DOI 10.1007/s40735-017-0115-y
Abstract The performance of millet starch (MS) in Keywords Corrosion · Mild steel · Inhibition efficiency ·
controlling the corrosion of mild steel in 0.5 M HCl solu- Mathematical simulation technique
tion at 30 ± 1 °C was investigated using potentiodynamic
polarization, gravimetric, thermometric and mathematical
simulation technique. Data obtained from gravimetric and 1 Introduction
thermometric results revealed that MS inhibited corrosion
of mild steel in the acid solution and increase in inhibition Steel and its alloys are advantageously employed in various
efficiency was concentration dependent for all the concentra- applications ranging from structural, industrial (chemical,
tions of MS investigated. The mode of adsorption of MS on petrochemical, metallurgical), automotive to domestic appli-
the mild steel surface obeyed Langmuir adsorption isotherm. cations. These wide range of applications are attributable to
The potentiodynamic polarization result indicates that MS some specific properties of steel and alloys [1] which include
act as a mixed type inhibitor with absolute control on the high thermal, mechanical strength, conductivity, electrical
cathodic partial reaction. The thermodynamic parameters properties, and cost effectiveness. However, mild steel for
(∆Hads, ∆Sads, ∆Gads and Ea) for the inhibition process were instance gradually fails to display these specific properties
calculated, and the results obtained supported the proposed optimally on exposure to aggressive service environment for
physical adsorption mechanism. The mathematical simula- a longer range of time due to the resultant corrosion effect.
tion technique was used to evaluate the correlation between Hence, during corrosion process (acid or alkaline induced),
the inhibition efficiency of MS and its electronic molecu- steel and alloys degrade or deteriorate because of reactions
lar structure. The results show that there is a satisfactory with the surrounding environment. Some typical applica-
agreement between mathematical simulation technique and tions where acid solutions meet metals include textile dye-
experimental data. ing, automobile batteries, coolants and cleaners, water treat-
ment, cleaning of oil and gas pipelines, oil and water drilling
operations, fruit and juice processing plants. The resultant
effects of exposing metals to harsh service environment lead
* S. C. Nwanonenyi to failures of mechanical or physical properties, injuries to
simeonnwanonenyi@gmail.com human beings and the environment, cost and material loss.
1 Hence, it is practicable using different inhibitors to control
Department of Polymer and Textile Engineering, Federal
University of Technology, Owerri, Nigeria or reduce these effects of corrosion on metals.
2 Starch (bio-polymer) is a viable alternative and reliable
Department of Polymer and Textile Engineering, Nnamdi
Azikiwe University, Awka, Nigeria source of inhibitors for controlling unhealthy effects of
3 exposing metals and their alloys to the aggressive environ-
Electrochemistry and Materials Science Research Laboratory,
Department of Chemistry, Federal University of Technology, ment during service or maintenance. This behavior is likely
Owerri, Nigeria because its molecular and structural constituents serve as
4
Institute of Metal Research, Chinese Academy of Sciences, media through which electrons transfer occurs between the
Shenyang, China inhibitor and surface charges on the metal thereby leading
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54 Page 2 of 11 J Bio Tribo Corros (2017) 3:54
to the formation of strong bond [2] that facilitates the pro- 2.2 Potentiodynamic Polarization Measurements
cess of adsorption. The inhibition of the corrosive action of
metals in the aggressive environment by starch is possible This was performed using PARC-263 Advanced Electro-
by either modifying the electrochemical process (oxidation/ chemical system, electrolytic cell and computer display unit.
reduction reaction) of the reaction or forming a passive layer The cylindrical glass electrolytic cell consists of conventional
on corroding surface. Also, starch from various sources is three electrodes; graphite rod (counter electrode, CE), satu-
gaining wider acceptance as inhibitors for controlling metal rated calomel electrode (reference electrode, RE), a working
corrosion because of their ease of processing and conver- electrode (mild steel coupons covered in epoxy resin with a
sion, affordability, renewability and they do not pose a threat surface area of 1 cm2 exposed to the test solution) and test
to humanity and the environment. In the literature, many solution. The electrodes were connected to the electrolytic cell
scientific researchers have reported the use of both natural through a luggin capillary of the electrochemical workstation.
