CS.E. Mechanical Engg. (MAIN) ~ 2004 CSE. (MAIN) MECHANICAL ENGINEERING PAPER - 5 - 2004 Time Allowed : Three Hours Maximum Marks : 60 Candidates should attempt Questions 1 aad & which are compulsory and any three of the remaining questons selecting at least one question fiom each Section. Jf any data is considered insufficient. assume suitabic value. Newton may be converted to kg using the equa 1 kilonewtoa (1 KN) = 109 kg, if found necessary SECTION “WY 1. Answer any three of the following @ . fa) rm) es@f a mechanigni is 30 cm leng and we: indergoing plane motion in X.¥ plane ations of its ends ares a, ~ 12 mise “in counter clockwise direction, a,= 20 at 60° in counter clockwise direc fmm ab (Refer the shove figure). The centre of gravity oF theBak is at @ where AG = 20 cm. The radius of gyration ofthe link about Z-axis through @ is 12 cm, Determine tee forees F, and F, applied at A and B respectively to. give above-mentioned accelorations, if F, has a horizon. tal component of SUN towards right. 20 OD) gavin qe Nt Ey A cree of 109 mm diameter is inscribed o place batore itis stressed. Then the plate § fo prod : 3 y ’ stresses 2s shown in the above fur eve: is datormed unto an ellipse. Deta of majer aad minor axes of the ell Oy ir tions. Take modulus of clasticity of{teelad 2. MN and Possson's ratio 6.28. ic} A machine of mass 10g deflect & mun undgy mping the machghy 20 < Mppovted on springs ties load, With negli es with an amplitude Piical harmonie force at 89 Pequency. When « Somm when sub per cent of the red mper is Sted it is foug he resonant ampbtude is 2 am Determine : i) the @impiNMcoeificient icf damping cocificient le sation ment @ damping force 20 What is “heat treatment’ 2 Diffecentiate clearlybetween ‘Annealing’ and ‘Normalising. 20 (a) A shaft carries four masses in parallel planes A,B,C and D in order, Tha masses at B and € are 18 keg and 12.5 pectively and each has an eccentricity of @. om, The masses at A and D have an eccentricity of 8 cm. The angle between the masses at B and C is 140 ang that hetween the masses at B anid A is 190° (both angles measured in the game sense}, Phe axial distance between the planes A and B is 10 om and between Band © £0 cm, Hf the sha is in complete dynamic balance, determine oO €) the masses at A and D (i) the distance between the planes C. tii) the angular position of the mass at D. 30, (6) Explain the tera: ‘interference’ lute gears. How could it be oliminated 7 full depth 14 14° involute The pinion has 15 teeth while the Gy 3 50 teeth. Addendum is equal to the sicdul {@ Show that the gear will G) To what value shoul, creased in order th elingy’ 3. fa) with the pinion soure angle be ine 30 BG). 10 m long is supported at B, | 1p from C, xm from end D. The beam carries a point anitorny distributed load EN per metre run throughout ils length, Determins Valup of x if the cantre of the beam ig the point of contraflexure. Draw the banding moment diagram. 36C.S.E. Mechanical Engg. (MAIN) ~ 2004 88 b) A hollow circular steel shaft is subjected to a torque of 860 Nom and a bending moment of 1200 N-m, The niernai diameter of the shaft is 6Uts of the exte digimeter. Determine the externa’ agwording to : 4) maximum principal stress theary maximum shear stress theory shear strain energy theor » factor of safety as 2 and the y ad strength af ce: ferentiata between ceramics, polymel composites hybrid composites applications of hybrid composites ig) Explain the following : ii annealing ‘fon 1) Normelising ii Spheroidizing 13 ain the terms (N@eeMaging’ and ‘Artificial . ¥5 the following + Je. What are the various wavs of Llustrate how wear land of a cut- with respect to ning time zed Tavlor’s too! life equation was ob- 5. tool, Deli sessing 19¢ 6 qe A. SO min tool life was obtained using the following cutting parameters, Viv do mimin, f mm d= 2.0mmCompute the effect on tool Jifs i cutting speed, feed and depth of cut are increased by 25% and also eased individually by 26%. Where, ¥ = cutting f= feed: depth of 10+ Kb (&) Define automation, What are the features of flexible automation ? Hlustrare with neat sketches wo configurations of automated flow Jinas of production (© (i) What is the objectives of break-even ana The cost of producing between 1500 unity f of a product consists of Rs. 28,000 fixed cost and Rs. 19 oO per unit variable cost, With the selling price ai Rs. 29 1 unit, what is the break-even point ? Suppose the oY per unit was increased fo Rs. 25. illustrate wit sketch how does this aftect the break-even py Gi) What are the various purpos control ? According to the economic fot si annual requirement for an item is are Rs. 20, and the cast of Bol is Re. 0.20 por ve order ? Supposing the hal per year what is th sized (bh) National ‘aia is window for: ee: customers vw] hour. Thg tell a the rate of 18 per ering to staff the win. i@: customers al the rate of one a ‘ause of limited space availebility and x