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# 2005 Institution of Chemical Engineers
www.icheme.org/journals Trans IChemE, Part A, February 2005
doi: 10.1205/cherd.03338 Chemical Engineering Research and Design, 83(A2): 160–166
T
hermodynamic models are used to calculate physical properties of petroleum fluids
needed for process design and operation in petroleum related industries. Process simu-
lators used for design and operational purposes are usually equipped with as many as a
dozen of such thermodynamic models. The basic input parameters needed for use in these
thermodynamic models are critical constants, acentric factor and molecular weight. In this
paper, sensitivity of calculated properties from different characterization methods is demon-
strated. Most commonly used characterization methods have been reviewed and based on
evaluations with experimental data for various fluid mixtures recommendations are made
for use of an appropriate model for specific hydrocarbon systems.
160
PETROLEUM FRACTIONS IN PROCESS SIMULATORS 161
Trans IChemE, Part A, Chemical Engineering Research and Design, 2005, 83(A2): 160–166
162 ALADWANI and RIAZI
heavy or narrow and wide fractions as these definitions vary Sim and Daubert (1980)
from one source to another. For heavier fractions (NC . 22) These correlations are computerized version of Winn
where distillation data at atmospheric pressure are not avail- (1957) graphical correlations. They were originally deve-
able usually, viscosity or hydrocarbon type analysis are loped from Winn nomograph (Riazi, 1979) in a simple
measured. Kinematic viscosity at 1008F (15.58C) or at form similar to Riazi – Daubert (1980) correlations with
2108F (98.98C) are reported for fractions which cannot be same limitations. These correlations later were successfully
distilled due to cracking. Hydrocarbon type usually is used by Sim and Daubert (1980) for phase equilibrium
expressed in terms of PNA composition which represents calculations of petroleum fractions and usually are referred
volume (or weight)% of paraffins (P), naphthenes (N) and as Winn or Sim –Daubert correlations.
aromatics (A). Other parameters that might be available
from laboratory measurements are molar mass (M), refrac-
Lin and Chao (1984)
tive index at 208C (n20), liquid density at 208C (d20) and
Lin and Chao (LC) correlated Tc, ln(Pc), v, SG and Tb of
carbon to hydrogen weight ratio (C/H).
n-alkanes from C1 to C20 to molecular weight, M. These
Over the past eight decades, dozens of different charac-
properties for all other hydrocarbons having the same
terization methods have been developed for estimation of
value of M, were correlated to the difference in Tb and
basic properties of petroleum fractions. Early correlations
SG of the substance of interest with that of n-alkane. There-
in the 1930s (i.e., Watson and Nelson, 1933), 1940s and
fore, LC correlations require three input parameters of Tb,
1950s were mainly graphical, while from the 1960s analy-
SG and M for each property. Each correlation for each
tical correlations in the form of equations suitable for
property contained as many as 33 numerical constants.
computer use have been proposed. The best example of
graphical methods is the Winn nomograph (Winn, 1957).
Most of these correlations are empirical in nature and use Twu (1984)
Tb and SG as input parameters to calculate Tc, Pc and M. Twu’s correlations are rather complicated and are inter-
Most widely used methods are summarized below. related to each other. His approach is similar to that of Lin
and Chao. Critical properties of n-alkanes are correlated to
boiling point and then the difference between properties of
a hydrocarbon and that of n-alkane is correlated to the
METHODS OF CALCULATION OF Tc and Pc: specific gravity. Twu’s correlations are applicable from
C1 to C100. For critical properties of hydrocarbons heavier
Cavett (1962)
than C20, calculated values from vapor pressure data were
Cavett correlations for prediction of Tc and Pc are early
used in development of the correlations similar to Lee –
analytical correlations developed by the API group. They
Kesler equations. The equations are not explicit and require
used Tb and API specific gravity as input parameters.
trial-and-error procedure, therefore, they are not suitable
These correlations are purely empitrical in nature.
for hand calculations.
Trans IChemE, Part A, Chemical Engineering Research and Design, 2005, 83(A2): 160–166
PETROLEUM FRACTIONS IN PROCESS SIMULATORS 163
of heavy petroleum fractions. In cases that the PNA compo- characterization factor. They recommended this method
sition is not available, it can be estimated from measurable for fractions with reduced boiling point greater than 0.8,
bulk properties such as density, refractive index and vis- however, this method has not found wide application and
cosity as given by Riazi and Daubert (1986) which is the Lee – Kesler (1975) method is used for all types of
also included in the API TDB (1997). fractions.