and synthetic polymers as materials for retarding the dis- All measurements were carried out in aerated and unstirred
solution of metal in a harsh service environment [3–17] and solutions maintained at 30 ± 1 °C room temperature. The open
confirmed that inhibitive efficacy of polymers is dependent potential circuit (OCP) steady-state values obtained at the end
on the molecular and structural constituents of polymers. of 30 min of immersion before each measurement. Potentio-
The mathematical simulation techniques provide a dynamic polarization studies were performed in the potential
detailed understanding of inhibition adsorption characteris- range ± 250 mV versus corrosion potential at a scan rate of
tics of inhibitors at the molecular level to support the experi- 0.333 mV/s [24]. Power Suite software was used to extrapolate
mental studies during the corrosion control using inhibitors. the data. Each test was done in triplicates to verify the repro-
Among the mathematical simulation techniques, density ducibility of the system.
functional theory (DFT) must be a valid tool in evaluating
corrosion inhibitive efficacy of different materials [18–20] to 2.3 Gravimetric Measurements
(or “intending to”) predicting functional centers of adsorp-
tion and molecular species responsible for the interaction The prepared metal coupons were cleaned, weighed and
between the inhibitor and surface charges on the metal. immersed completely in 250-mL capacity glass beakers contain-
This technique is feasible through the assessment of fron- ing 200 mL of test solutions with the aid of a glass rod and thread
tier molecular orbital (FMO), the energy gap between the and beakers kept at room temperature (30 ± 1 °C). For weight
molecular orbitals and chemical reactivity of the inhibitors loss determination, the metal coupons were retrieved from the
[21, 22]. test solutions; metal dissolution was quenched to prevent further
The present research investigates the adsorption and cor- corrosion reaction, washed with distilled water, dried in hot air
rosion inhibitive behavior of MS on mild steel in the hydro- and reweighed at 24-h intervals gradually for 168 h. The weight
chloric acid environment. Also, the correlation between the loss results were calculated as the difference between the final
inhibition effectiveness of MS and its molecular electronic weight at a given time and the initial weight. The recorded values
structure was investigated. of weight loss were mean values of triplicate determination. The
corrosion rates of mild steel in 0.5 M HCl solution and inhibited
solutions calculated according to Eq. 1 [25] stated below:
2 Materials and Methods [ ]
876000ΔW
Corrosion rate, CR(mm/year) = (1)
𝜌At
2.1 Material Preparation
where ρ is the density of metal coupons (g/cm3), ΔW is the
3
The mild steel sheet was cut to 3 × 3 × 0.1 cm dimen- weight loss in gram (g), A is the surface area of metal cou-
sions using the mechanical press, and a small hole on one pon exposed to corrosion (cm2), and t is the time of exposure
side of the coupons produced to support the thread. The (in h).
metal coupons obtained were degreased in absolute ethanol, The percentage inhibition efficiency, %IE, was determined
washed with distilled water, dried in acetone and stored in using Eq. 2 [26] below:
a desiccator. The acid used for the research was BDH grade [ ( )]
of hydrochloric acid (HCl). A blank acid solution of 0.5 M CRinh
%IE = 1 − × 100 (2)
HCl (aggressive medium) was prepared using double dis- CRblank
tilled water while inhibited solution (with a concentration
Also, the degree of surface coverage, θ, was determined
of 0.2–1.0 g/L) was obtained by dissolving the appropriate
using Eq. 3 [27] below:
amount of MS in one liter (1 L) of the blank acid solution.
