The forBioscience
Society for Bioscience and Japan
Bioengineering, Japan
andBioengineering,
After the 2nd World War, the method of which usually wil1 not be produced in
submerged culture became very popular in a subrnerged culture.
thcmicrebial industrybecauseof the successes Hesseltinei-3}
roviewed thes,e advantages
in antibiotic production. Despite the pro- and problems in detail emphasizing the
gress in the technology of submerged cultures, necessity of development of process work
solid-state cultivation, which was a common accompanied by monitoring devices to de-
mcthod in traditionalfermentationprocesses, termine moisture, pH, free oxygen and
has shown little progressand no significant carbon dioxide.
expansion of application. However, taking Kinetlcstudies on solid-state fermentations
into consideration the simplicity of the have scarcely been reported sincc a series of
cultivation equipment and the 1ffwer expense papersby Terui et al.4-e) One of the reasons
for operation, more application of this is the technical diMcultiesin chemical
traditional method is expected with the analysis of cell mass, substrate consumed,
advanced knowledge and approaches in productyields and so on as well as physical
biochemical engineering. As the micro- analysis.
organisms in a solid-state cultivation grow The water content of thc substrate, which
under conditions closer to their natural is a peculiar parameter to solid-state culti-
habitats,they may be rnore capable of vations, influencesthe productivitiesof cell
producing certain enzyrnes and metabolitos mass, enzymes, metabolites and so on・
oxid ¢ evolution rate or thc oirygen uptake in thc air were rtmoved with ap activated
matcrials
could be detected directly. cbarcoal odlurrm. T!hetreated air was passed through
rate, which
an oxygeri witha zirconia cell, model LC-7ooE
Furthermore, the effects bf operationa1
analyscr
con-
(Toray Ltd., Tolryo) and a carbon dio)tidc analyser,
ditions such as cultivation temperatum,
rnodel ArA-21 {Horibe Lrd., Kyoto).
water content and partialpressureof COt Estim tion of cell mass Cellmass was tsti-
in the air on the cell growth were investigated, mated by the giu{)cmainine method.tS} rn this method
and a relationship between the operational the amount of mycelia on thc kofi was estimatetl frDm
conditions and yields of enzyrnes such as the glucosaminc content, based on the fbot that tbe
sacc.harifYing enzyme, a-amyiase, acld pro- eontent of glucosatnirre in the mycelia oM. eoroac was
tease and neutral proteasc produced by alrttost constant th:vugbout tlrcgrowth phasas and that
A. ecyzae was sought. itwas not present in the raw nct.
Wster oontent [ht watcr content of kofiwas
Adaterhlsand Medrods determined・ by measuring tbe weight lessof a sample
The rnicroorgani"n dried at 105"C for 24 h.
Microorganism used was
20ml, containing about 5x107 conldia per ml, was alyser, 8. COs analyser, 9. Ternperature controller,
added to1ig of the riec as the inoculum. Matured 10. COs tegulator, 1l.COt gas,12. Solenokl valve,
kofiresultecl afber cultivation for24 h or more. and 13. Ck)nstant terriperature box.
15 W ultraviolet lamp for IO min, keepingthe sample at 40eC. One unit of enzymc activity was definedas
at a distance of 10 cm from the 1arnp. Then 5 g of the the amount of 1% soluble starch solution hydrolyseq
treated kofiwas put into a water activity detector by the enzyme in 30 min at 40"C.
<Implex Chemicals Ltd., West Gcrmany) and kept Reducing sugar of kofi Ten grams of koji
at 20eC forabout 3 h to measure Aw. sample were steeped in leO ml of O.5% NaCl so]utlon
Enzyme preparation The enzymes were for 3h at 15"C, and then fi1trated.The arnount of
extracted from 1Og of riec kojiwith 1oo ml of water for reducing sugar in the filtrate was determinedby
proteasasor an aqua solution of O.5% sodium chloricle Lane-Eynon's method.is)
fortheamylase assay by shaking for3h at 15eC, and Standard culture conditions Static culti-
the fi1trate
was used as theenzyme $olution. vations Were carried out with forcedaeration. The
Deterrninationof protease aetivity A modi- temperature and the moistur ¢ of the solid sutstrate
ficationof Anson'srnethodiS) was used forthedcterrni-were controlled by aeration throughout the cultivation.
