Simple HELICAL GEAR CUTTING aproximation

Fill This Values

60 Tool Angle
3 Cut Depth
28 Number of toochs
1 Top Land mm
26 Face Width
30 Angle betwen faces (degrees)

Result parameters
39.787 Blank diameter (mm)
43.234 Rotation angle per tooch

How to cut a gear

If you want a 20mm width gear, I set face with to a greater value, for example 26, then set the 0
to allow space for down the tool, and 3mm more to allow a the tool go out

Put the dessired parameter on the program, and just change the base GCODE to your needs

Notes
This is a simple aproximation to helical gear cut with a simple V tool, then the line of contact it'
precision error will be found on this type of gear, the max track error for a 50mm gear its about
and the bigger its the gear the smaller its this error.
You must invert the rotation angle in the program (Invert rotation), one gear must be cut to the
Be careful with the backslash before you start to cut or the first tooch will be bigger
 0.5 seno angulo/2
0.8660254 Seno angulo opuesto (180 - 90 - (x/2))
1.73205081 b
3.46410162 bx2
perimetro 124.994845
radio 19.8935475 mm Ley del seno
12.8571429 º x diente A/SEN(a) = B/SEN(b) = C/SEN(
9.97702409 grados x bx2 el angulo abc es el opuesto al
avance 15.011107 mm la suma de todos los angulos e
en grados 43.233771 º

lue, for example 26, then set the 0 at -3mm from the gear
he tool go out

the base GCODE to your needs

V tool, then the line of contact it's not corrected and a small
ck error for a 50mm gear its about 0,02 mm per tooch (nom cumulative error)

tion), one gear must be cut to the right hand and the other to the lef
st tooch will be bigger

NOTAS: Poner 0 en X a -3mm por ejemplo para evitar que coma antes de estar girando
NOTAS: Añadir 3 mm al ancho del piñon para que termine totalmente el corte

Parametros usados en primeros piñones

herramienta 60 esta mal debe ser 30 o asi
dientes 28
cresta 1 nota
ancho 26 para piñon de 20 con 3 de margen a cada la
avence enº 43.23
/SEN(a) = B/SEN(b) = C/SEN(c )
angulo abc es el opuesto al dibujado
suma de todos los angulos es 180º

20 con 3 de margen a cada lado