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DOOSAN COMMON PARTS

MODEL: G20/25/30S-3
SERIAL: 97, 99
ENGINE = GAS/LP, HERCULES
(1404) 2.7 LITRE, 4CYL.

SERIAL NUMBER INFO


PREFIX MODEL ENGINE FUEL/TRANS BRAKE

97 G20/25/30S-3 HERCULES 2.7 GAS OCDB


99 G20/25/30S-3 HERCULES 2.7 LP OCDB

BRAKES
HUB SEAL D700305
AXLE SEAL D700306
HUB ORINGS S8030101
BLEEDER ADAPTER D130730
BRAKE LINE ADAPTER D700626
FRICTION DISC D141112 (8)
OUTER PLATE D700251 (10)
HUB SEALANT 1U8846
PISTON RING SMALL D700252
PISTON RING LARGE D700253
PARK BRAKE LEVER D700172
PARK BRAKE CABLE A211189
PEDAL PADS D700175 (2)
BRAKE VALVE A215002

COOLING
FAN A223110
FAN BELT D141101
HOSE LOWER A213652
HOSE UPPER A213699
RADIATOR A213659
RADIATOR CAP D460972
RESERVOIR CAP D130257
THERMOSTAT HOUSING A223131
THERMOSTAT A223070
THERMOSTAT GASKET D700385
WATER PUMP D700615
WATER PUMP GASKET D700611

DECAL LIST
QTY PART NUMBER DESCRIPTION
1 A211820 LOGO – LH
1 A211821 LOGO – RH
2 A321234 LOGO, MAST – DOOSAN
2 A211607 BRAKES
2 A211655 TIRES

1
1 D139324 EXTINGUISHER
2 A211784 G20S
2 A211785 G25S
2 A211786 G30S
2 A211731 TIRES
2 1P2807 LIFTING EYE
1 A211651 HYDRAULIC OIL
1 D131058 IGNITION SWITCH
1 A211650 GAS & DUAL FUEL
1 A211695 WARNING – TIPOVER
1 A211696 WARNING
1 A211730 HOOD
1 A211698 WARNING – NO PASSENGER
1 A211697 WARNING – FAN
1 A211654 WARNING – RADIATOR
1 A211733 AIR CLEANER
1 K1011645D10 COUNTERWEIGHT – DOOSAN
1 A211653 DISCONNECT SWITCH
1 A211660 DUAL FUEL ONLY
1 A211745 DIRECTION
1 A211659 DUAL FUEL ONLY
2 A211662 HAND WARNING
1 A211640 INCOMPLETE TRUCK
2 A211663 FORK WARNING
1 A211641 LOAD BACKREST
2 A211636 LPS (OPTION)

PAINT
COLOR PART NUMBER
Yellow (Aerosol) A212141
Yellow (Gallon) D890322
Black (Aerosol) D139689
Black (Gallon) D890096

ELECTRICAL
ALTERNATOR D700328 (97-0001~00391
99-0001~01071)
D167411 (97-00392~UP
99-01072~UP)
ALTERNATOR (GS/LPS) D700332
(OPTION - SEE TRUCK CONFIG)
BACKUP ALARM D287673
BATTERY GROUP 25
CIRCUIT BREAKER D544024
DIRECTIONAL SWITCH A334000
HEADLIGHT D147626
HEADLIGHT BULB D147669
HEADLIGHT BRKT RH D147661
HEADLIGHT BRKT LH D147662
HORN D560080
HOUR METER D890108
IGNITION SWITCH D147482
IGN SWITCH KEY SET A214062

2
LPG PRESSURE SWITCH D700338
NEUTRAL (PB) SWITCH D700116
OIL PRESSURE SWITCH D147495
STARTER A213980
STROBE (AMBER) D287670
STROBE BULB D287630
TRANS TEMP SENDER D700261
WATER TEMP SENDER D700216
VOLTAGE REG (GS/LPS) D700331
(OPTION - SEE TRUCK CONFIG)