nation of protease activities. Casein solution (2gof Thc standard culture conditions were as fo11ows:
casein and 5 ml of Mi1O lacticacid for the acid protease CuLtlvation temperature, 380C; temperature of th ¢
assay or 8 ml of N/1O sodium hydroxideforthe neutral outer box, 330C; acration ratc, 17l/min; and initial
protease assay in 1ooml), 1.5ml, Mcllvaine's citric- water content, 35%.
phosphate buffbr at pH 3.0 for acid pretease or at pH
6.0forneutral protease,1,O ml, and the enzyme solu- Results and Discussion
tion, O.5 mr, were mixed, and the mixture was incubated
Cell growth estimation Hesseltine
at 38eC for 60 min. The action of the protease was
i-s} discussed the advantages and・ dis-
stopped by adding 3 ml of O.4 M trichloroacetic acid,
advantages of solid substrate fermentation
and thc precipitate was rcmoved by filtration.
One
milliliter of the filtrate, 5 ml of O.5 M Na2COs and 1 cempared with liquid mcdium fermentation.
ml Folin'sreagenti4} were well mixed and kept for
of One of the ofdisadvantages
solid state
30 min at 380a. Th ¢ optical densitywas measured fermentation,that he pointed out, was the
at 660 nm. One unit of protease activity was defined technical diMculty in the chemical analysis
as the amount of enzymc thatdeveloped color equi- of the cell mass and the substrate consumed.
valent to one pmol of tyrosine per minute under The conventional methods employed to
these conditiens. estimate the mycelial weight of A. oc)tcae
Deter nination of amylase the
grains
activity
grown on steamed rice were
Sbcchartwng actibity 10 ml of a 2% soluble starch digestion
enzymatic methodi7) glucos-
and the
solution, 2.0ml ef O.1M acctate buffbr(pH 5) and amine method.i2} The second one is an
1.0rnlof the enzymc solution were mixed, and thc
mixture was incubatod at 40'C for 30Tnin. Thc indirectrnethod in which the glucosamine
content of moldy riceisused as an index of
reaction was stopped by adding 7 ml of NIrO NaOH
solution. Lane-Eynon's methodi5} was used to
the mycelial weight. This method is more
dctermine the amount of roduelng sugar in the three accurate than the first one, but ittakes timc
solutions: (1)reaction mixture; (2)enzyme solution; to purify glucosamine from moldy riccsam-
and (3)staTch solution. Thcsc values for reducing ples. In addition, Arima and UozumiiS)
sugar glucose were
as denQted as l,m and
n mg, respcc- and SakuraiiS)found that the glucosamine
tively. Thc arneunt of tota1 sugar (smg) in the starch content of mycelia increasedconsiderably
deterrnined as glucose after hydrelysis
phase. However, the
solution was
after the stationary
with HCI. The saccharifYing activity was calculated
glucosaminemethod was successfully applied
as fo11ows: to the estimation of the cell mass in this
Saccharifying
activity
research, because our interestwas mainly
l-m-n 100
focussedon the changes in the laterlogarith-
`=-
s-n
×
lo × 1oo (unitslg) (1)
a-Amplase ttctitrftv The activity of a-amylase was
mic growth phase. The oxygen uptake
rate and the carbon dioxideevolution rate
determined by a modification of Wohlgemuth's
methodiS) which isbasedon the estimation of thc time
are also used for prediction of metabolic
activities, becausethe present instrumentation
inwhich thg color of an iodine-tarchcomplex decreases
to a definiteextcnt. The reaction mixture containing technology allows automatic determination
1O ml of 1 % soluble starch, 2 ml ofO.1 M acetate buffer of the respiratory activity. The continuous
(pH 5) and O.5ml ef the enzyrne solution was kept determinationof the partialpressuresof
o
cultivation runs with differentinitialwater o 2o 4e 6o so
cQntents madc were
and the glucosamine
Cutture time (h}
Fig.3. Time courses of oxygen consumption rate
(Io,),
content and the respiration ratc were dioxide evolution
carbon rate (lbo,)
and respira-
measured. In this work, mycelial weight tory quotient(RQ)of the koji.
was calculated from the glucosaminecontent A. orvcae was incubat¢ d on steamed ricecontaining
35% of water at 380C.
with a conversion of 9.7.iB} ratio
-"'"", Ibt; -"-'L,
lbot;
Figure 2 shows the biomass time courses
,RQ.
