The Vario
Panel van, pickup, tipper, chassis
Mercedes-Benz
Contents
The concept behind the Vario 4
The most important advantages at a glance
Special-purpose bodies 12
Based on the Vario chassis
Optional extras 18
A whole range of extras, tailored to your own personal
requirements and the intended use of the vehicle
Technical data 22
Dimensions and weights, payloads and wheelbase variants
3
The concept behind the Vario
Over 60 variations and greater cargo area or greater or emergency service vehicle... with state-of-the art electronic
no two the same ... cargo capacity? With the Vario, or as a basis for bus bodies engine management, high en-
The Vario combines all the the choice is yours: with a or as a camper van. And these gine output and low consump-
advantages of a van with the maximum payload* of approx. are just the most important tion values; with service inter-
strengths of a light truck. 4.4 t, a maximum cargo area variations. vals of 45,000 km as a rule;
Over 60 different variations are of 14.79 m2 and a maximum with disc brakes on all four
available ex-factory – plus cargo capacity of 17.4 m3. One thing distinguishes wheels and with the option of
around 300 items of optional every Vario: a driver’s airbag**. And, last
equipment for even greater ... and that’s just Mercedes-Benz quality but not least, it comes equipped
comfort and ease of handling the beginning It doesn’t matter what a Vario with a comfortable driver’s
under specific operating con- Special requests are all par looks like or what its intended workplace. We haven’t forgotten
ditions. The 60 + combinations for the course with the Vario. use is, as a Mercedes-Benz the environment either: recy-
are the result of four wheel- And the Vario chassis provides van, it acts as the benchmark clable materials and plastics
bases, two roof heights and a the ideal basis for collaborat- in its class – not just when it plus low exhaust and noise
wide range of bodies such as ing with competent body spe- comes to technology, safety emissions are standard in the
panel van, pickup, tipper and a cialists to achieve even more and comfort but, above all, in Vario, whatever the variant.
standard cab or crewcab. The specialised solutions. For ex- terms of value for money.
possibilities range from classic ample, the Vario can be used It comes with the proverbial
panel vans to chassis with for transporting special goods, Mercedes-Benz quality, relia-
special bodies – a solution often drinks or refrigerated prod- bility and durability that
found in the light truck sector. ucts, by postal or courier ser- reduce follow-up costs; with * All payload figures stated in this brochure
A special “traction head” ver- vices, for municipal use, with easy handling, comfortable are based on the kerb weight of the vehicle
(with body but without optional extras)
sion is also available. So what a standard or refrigerated box- loading and a flexibility of use ** Airbag not available in combination
is it to be? Greater payload, body, as a fire brigade, police that make work more efficient; with all-wheel drive
7
The Vario pickup
8
Getting the measure of things
Opting for a Vario pickup means
refusing to compromise. Just
take a look at the available cargo
area: with four different wheel-
bases, the pickup offers you a
cargo area of between 6.92 and
14.79 m2. Or consider the avail-
able payload of up to around
4.4 t in models with a permis-
sible gross weight of 7.49 t.
This makes it ideal for all uses
requiring a van that can stand
on its own four wheels:
in the construction industry,
in the building materials
trade, in the haulage sector or
when transporting parcelled
goods. It goes without saying,
of course, that we’ve thought
about the passengers, too: up
to seven people can make
themselves comfortable in the
crewcab model. That means
having enough room in the front
for the full team, and enough
in the pickup body for all the
materials.
Vario pickup with crewcab: with the optionally available twin co-driver seat
in the front and space for four in the rear, it provides up to seven people
with a very comfortable seat. And still allows a large load of material
to be transported at the same time
9
The Vario tipper
Anything but one-sided There are now even more The tipper and its
To the rear, to the right or sides to the all-wheel drive advantages
to the left – when unloading If you’re out on rough terrain – n Payload of up to around 4 t
goods, our Vario tippers are working in landscape garden- thanks to reinforced tipper
anything but one-sided: they ing or on construction sites, body and reinforced frame
are designed as three-way for example – you’ll soon come n Available with crewcab,
tippers ex-factory and can to appreciate the Vario 814 DA / which seats up to 7, instead
handle payloads of up to about 815 DA all-wheel drives. of standard cab
4 tonnes. Despite the amount n Vario 814 DA /815 DA
of space the Vario offers for all-wheel-drive tippers
materials and people, it needs designed for use on Unload to the right, left or
very little for itself. On build- rough terrain (3700-mm rear: the 3-way Vario tipper
ing sites in particular the ma- wheelbase) ex-factory
noeuvrability of a van pays off.