ENGINE
ASSEMBLY LP A213541
ASSEMBLY GAS A213540
ASSEMBLY – REBUILT CLICK HERE
GOVERNOR D700368
GOVERNOR GASKET D700367 (2 REQUIRED)
VALVE GRIND GASKET KIT 1N4756
COMPLETE ENG GSKT KIT A218832
OIL PAN GASKET KIT D700683
CRANKSHAFT SEAL KIT D700651
TIMING COVER GSKT KIT 8N2046
FRONT MAIN SEAL D700613
REAR MAIN SEAL D700645
FLYWHEEL ASSEMBLY A213523
RING GEAR D700340
HEAD GASKET D700681
EXHAUST VALVE A213875
INTAKE VALVE A213876
INTAKE VALVE SEAL D700669
EXHAUST VALVE SEAL D700679
HEAD BOLT D910303
VALVE COVER GASKET D700374
V/COVER SEAL WASHERS D700363
SIDE COVER GASKET D700373
TORQUE COVERTER SEAL A213061
TORQUE CONVERTER A213432
MOTOR MOUNTS D140116

EXHAUST
EXHAUST MANIFOLD GASKET A223075
EXHAUST PIPE GASKET D700158
MANIFOLD (FLEX) PIPE A213820
MUFFLER A213629
MUFFLER CLAMP D131279
TAIL PIPE D130918

FILTERS
OIL D141099
FUEL (GAS) D700383
FUEL (LP) D700539
AIR PRIMARY A213939

3
AIR SECONDARY A213938
CRANKCASE D141098
HYDRAULIC RETURN D516975
HYDRAULIC SUCTION D164457
PCV VALVE D700414
TRANS D140182
TRANS BREATHER D480108

FUEL
ACCELERATOR PEDAL A211115
ACCELERATOR SPRING A221366
ACCELERATOR MOUNT A221132
ACCELERATOR PEDAL PIN A211160
CARB – GAS A213715
CARB KIT – GAS D700739
CARB – LP D700398
CARB KIT - LP D700725
FUEL SENDER GAS A214027
GAS CAP A211407
LP CONVERTER D141318
LP CONVERTER KIT D141319
LP FILTER AS D700179
LP FILTER KIT D141186
LP LOCK OUT D148482
ACCELERATOR PEDAL 300810
ACC PEDAL SPRING 909288
WEDGE PLATE RH (GAS, DUAL) A211543
WEDGE PLATE RH (LP) A211496
WEDGE PLATE LH A211486

HYDRAULICS
TILT CYL KIT D700625
LIFT CYL KIT STD D511159
LIFT CYL KIT PRI FFL D511211
LIFT CYL KIT SEC FFL D511213
LIFT CYL KIT PRI FFT D511211 (60mm ROD)
LIFT CYL KIT PRI FFT D511927 (50mm ROD)
LIFT CYL KIT SEC FFT D511208
CONTROL VALVE 3 SP A225070
VALVE KIT COMPLETE D516055
VALVE SPOOL KIT D516057
HYD PUMP A215001
SEAL KIT = D516515
MOUNTING GASKET D500204

KIT LIST
PART # DESCRIPTION NOTES

D890222 IGNITION KIT


D890470 KIT – BELLY PLATE
D890437 BELLOWS
D890362 KIT CARRIAGE / MAST STOP FFT

4
D890365 KIT CARRIAGE / MAST STOP FFL
D890160 ENGINE BLOCK HEATER KIT REQUIRES D890161
D890161 ENGINE HEATER SLEEVE
A218832KT ENGINE OVERHAUL GSKT KIT
1N4756 ENGINE VALVE GRIND KIT
D700683 ENGINE OIL PAN KIT
D810256KT ENGINE SHUTDOWN KIT
D890412KT ACCUMULATOR KIT FFT
D890437 HIGH AMBIENT RADIATOR
D890346 OPEN CORE RADIATOR KIT
D890312 BIG FOOT KIT
DUAL DRIVE CONVERSION NO KIT AVAILABLE
CLICK FOR PARTS NEEDED
D890332 WIDE PROFILE TIRE KIT
D890354 TRANS BREATHER KIT
TRANS REBUILD KIT NO KIT AVAILABLE
CLICK FOR PARTS NEEDED
D890324 TURN SIGNAL, TAIL & STOP KIT
D890263KT 10F/5B TILT CONVERSION
D890266 3 TO 4 WAY VALVE KIT 7GPM FITS A225070 VALVE ONLY
D890315 3 TO 4 WAY VALVE KIT HIGH FITS A225070 VALVE ONLY
FLOW
D890269 3 TO 4 MAST KIT STD 2 STAGE MAST
(DOES NOT INCLUDE HOSE)
D890268 3 TO 4 MAST KIT FFT MAST
(DOES NOT INCLUDE HOSE)
D890271 LH CARRIAGE TERMINATION KIT G20/25 STD 2 STAGE MAST
D890270KT RH CARRIAGE TERMINATION KIT G20/25 STD 2 STAGE MAST
D890272KT 4 WAY CARRIAGE TERMINATION G20/25 STD 2 STAGE MAST
KIT
D890286 LH CARRIAGE TERMINATION KIT G30 STD 2 STAGE MAST
D890285 RH CARRIAGE TERMINATION KIT G30 STD 2 STAGE MAST
D890287 4 WAY CARRIAGE TERMINATION G30 STD 2 STAGE MAST
KIT
D890280 LH CARRIAGE TERMINATION KIT G20/25 FFT MAST
D890279 RH CARRIAGE TERMINATION KIT G20/25 FFT MAST
D890281 4 WAY CARRIAGE TERMINATION G20/25 FFT MAST
KIT
D890295 LH CARRIAGE TERMINATION KIT G30 FFT MAST
D890294 RH CARRIAGE TERMINATION KIT G30 FFT MAST
D890296 4 WAY CARRIAGE TERMINATION G30 FFT MAST
KIT

