IS 10262 : 2009
Dr. S. RAVIRAJ
Professor of Civil Engineering
JSS Science and Technology University
S.J. College of Engineering
Mysuru – 570 006
ravirajs@sjce.ac.in
1
Introduction
Concrete – indispensable construction
material.
Economically made
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Introduction
Concrete – Largest consumed material next
to water
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Bentley MXROAD
A cross over in United States
A cross over in United States
BURJ KHALIFA
• Opened in 2010
• Height 828 m
• 160 + Storeys
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BURJ KHALIFA
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BURJ KHALIFA
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BURJ KHALIFA
• High-performance SCC concrete with a mix
designed to provide a low-permeability and
high-durability was used in walls and columns.
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Fly ash (Pulverised fuel ash)
Fly ash conforming to Grade I of IS 3812
may be used as part replacement of OPC,
provided uniform blending with cement is
ensured.
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Silica fume
Silica fume (very fine non-crystalline silicon
dioxide) is a by-product of the manufacture
of silicon, ferrosilicon or the like, from
quartz and carbon in electric arc furnace.
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Metakaoline
S.G. = 1.15
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Other Admixtures
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Mix design- Definition
Labour cost
• formwork, batching, mixing, transporting and
curing
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1
Objective of Mix Proportioning
Produce Concrete – most economical and
practical combination
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• Concrete technologist should design the
concrete taking all properties of materials,
exposure condition, field condition, standard
deviation, minimum strength and durability.
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Requirements which form the basis for the
selection and proportioning of concrete mix:
• Minimum compressive strength
• Adequate workability
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1
Salient feature of IS 10262 : 2009
Requirements for selection of W/C ratio,
water content and estimations of coarse
aggregate content and fine aggregate
content have been reviewed and accordingly
modified.
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1
Data for mix proportioning
Grade designation
Type of cement
Workability
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1
Data for mix proportioning … Contd.
Exposure conditions as per Table 4 and
Table 5 of IS: 456-2000
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1
Data for mix proportioning … Contd.
Type of aggregate
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1
Target strength for mix proportioning
Target strength is computed by
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Mean and standard deviation of comp. strength
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Example to find Mean and SD of comp. strength
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8 45 4.8 23.04
9 37 -3.2 10.24
10 35 -5.2 27.04
11 39 -1.2 1.44
12 41 0.8 0.64
13 49 8.8 77.44
14 46
40.2 5.8 33.64
15 36 -4.2 16.64
16 38 -2.2 4.84
17 32 -8.2 67.24
18 39 -1.2 1.44
19 41 0.8 0.64
20 40 -0.2 0.04
Total 804 Total 359.20
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Statistical values
• Average strength = 804/20 = 40.2 MPa
• Standard deviation, σ = √((359.20)/(N-1))
= √ (359.2/19)
= 4.34 MPa
• Coeff. of variation, = (S.D. / Avg. stg.)
= 4.34/40.2
= 0.108
• Target strength = Ch. comp. strength + k . s
= 30 + 1.65 x 4.34
= 37.16 MPa
Characteristic strength of concrete
1.65 S
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Values for k
Percentage of results allowed to Value of
fall below the minimum k
0.1 3.09
0.6 2.50
1.0 2.33
2.5 1.96
5.0 1.65
6.6 1.50
16.0 1.00
f1ck = fck + k . s
f1ck = fck + 1.65 s
Standard deviation based on test strength of sample
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Standard deviation based on test strength of sample
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1
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1
Value of ‘S’ correspond to the site control with
• Proper storage of cement
• Weigh batching of all materials
• Controlled addition of water
• Regular checking of all materials
• Aggregate grading
• Determination of moisture content in
aggregates
• Periodical checking of workability and
strength
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Assumed standard deviation
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1
Selection of mix proportions … Contd.
• Hence, relationship between strength and
free water-cement ratio should preferably be
established for the materials actually to be
used.
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• Requirements of durability : Limiting W/C ratio
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Selection of water content
Water content is influenced by a number of
factors:
• Workability requirements
• Reduction in slump
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1
Selection of water content … Contd.
