Page 1 OF 3

PL Haulwel QUALITY ASSURANCE PLAN Applicable Drawing

No.
Revision Status
Applicable Draw
No.
A B C

ISSUE STATUS
QAP NO. ACCL-002-12-2017
0 DESCRIPTION

PO.NO 06L009299 Date :4 dec 2017 27.10T TRAILER WELLBED SEMI TRAILER
WITH PNUEMATIC SUSPENSION
Important Note: TRACEABILITY TO BE MAINTAINED AT
PART
ALL STAGES FROM RAW MATERIAL TO FINAL PRODUCT
Customer: L & T
Sl. Inspection Age
Ref Doc /
Components Test Ref / ATP Ref No. Types of Check Material / Characteristics Quantam of Checks Ref drawing no:
Record
No.

RAW MATERIAL & BOUGHT OUT ITEMS

1 Sample per batch/heat

CHEMICAL ST 52 / EQUIVALENT
Number.

a Plates of specified thickness TENSILE STRENGTH, YIELD Test Report

3 Sample per batch/heat
STRENGTH, ELONGATION ST 52/ IS 2062 / EQUIVALENT
Number.
IMPACT STRENGTH

Scrutiny of manufacturing Bought out item,

b Bought out products / components Mill T.C.
certificate Manufacture's certificate

Bought out items / OEMs like AXLE,King

Scrutiny of manufacturing / Bought out item,
c Pin,Tyre,wheel rim,Brake chamber, Landing As per specification Test Report
Performance test certificate Manufacture's certificate
Leg, , etc.

a) Scrutiny of manufacturing /
Performance test certificate Bought out item,
d Pnuematic Supension As per specification Test Report
c) Functional Manufacture's certificate
test
 Scrutiny of manufacturing Bought out item,
e Aluminium sheet Mill T.C.
certificate Manufacture's certificate

ABBREVIATION .: RIR - RECEIVING INSPECTION REPORT, T.C. - TEST CERTIFICATE

1 ACCL's Production

2 ACCL's QA Team
INSPECTION
AGENCY ACCL's ExT Test
3
AGENCY/ NABL

PREPARED BY-
4 L & T QA Team / TPI APPROVED BY
QA(ACCL)
 Revision Status
Applicable Drawing
No.
A B C

Inspection Agency
REACTION PLAN
APPROVED BY - L & T REP.
 Page 2 OF

Revision Status

PL Haulwel QUALITY ASSURANCE PLAN Applicable Drawing

No.
A B

ISSUE STATUS - -
QAP NO. ACCL-002-12-2017 - -
0 DESCRIPTION
- -
- -
- -
PO.NO 06L009299 Date :4 dec 2017 27.10T TRAILER WELLBED SEMI
TRAILER WITH PNUEMATIC SUSPENSION
Important Note: TRACEABILITY TO BE MAINTAINED AT ALL STAGES
PART
FROM RAW MATERIAL TO FINAL PRODUCT Customer: L & T
Sl.
Ref Doc /
Components Test Ref / ATP Ref No. Types of Check Material / Characteristics Quantam of Checks Ref drawing no:
Record
No.
Fabrication of Trailer

Approval of WPS / WPS / PQR /

a As Per ATP Visual / DP Test
PQR / WPQ WPQ

Qualification of WPS / PQR /

b As Per ATP Qualification for butt joint and fillet joint. ASME- Sec IX
welder WPQ

Butt joint & Fillet joint Visual Inspection 100% -

c As Per ATP
( FLANGE & WEB DP Test (All Joints)- CRITICAL Critical IIR
JOINTS ONLY )

Chassis Assy

Visual Inspection 100% -

Dimensional Checks As Per Approved Drawing Critical IIR

a Main Girder Assy. 010-17-001-00

NDT (RT/UT/DP) Critical IIR

Visual Inspection 100% -

Front and rear
010-17-013-00 &
b Landing leg. Mtg
Dimensional Checks As Per Approved Drawing Critical 010-17-014-00 IIR
arrangement
 Visual Inspection 100% -
c Cross Member 010-17-006-00
Dimensional Checks As Per Approved Drawing Critical IIR

Visual Inspection 100% -

d End Rail Assy 010-17-007-00
Dimensional Checks As Per Approved Drawing Critical IIR

Visual Inspection 100% -

e Suspension Assy 010-17-012-00
Dimensional Checks As Per Approved Drawing Critical IIR

ABBREVIATION .: IIR - IN PROCESS INSPECTION REPORT

1 ACCL's Production

2 ACCL's QA Team
INSPECTION
ACCL's ExT Test
AGENCY 3
AGENCY/ NABL

PREPARED BY-
4 L&T QA Team/ TPI
QA(ACCL)
 3

Revision Status Revision Status

Applicable Drawing
No.
C A B C

-
-
-
-
-

Ref Doc /
Inspection Agency REACTION PLAN
Record

WPS / PQR /
WPQ

WPS / PQR /
WPQ

IIR

- rectify

IIR rectify

IIR rectify

- rectify

IIR rectify
 - rectify

IIR rectify

- rectify

IIR rectify

- rectify

IIR rectify

APPROVED BY - L&T REP.

 Page

PL Haulwel QUALITY ASSURANCE PLAN Applicable Drawing No.

ISSUE STATUS
QAP NO. ACCL-002-12-2017
0 DESCRIPTION

PO.NO 06L009299 Date :4 dec 2017 27.10T TRAILER WELLBED SEMI TRAILER
WITH PNUEMATIC SUSPENSION
Important Note: TRACEABILITY TO BE MAINTAINED AT ALL STAGES FROM
PART
RAW MATERIAL TO FINAL PRODUCT Customer: L & T
Sl.
Components Test Ref / ATP Ref No. Types of Check Material / Characteristics Quantam of Checks Ref drawing no:
No.
visual inspection. ------- 100%

f Electrical system
Functional Check ------- 100%

visual inspection. ------- 100%

g Brake system
Functional Check ------- 100%

Grit Blasting - as per specification 100%

h Painting Process
Primer coating and Finish Paint as per
Random
specification

Bolted type mounting arrangement of

As Per Drawing (No.To be specified)
aluminium chequred plate.

Supply of spare wheels with handling

Handling Mechainism on Free Rotating
mechanism
Finished Vehicle _

Location of tool box As Per Drawing (No.To be specified)

 Fasteners of axle,spare wheel lamding leg etc
As Per Drawing (No.To be specified)
Torque check

ABBREVIATION .: IIR - IN PROCESS INSPECTION REPORT, T.R. - TEST REPORT

1 ACCL's Production

2 ACCL's QA Team
INSPECTION
AGENCY ACCL's ExT Test AGENCY/
3
NABL

4 L&T QA Team PREPARED BY-QA(ACCL

3 OF 3
Revision Status Revision Status
Applicable Drawing
No.
A B C A B C

Inspection Agency
Ref Doc / Record REACTION PLAN

- rectify

IIR rectify

- rectify

IIR rectify

IIR rectify

IIR rectify

IIR rectify

IIR rectify

IIR rectify
 IIR rectify

(ACCL) APPROVED BY - L&T REP.