1. SPECIFICATION
Description Specification
Gear ratio 1st 4.489 : 1
2nd 2.337 : 1
3rd 1.350 : 1
4th 1.000 : 1
5th 0.784 : 1
6th 0.679 : 1
Reverse 4.253 : 1
Synchronizer 1st T: Triple-cone
ring type
2nd T: Triple-cone
3rd T: Triple-cone
4th S: Single-cone
5th D: Double-cone
6th S: Single-cone
Reverse T: Triple-cone
Shifting Type Floor change type
Gear selector Reversing:
lever position High-force type
Transmission Type HD MTF 75W/85 (SHELL) or HK MTF 75W/85(SK)
fluid
Capacity ≒2.2ℓ
Sercive interval Inspect and replenish every 60000 km or 3 years (under
severe driving conditions, change every 120,000 km)
Part No.: SSM00203- - Install the main shaft reverse sleeve and
006 bearing
- Install the main drive pinion assembly front ball
Name: bearing
Main shaft reverse
- Install the main shaft double angular ball
sleeve installer
bearing
- Install the 3rd & 4th synchronizer hub
- Install the main shaft 5th gear
- Install the main shaft 6th gear
Part No.: SSM00203- - Install the main shaft 5th gear sleeve
002 - Install the counter shaft 6th gear sleeve
- Install the counter shaft reverse gear
Name:
- Install the main shaft ball bearing
Main shaft 5th sleeve
installer
Name:
Oil seal installer
Name:
Oil seal installer
3170-01 02-5
Name:
Counter shaft
bearing installer
Part No.: Support the counter shaft when removing the roller
T88310011A-9 bearing with a puller
Name:
Bearing support
3. TIGHTENING TORQUE
Tightening torque
Part name Numbers Adhesive
(Nm)
1. Seal bolt (rolling plunger and guide spring) 53.9~67.6 1EA Loctite
2. Guide bolt 14.7~21.5 1EA Loctite
3. Pocket ball bearing bolt 29.4~41.1 1EA Loctite
4. Reverse shift fork retainer bolt 53.9~67.6 2EA Loctite
5. Backup lamp switch 29.4~34.3 1EA Loctite
6. Oil drain plug 58.8~78.4 1EA Loctite
7. Interlock bolt 14.7~21.5 1EA -
8. Neutral switch 29.4~34.3 1EA Loctite
9. Oil filler plug 58.8~78.4 1EA Loctite
10. Extension housing bolt 42.1~53.9 12EA -
11. Concentric slave cylinder bolt 9.8~15.6 3EA -
12. Front bearing retainer bolt 19.6~24.5 8EA Loctite
3170-01 02-7
▶ 3163161-00 Housing
1. OVERVIEW
6-speed M/T
1) Characteristics of Transmission
- Forward and Reverse gears are helical gear.
- The clutch is operated by concentric slave cylinder (CSC).
- To prevent the improper gear shift, semi-remote control system has been introduced.
- To prevent the gears from engaging improperly, the synchronizer mechanisms and independent
interlock systems are installed on 1/2 gears, 3/4 gears, 5/6 gears and reverse gear.
The High-Force system for reverse gear shift has been introduced.
- The synchronizer has three types: Triple (1, 2, 3, R), Double (5), Single (4, 6)
-
3170-01 02-15
2) Sectional Diagram
Transmission housing
Intermediate plate Extension housing
3) Gear Ratio
Teeth
Gear Final gear ratio
Input Output
1st 13 38 4.489
2nd 23 35 2.337
3rd 33 29 1.350
4th 28 43 1.000
5th 47 24 0.784
6th 52 23 0.679
13 36 4.253
R
Idle: 25
02-16
2. POWER FLOW
1st speed
2nd speed
3170-01 02-17
3rd speed
4th speed
02-18
5th speed
6th speed
3170-01 02-19
Reverse gear
02-20
3. SHIFTING MECHANISM
Control shaft
Neutral switch
1st/2nd
3rd/4th
5th/6th