Trans IChemE, Part A, Chemical Engineering Research and Design, 2005, 83(A2): 160–166
164 ALADWANI and RIAZI
% error
Method Tc Pc Vc
% error
Method Tc Pc Vc
Trans IChemE, Part A, Chemical Engineering Research and Design, 2005, 83(A2): 160–166
PETROLEUM FRACTIONS IN PROCESS SIMULATORS 165
Table 3. Evaluation of several methods for prediction of molecular weight fluids and are included in available simulators for PVT proper-
of undefined petroleum fractions.
ties of reservoir fluids. The 1980 Riazi–Daubert correlations for
Absolute deviation % Tc and Pc, were generally used and recommended by various
researchers for light fractions (M , 300, carbon number
Method AAD% MAD% ,C22). Yu et al. (1989) used 12 different correlations to charac-
terize the C7þ plus fraction of several samples of reservoir
API 4.0 18.7
Twu 5.1 16.1 fluids. Based on the results presented on gas phase composition,
Kesler–Lee 8.4 28.2 GOR and saturation pressure, methods of Riazi and Daubert
Winn 5.3 25.9 (1980), Twu and Sim–Daubert (Winn) correlations showed
API procedure 2B2.3 2.8 15.8 better predictions. Whitson (1984) made a good analysis of
ASTM D2502 6.8 27.9
correlations for the critical properties and their effects on
Number of data points: 650; Ranges of data: M 70–700, Tb 300 –850, characterization of C7þ of reservoir fluids and suggested the
SG 0.63–0.97. use of Riazi and Daubert for petroleum cuts up to C25 . For
Data sources: Riazi and Daubert (1986, 1987a, b, c) and Riazi and Roomi fractions heavier than C25, he recommended the use of
(2001).
Based on 160 data for peroleum fractions with M from 200 to 800 Kesler–Lee or Twu. Pan et al. (1997) used Riazi and
without boiling point. Al-Sahhaf (1995) methods for calculation of critical properties
of heavy hydrocarbons in their model for calculation of proper-
ties of reservoir fluids. The main focus of this work is character-
Table 4. Evaluation of several characterization methods on prediction of ization methods used in process simulators for process design
enthalpy and interfacial tension of petroleum fractions. and not for phase behavior calculation of reservoir fluids.
Abs. dev. % Abs. dev. for Choice of characterization methods for PVT properties
Method for enthalpy, kJ/kg interfacial tension and phase behavior of reservoir fluids has been discussed else-
where (Riazi and Aladwani, 2003) and is outside of the objec-
Pseudocomponent 6.2 5.7
API-TDB (1997) 6.3 6 tive of this work.
Kesler and Lee (1976) for 6.4 19 Selection of a right characterization method for pet-
Tc, Pc and M roleum fluid of interest has a good effect on calculated
Lee and Kesler (1975) for v properties and subsequent design calculations. It is up to
Twu (1994) 6.8 13
the users of process simulators to decide which characteri-
Enthalpy evaluation is based on Lenoir and Hipkin data set (1973) which zation method to select. No general guideline is given in
include 700 data points for 8 petroleum fractions. IFT evaluation is based on such simulators and users knowledge and experience is
8 petroleum fractions from Miqueu et al. (2001). The API methods are: the main guide for such selections. Although no concrete
Riazi and Daubert (1987a) for Tc, Pc and M and the Lee–Kesler method for v.
recommendation can be made for selection of right charac-
terization method, but based on evaluations and limitations
analysis are mainly petroleum products obtained from atmos- reported in this work or those by other researchers as
pheric distillation units with molecular weights less than 300. mentioned here, for each method some guidelines are rec-
For this group of fractions the API methods generally give ommended in Table 5. Such recommendations may vary
best results. The pseudocomponent method is equally accu- from one individual to another based on his/her experience
rate provided data on the PNA composition is available. and type of data used. However, one should be careful that
use of these methods outside of the ranges that they have
been recommended usually result in less accurate pre-
dictions of thermodynamic properties.