de- vide an acceptable level of service. ths dank, er would like to with 35 per cent con ce, that not more than three customers will be system at any one time. Assame Poisson arti for servier 2 it is considexponential service, compute @) atiization of the teller, Gi) average number in the waiting line, (ili) average number in the system, (iv} average waiting time in line, {v} average waiting time in the syste What is the present level of service for the three- person limit ? What level of utilization of the teller must be attaned and what must be the service rate of the teller to assure the 95 per cent level of service 2 20 6. (@) ( What are the three basic components of tem ? Explain the principle of operation of NC tem with the help of a neat sketcn, Why it is essential oO te provide co-ordinate syslem in NC? Wha. diflerence benveer fixed zero and floating zero & ordinate system ? Ni i) A part program is to be written to drill 1& in the work part shown below. The part is ok The diameter of drill is ¢ 20 mm. 19.00 es Fo Dimensions are in cm. 6 the x and y axes fer the ich. Write manval part programming using word ad- nbs format and an absolute position system. The speed nd feed are manually set by the operator. 10(b) Illustrated by the simplified diagram explain. the principle of electrical-cischarge-machining process. What are the dielectric fluids commonly used in EDM ? How metal removal rate can be centrotied ? Discuss briefly about the application of ED 30 7. (a) © What do you understand by quality contro! by attributes and quality contro! by variable 3 fi) Where do you need a larger sample size in the abave and why ? 5 (i) Four batches of products are inspected at 90 minute intervais and their percentage dilference in weights from the nominal are given below Percentage difference an weights in sample © Batch-3 3 tim adicating the various on irol limits ander control ? 20 () A cory a baich of five compo- nents AO, L using three machines XW, M ep F to be produced in the cechnological Vpmachines, The sum of the processing and these parts in each of these‘Time of machines, minutes ae eetee x lw a) sced to minimize ay Are there alternative seque > iii) Represent your schedule in the form of a ¢ © + with starting and ending timings. Neglect machi? ine shifting time. ivy Wha cach machine if no other job is taken dif t af this batch (a) Solve the following I tem ax Z = £ o> 30 ib) Wrire a Dowel OP choosing the largest of three distinct “e@ nel 38 odPAPER ~ df - 2004 Time AHowed : Three Hours Maximum Marks : 260 Candidates should attempt Questions | andl 5 whet acy compulsory and any three of the remaining guest selecting at least one question fam cach Se I any dara 1s considered insufficient. assume suit value SECTION 1. Answer any three of tha follow: ng: 2x3=4h fa) Prove the following for an idea gas O av P > Using this result show that for an ideal g going an isentropic change of state with Qy Gific head PV! = constant. (b) Give the Kelvin-Planck’s ard ( wegen: get: of Seeand Law of Thermodynamics 3 dS = ¥ A Carnot engine | operates fey temperatures of 2000 K and T. 1] operates betwoan the roy both the engines have th value of (©) Explain the foffow @ Why is cict used daring idling > G3 Asche g wed incraases, the ignition timing should eed, Gi) S generally not supercharged, dist rdke cycle eagines find wider applications in small twoawhwelets or in lange marine Muision engines: Determine the ais ‘nel ratio at $000 rm abiitede inburettor adjusted to give an air-fuel ratio of 15.1 level where air temperature is 27°C and pressure is 1.313 bar, air decreases with altitude and is on t= t, — 0.0065 h where bis height in metres ond t, is the sea level temperature in °C. The air pressure decreases with altitude as per the relation h = 19220 log, (2) where P is in bar. ‘P oO 2. (@) A pressure vessel is connected, via a valve a gas main in which gas is mainteined at a cons ce and temperature of 1.4 MNim! and S98 re: spectively. The pressure vt is vein apt valve is pened and a mass of 2.7 kg of gga the pressure vessel. The valve is elosed Cy ~ then 790 kN4n? and 60°C, respes heat transfer to or from the gag the volume of gas before ty For the gas, take C Cy, = 0.87 kitkg K. the main (b) A perfectly d chamber is divided in two parts by a dl 1.0 kg of oxygen is stored in one part while 7.0 hydrogen is stored in another part. Both the Mysesgre af the same temperature and pressure ifs bar respect'vely. They are mixed to- removing the diaphragm. Determine the loss ‘lability after mixing if the surrounding tempera. e200 K, The value of universal gas constant R, = 8314 Dkg-mol kK. 30 velocity of the gas in3. (a) The air flow to a four evfinder 4-stroke oil engine is measured by means of a 1 cm diameter or fice, having C, = 0.65. During a test the following data was recorded Bor Engine speed = 1000 RPM, © torque = 135 Nm, el consumption = 5.0 kg/hour, CV, = 42600 kdikg, Head