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Abstract—Air gap eccentricity fault existing in the induction rotation can be anywhere between C1 and C2. Fig.1 provides
motor may be of the form static or dynamic or together known as better visualization of air gap eccentricity in induction motor
mixed eccentricity. Due to this, an unbalanced magnetic pull [1]. As the degree of static eccentricity increases, it can
(UMP) will be setup between stator and rotor. This can cause produce unacceptable levels of UMP in one direction, which
bearing damage, rubbing of rotor with stator and may develop result in shaft flexing and hence dynamic eccentricity.
unwanted vibration and noise, which may results in premature Dynamic eccentricity produces UMP that acts on the rotor
failure of the motor. In this context, this paper presents the which rotates at rotor rotational velocity. Both types of
mathematical analysis of unbalanced magnetic pull due to air gap eccentricity can cause excessive stress on the bearing and cause
eccentricity in induction motor. Experimental investigations have
wear, followed with harmful vibration [3]. This vibration is the
been carried out to detect mixed airgap eccentricity fault by
clear indicator of fault in motor. Analysis of the vibration
vibration signature analysis using Micro-Electro-Mechanical
Systems (MEMS) accelerometer under different operating
signals demands a more sensitive measurement.
conditions. The spectral analysis of motor vibration has been
carried out using radix-2 decimation in time Fast Fourier
Transform algorithm (DIT-FFT). The presence of side band
harmonic frequencies around fundamental component in the
motor vibration signal spectrum indicates mixed eccentricity
fault. The experimental results demonstrate that it is possible to
identify the mixed airgap eccentricity fault by vibration signature
analysis using MEMS accelerometer. A simple method has been
proposed to find the fault severity in the motor under variable Fig. 1. Visualization of air gap eccentricity [1]
load conditions due to mixed air gap eccentricity
The literature survey reveals the following facts. Subhasis
Keywords— Air gap eccentricity; Fast Fourier transform; Nandi et al. [1] have employed the terminal voltages of
MEMS accelerometer; Three phase induction motor; Unbalanced induction machines at switch off as medium to detect the
magnetic pull (UMP); Vibration signature. airgap eccentricity faults individually. This method is
independent of UMP and detection scheme works well for any
I. INTRODUCTION pole pair and rotor slot combination, unlike standard high
Air-gap eccentricity fault in an induction motor is the frequency-based detection schemes that work well only for a
condition of the unequal air-gap between the stator and rotor certain pole pair and rotor slot combination. The limitation
causing a force on the rotor that tries to pull the rotor from the with this method is, at the instant of switch off, the load effect
stator bore center. The fault can result from variety of sources will be zero. However, the magnitude of both SE and DE
such as stator core ovality, incorrect positioning of the rotor or depends on load. Hence, fault severity cannot be assessed using
stator at the time of commissioning stage, incorrect bearing this method. M E H Benbouzid [2] has reviewed the various
positioning during assembly, worn bearings, shaft deflections fault detection techniques. The spectral analysis namely
and so on [1-2]. In general, there are two forms of air-gap classical FFT, instantaneous power FFT, Wavelet analysis,
eccentricity: static eccentricity (SE) -where the rotor is Bispectrum, Park’s approach, Finite Element method (FEM)
displaced from the stator bore centre but is still turning upon its and Eigen value analysis, which makes use of motor current as
own axis i.e. C1 is the center of rotation, dynamic eccentricity medium to detect airgap eccentricity fault. David G. Dorrell et
(DE) - where the rotor is still turning upon the stator bore al. [3] have discussed online diagnosis of air gap eccentricity in
centre but not on its own centre i.e. C2 is the center of rotation three phase induction motors using stator current, vibration and
or both known as mixed eccentricity - where the center of air gap flux as medium of fault. It has been reported in the
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2013 IEEE 1st International Conference on Condition Assessment Techniques in Electrical Systems
shown in Fig.2. The flux density in the elemental angle, B = direction on the rotor along AA´ axis. Therefore, pull per unit
Bm.Sinθ. The radial force acting on the elemental strip is area on the rotor along AA´ axis is
1 2 DL ⎡⎛ Lg ⎞
2
⎛ Lg ⎞ ⎤ , where Pm=
2
FRAD = . ( B m s in θ ) .d θ = Pm ⎢ ⎜ ⎟ −⎜ ⎟ ⎥
2μ0 2 ⎣⎢ ⎝ L g − e s i n θ ⎠ ⎝ L g + e s i n θ ⎠ ⎥⎦
1 (3) Pull per unit area with normal airgap (Lg) = B2/2µ0 N/m2.
FRAD = . B m 2 D . L . sin 2 θ .d θ
4μ0
The vertical component of the radial force is given by
1 N (4)
F vert = . B m 2 D . L . sin 3 θ .d θ
4μ0
Therefore, resultant magnetic pull per pole acting vertically is
π
1
Fres = . B m 2 D . L . ∫ s in 3 θ . d θ
4μ0 0
F =
B m 2
D L
N (5)
res
3 μ 0
If the integration is carried over the whole periphery i.e. 0 < (a)
θ < 2π, the resultant pull is zero.
2π
1
F res = . B m 2 D . L . ∫ s in 3 θ . d θ = 0
4μ0 0
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2013 IEEE 1st International Conference on Condition Assessment Techniques in Electrical Systems
UMP = p 2. A. P e = p . A . P e (13) 2.5 kilo samples/second over span of 1 kHz, 0.5 kHz and 0.25
2
m
Lg
m
Lg kHz for 30 seconds have been used to study higher and lower
frequency range fault signals by using rectangular window.
or
⎛ B2 ⎞ where k = p . A .e
UMP ∝ ⎜
⎜ L ⎟⎟
.k
⎝ g ⎠
2 .μ 0
Further, in the case of machines, where the flux density
distribution is sinusoidal, it is possible to obtain expression for
UMP based on root mean square (RMS) value of flux density.