by the glucosamincmethod
measured
the of diflbrentinitial
com- was found that the RQ (respiratory
quotient)
paring efTlects water value was maintained at 1.0 during
about
cDntents. Around 50h of cultivation, the the This
whole cultivation period. result
estimated value of cell mass increased again isin good agreement with those of Terui and
after a plateau of growth in some batch Morimotoi7)and Okazaki and Sugama.2o)
runs. As stated above, the reason for this Figure 4 shows the relationship between
increase is that the glucosamine content of the specfic the specihc
growth rate, p, and
the mycelia increasedafter the stationary
dioxideevo!ution, the
phase.
rate of carben Qco,
value was correlated to the value of p esti-
Figure 3 shows the time courses of matcdthefrom the glucosaminc content, in each
oxygen uptake rate and thc carbon dionide case at a diflerentinitialwater content.
evolution rate in the solid culturc at 38"C Nishioet at.ii) observed a linear relationship
with an initialwater content of 35%. It between oxygen uptake and growth rate in
solid ctiltivation ofA. nigen',' This result isin
No -
os:.E=eU
pt35 o,eto?)sege
:
[-
E.so
l'
) aoos-eescree
20
20 40 60 80 e
e o.os o.lo
C"Iture.tTine (h>
P{h-i)
Fig. 2. Time courses of biomass and water content Fig.4. Relationship between the specific growth rate
of substratc initia1
water eontents
under
ef koji.
conditions of varieus
(p)
and the specifi ¢ rate of earbon dioxideevolu-
tion (Qco,)
at different initialwater contents.
Conidia of A. o[reas were inoculatedonto stcarned
A. aybue was incuhatod on steamed rice containing
rice containing 25.6(e),29.5(o),
35.8(A)and 25.6(e),29.5(o),and 35.8(A)% of water at
4e.3 (A)% and incubated in the fer-
of water,
38"C. mcot: specific production rate of carbon
mentor 38"C. Clellmass was estimated from
at dioxidefor mainteriance (mol COEIg cellfh).
glucosamine content in kofi A: experimental constant (molCOslg cel1).
ently, p by measuring
itis possibleto estimate progress of kojimaking isdiscusscdbclow.
the rate dioxideevolution during
of carbon In this culture equipment, a portion of
growth. Okazaki et at.2i) proposeda mathe- the water in kofievaporated into the outlet
matical model based on the data of kofi gas-Iine, removing metabolig heat as usually
making with an automatic oxygen feeder observed in solid cultures. The sitarch of
and we dealwith this pointin the next report. ricekernelsin kofiwas enzymatically hydro-
Water activity (Aiv) in the kofi process lyzedto reducing sugar duringthe incubation
The water content of a solid substrate period. A part of the reducing sugar was
markedly influencedthe cell grewth in solid consumed but some still remained in the rice
state cultivation.iO,ii) In connection with kojias shown in the figure (Fig.5).
this, Narahara22) claimed that the true Rosss4} proposed ・an estimatidn method
eflbct of water on the growth of A. oryzae for the water activity of a moistured food;
isbetterindicatedby water activity23> which the overall water activity, Awo, isthe product
aflects the availability of water for micro- of the individual water activities of each
ingredient,as fo11ows,
.organlsms.
detectorand Awn values estimated by the for the growth of microorganisms on a solid
fbllowing equation, Eq. (5),which is derived substrate. Water content of the substrate,
from Eq. (4)taking account of the arnount cultivation temperature and the partial
of reducing sugar, S (%),to estimate the pressureof carbon dioxidein the atmosphere
amount ef other ingredients in kofi, in the fermentorseem to be very important
-.S-X) environmental factorsthat aflbct the growth
(100
-Olo2ss
+o.gs7 of microorganisrns and their subsequent
AS,
(5) production ef metabolites.
too
g2og
io
T095;( :-ohEPdtsbl[tgt's
t5
84g.
ts;io;eeox.pt-. ib
a'K56-
O.90 ..)--o2.d."
h=e
ve
5'E3・ e
'E1!=
O.85 :Yao
O 20 40 60 80 o
Culturetime(h) lnitialwater eentent (%)
Fig. 6. Time courses of estimatcd water activities for Fig. 7. Efllects
of initial
moisture Ievelon the activities
non-solute components (Aw.)and for roducing of amylascs and proteases in kofi,incubated till
sugar (Aw,)at differentCOs levels. the stationary phase of growth.
