REGULATIONS
86
TABLE OF CONTENTS
Page No.
Basic Competencies 2 – 13
Common Competencies 14 – 28
Core Competencies 29 – 37
COMPETENCY MAP 46
DEFINITION OF TERMS 47
ACKNOWLEDGEMENTS 48-49
87
TRAINING REGULATIONS FOR CNC LATHE MACHINE OPERATION NC II
This section gives the details of the contents of the basic, common and core
units of competency required in CNC LATHE MACHINE OPERATION NC II.
BASIC COMPETENCIES
VARIABLE RANGE
1. Appropriate sources 1.1. Team members
1.2. Suppliers
1.3. Trade personnel
1.4. Local government
1.5. Industry bodies
2. Medium 2.1. Memorandum
2.2. Circular
2.3. Notice
2.4. Information discussion
2.5. Follow-up or verbal instructions
2.6. Face to face communication
3. Storage 3.1. Manual filing system
3.2. Computer-based filing system
4. Forms 4.1. Personnel forms, telephone message forms,
safety reports
5. Workplace interactions 5.1. Face to face
5.2. Telephone
5.3. Electronic and two way radio
5.4. Written including electronic, memos, instruction
and forms, non-verbal including gestures,
signals, signs and diagrams
6. Protocols 6.1. Observing meeting
6.2. Compliance with meeting decisions
6.3. Obeying meeting instructions
PERFORMANCE CRITERIA
ELEMENT Italicized terms are elaborated in the
Range of Variables
1. Describe team role 1.1. The role and objective of the team is identified from
and scope available sources of information
1.2. Team parameters, reporting relationships and
responsibilities are identified from team discussions
and appropriate external sources
2. Identify own role 2.1. Individual role and responsibilities within the team
and responsibility environment are identified
within team
2.2. Roles and responsibility of other team members are
identified and recognized
2.3. Reporting relationships within team and external to
team are identified
3. Work as a team 3.1. Effective and appropriate forms of communications
member used and interactions undertaken with team members
who contribute to known team activities and objectives
3.2. Effective and appropriate contributions made to
complement team activities and objectives, based on
individual skills and competencies and workplace
context
3.3. Observed protocols in reporting using standard
operating procedures
3.4. Contribute to the development of team work plans
based on an understanding of team’s role and
objectives and individual competencies of the
members.
UNIT DESCRIPTOR : This unit covers the knowledge, skills and attitudes in
promoting career growth and advancement.
PERFORMANCE CRITERIA
ELEMENT Italicized terms are elaborated in the
Range of Variables
1. Integrate personal 1.1 Personal growth and work plans are pursued towards
objectives with improving the qualifications set for the profession
organizational goals 1.2 Intra- and interpersonal relationships are maintained in
the course of managing oneself based on performance
evaluation
1.3 Commitment to the organization and its goal is
demonstrated in the performance of duties
1. Set and meet work 2.1 Competing demands are prioritized to achieve personal,
priorities team and organizational goals and objectives.
2.2 Resources are utilized efficiently and effectively to
manage work priorities and commitments
2.3 Practices along economic use and maintenance of
equipment and facilities are followed as per
established procedures
VARIABLE RANGE
1. Evaluation 1.1 Performance Appraisal
1.2 Psychological Profile
1.3 Aptitude Tests
UNIT DESCRIPTOR : This unit covers the outcomes required to comply with
regulatory and organizational requirements for
occupational health and safety.