Water demand increases as
• Increase in slump
• Increase in temperature
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1
Selection of water content … Contd.
Quantity of mixing water - Table 2
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1
Selection of water content … Contd.
Quantity of mixing water in Table 2
• Angular aggregates
• Slump range – 25 to 50 mm
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1
Selection of water content … Contd.
Important to test local materials
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1
Selection of water content … Contd.
Modifications for value of water content for
different aggregates (for same workability)
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1
Selection of water content … Contd.
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Selection of water content … Contd.
Modifications for value of water content for
use chemical admixtures conforming to IS
9103 : 1999
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Calculation of cementitious material content
Cementitious material
• Cement
• Cement + Supplementary cementitious
materials
Values are known for the following:
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Calculation of cementitious material content
Check – 1
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1
Calculation of cementitious material content
Check – 1
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1
Calculation of cementitious material content
Check – 2
(450 kg/m3)
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Estimation of coarse aggregate proportion
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Estimation of coarse aggregate proportion
Volume of CA in Table 2
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Estimation of coarse aggregate proportion
Volume of CA in Table 2 should be modified
for more workable mixes
• Pumping of concrete
• Congested reinforcements
Reduce CA content by up to 10 percent
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1
Estimation of fine aggregate proportion
• Coarse Aggregate shall conform to IS 383
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Combination of different C.A. fractions
The mass for the following materials are
known
• Cementitious material
• Water content
• Chemical admixture
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1
Combination of different C.A. fractions
where
Hence,
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Combination of different C.A. fractions
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Trial Mixes
• Measure workability
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Trial Mixes
Remedy
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Trial Mixes
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Trial Mixes
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Trial Mixes
Trial Mixes No. 2 to 4 normally provides
sufficient information
• Workability characteristics
• Relation between compressive strength and
water-cement ratio
Based on the above results and observations,
mix proportion for field may be arrived at.
The trials shall be produced by methods of
actual concrete production.
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Numerical Example – 1
Design stipulations for proportioning
Grade designation : M20
Type of cement : OPC 43
(grade confirming to IS 8112)
Maximum nominal size of aggregates : 20 mm
Minimum cement content : 320 kg/m3
Maximum water cement ratio : 0.55
Workability : 75 mm
(slump)
Exposure condition : Mild
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Design stipulations for proportioning
Degree of supervision : Good
Type of aggregate : Crushed angular
aggregate
Maximum cement content : 450 kg/m3
Chemical admixture : Not recommended
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Test data for materials
Cement used : OPC 43 grade
conforming to IS 8112
S. G. of cement : 3.15
S. G. of C.A. : 2.68
S. G. of F.A. : 2.65
Water absorption
Coarse aggregate : 0.6 percent
Fine aggregate : 1.0 percent
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Test data for materials
Free (surface) moisture
Coarse aggregate : Nil (absorbed moisture full)
Fine aggregate : Nil
Sieve analysis
Coarse aggregate : Conforming to Table 2 of
IS: 383
Fine aggregate : Conforming to Zone I of
IS: 383
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= 20 + 1.65 x 4
= 26.60 N/mm2
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Selection of water content
From Table-2,
Maximum water content = 186 liters
(25mm – 50mm slump range, MSA = 20 mm)
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Calculation of cement content
W/C ratio = 0.50
Hence, O.K.
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Proportion of volume of coarse aggregate and
fine aggregate content
From Table 3,
Volume of CA/ unit vol. of TA = 0.6
(MSA = 20 mm, FA = Zone I, W/C = 0.50)
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Proportion of volume of coarse aggregate and
fine aggregate content
From Table 3,
Volume of CA/ unit vol. of TA = 0.6
(MSA = 20 mm, FA = Zone I, W/C = 0.50)
Actual W/C = 0.50
Corrections – Nil
Hence,
Volume of FA/ unit vol. of TA = 1 – 0.6
= 0.4
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Mix calculations
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Slump = 90 mm
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Proportions per cubic meter of concrete
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Workability and compressive strength results
• GO GREEN
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