With a turning circle of just With power steering and a
11.8 metres ( with 3150-mm turning circle on a par with
wheelbase), the Vario handles that of a passenger car, the
as easily as a passenger car. Vario makes child’s play of
cramped construction sites.
The tipper, too, is optionally
available with a crewcab
11
Special-purpose bodies
Everything’s possible with or without a liftgate. So, whatever you might have in
with the right partners In fact, if you’re looking for mind, you can count on us to
Although there are more than a special solution in the cargo work with our partners to turn
60 ex-works variants of the volume range up to 31 m3, it into reality. And, of course,
Vario – and a choice of some almost anything is possible. to provide you with comprehen-
500 items of factory-fitted spe- sive advice about the appro-
cial equipment – certain cus- We’re looking forward to priate wheelbase, engine, drive
tomer requirements call for hearing about your special system and equipment for a
solutions which we develop as requirements given application. Any other
virtual one-offs in close co- Although we really would be questions? We’ll be happy
operation with our specialist surprised if you came up with a to help!
body-building partners. This completely new challenge for us.
means that the possibilities are When you ask us for a special-
almost unlimited. Box-bodies, purpose body, you are tapping * The body manufacturers are responsible
for example, are available in into a vast wealth of experience for ensuring that the finished vehicle is
roadworthy and safe to operate, and that
dry cargo /standard box form, (chassis versions account for up the body is compatible with the chassis
insulated or refrigerated, and to one fifth of Vario production). on which it is mounted
Comfort, handling and functionality
Its aim is to take stress off reduces noise from engine n Navigation system
the driver, because the job is and outside n Pre-installation for hands-
stressful enough. n Power steering as standard free mobile phone system * Not for crewcab/passenger compartment
Technology, engines and safety
Companies which regularly n Anti-lock braking system n Additional engine brake, n For optimum ride comfort:
have to cope with high (ABS) as standard also with constantly open maintenance-free parabolic
payloads and extreme condi- n Powerful, dual-circuit air/ throttle valve, as an option springs front and rear
tions, e. g. on construction hydraulic braking system n Electronic immobiliser n Various versions of air sus-
sites, tend to be very demand- with automatic brake as an option pension for 614 D – 818 D
ing when it comes to technol- adjustment models, with self-levelling
ogy, particularly in the areas n Automatic, load-dependent The best of frameworks suspension if required 3)
of safety, reliability and brake pressure control n Robust ladder-type frame
longevity. at rear axle n Robust rigid axles front
16
Torque when it matters of-the-line 130-kW (177-hp) n Automatic transmission3)
With a fully laden van, the top unit for the Vario 618 D and (alternative for 4 x 2 models
speed is less important than 818 D, which develops tremen- with output of 100 or 110 kW )
knowing that the necessary dous torque of 675 Nm. In all n Cruise control
tractive power is there when 4 x 2 models this engine is n Vario with bio-diesel drive:
you need it – when accelerat- combined with the tried-and- as an option the standard
ing and on uphill gradients. tested 6-speed transmission. Vario engine can be modi-
Here the three different Vario fied so that it can run on
diesel engines are particularly The Vario with all-wheel bio-diesel (rapeseed oil
impressive. drive methyl ester), making it even
Even the 100-kW (136-hp) The 814 DA /815 DA permanent more eco-friendly by helping
engine for the 614 D, 814 D and all-wheel-drive model variants to preserve fossil fuels
814 DA Vario models, featuring prove their worth in any appli-
direct injection, exhaust gas cation on difficult terrain, The Vario engines deliver high torque
turbocharger and charge-air particularly in the landscape at low engine speeds. The most power-
cooling, develops high pulling gardening business or on ful version delivers its maximum
power at low engine speeds, construction sites. A selectable torque of 675 Nm from just 1200 rpm
thanks to its impressive 520- off-road ratio ensures greater
Nm torque. The more powerful tractive power on rough ground