PERFORMANCE CRITERIA
ELEMENT Italicized terms are elaborated in the
Range of Variables
1. Identify hazards and 1.1 Safety regulations and workplace safety and hazard
risks control practices and procedures are clarified and
explained based on organization procedures
1.2 Hazards/risks in the workplace and their
corresponding indicators are identified to minimize or
eliminate risk to co-workers, workplace and
environment in accordance with organization
procedures
1.3 Contingency measures during workplace accidents,
fire and other emergencies are recognized and
established in accordance with organization
procedures
2. Evaluate hazards and 2.1 Terms of maximum tolerable limits which when
risks exceeded will result in harm or damage are identified
based on threshold limit values (TLV)
2.2 Effects of the hazards are determined
2.3 OHS issues and/or concerns and identified safety
hazards are reported to designated personnel in
accordance with workplace requirements and relevant
workplace OHS legislation
3. Control hazards and 3.1 Occupational Health and Safety (OHS) procedures for
risks controlling hazards/risks in workplace are consistently
followed
3.2 Procedures for dealing with workplace accidents, fire
and emergencies are followed in accordance with
organization OHS policies
3.3 Personal protective equipment (PPE) is correctly
used in accordance with organization OHS procedures
and practices
3.4 Appropriate assistance is provided in the event of a
workplace emergency in accordance with established
organization protocol
VARIABLE RANGE
1. Safety regulations May include but are not limited to:
1.1 Clean Air Act
1.2 Building code
1.3 National Electrical and Fire Safety Codes
1.4 Waste management statutes and rules
1.5 Philippine Occupational Safety and Health Standards
1.6 DOLE regulations on safety legal requirements
1.7 ECC regulations
2. Hazards/Risks May include but are not limited to:
2.1 Physical hazards – impact, illumination, pressure, noise,
vibration, temperature, radiation
2.2 Biological hazards- bacteria, viruses, plants, parasites,
mites, molds, fungi, insects
2.3 Chemical hazards – dusts, fibers, mists, fumes, smoke,
gasses, vapors
2.4 Ergonomics
Psychological factors – over exertion/ excessive
force, awkward/static positions, fatigue, direct
pressure, varying metabolic cycles
Physiological factors – monotony, personal
relationship, work out cycle
3. Contingency May include but are not limited to:
measures 3.1 Evacuation
3.2 Isolation
3.3 Decontamination
3.4 (Calling designed) emergency personnel
4. PPE May include but are not limited to:
4.1 Mask
4.2 Gloves
4.3 Goggles
4.4 Hair Net/cap/bonnet
4.5 Face mask/shield
4.6 Ear muffs
4.7 Apron/Gown/coverall/jump suit
4.8 Anti-static suits
5. Emergency-related 5.1 Fire drill
drills and training 5.2 Earthquake drill
5.3 Basic life support/CPR
5.4 First aid
5.5 Spillage control
5.6 Decontamination of chemical and toxic
5.7 Disaster preparedness/management
6. OHS personal 6.1 Medical/Health records
records 6.2 Incident reports
6.3 Accident reports
6.4 OHS-related training completed
UNIT DESCRIPTOR: This unit covers the competencies required to read and interpret
drawings and sketches.
VARIABLE RANGE
1. Drawing 1.1 Drawing technique include
1.1.1 Perspective
1.1.2 Exploded view
1.1.3 Hidden view technique
1.2 Projections
1.2.1 First angle projections
1.2.2 Third angle projections
EVIDENCE GUIDE
1 Critical aspects of Assessment requires evidence that the candidate:
. evidence 1.1 Interpreted technical drawing
1.2 Prepared sketches
1.3 Interpreted sketches.
UNIT DESCRIPTOR: This unit covers the skills and knowledge required to select
and cut workshop materials
VARIABLE RANGE
1. Plan/drawings 1.1 Dimensions
1.2 Tolerance
2. Materials 2.1 Ferrous
2.2 Non-ferrous
3. Measuring tools 3.1 Steel rule
3.2 Pull-push rule
4. Cutting tools/equipment 4.1 Hacksaw
4.2 Power hacksaw
5. Safety procedure Safety involves the handling of
5.1 Equipment
5.2 Tools
5.3 Materials
EVIDENCE GUIDE
EVIDENCE GUIDE
1 Critical aspects of Assessment requires evidence that the candidate performed
. evidence calculations:
1.1 using four fundamental operations
1.2 involving fractions and mixed numbers
1.3 involving fractions and decimals
1.4 involving percentages
1.5 involving ratio and proportion
1.6 on algebraic expressions
1.7 of simple formulae
RANGE OF VARIABLES
VARIABLE RANGE
1. Measuring tools Measuring tools include
1.1 Steel tape
1.2 Steel rule
1.3 Straight edge
1.4 Combination square
1.5 Steel square
1.6 Divider or trammel
1.7 Caliper
1.8 Protractor
1.9 Vernier caliper
1.10 Micrometer
VARIABLE RANGE
1. trigonometric 1.1 Sine
functions 1.2 Cosine
1.3 Tangent
1.4 Cotangent
1.5 Secant
1.6 Cosecant
EVIDENCE GUIDE
1 Critical aspects of Assessment requires evidence that the candidate performed
. evidence calculations:
1.1 Involving right triangles
1.2 Involving non-right triangles
1.3 involving tapers
2. Maintain angular 2.1 Measuring tools are adjusted and maintained to the
measuring tools required accuracy utilizing manufacturer’s or
worksite procedures.
VARIABLE RANGE
1. Angular measuring Measuring tools include
tools 1.1 Bevel protractor
1.2 Gage blocks
1.3 Sine bar
EVIDENCE GUIDE
1. Critical aspects of Assessment requires evidence that the candidate:
evidence 1.1 Selected and used angular measuring instruments
1.2 Maintained/adjusted instruments
1.3 Cleaned and stored measuring instruments
UNIT DESCRIPTOR: This unit covers the knowledge and skills required in
performing preventive and repair/corrective
maintenance such as inspection and repair of hand
tools, machine parts, cleaning and lubrication and
changing drive pulley and belts.