MANUALS
PARTS A211798E
OPERATORS SB2108E
SERVICE SB2100E
(DOES NOT INCLUDE ENGINE MANUALS)
ENGINE DIS-ASSEMBLY & ASSEMBLY SB2011E
ENGINE SPECS & TESTING SB2006E

5
DOWNLOADABLE
ELECTRICAL SCHEMATIC
ELECTRICAL SCHEMATIC (2006)
HYDRAULIC SCHEMATIC
OPERATION & MAINTENANCE MANUAL
SERVICE MANUAL

FFT UPRIGHT PARTS


A216017
1 A215028A PRIMARY CYLINDER 60mm
2 A215039 SECONDARY CYLINDER
1 D511211 SEAL KIT PRIMARY CYLINDER 60mm
2 D511208 SEAL KIT SECONDARY CYLINDER
1 A216104 HOSE ASY – MAIN FEED
4 D581815 MAST BEARING (STD)
2 D581824 CHAIN 97 LINKS (72.75”)
2 D581824 CARRIAGE CHAIN 75 LINKS (56.25”)
2 D582615 BEARING - MAST MOUNT PIN
6 911007 BEARING STUB SHAFT
2 D582616 PIN – TO MOUNT MAST
4 D910121 BOLT – MAST MOUNT PIN
492 cm D909119 HOSE – S/S LINE FOR G20/25
487 cm D909119 HOSE – S/S LINE FOR G20/25
489 cm D909119 HOSE – S/S LINE FOR G30
484 cm D909119 HOSE – S/S LINE FOR G30
4 D909124 HOSE FITTING

POWER TRAIN
TRANSMISSION A213146
CONTROL VALVE A213198
CONTROL VALVE GASKET A213102
DIFFERENTIAL A218937
LUBE PUMP D890426KT
LUBE PUMP GASKET A213060
OUTPUT SHAFT SEAL A213091
OUTPUT SHAFT DUST SEAL A213092
TORQUE CONVERTER A213432
T/C SEAL A213061
T/C O-RING LARGE A213495
T/C O-RING SMALL A213494
U-JOINTS 100-S1310 (2)

STEERING
STEER CYLINDER D501670 (97-00001~00708)
SEAL KIT = D144355 (99-00001~02035)
STEER CYLINDER A215223 (97-00709~UP)
SEAL KIT = D511419 (99-02036~UP)
STEER HUB SEAL D700581
INNER BRG CUP D700569
INNER BRG CONE D700582
OUTER BRG CUP D700568

6
OUTER BRG CONE D700571
STEER LINK D131207
STEER LINK BRG D131093
STEER LINK PIN D700583
STEER LINK SEAL D700584
STEER GEAR A215000
SEAL KIT = D516519

TUNE UP
DISTRIBUTOR A213894
CAP D700696
ROTOR D700682
MODULE D700695
COIL D700420
WIRE SET D141268
PLUGS (LP) A223103

WHEELS
DRIVE TIRE (G20/25) 700X15-12PLY (5.5)
DRIVE TIRE (G30) 28X9-15 12PLY(7.0)
STEER TIRE (ALL) 650X10 10 PLY(5.0)
DR TIRE STUDS D910272 (6)
DR TIRE NUTS D913082 (6)
DR TIRE OUTER NUTS DUALS D700532 (6)
DR TIRE INNER NUTS DUALS D700533 (6)
STEER MOUNT BOLTS S0515371 (6)
STEER MOUNT WASHERS D917003 (6)