The method described elsewhere [23] for extraction and pro-
[ ( )]
CRinh
𝜃 = 1− (3)
cessing of MS was used. CRblank
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Table 1 Polarization System Ecorr [E vs. SCE (V)] Icorr (μA cm−2) IE (%) bc (mV dec−1) ba (mV dec−1)
parameters for mild steel
corrosion in 0.5 M HCl in the Blank − 405.76 703.24 – 127.03 93.34
absence and presence of MS
0.2 g/L MS − 435.06 204.23 70.96 84.51 67.45
0.4 g/L MS − 428.54 185.45 73.63 63.87 49.67
0.6 g/L MS − 423.76 152.47 78.37 54.78 33.45
0.8 g/L MS − 418.43 121.98 82.65 37.05 25.89
1.0 g/L MS − 412.36 97.87 86.08 31.23 19.34
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Fig. 1 Polarization curves of mild steel corrosion in 0.5 M HCl in Fig. 2 Weight loss against time for mild steel corrosion in 0.5 M HCl
the absence and presence of MS in the absence and presence of different concentrations of MS
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Table 2 Calculated values System Corrosion rate (mm/year) Inhibition efficiency (%) Surface coverage (θ)
of corrosion rate (mm/year),
inhibition efficiency (%) and 24 h 72 h 120 h 168 h 24 h 72 h 120 h 168 h 24 h 168 h 72 h 120 h
surface coverage (θ) for mild
steel in 0.5 M HCl in the Blank 38.33 20.76 12.92 9.98 – – – – – – – –
absence and presence of MS 0.2 g/L 6.91 4.18 3.34 2.92 81.97 79.87 74.15 70.74 0.82 0.80 0.74 0.71
from weight loss measurement 0.4 g/L 5.63 3.61 2.85 2.62 85.51 82.61 77.94 73.75 0.85 0.83 0.78 0.74
at 30 ± 1 °C
0.6 g/L 4.43 3.04 2.47 2.35 88.44 85.36 80.88 76.45 0.88 0.85 0.81 0.76
0.8 g/L 3.74 2.34 1.90 1.72 90.24 88.73 85.29 82.26 0.90 0.89 0.85 0.82
1.0 g/L 3.15 2.12 1.59 1.53 91.78 89.79 87.69 84.67 0.92 0.90 0.88 0.85
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Fig. 4 SEM images of mild steel surface after 24-h immersion at 30 °C in 0.5 M HCl a As received, b without MS and c with 1 g/L MS
Fig. 5 a Plot of Langmuir adsorption of MS on mild steel in 0.5 M HCl solution at 30 ± 1 °C. b Plot of Freundlich adsorption of MS on mild
steel in 0.5 M HCl solution at 30 ± 1 °C. c Plot of Temkin adsorption of MS on mild steel in 0.5 M HCl solution at 30 ± 1 °C
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The negative values of ∆Gads implied strongly adsorption technique for 4 h in the temperature range of 308–338 K.
of MS on the mild steel surface, spontaneous adsorption It is evident from the data in Fig. 6 and Table 5 that corro-
process and favorable from the thermodynamics point of sion rate is temperature dependent, but the presence of the
view. Also, the value of ∆Gads is used to predict whether inhibitor decreased the corrosion rate. The behavior can be
the adsorption process occurred by physical adsorption or attributed to the fact that increases in temperature speed
chemical adsorption. Hence, the ∆Gads value < − 20 kJ/mol up the rate of reaction, diffusion, and ionization of reactive
depicts physical adsorption and is linked to an electrostatic species in the reaction. On the other hand, the reduction in
interaction between inhibitor molecules and charges on the the corrosion process observed in the presence of MS may
metal surface, whereas the ∆Gads value more than − 40 kJ/ be due to adsorption of MS constituents on the mild steel
mol shows chemical adsorption and involves charge sharing surface. This action further retards the dissolution pro-
or transfer from the inhibitor molecules to the metal sur- cess by displacing more of corrosion agents at the reactive
face to form a coordinate covalent bond [36]. On this note, sites on the metal surface and thus reduced the corrosion
the values of ∆Gads obtained in this study suggest physical rate. Furthermore, the decrease in %IE, observed with an
adsorption. increase in temperature, is an indication that desorption of
MS constituents on the metal surface occurred at elevated
3.6 Temperature Effect and Kinetic Studies temperature, and the reduction in %IE, with the rise in
temperature, suggesting physical adsorption mechanism.
