Brooks

Approval:

Process Control Plan Date Approved:

Effectivity Date:

Supplier Name: Part Number: PCP Number Prepared by:

Supplier Number: Part Number Revision: PCP Revision Checked by:
Workcell / Location Part Name: PCP Rev Date: Approval:
Process Machine, Device, Product / Process Characteristics Control Methods/Measurement
Process

Number

Name / Jig, Ref Doc. Number/ Specification Sample Remarks

Step

Key Measurement Reaction Plan

Operation Tools for Specification No Characteristic Description & size& Record (Special Process)
Dim Technique
Description Manufacturing Tolerance Frequency

SCM100113 Rev. A PCP Blank

DCO001668
 Brooks
Approval:

Process Control Plan Date Approved:

Effectivity Date:

Supplier Name: Part Number: PCP Number Prepared by:

Supplier Number: Part Number Revision: PCP Revision Checked by:
Workcell / Location Part Name: PCP Rev Date: Approval:
Process Machine, Device, Product / Process Characteristics Control Methods/Measurement
Process

Number

Name / Jig, Ref Doc. Number/ Specification Sample Remarks

Step

Key Measurement Reaction Plan

Operation Tools for Specification No Characteristic Description & size& Record (Special Process)
Dim Technique
Description Manufacturing Tolerance Frequency

SCM100113 Rev. A PCP Blank

DCO001668
 Process Co
Supplier Name: 1 Part Number:

Supplier Number: 2 Part Number Revision:

Workcell / Location 3 Part Name:

Product / Process Characteristics

Process
Process

Number

Machine, Device, Jig,

Name / Ref Doc. Number/
Step

Tools for
Operation Specification No Characteristic Description
Manufacturing
Description

17 20
16 18 19

1 Supplier Name / Logo Area Supplier to Enter Supplier's Name.

2 Supplier ID# Supplier to enter supplier name and Brooks su
3 Workcell / Location Supplier to enter Workcell or location for prima
4 Part Number Supplier to enter Brooks part number from dra
5 Part Number Revision Supplier to enter Brooks part number revision
6 Part Description Supplier to enter Brooks part Description from
7 PCP Number Supplier to enter their specific PCP number.
8 PCP Revision Supplier to enter PCP revision.
9 PCP Rev Date Supplier to enter PCP revision date.
10 Prepared by Supplier to enter PCP preparer's name.
11 Checked by Supplier to enter PCP checker / reviewer's nam
12 Approval #1 Supplier to enter Approver's signature.
13 Brooks Approval: Brooks SQE to enter their Approval signature.
14 Date Approved Brooks SQE to enter approval date.
15 Effectivity Date Brooks SQE to enter effectivity date.when appr
16 Process Step Number Supplier to enter process numbers from job tra
17 Process Name / Operation Description Supplier to enter process name / operation des
18 Machine, Device, Jig, Tools for Manufacturing Supplier to enter specific Machine, Device, Jig,
19 Ref Doc. Number/ Specification No Supplier to enter work instructions, drawing nu
20 Characteristic Description Supplier to enter specification or feature chara
21 Specification & Tolerance Supplier to enter Product or Process requireme

FM-HW-SQA-042 PCP Map

 22 Key DIM Supplier to identify Key dimensions with a K
23 Measurement Technique Supplier to enter measurement technique, gag
24 Sample size & Frequency Supplier to enter Sample size and inspection fr
25 Record Supplier to enter record keeping method.
26 Reaction Plan Supplier to enter Reaction Plan / Corrective act
27 Remarks (Special Process) Supplier to enter remarks / notes / comments r

FM-HW-SQA-042 PCP Map

cess Control Plan
4 PCP Number 7

5 PCP Revision 8

6 PCP Rev Date: 9

t / Process Characteristics Control Methods/Measurement

Specification
Key Sample size&
& Measurement Technique Record
Dim Frequency
Tolerance

21 22 23 24 25
1

pplier's Name.
pplier name and Brooks supplier ID# (ID# identified on Brooks purchase or contract order).
rkcell or location for primary process (optional).
ooks part number from drawing, purchase order or contract order.
ooks part number revision from drawing, purchase order or contract order.
ooks part Description from drawing, purchase order or contract order.
ir specific PCP number.
P revision.
P revision date.
P preparer's name.
P checker / reviewer's name.
prover's signature.
r their Approval signature.
r approval date.
r effectivity date.when approved Process Control Plan is used in production.
ocess numbers from job travelers / routers.
ocess name / operation description.
ecific Machine, Device, Jig, Tool number.
rk instructions, drawing numbers, specifications and inspection procedures.
ecification or feature characteristic.
oduct or Process requirements and tolerances.

FM-HW-SQA-042 PCP Map

Key dimensions with a K
asurement technique, gage, inspection equipment type.
mple size and inspection frequency.
ord keeping method.
action Plan / Corrective action process. Include plan numbers or means of identification.
marks / notes / comments related to the specific process.