across orifice = 6 cm of water, Ambient temperature and pressure are 300 K and 1G bar raspectively. Calculate = (Brake thermal efficiency Gi The hrake mean effective pressure Gi) The volumetric efficiency Take R = 287 J/kg K for air {b} What are the different sources of e1 an LC. engine ? Discuss the mechani oxides of nitrogen and carbon various metheds that can be AG emissions of oxides of nitrogaft 4, (8) An &cylinder, pation of Explain e contra) of 30 co Mesel engine has a Mi. The fuel consump: tion is 0.238 keskWehi ssure in the cylinder at 35 bar and th eylinder pre: Jatt The injector is adjusted to operate at hd the maximum pressure in the injector ig set 0 bar Caiculats the orifice area ent of discharge for the 0.6. specific gravity of fuel = 0.85 and the etic pressure = 1.013 bar Take the effective sSre difference to be the average pressure differ ante aver the injection period 36(b) Describe ihe different phases of combustion in a Sd.engine. How shatld the following factors be changed to reduce the tendency of knock ina SL engine fh Compression ratio (i) Distance of flame travel Inlet mixture temperature (i) Turdulen: Justify your answer with proper reasoning. 30 SECTION B 3. Answer any three of the following: 20x3= 60 (2) In adouble pipe counterflow heat exchanger. eC kgth of an oil, having 4 specific heat of 2095 J/kg K, cooled from 80° € to 60° C by 8000 keh of water irr at 26° C. Determine the heat exchanger overall heat transfer coefficient of 300 Wimy, of water as 4180 J/kg K. th) The air handling unit of an air ¢ plant supplies a total 4500 cubic metres air which 20 percent fresh air LS T and 27°C aut 25° C DBT and Sp. | Enthalpy % | humidity | kiskg da guvikg da | fa 85.0 [so | tao Sos | 100 370 pparatus dew point wy — water vapour da = dry airacific speed (ec) Explain what da vou understand hy of a turbine, Highlight its importance. A centrifugal compressor develops a pressure ratio of 15 while running at 24.000 RPM and discharging 2.0 kgis of air. The entry conditions are P, = 1.4) bar and T, = 280 K. Determine the specific speed. Take = 14, R= 287 dhe KC, = 1.005 kikg RK. {di A power plant of 210 MW installed capacity has the following particulars : Capital cast = Rs. 4 crores:MW instalied Interest and depreciation = 12% Oo Arnual load factor = €0%. Annual capacity factor = 54% . Annual running charges = Rs. 400 x 10° g Energy consumed by power plant auxi a Calculate : (® The cost of power generatis Gi) The reserve capacity 6. ja) A fluid at a te transfer coefficient hi, flo erature Tr, with a heat in the oher side af the siab flow in opposite directions, y the heat flow Q through an ae C, 5 cm and 30 (0) Define the term Nusselt number and explain itssignificance in the case of forced convection heat trans- Atmospheric air at T. = 275 K aad a free-stream us = 20 m8 flows over a flat plate L = 1.5 m i a unifcrm temperature T, = long that is maintained 305 K. (i Caloulate the average heat transfer coefficient h,, over the region where the boundary layer is laminar. Find te average heat transfer coefficient over the entire length L = 1.5 m of the plate, (i) Calculate the total heat transfer rate Q from plate to the air over the leagih L = 1.5m 4 oO width Wes im, Assume fransition occurs J, ia) A vapour compre berween the pressure limits of 469.47 kNJmé Ar entry te the compresser t saturated and after compression igs stroke of 75 mm ric efficiency of liquid refrigerant heat vapour may be assumed cent, The temperatul as the condense of the supgr cont Determ @ The coe] fi The ms Gi) Phagcoont tht perfomance of the retngerator yof the refrigerant in kg/h Time the specific heat capacity of water as 4.187 and the specific heat of liquid refrigerant as Ne kUkg K. The relevance properties of the refrigerant ar given in the table betowQ>. 26080 | 2Ese'O | SOTIO'D Os OF SEZ) OL6°66 OF OG SET © PIOsO | SIP | eZgP0°0 acosvon Moy BEL SE Ore LPC9b Kdowqua “ds (84/,1) ‘Joa cdg | Sdyeqyua "dg dul}, aanssa.idCSE. Mechanical Engg. (MALIN) = 2000 101 {by {Discuss the iactors to be considered in the anvetion of a site tor a agdreviectsic p Gh Oliferentiace benveen a cogeneration and a com Mined cyele power plant 10415 fa) Alr at a temperature of 303 K enters a ten- jon et the rate of 3.4 kes, The pressure ratio is 6.0) and the isentropic efficiency is 0%, The process is adiaharic and she compressor has ser meaical stages, The axial velocity of 120 mas is unifon across the stages and the mean blade speed is 200 m Assuue that the temperature change is same in ead slage, aver plant. + axial flow comp Hal Determine the director of the air at entry td ¢ vromt the rotor and stator blades, Also fi ver piven to the aur. For air, take c, = 1003 keke agd a 15 {by Sketch and explain the cuntsil tion of pressure ratio for head for ihe three types of biady gal compressor. Indicate 9: operation ing iRG varla- Nesluce flow rate ramy used ih centr wave the stable range at