Total No.

of Questions :6]

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SEAT No. :

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P5057 [Total No. of Pages : 3

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T.E./Insem.-606

2S
T.E.(Mechanical (Semester - I)

9:3
DESIGN OF MACHINE ELEMENT - I

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0:5
(2015 Pattern)
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1
Time : 1.30 Hours] [Max. Marks :30
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8 0 P0

Instructions to the candidates:

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1) Answer (Q1) or (Q2), (Q3) or (Q4), (Q5) or (Q6).

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2) Draw neat labelled diagrams wherever necessary.

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3) Figures to the right indicate full marks.
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4) Assume suitable data if necessary and clearly mention the assumed data.

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Unit - I
8.2

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Q1) a) State any eight factors deciding the magnitude of factor of safety. [4]
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b) Figure 1 shows a C clamp which carries a load P of 25 kN. The cross

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section of the clamp is a rectangular section and the ratio of width to

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thickness (b/t) is 2:1. The clamp is made of cast steel of grade 20-40 (Sut =
8/2

400 N/mm2) and the factor of safety is 4. Determine the cross section of
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the clamp. [6]

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0:5
8/2 30
1
01
8 0 P0

OR
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Q2) A bell crank level is subjected to a force of 7.5kN at the short arm end. The
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lengths of the short and long arms are 100 and 500 mm respectively. The arms
C

are at right angles to each other. The lever and pins are made of steel FeE 300
(Syt = 300 N/mm2) and the factor of [10]
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 safety is 5. The permissible bearing pressure on the pin is 10N/mm2. The

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lever has rectangular cross-section and the ratio of width to thickness is 4:1.

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The length to diameter ratio of the fulcrum is 1.5:1 calculate,

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i) Diameter and length of the fulcrum pin

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ii) Shear stress in the pin

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iii) Dimensions of cross section of the lever.
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Unit - II
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Q3) a) Explain shaft design on the basis of torsional rigidity derive the
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necessary equation [4]

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b) A standard splined connection 8×36×40 is used for a gear and shaft

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assembly rotating at 700 rpm. The dimensions of the spline are as
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mentioned under.

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8.2

Major diameter = 40 mm and Minor diameter = 36 mm

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Number of splines = 08.
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0
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The length of the gear hub is 50mm and the normal pressure on the
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7

splines is limited to 6.5 N/mm2. Calculate the power that can be transmitted
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from the gear to the shaft. [6]

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Q4) a) Differentiate between rigid and flexible couplings. [4]

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b) Following are the specifications given for a rigid coupling: [6]

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i) Outer diameter of flanges = 100 mm

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ii) Diameter of recess = 095 mm

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iii) Number of bolts = 06

1

iv) Pre-load on each bolt = 10kN

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v) Coefficient of Friction = 0.15

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vi) Speed of rotation = 100 r.p.m

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The bolts are fitted in large clearance with the holes. Calculate the power
transmitting capacity of the coupling.
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 Unit - III

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Q5) a) State endurance limit modifying factors. Explain any two in detail. [4]

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b) A forged steel bar, 50mm in diameter is subjected to a reversed Bending
stress of 250N/mm2. The bar is made of steel 40C8 (Sut = 600N/mm2).

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Calculate the life of bar for a reliability of 90%. [6]

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OR
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Q6) a) Explain with neat sketch S-N curve for steel material. [4]
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b) A rotating bar made of steel 40C8 (Sut= 580N/mm2) is subjected to a

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8

completely reversed bending stress. The corrected endurance limit of

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the bar is 275 N/mm2. Calculate the fatigue strength of the bar for a life of

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90000 cycles. [6]
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mmm
8.2

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0
3
1
1
7
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8/2
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0:5
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T.E./Insem.-606 3
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