VARIABLES RANGE
1. Inspected Inspected machine parts include:
1.1 V-belt
1.2 Bearing
1.3 Gears
1.4 Clutch
1.5 Drive pulley
1.6 Control panel
1.7 Machine guard
2. Machines Machine includes but not limited to:
2.1 CNC Lathe machine
2.2 CNC Milling machine
2.3 Grinding machine
2.4 Conventional machine tools
4. Machine maintenance and 4.1 Machine repairs may include the following:
repairs 4.1.1 Replacement of defective parts such as
Gears, belts, pulleys, screws, bearings, pins
lead screw, batteries
4.1.2 Adjustment/calibration of machines such
belt tensions, bolts and nuts, digital read-out
5. Machine moving/rotating 5.1 May include:
parts 5.1.1 Carriage
5.1.2 Gears
5.1.3 Pulley
5.1.4 Belts
UNIT DESCRIPTOR : This unit covers the skills required to write basic CNC lathe
program to drawing specifications. It details the
requirements for performing simple CNC lathe
programming such as facing and straight and contour
turning, cutting grooves, drilling, boring, and cutting
threads.
PERFORMANCE CRITERIA
ELEMENTS
Italicized terms are elaborated in the Range of Variables
1. Determine job 1.1 Drawings are interpreted to produce component to
requirements specifications.
1.2 Sequence of operation is determined to produce
Edit basic CNC lathe component according to specification.
machine programs 1.3 Cutting tools are selected according to the
requirements of the process.
1.4 Cutting speed and feed rate calculated based on
workpiece and cutting tool material.
1.5 Process / job / adjustment sheets are filled up with
relevant machine, tool and raw material data.
2 Write basic CNC lathe 2.1 Coordinates calculated for simple tool path or basic
machine program machining functions based on part or product to be
produced.
2.2 Program written in standard CNC lathe
operations, code format in accordance with
standard operating procedures.
3 Edit basic CNC lathe 3.1 Program is simulated and edited according to
machine programs standard operating procedures.
3.2 Program is saved according to standard operating
procedures.
3.3 Program is downloaded to the machine according
to standard operating procedures.(Optional)
UNIT DESCRIPTOR: This unit covers the knowledge and skills required to set-
up
CNC lathe machine and cutting tools, download program,
set-up workpiece, dry-run program and perform trial cut on
workpiece.
PERFORMANCE CRITERIA
ELEMENT
Italicized terms are elaborated in the Range of Variables
1 Set- up machine and 1.1 Oil and coolant is checked according to
cutting tools manufacturer’s specification.
1.2 Air and hydraulic pressure is checked according to
manufacturer’s specification
1.3 Machine zero point is set to the required position
1.4 Cutting Tools are set according to required
sequence of operations.
1.5 Work holding and clamping devices are
tightened according to standard operating
procedures.
1.6 Tool set-up is performed according to standard
operating procedures.
UNIT DESCRIPTOR : This unit covers the skills required to perform basic CNC
lathe machine operations. It details the requirements for
performing simple CNC lathe operations such as facing,
straight and contour turning, cutting grooves, drilling,
boring, and thread cutting.
RANGE OF VARIABLES
VARIABLE RANGE
1. Basic CNC Lathe Basic lathe operations:
Operations 1.1 facing (transversal)
1.2 Straight turning (longitudinal/plain)
1.3 contour turning (circular, taper)
1.4 recess, shoulders, grooves, fillets and chamfers,
drilling, boring
1.5 thread cutting
1.6 parting-off
These guidelines are set to provide the Technical and Vocational Education and
Training (TVET) providers with information and other important requirements to consider
when designing training programs for CNC LATHE MACHINE OPERATION NC II.
Course Description:
BASIC COMPETENCIES
Unit of Assessment
Learning Outcomes Methodology
Competency Approach
1. Participate in 1.1 Obtain and convey Group Demonstration
workplace workplace information. discussion Observation
communication 1.2 Complete relevant work Interaction Interviews/
related documents. questioning
1.3 Participate in workplace
meeting and discussion.
2. Work in a team 2.1 Describe and identify Discussion Demonstration
environment team role and Interaction Observation
responsibility in a team. Interviews/
2.2 Describe work as a team questioning
member.
3. Practice career 3.1 Integrate personal Discussion Demonstration
professionalism objectives with Interaction Observation
organizational goals. Interviews/
3.2 Set and meet work questioning
priorities.
3.3 Maintain professional
growth and development.