As B m , the Eqn. (13) becomes
B =
2
π DL e (14)
U M P = Pp = Bm2 Fig. 4. Experimental setup of the present work
4μ0 Lg
where Pp = UMP per pair of poles. From Eqn. (14) it is IV. RESULTS AND DISCUSSION
clear that unbalanced magnetic pull is directly proportional to The mixed airgap eccentricity fault in a three phase
square of flux density and inversely proportional to air gap induction motor has been studied under no load, half load, full
length. Hence, uneven flux density distribution in air gap load condition, single phase and unbalance voltage condition.
results in set up of vibration in motor. The results of vibration signature analysis have been presented
for various cases.
III. FREQUENCY ANALYSIS OF AIRGAP
ECCENTRICITY IN INDUCTION MACHINE A. Case: 1 Healthy motor, no load running condition.
The mixed airgap eccentricity (static and dynamic) fault V = 415 Volts, I = 0.6 Amps, N = 1490 RPM; s = 0.0063
frequency as described by [1-9] and [13] is
f mix = f s | 1 ± k . f r | , for k =1, 2, 3…. (15)
where fr =
(1 − s ) (16)
P
fr is the rotor frequency in Hz, s is slip, P is the number of pole
pairs. Eqn. (15) and (16) can be used to detect eccentricity
related fault signatures in both the line-current and the
vibration-related spectrum [3]. The advantage of eqn (16) is
that it does not require knowledge of the machine construction Fig. 5. Vibration signature under no load condition for healthy motor
and is valid for any combination of machine pole pairs and
rotor slot number in a machine [1, 9]. When a balanced three phase supply voltage is applied to
healthy induction motor with uniform airgap (Lg), uniform
The simple method to find the fault severity due to current flows in all the phases. This will set up a uniform
dynamic eccentricity (DE) and static eccentricity (SE) with magnetic field both in stator and rotor. As a result uniform
variable load condition is given in Eqn. (17) and (18). magnetic forces will develop radially as per Eqn. (2). Since the
magnetic pull is uniform throughout air gap, the net UMP is
Magnitude _ average _ of _ f s (1 ± f r ) (17)
% SFDE = x100 zero. The interaction of mmf in rotor circuit with stator
Magnitude _ of _ f s magnetic flux will produce steady positive motor torque, which
Magnitude _ average _ of _ fs (1± 2 fr ) drives the rotor in forward direction producing useful
%SFSE = x100 (18) mechanical output. A fine radial vibration will be setup in the
Magnitude _ of _ fs stator. The spectral analysis of vibration signal yields dominant
IV. EXPERIMENTAL SET UP FOR DETECTION OF 49.81 Hz frequency component with magnitude of 51.83 dB
and no side band harmonic frequencies fs(1 ± k fr) as seen from
AIR GAP ECCENTRICITY
Fig.5.
An experimental set up of present work shown in Fig.4
consists of motor with rating ; 1.5 HP, 3 phase, 415 V, 50 Hz, B. Case :2 Test motor - under no load running condition.
1440 rpm, 28 rotor bar, 36 stator slots with mechanical load. V = 410 Volts, I = 1.28 Amps, N = 1490 RPM s = 0.0063
Motor construction has been altered with 10% stator ovality
and 40% rotor eccentricity for mixed eccentricity fault analysis
which is as shown in Fig 3 (a) and (b). The instrumentation
includes MEMS accelerometer (MMA6270QT: two axis (X,
Y) accelerometer ±1.5 g / 2 g / 4 g / 6 g), a high resolution FFT
analyzer and a personal computer, connected to FFT analyzer
through RS-232cable. In the initial stage of present work,
Tektronics 100 MHz storage oscilloscope, which has built in
FFT analysis provision, is made use for carrying out FFT
operation on accelerometer output signal. The sampling rate of Fig. 6. Vibration signature of test motor under no load condition
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Referring to case-2, the spectral analysis of motor vibration as
shown in Fig.6 provides the side band frequency components
fs(1 ± fr) = (74.97, 25.03) Hz with magnitude of (19.23, 22.83)
dB due to DE and fs(1 ± 2fr) = (100.1, 2.406) Hz with
magnitude of (20.03, 19.63) dB are due to SE. The increased
level of vibration and noise are noticed in motor.
C. Case :3 Test motor - half load running condition.
V = 410 Volts, I = 2.0 Amps, N = 1430 RPM s =0.046
Fig. 9. Vibration signature of test motor under no load – single phasing
Fig. 10. Vibration signature of test motor under no load –unbalanced voltage
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component of test motor operating under variable load, 1-phase presence of side band harmonic frequency components along
and unbalance voltage condition. The theoretical values of fault with fundamental component fs(1±kfr) is a clear indicator of
frequencies as computed by using Eqn. (15) closely matches mixed airgap eccentricity fault in motors. It has been found
with experimental values. from experimental results that the side band frequency fs(1 ± fr)
are due to DE and fs(1 ± 2fr) are due to SE. This is due to the
TABLE II. AMPLITUDES OF FS(1 ± KFR) COMPONENT AND SEVERITY fact that in case of DE, the magnitude and fault severity factor
FACTOR(%SF) DUE TO DE AND SE (EQN.17 AND EQN.18).
decreases with increase of load but it increases with increase of
load in SE condition. Also, as the degree of SE and DE
increases, fault severity also increases. Presently research
work is in progress to investigate other mechanical faults in
induction motor using MEMS accelerometer.
Table –II provides amplitude of fs(1 ± kfr) component and
fault severity (%SF) due to DE and SE (Eqn.17 and Eqn.18) REFERENCES
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