Aw. values were estimated by equation (5), and Incubations were carTied out at differentinitial
Awr values were calculatod by equation (3)using water contents, and enzyme activities were com-
the valueAwo deterrninedwith a water activity
of pared at 60 h incubation when growth reached
detector. The data for cstimation of Aw. and the stationary phasc in al1thc Tuns. Enzyrnc
Aw. were collected from three batches of incuba- activities were calculated as units per gram dry
tions at diflerentpartlal pressures of COs of O.5 matter (upperfigure) and units per gram cells
(A,------),2 (O,-'-'-)and 5 (o, )%, shown (Iowerfigure).
in Fig.5. Symbols: e, saccharifying activity; o, a-amylase
Open and solid symbols are used forAw# and Awr, activity; A, acid protease activity; A, neutral
respectivcly. proteascactivity.
;.i/' i'
different temperatures, 30, S5, 38 and
Figure9 shows the time courses of a-amylase
.i
protease activities at difierent
410C.
i V. and aCid
tt2 temperatures. The temperature dependen-
g:o tgt cies of the saccharifying activity
'E - and neutral
-O
=
proteaseactivity were slmilarto those of a-
amylase and acid
Time Ch) nme (h) protcase activity, respective-
Fig.8. Effect
of COs concentration on the production
ly. The maximum a-amylase activity was
of a-amylase and acid protease. observed at 380C.On the contrary, a low
Four batches of kojiculture wcre carriecl out at temperature enhanced the production of
difltrentCOs concentrations of O.5(e),
2 (o),5
(i)and 10 (A)%. proteases.Although the activities of pro-
Other initial
conditions: water content, 35%; teases at 35eC increased rapidly in the early
incubation
temperature, 38"C. stage of cultures, increases of their activities
: l'
;r'
s・2o
t/j'
30 h
the finalactivities of
and
Nomenclature
stopped after
proteases
at 35eC werc lower than those at Aw : wateractivity23)
30eC. Furthermore the figureindicates that Awo : overal1 water (cfl
activity Eqs. 2 and 3)
a-amylase activity increasedcontinuously in Aw" : water activity foringredientsexcluding
the stationary phase ofgrowth, while protease glucose of steamed rice and koji(c £
activity was constant. These data imply Eqs. 3 and 5)
that the change of the cultivation temperature forreducing sugar ofkofi
Awr : water activity
in the logarithmicgrowth phase may cause Fig.6) (cfl
Eq. 3 and
the increase of theactivity of each enzyme. ho, : carbon dioxideproduction rate, mol
To confirm the above suggestion, the C021kg dry matter/h
incubation temperature was shifted from
t : arnount ef glucose in the reaction mix-
380C to diflerentextents and the effbct of ture, mg (c £ Eq. 1)
shifting was investigatedon the enzyme m : amount of glucose in the enzyme solu-
activity. Shiftingthe temperature from 38 tion, mg (cf Eq. 1)
to 410C resulted in an increaseof a-amylase mco,:specinc production rate of CO! for
maintenance, mol C02!g cell/h (cfi
1ooeo
r.s .Fig. 4)
:t4 n : amount of glucose in the starch
.:t,,!g
solu-
t
org3
tion, mg (c£ Eq. 1)
Y. E, E-v$40 Qcot:specific productionrate of C02, mol
ls,
ti
-
th
C021g cell/h
oa
th20
:/o
;
,a l s :amount of total sugar in the starch
g- solution, mg (c Eq. 1)
£
%
vO
o
4e so
2a o 2o 4o 6o eo S : reducing sugar on a wet basisof koj'i,
Tirne (h] Tinne Ch)
x : water content on a wet basis, %
Fig.10. Effect of tcrnperature shifts from 380a to
differenttempcratures on the erizyme activities. A : experimental constant, mol a021g cell
Each sample of 50g was transferrod from the
fermenter to a 500ml conical flask after 30h
(c Fig.4)
£
Matsunosuke Shoten's laboratory for thc analysis of l5) Takahashi, M.: BtLU. Chem. Sbc. Jopan, 33, 178
cnzymeactavltles. (1960).
16) Wohlgemuth,J.: Biochem.Z.,9,1(1908).
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