COMMON COMPETENCIES
Unit of Assessment
Learning Outcomes Methodology
Competency Approach
1. Interpret 1.1 Interpret technical Lecture Observation
working drawing Group Interview
drawings and 1.2 Prepare freehand Discussion/ Interview/
sketches sketch of parts interaction Questioning
1.3 Interpret details from
freehand sketch
CORE COMPETENCIES
Unit of Assessment
Learning Outcomes Methodology
Competency Approach
1. Write basic CNC 1.1 Determine job Lecture Observation
lathe machine requirements Group Interview
program 1.2 Write Basic CNC Lathe Discussion/ Interview/
machine program interaction Questioning
1.3 Edit Basic CNC Lathe
machine programs
2. Set-up CNC 2.1 St-up machine and Lectu Demonstration
lathe machine, cutting tools re Observation
workpiece and 2.2 Downoad program Demo Performance
cutting tools 2.3 Set-up workpiece nstration test
2.4 Dry-run workpiece Practi Interview/
2.5 Perform trial cut on cal exercise Questioning
workpiece
3 Perform basic 3.1 Turn workpiece Lectu Demonstration
CNC lathe 3.2 Check and measure re Observation
machine workpiece Demo Performance
operations nstration test
Practi Interview/
cal exercise Questioning
The delivery of training should adhere to the design of the curriculum. Delivery
should be guided by the 10 basic principles of competency-based TVET.
EQUIPMENT
QTY Description QTY Description
8 units 2-axis CNC Lathe Machine with 1 unit OHP/LCD Projector
complete standard accessories
1 unit Power Hack saw
TRAINING MATERIALS
MEASURING INSTRUMENTS
QTY Description
8 pcs. Vernier caliper 8 pcs. Micrometer (Digital) 8 Dial indicator with
(Digital) 150mm 0- 25 mm pcs. magnetic stand,
lever-type, 0.01 least
count
1 pc. Vernier height gage 1 pc. Bevel protractor 1 Thread pitch gage
with dial indicator pc.
(optional)
1 set Gage block
(optional)
The CNC Machining workshop must be of concrete structure for 16 trainees. The
space requirements for the teaching/learning and circulation areas are as follows:
4.1 To attain the National Qualification of CNC Lathe Machine Operation NC II,
the candidate must demonstrate competence in all the units listed in Section
1. Successful candidates shall be awarded a National Certificate signed by
the TESDA Director General.
4.2 The qualification of CNC Lathe Machine Operation NC II may be attained
through:
4.2.1 Accumulation of Certificates of Competency (COCs) in all the
following units of competencies:
4.2.1.1 Write Basic CNC lathe machine program
4.2.1.2 Set- up CNC lathe machine, workpiece and cutting tools
4.2.1.3 Perform basic CNC lathe machine operations
4.3 Accumulation and submission of all COCs acquired for the relevant units of
competency comprising a qualification, an individual shall be issued the
corresponding National Certificate.
4.4 Assessment shall focus on the core units of competency. The basic and
common units shall be integrated or assessed concurrently with the core
units.
4.5 The following are qualified to apply for assessment and certification:
4.6 The guidelines on assessment and certification are discussed in detail in the
“Procedures Manual on Assessment and Certification” and “Guidelines on
the Implementation of the Philippine TVET Qualification and Certification
System (PTQCS)”.
bench work the operations incident to the process of laying out, fitting,
assembling, etc… when the work is placed on the bench or
in a bench vise
boring is the operation of enlarging a hole by means of an
adjustable cutting tool with only one cutting edge
chipping is the operation of removing/cutting metal using hammer
and chisel
counter boring is the operation of enlarging the end of a hole cylindrically
drilling is the operation of producing a circular hole by removing
solid metal
facing the lathe operation of finishing the ends of the work, to
make the piece the right length. Also known as squaring
grinding refers to the removal of material from a workpiece with
grinding wheel
laying out term used to include the marking or scribling of center
points, circles, arcs, or straight lines upon metal surfaces,
either curved or flat, for the guidance of the worker
milling refers to removal of metal by feeding a workpiece through
the periphery of rotating circular cutter
reaming is an operation of sizing and finishing a hole by means of a
cutting tool having several cutting edges. reaming serves to
make the hole smoother, straighter, and more accurate
spot-facing is the operation of smoothing and squaring the surface
around a hole
tapping is the operation of forming internal threads by means of a
tool called tap
turning refers to shaping a workpiece by gripping it in a
workholding device and rotating it under power against a
suitable cutting tool
CNC machining refers to the fabrication of work piece either turning, milling
or any other machining process with the use of
Computerized Numerically Controlled machine tools
programming the process of coding machining conditions in which
informations such as cutter dimensions, cutter movement ,
processing orders, federate or spindle speed all under fixed
regulation or specified format which refers to the
workpiece drawing to instruct Numerically Controlled
machine tool
CAD Computer Aided Design – the use of graphics-oriented
computer software for designing and drafting applications
CAM Computer Aided Manufacturing- computer software that
generates programs for the operation of NC (numerical
control) machine tools
INDUSTRY EXPERTS:
TESDA EXCOM