and productivity

TM
for a better world