version of this 4.2-l engine, and, to improve traction, both
with its output of 110 kW the differential in the transfer 140
Output kW
130 kW
(150 hp) and torque of 580 Nm, case and the rear axle differ- 130
120
is designed for the 615 D, 815 D ential can be locked. 110
110 kW
80
a precisely tuned powertrain n Close-ratio 6-speed trans- 1) Airbag not available in combination
70
ensure optimum power transfer mission (alternative with all-wheel drive
60
2) Not for 3150 /3700-mm wheelbase,
from these two engines to the for 4 x 2 models with output tipper or special versions 50
wheels. Finally, there is the top- of 100 or 110 kW ) 3) Not for tipper 40
30
Engine speed n
200
800 1000 1200 1400 1600 1800 2000 2200 2400 2600
800
Torque Nm
580 Nm
7490 7490 7490 7490 600
500
OM 904 LA/diesel OM 904 LA/diesel OM 904 LA/diesel OM 904 LA/diesel 520 Nm
400
4 4 4 4
300
Engine speed n
4250 4250 4250 4250 2000
800 1000 1200 1400 1600 1800 2000 2200 2400 2600
110/150 130/177 100/136 110/150
2200 2200 2200 2200 OM 904 LA 100 kW (136 hp)
580 675 520 580 OM 904 LA 110 kW (150 hp)
1200 –1600 1200–1600 1200 –1600 1200 –1600 OM 904 LA 130 kW (177 hp)
17
Optional extras
Driver’s seat with hydraulic suspension Power windows “Sound 30 APS” navigation system
Pre-installation for mobile phone Sliding driver’s door Roof hatch in cab
(adaptable hands-free system)
Sliding door to cargo compartment, Full-height partition with windows Air suspension (rear axle)
with window
18
Optional extras Panel Chassis with Chassis with
van standard cab crewcab
3-way tipper body, steel, hydraulic Ä X X
6 - speed transmission (for 4 x 2 models with 100 /110 kW) X X X
Air conditioning (for standard cab only) X X Ä
Air suspension (front and /or rear axle) X X X
Automatic transmission (for 4 x 2 models with 100/110 kW) X X X
Auxiliary heat exchanger in cargo compartment X Ä Ä
Auxiliary heat exchanger in crewcab Ä Ä X
Cruise control X X X
Differential lock (rear axle) X X X
Driver’s airbag (not available in combination with all-wheel drive) X X X
Electrically-operated exterior mirrors X X X
Engine brake, also in combination with constantly open throttle valve X X X
Final-drive ratios on rear axle (various) X X X
Halogen lighting in cargo compartment X Ä Ä
Hinged rear doors (180°) with or without windows X Ä Ä
Hinged rear doors (270°) with windows X Ä Ä
Hot water auxiliary heater X X X
Hydraulic co-driver seat X X X
Hydraulic driver’s seat X X X
Immobiliser X X X
Kerb mirror X Ä Ä
Load-securing rings X Ä Ä
Partition - various types
X Ä Ä
(full with 2 windows; half, behind driver’s seat; half-height, reinforced)
Passenger compartment (crewcab) Ä Ä X
Passenger compartment (panel van) X Ä Ä
Pickup platform with aluminium sides (various versions) Ä X X
Power take-off X X X
Power windows (driver and co-driver doors) X X X
Pre-installation for mobile phone (adaptable hands-free system) X X X
Radio/cassette X X X
Radio with CD player X X X
Retarder (wheelbase 4250 mm and above) X X X
Roof hatch in cab X X X
Roof hatch in cab (steel or glass) X X X
Roof hatch in cargo compartment (steel or glass) X Ä Ä
Rotating beacon lamps (wheelbase 4250 mm and above) X X X
Single co-driver seat X X X
Sliding door for cargo compartment, left, with or without window X Ä Ä
Sliding door for cargo compartment, right, with window X Ä Ä
Sliding side door for driver and /or co-driver X – X
“Sound 30 APS ” navigation system X X X
Stabiliser, reinforced (front axle) X X X
Stabiliser, reinforced (rear axle) X X X
Step at rear door (wide) X Ä Ä
Sun visor (transparent) Ä X X
Tachograph with additional recorder X X X
Trailer coupling (ball head or jaw-type) X X X
Twin seat for passenger compartment (left and right) X Ä X
Wide-angle mirror (co-driver’s side) X X X
Wind deflector on cab roof Ä X Ä
Writing surface for co-driver X X X
* The body manufacturers are solely responsible for the operational reliability, active safety X available as optional extra Ä not available as optional extra
and compatibility of their body units with the Vario chassis in question
19
Our service portfolio
Welcome
to the service sector
As a 21st-century van manufacturer, we have to think much more broadly
than just about the vehicles we produce. With our range of services, we also
aim to contribute to the competitiveness and economic development of your
company. Mercedes-Benz offers you a wide spectrum of services, from vehicle
repairs to the MercedesService Card to tailor-made financing packages.