FM-HW-SQA-042 PCP Map

Brooks Approval: 13

Date Approved: 14

Effectivity Date: 15

Prepared by: 10

Checked by: 11

Approval: 12

Remarks
Reaction Plan
(Special Process)

26 27

FM-HW-SQA-042 PCP Map

 Process Contr
Supplier Name: Part Number:

Supplier Number: Part Number Revision:

Workcell / Location Part Name:

Product / Process Characteristics

Process
Process

Number

Machine, Device, Jig,

Name / Ref Doc. Number/
Step

Tools for
Operation Specification No Characteristic Description
Manufacturing STEEL, CORROSION RESISTING, 304 OR 30
Description
PLATE, UNS S30400/UNS S30403, HOT ROLL
Receive Raw ANNEALID AND PICKLED PER ASTM A240 OR A
Material work instruction xxx- SA-240, WITH NO CALCIUM OR OTHER ADDIT
10 N/A
Incoming xxxx Dimensions
FOR MACHINABILITY
Inspection
diameter
diameter
diameter
CNC Lathe#:xxx
Drawing #:xxx diameter
CNC Program
20 Machining Manufacture work chamfer
#:xxxx Tool#:xxxx
instruction #: xxxx dim
Fixture#:xxxx
dim
dim
Roughness
3rd Process,
Grinding#:xxx 0.02
Manufacture work
30 Bottom plane Tool #:xxx
instruction #: xxxx 0.02B
Fixture#:xxx
Ø0.02B
4th process
Machining Hole
CNC Milling#:xxx dim
Hole, Profile Manufacture work
40 Tool #:xxx
cutting, Tap instruction #: xxxx Tap
Fixture#:xxx
holes
Hole

50 De-Burring De-burring tools work instruction #: xxxx

Tap
Specification #:xxxx Hole
60 Pre-Treatment
Treatment PCP #:xxxxx Roughness
Appearance
Specification #:xxxx
Treatment/Finis
70 Treatment House Treatment PCP #:xxxxx Electroless Nickel Plating
hing
diameter

Post-Treatment Post-treat Inspection

80
Inspection
FM-HW-SQA-042 procedure xxxx PCP Example
 hole
tap
Post-Treatment Post-treat Inspection
80
Inspection procedure xxxx roughness

Appearance
work instruction xxx-
90 Packaging
xxxx
Out Going work instruction xxx- Refer to out going inspection
100
Inspection xxxx sheert

FM-HW-SQA-042 PCP Example

s Control Plan
PCP Number

PCP Revision

PCP Rev Date:

t / Process Characteristics Control Methods/Measurement

Specification
Key Sample size&
& Measurement Technique Record
ION RESISTING, 304 OR 304L Dim Frequency
Tolerance
00/UNS S30403, HOT ROLLED,
KLED PER ASTM A240 OR ASME CoC Verification Every lot
ALCIUM OR OTHER ADDITIVES IQC inspection
AQL 1.0 sheet
MACHINABILITY caliper
Every lot
Ø160±1 CMM
Ø130±1 CMM
Ø120 G6 Y CMM 2pcs Every
Ø65±.0.1 CMM machine Set up
In-Process Insp.
C2 CMM 1pcs every two
From CMM
10 -0.1/0 HG hours
5±0.2 HG In-Process
control 19 to19.2 Caliper
63 √ C SRT/Comparator
2pcs Every
Y CMM machine Set up In-Process Insp.
Y CMM 1pcs every hour From CMM
Y CMM In-Process

Ø5H8 PG 2pcs Every

26.5±0.03 Y CMM machine Set up
In-Process Insp.
1pcs every two
M6 Tap hole Thread Gauge From CMM
hours
Ø4.5(all the hole In-Process
CMM
dimension)

Break All Sharp AQL1.0 Record on QA Plan

visual Inspection
Edges and burrs every lot XXXX
M6 Tap hole Thread Gauge
Ø5H8 PG AQL0.65 Pre-treatment
63 √ C SRT/Comparator Every lot inspection record
to Spec XXXX Visual inspection
X-Ray Visual AQL0.65
[0.003-0.005mm] COC from Supplier
inspection Every lot
Ø120 G6 CMM
AQL0.65 for
COC from
critical
supplier and Post
dimensions and
FM-HW-SQA-042 treatment PCP Example
100% for Visual
inspection record
inspection
 Ø5H8 PG AQL0.65 for
M6 Tap hole TG COC from
critical
supplier and Post
All surface dimensions and
SRT/Comparator treatment
Roughness 100% for Visual
inspection record
No stain, masking, inspection
Visual inspection
color to sample
Each Lot STD packaging
Visual
Received method
CMM AQL 1.0 Every Review of QA Plan
Visual lot XXXXX

FM-HW-SQA-042 PCP Example

Brooks Approval:

Date Approved:

Effectivity Date:

Prepared by:

Checked by:

Approval:

Remarks
Reaction Plan
(Special Process)

Return to Supplier. Notify production of new

RMA process XXX delivery date.

Stop machining/
Fine-tune the
Notify Supervisor
Setting and re-
inspect

Stop machining/
Fine-tune the Qualified Operator
Setting

Stop machining/
Fine-tune the
Setting

StopDe-
burringRework &
CAR

Rework/CAR send
for rework

Qualified Plater
Rework
(ABC Company)

Raise CAR send for

rework
FM-HW-SQA-042 PCP Example
Raise CAR send for
rework

Repack and
Validate

Raise CAR/Rework

FM-HW-SQA-042 PCP Example