Figure 6 and Table 5 present the effect of temperature on The relationship between the corrosion rate and temper-
corrosion rate and corrosion inhibition process of mild ature in corrosion process is determined from Arrhenius
steel in a solution of 0.5 M HCl in the absence and pres- equation stated below:
ence of MS investigated using weight loss measurement ( ) ( )
CR2 Ea 1 1
log = − (11)
CR1 2.303R T1 T2
Table 5 Calculated values Conc Corrosion rate (mm/year) Inhibition efficiency (%) Surface coverage (θ)
of corrosion rate (mm/year),
inhibition efficiency (%) and 30 °C 40 °C 50 °C 60 °C 30 °C 40 °C 50 °C 60 °C 30 °C 40 °C 50 °C 60 °C
surface coverage (θ) for mild
steel corrosion in 0.5 M HCl Blank 29.42 33.53 46.28 62.79 − − − − − − − −
in the absence and presence of 0.2 g/L 17.62 20.93 32.39 53.25 40.10 37.58 30.01 15.19 0.40 0.38 0.30 0.15
different concentration of MS 0.4 g/L 7.54 18.05 27.73 49.20 74.37 46.17 40.08 21.64 0.74 0.46 0.40 0.23
from weight loss measurement
at different temperatures 0.6 g/L 7.05 16.30 24.33 46.93 76.07 51.39 47.43 25.26 0.76 0.51 0.47 0.25
0.8 g/L 5.26 14.35 21.98 44.45 82.21 57.20 52.51 29.21 0.82 0.52 0.53 0.29
1.0 g/L 4.40 12.94 19.19 41.57 85.04 61.41 58.54 33.80 0.85 0.61 0.59 0.34
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as a guide for a practical approach to experimental corro- molecule [41, 42]. Similarly, low values of the energy of the
sion work. To determine the correlation between inhibi- gap, ΔE will provide good inhibition effectiveness, since
tive efficacy of MS and its molecular structure, energies there is a reduction in the energy required in removing an
of frontier molecular orbitals (HOMO orbital and LUMO electron from the last occupied orbital. The calculated values
orbital) and energy gap between the LUMO and HOMO of EHOMO and ELUMO for starch molecule were − 0.5991 and
(ΔE = ELUMO − EHOMO) [40] were investigated. Figure 8 − 0.0842 eV, respectively. High values of EHOMO indicate
presents the geometrically optimized structure of glucose, a greater disposition of a molecule to donate electrons to a
HOMO and LUMO orbitals, Fukui functions, and the total mild steel surface. Hence, the ∆E value (0.5149 eV) from
electron density determined from the simulations. The tran- our result shows that glucose unit of a starch molecule has a
sition of electrons which brings about the adsorption process high reactivity toward adsorption on the mild steel surface.
is due to an interaction existing between the frontier orbit- The range of ∆E is in line with the result obtained elsewhere
als of reacting species, according to the frontier molecular [43].
orbital theory of chemical reactivity. HOMO energy char- The electronic structure of starch, distribution of fron-
acterizes the susceptibility of the molecule toward attack tier molecular orbital and Fukui indices were assessed to
by electrophile, corresponds to a tendency for electron establish the active adsorption sites or centers as well as
acceptance and is directly related to the ionization poten- local reactivity of the inhibiting molecules. The simula-
tial, whereas LUMO energy defines the susceptibility of the tions were done with the density functional theory (DFT)
molecule toward attack by a nucleophile, corresponds to a electronic structure programs D Mol3 and analyzed using
tendency for electron donation and is directly related to the a Mulliken population analysis. Such electronic param-
electron affinity. High values of EHOMO (less negative) indi- eters for the simulation include restricted spin polarization
cate the great ability of a molecule to give out electrons to an local correlation density functional form which uses the
appropriated acceptor with empty molecular orbital which DND basis set as the Perdew–Wang (PW). Local reac-
facilitates the adsorption process, and it indicates superior tivity regarding nucleophilic and electrophilic behavior
performance of the corrosion inhibitor. Lower values of was analyzed using the Fukui indices to assess the active
ELUMO indicate the stronger electron-accepting ability of the regions (Fig. 8). The site for the nucleophilic attack is the
Fig. 8 Electronic properties of glucose molecule: a optimized struc- red). The blue and yellow isosurfaces depict the electron density dif-
ture, b electron density, c HOMO orbital, d LUMO orbital, e electro- ference: the blue regions show electron accumulation, while the yel-
philic attack (F−) and f nucleophilic attack ( F+) (C, gray; H, white; O, low regions show electron loss (Color figure online)
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