CONCLUSIONS AND RECOMMENDATIONS
Process simulators (i.e., HYSYS, 1996, PRO/II, 1992)
contain as many as a dozen different characterization
Table 5. Recommended methods for prediction of the basic pure properties
methods. These methods as discussed in this paper vary of hydrocarbons and narrow boiling range petroleum fractions.
in their limitations and applications. For example when
the API methods for Tc and Pc are used for very heavy frac- Property Range of M Method
tions (NC . 30) they give less accurate values than the M 70–700 API (1997)—Procedure 2B2.2
pseudocomponent or Kesler– Lee methods. 70–300 Riazi–Daubert (1980)
Most recent evaluations for critical properties of pure 200–800 API (1997) Procedure 2B2.3a
hydrocarbons was made by Jianzhong et al. (1998) which 70–700 Twu (1984)
followed the work of Voulgaris et al. (1991) for prediction Tc 70–300 API (1997)
70–700 Kesler– Lee (1976)
of physical properties of petroleum fractions and coal 70–800 Riazi et al. (1995)
liquids was given in Table 2. They correctly concluded Pc 70–300 API (1997)
that complexity of predictive correlations does not neces- 70–700 Kesler– Lee (1976)
sarily result in more accurate prediction. All these corre- 70–300 Riazi et al. (1995)
300–800 Pan–Firoozabadi–Fotland (1997)b
lations are developed based on properties of pure Vc 70–350 Riazi–Daubert (1980)
hydrocarbons, therefore, when they are applied to mixtures 30–700 Riazi et al. (1995)
which contain large quantities of hetroatoms such as sulfur v 70–300 Lee–Kesler (1975)
or nitrogen or contain nonhydrocarbon compounds, less 70–700 Riazi et al. (1995)
accurate results are obtained. 300–700 Pan–Firoozabadi–Fotland (1997)b
These characterization methods are also used by reservoir a
Only when boiling point is not available.
b
engineers in their calculations for phase behavior of reservoir Modified form of Riazi et al. (1995) pseudocomponent method.
Trans IChemE, Part A, Chemical Engineering Research and Design, 2005, 83(A2): 160–166
166 ALADWANI and RIAZI
NOMENCLATURE Retzekas, E., Voutas E., Magoulas, K. and Tassios, D., 2002, Prediction of
physical properties of hydrocarbons, petroleum, and coal liquid fractions,
API-TDB American Petroleum Institute—Technical Data Book Industrial and Engineering Chemistry Research, 41(6): 1695–1702.
d20 density at 208C Riazi, M.R., 1979, Prediction of Thermophysical Properties of
M molecular weight Petroleum Fractions, Doctoral Dissertation, Department of Chemical
M7þ molecular weight of C7þ fraction Engineering, Pennsylvania State University, University Park,
NC number of carbon atoms in a hydrocarbon compound Pennsylvania.
or group Riazi, M. R., 2003, Estimation of physical properties and composition of
Nmin minimum number of trays hydrocarbon mixtures, in Analytical Advances for Hydrocarbon
n20 refractive index at 208C Research, (Exxon Mobil Research & Engineering), Hsu, C. Samuel
Pc critical temperature (ed). (Kluwer Acadamic/Plenum Publishers, New York, USA).
Tb boiling point Riazi, M.R. and Aladwani, H. Impact of characterizaton scheme on phase
Tc critical temperature behavior and properties of reservoir fluids, Presented at the 54th Annual
SG specific gravity Technical Meeting, Canadian International Petroleum Conference,
SG7þ specific gravity of C7þ fraction Calgary, Alberta, Canada, 11–13 June 2003.
a relative volatility Riazi, M.R., Aladwani, H. and Marouf, R., Selection of a characterization
v acentric factor scheme for hydrocarbon systems in a process simulator, Presented at the
PNA paraffin –naphthene–aromatic content of a petroleum Sixth Italian Conference on Chemical and Process Engineering, IcheaP-
fraction 6, Pisa, Italy, 8–11, June 2003.
Riazi, M.R. and Al-Sahhaf, T., 1995, Physical properties of n-alkanes and
n-alkyl hydrocarbons: Application to petroleum mixtures, Industrial and
Engineering Chemistry Research, 34: 4145–4148.
Riazi, M.R., 1997, A distribution model for C7þ fractions characterization
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Peridis, S., Magoulas, K., Tassios, D., 1993, Sensitivity of distillation ACKNOWLEDGEMENT
column design to uncertainties in the vapor–liquid equilibrium infor-
mation, Separation Science and Technology, 28(9): 1753–1767. This research is supported by the Research Administration of Kuwait
Poling, B.E., Prausnitz, J.M., O’Connell, J.P., 2000, Properties of Gases & University under Project EC03-01.
Liquids, 5th edition, McGraw-Hill, New York, USA.
PRO/II, Keyword Manual, 1992, Simulation Sciences Inc., Fullerton, The manuscript was received 1 September 2003 and accepted for
California, USA. publication after revision 5 November 2004.
Trans IChemE, Part A, Chemical Engineering Research and Design, 2005, 83(A2): 160–166