WARNING The following procedures are critical to the proper operation of the disconnect handle and switch.
Failure to follow these steps can result in damage to the equipment and/or serious injury or death to the
operator.
42052-183-01
DIR 42052-183 (Version 03)
Printed in U.S.A.
QUICK INSTALLATION GUIDE
1 Disconnect Switch Installation (Right hand installation shown. For left hand installation follow similar procedure.)
Use template D to locate handle holes on mounting plate. 5 Overlay template F (600 A) over D . 7 Install disconnect switch.
6"
1/1
2-
"
/8"
1/4
8-
4 4-
1/8
"
TO
P
6-5
2
H
US
FL IDE
TO LD S E
RE HE RE HO O IN UR read /2"
SU F T SU T OS 18 th 6-1
LE EA O O olC
L /16- h
LE
HO M IDE CL es
EHN r #5 sw
itc
ND
S N g
in s fo ith
HA
IN F E OntFhole ed w
P O Mou32" ovid
TO P h
itc ) 9/ s pr
TO Sw ill (4 rew
dr ) sc
d
an TITE TT
h
nc AP- BO
r pu (T
te ing
Cen form
TO "
RE HE RE 15
S N
SU F T SU
EA O O
M IDE CL
IN F E
US
H
FL IDE
LD INS RE P
A m
at
pl
e (6
00
onn)
A)
O HOTO SU TO
tio
n Te ti
llaallatio
P O ca
CL e Lo stainst
TO Hol In nd
EN HO
LE h d ft ha
anfor le
itc
OF N DL
E
ec
t Sw Hde
HA co
nn
HT site
si
M Dis
TTO RIG
op
po
TAPE
BO se
(U
H
US
FL IDE
TO LD S E
D 3 RE HE RE HO O IN UR
SU F T SU
EA O O
M IDE CL
S N
IN F E
O
OF
EN
T OS
CL 6
185A.
-01
(1)
F
P 52- U.S.
Center punch
in
420ted
TO
Prin
BO
TT
1
and drill (4) holes
D for 5/16-18 thread forming
screws provided with switch. 90 -130 lb-in
9/32" Dia.
1 Install gasket. 2 Install handle and spring bracket. 3 Install defeater lever.
60-80 lb-in
IMPORTANT:
Apply grease to O-Ring 7-11 lb-in
to retain into handle groove.
3 Cutting Connecting Rod (Cut (2) Connecting Rods; first rod connects the handle to the switch, second rod provides
stiffening for the enclosure flange)
Mounting Enclosure
Working Depth
Plate N
(Inside Flange 4"
of Enclosure to 3 -3/
n us
Mounting Plate) mi
N
42052-183-01
DIR 42052-183 (Version 03) (2)
QUICK INSTALLATION GUIDE (CONTINUED)
4 Connecting Rod Installation
First rod connects the handle to the switch
1 Verify that disconnect switch and handle are in "OFF"
position. (Switch blades will be visible)
2 Drive Bar
O
P
E
N
1/2"
Rotate connecting rod into Clearance
drive bar 15 turns.
Hitch Pin
Connecting 7
Rod
6
5
Primary Link 8
10
2 Drive Bar
Hitch Pin
Connecting
Rod
6
5
Primary Link
1 "ON" Position
Ê Move disconnect handle to the "ON" position.
Ê If switch does not fully close, return handle to "OFF" position.
Ê Remove link spring hitch pin and disengage the connectiong rod from the primary link.
Ê Turn connecting rod counter-clockwise (1 or more) full turns.
Ê Re-engage connecting rod in primary link of handle, insert hitch pin and re-test
Ê Repeat Ê - Ê as necessary.
Ê Re-install link spring
2 "OFF" Position
Ê Move disconnect handle to the "OFF" position.
Ê If switch does not fully open, return handle to "ON" position.
Ê Remove hitch pin and link spring, then disengage the connectiong rod from the primary link.
Ê Turn connecting rod clockwise (1 or more) full turns.
Ê Re-engage connecting rod in primary link of handle, insert hitch pin and re-test.
Ê Repeat Ê - Ê as necessary.
Ê Re-install link spring
42052-183-01
DIR 42052-183 (Version 03) (4)
Enclosure without Handle Cutout
L Enclosures with a Flange Thickness less than 3/16" use dimensions below to install disconnect handle.