Mercedes-Benz van sales staff will be delighted to offer you detailed and
individual information about these services.
Leasing and financing vehicle model, annual mileage charges, the MercedesService
We can offer you a range of and the length of the agree- Card offers you access to a
made-to-measure solutions in ment, and provides you with comprehensive level of service
the shape of attractive leasing a comprehensive level of ser- and a cashless payment facility
and financing models. We vice for your vehicle virtually whilst on the road virtually
should be delighted to prepare anywhere in Europe. anywhere in Europe – helping
a customised offer for you or your company to run more
your company. Warranty efficiently and economically.
In western Europe, a two-
Mercedes-Benz CharterWay year warranty with unlimited Visit us on the internet
Mercedes-Benz CharterWay mileage is also available (sub- You can find information
offers you up - to - the - minute ject to conditions) for vehicles and advice concerning your
concepts which are based on purchased ex factory by com- vehicle on our website at
the principle of using rather mercial and self-employed www.mercedes-benz.com
than buying. In this way, customers.
CharterWay can take the stress
of technical problems off your Service 24 h
shoulders as the employer, Our Service 24 h team are stand-
secure your company’s liquidity ing by in almost all European
and offer you the security of countries and around the clock
a constant monthly rate. to help you if your vehicle
breaks down. With over 2700
Service Contract service points, we have one of
Our range of special maint- the most extensive European
enance and repair contracts service networks for vans. Plus,
gives you the option of playing more and more of our work-
safe. The Mercedes-Benz Ser- shops now work up to 10 p. m.
vice Contract is available for at no extra charge.
a small, individually fixed
monthly rate and covers all MercedesService Card
maintenance costs, any neces- From filling up with fuel
sary repairs and tests stipu- and carrying out repairs at
lated by law*. The monthly rate Mercedes-Benz authorised * Subject to our Service Contract
is calculated according to the workshops to tunnel and toll terms and conditions
Dimensions and weights
1630
1785
1785
1650
* unladen
** depending on model and perm. GVW
up to 935*
1930
1930
1930
1630
1650
* unladen
** depending on model and perm. GVW
22
Vario pickup with standard cab
up to 1230*
* unladen
** for wheelbase 3150 mm
***for wheelbase 3700/4250/4800 mm
390
* unladen
23
Dimensions and weights
350
3100 4000
up to 2505*
* unladen
350
3100
up to 2515*
* unladen
24
Vario chassis with standard cab
* unladen
** depending on model and perm. GVW
* unladen
** depending on model and perm. GVW
25
Upholstery
26
Paintwork
The standard non-metallic paint colours shown here represent just a small proportion of the colour
options available for your Vario. Metallic paint finishes are available as an optional extra, and there are
over 100 other optional paint colours to choose from. Special paintwork, e. g. in your company’s colours,
is also available on request.
*optional extra 27
Please note: changes may have been made to the product since this brochure went to press ( 30. 06. 04 ).
The manufacturer reserves the right to make changes to the design, form, colour and specification
during the delivery period, provided these changes, while taking into account the interests of the vendor, can be deemed
reasonable with respect to the purchaser. Where the vendor or the manufacturer uses symbols or numbers
to describe an order or the subject of an order, no rights may be derived solely from these. The illustrations and descriptions
may include accessories and items of optional equipment which are not part of standard specification.
Colours may differ slightly from those shown in the brochure, owing to the limitations of the printing process.
This brochure is distributed internationally and may refer to equipment, models and services which are
not available in certain countries. Information given regarding standard and optional equipment, statutory regulations,
legal requirements and taxation applies only to the Federal Republic of Germany at the time of going to press.
Please consult your Mercedes-Benz dealer for final details and for information about the standard and optional equipment,
statutory regulations and legal requirements which apply in your country.
DaimlerChrysler AG, Stuttgart VT/KG 6330 · 1B400 · 02-00/0904 Printed in Federal Republic of Germany /Imprimé en République fédérale d’Allemagne
www.mercedes-benz.com