Locate Handle
1
1 - 1/8" Max. 1 - 1/8" Max.
5/16"
5 - 1/2" 6 - 1/2"
1/2"
1/4"
42052-183-01
DIR 42052-183 (Version 03) (5)
Door Catch Bracket Installation
Right hand installation shown (for left hand installation follow similar procedures)
Door Catch Mounting Bracket:
L Provided with projections for welding.
L Projections can also be used as a guide for drilling holes.
L Can be used as a template to drill corresponding holes in the enclosure door.
L User to supply the hardware for fastening the bracket.
L Fasteners must provide the degree of ingress protection for the environmental rating of the enclosure.
L The bracket hardware must be inaccessible to unauthorized personnel.
L Dimension K (3/4" to 1")
L When using large disconnect handle kit only (1494F-M2 or -S2), use door catch provided with handle kit.
L When using large disconnect handle kit and small door hardware kits (1494V-L1, -LL1, -L2 or -LL2), use door catch
provided with door hardware kit.
Dimension K (1-1/8" to 1-3/8")
L When using large disconnect handle kit only (1494F-M2 or -S2), use door catch (40492-080-02) which can be ordered
from factory.
L When using large disconnect handle kit and large door hardware kits (1494V-L3 or -LL3), use door catch provided with
door hardware kit.
Door Catch
Top
Mounting Bracket
22 - 37 lb-in
TOP VIEW Door Catch
Enclosure Dimensions
NEMA A B C D E
SIZE (min) (min) (max)
C C
B B
A A
E E
FF FF
BB BB
DD DD
GG GG
42052-183-01
DIR 42052-183 (Version 03) (7)
Conversion from Right Hand to Left Hand Operation (If Required)
90 -130 lb-in
42052-183-01
DIR 42052-183 (Version 03) (8)
Trailer Fuse Block Installation (Switch Rating 400A)
1 Trailer Fuse Block Location
2 Trailer Fuse Block Location
(400A Class H, J, R Fuses) (600A Class J Fuses)
Note: Not required for non-fusible disconnect switch applications.
8-1/4" 8-1/4"
6-3/4" 6-3/4"
A 3-3/16" A 3-3/16"
3/16" 3/8"
3-15/16" 3-15/16"
6-3/4" 6-3/4"
400 Amp Trailer Fuse Block (1494V-FSV400) 600 Amp Trailer Fuse Block (1494V-FS600)
Fuse Torque (lb-in) Fuse Torque (lb-in)
A A
Amps Voltage Class Fuse Fuse Lug to Wire Amps Voltage Class Fuse Fuse Lug to Wire
Clip Block Terminal into Lug Bolt Block Terminal into Lug
400 250 H/R 1-3/4" 600 250 / 600 J 4-3/8" 300-350 90-130 175-200 275-305
400 600 H/R 4-1/4" 22-37 90-130 175-200 275-305
400 600 J 1-1/8"
Note: Refer to instructions provided with separately mounted fuse blocks (Catalog Numbers 1491-N621 and 1491-R621).
42052-183-01
DIR 42052-183 (Version 03) (9)
Fuse Clip Installation (Switch Rating 600A)
40 - 55 lb-in
Note: Refer to instructions provided with separately mounted fuse blocks (Catalog Numbers 1491-N621 and 1491-R621).
42052-183-01
DIR 42052-183 (Version 03) (10)
Bulletin 1494V Disconnect Switch Kit
Switch
Fuse
Block Separately Mounted
400A Fuses
42052-183-01
DIR 42052-183 (Version 03) (11)
Bulletin 1494V Disconnect Switch Optional Accessory List
Optional Accessories
(Installation Instructions Catalog Number and Description
Included with Accessory Kits)
1494R-N10
(CU Wire (2) - #1/0 -350 MCM)
(600A or 400A Fuse Block)
(3 per kit)
1494R-N12
Lug (CU Wire (1) - #1/0 -500 MCM)
Connectors (600A or 400A Fuse Block)
(3 per kit)
Fuse
600A Non-Fusible ---- ---- 1495-N61
Cover
with Door
Available only for R.H. mounted 600A H,R 600A 600A N/A
disconnect switch.
42052-183-01
DIR 42052-183 (Version 03)
Printed in U.S.A.