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U N D E R W R I T E R S L A B O R A T O R I E S I N C .

Pragati Electricals
Private Limited nd
R - 230, TTC, MIDC 280/3, 2 Pokhran Road,
Industrial Area Thane - 400 610
Rabale INDIA
Navi Mumbai - 400 701
INDIA
Underwriters Laboratories Inc.® (UL) issues this certificate to the Firm named above, after assessing
the Firm’s quality system and finding it in compliance with

ISO 9001:2000
EN ISO 9001:2000; BS EN ISO 9001:2000; ANSI/ASQ Q9001:2000

UL
for the following scope of registration
3612 (US) : Power, Distribution and Specialty Transformers
The Design & Development and Manufacture of Instrument Transformers and
Specialty Transformers for Industrial Applications.

Further clarifications regarding the scope of this certificate and the applicability of ISO
9001:2000 requirements may be obtained by consulting the organization.
This quality system registration is included in UL’s Directory of Registered Firms and applies to the
provision of goods and/or services as specified in the scope of registration from the address(es)
shown above. By issuance of this certificate the firm represents that it will maintain its registration in
accordance with the applicable requirements. This certificate is not transferable and remains the
property of Underwriters Laboratories Inc. ® .

File Number: A12604 Volume: 1


®
Original Certificate Date: October 13, 2003
ISO 9001:2000 Issue Date: October 13, 2003
Revision Date: September 19, 2006
Recertification Date: October 13, 2006
Renewal Date: October 12, 2009

John H. Schmidt
R EG

IS Senior Vice President, Chief Development Officer


IR

T E RED F

UL®
GENERAL INFORMATION.....................................................................07

INDOOR CURRENT TRANSFORMERS...........................................08-12

INDOOR VOLTAGE TRANSFORMERS............................................13-17

BUS DUCT CURRENT TRANSFORMERS............................................18

OUTDOOR OIL COOL CURRENT TRANSFORMERS.....................19-20

OUTDOOR OIL COOL CURRENT TRANSFORMERS.....................21-22

NEUTRAL GROUNDING TRANSFORMERS.........................................23

LOW TENSION INSTRUMENT TRANSFORMERS..........................24-25

H. V. TESTER.....................................................................................26-27

INDOOR AND OUTDOOR METERING CUBICLES...............................28

6
Pragati Electricals Pvt. Ltd. was established ! Epoxy Resin Cast - Indoor - Current
in 1975, by electrical engineers having rich & Voltage transformers upto 33kV.

experience in the field of design and Range : All types upto and including 33kV
manufacturing of instrument transformers. in three main types such as Wound-Primary,
Bar-Primary and window type.
! High Current Ring type Current Transformers
During the last 25 years, the company has, Range : Upto 20,000A (22kV system voltage
with in-house technology, developed, many for Generator Bus-ducts).
products as per the requirements of the indoor ! High Current CTs with split core arrangement
Switchgear industry and conforming to Indian for furnace duty.
and International standards. Range : Upto 60,000A
! All types of Low Voltage Current & Voltage
PRAGATI is one of the leading manufacturers of Tr a n s fo r m e r s ( I n d o o r & O u t d o o r ) ,
Epoxy Resin Cast Indoor medium voltage Summation Current Transformers and Core
balance Current Transformers.
Instrument Transformers and oil cooled
Transformers upto 132 kV in India. They are ! Epoxy Resin Cast Coil, Dry Type Transformers
upto 22kV & 250kVA for applications such as
manufactured in two modern factories, one at
neutral grounding transformer, Earthing
Thane and another at Navi Mumbai. transformers, Control transformers etc.
! DC Current & Voltage transformers upto
Qualified and experienced engineers are 50,000A and 3000 Volts.
working in sales, Design, Production & Testing. ! High Voltage Tester (HVT) from 2.5kV to
Products are type tested at recognized 300kV.
institutes such as CPRI / ERDA etc.
! Outdoor Oil Cooled Current & Voltage
Transformer.
PRAGATI - the name stands for a whole range of Range : All types upto & including 132kV in
products, high product quality and short delivery Live Tank & Dead Tank for Current
periods. Transformers & Dead Tank for Voltage
Transformer.
! Outdoor Combined CT VT unit upto 33kV and
PRAGATI’s major customers in India include
Residual voltage Transformer upto 33kV.
Switchgear manufacturers such as Siemens,
! Indoor & Outdoor metering cubicles upto 33kV.
ABB, BHEL, Altome, and power utilities Such as
Tata Power, CESC, BSES, BEST etc.
! Special Designs : The company undertakes
design and development of any type of
instrument transformers upto 36kV system
voltage, tailor-made to suit the special
electrical and dimensional specification
required by the customer.
Standards : IS, IEC, ANSI, BS, DIN

1 2 3 4 5 6 7 8 9 10 11 12 13
14 15 16 17 18 19 20 21 22 23 24 25 26
27 28
849

300±2 230±2
CL Pri. Terminal Bolt
2

C
L Brass M10 x 20 mm Long
with Nickel plated

Rating Plate
300±5

Sec. Terminals
See details at X

Details at 'X'

Sec. Terminals
265±2 Brass M5 x 15 mm
5

195±2
with Nickel plated
365±2 M.S. Mounting
Plate zinc passivated
2

4, Mounting
28

Holes Ø14

Earthing Terminal (1a) (1n) (2a) (dn)


225±1

a n da dn
M.S. M8
38

95
Note. Computerized drawing hence not signed.
50

Neutral Pri. Terminal (N)

50 290±1 20

16
OUTDOOR-OIL COOLED INSTRUMENT TRANSFORMERS

PRAGATI ELECTRICALS PVT. LTD.

132
2585 + - 50 mm Max

132

19
OUTDOOR-OIL COOLED INSTRUMENT TRANSFORMERS

PRAGATI ELECTRICALS PVT. LTD.

33 kV C.T. 66 kV C.T. 132 kV C.T.

20
OUTDOOR-OIL COOLED INSTRUMENT TRANSFORMERS

PRAGATI ELECTRICALS PVT. LTD.

132
2560 + - mm Max

132

21
OUTDOOR-OIL COOLED INSTRUMENT TRANSFORMERS

PRAGATI ELECTRICALS PVT. LTD.

33 kV V.T. 66 kV V.T.

33 kV C.T./V.T. Combined Unit 132 kV V.T.

22
LOW TENSION INSTRUMENT TRANSFORMER

PRAGATI manufactures all type of Indoor / Outdoor low tension current and voltage transformers
and have supplied large nos. of L.T. instrument transformers from 1975 to all the major O.E.Ms. The
company undertakes the design and development of all types of LT current transformers and
voltage transformers to suit the special electrical and dimensional specification required by the
customer.

Types of Low Tension Indoor CTs :


1. Tape wound Ring type current transformers
with / without mounting arrangement.
2. Tape wound / Resin cast, wound primary
current transformers (WPL).
3. Resin cast Bar Primary Current
Transformers.
4. Bushing Cts.
5. Universal Auxiliary Transformer
(Multi Ratio CT). Tape Insulated Cts
6. Interposing Current Transformer.

Types of Low Tension Indoor VTs :


1. Tape wound / Resin cast voltage
Transformer.
2. Interposing Voltage Transformer.
3. Isolation Voltage Transformer.

Special Purpose Low Tension Indoor CTs


and VTs : Voltage Transformers
1. Summation Current Transformer.
2. Core balance Current Transformer (for earth
fault protection).
3. Precision Grade CTs and VTs.
4. Furnace Current Transformers (Split core
Type).
5. D.C. Current Transformer for measurement
purpose.

Types of Low Tension Outdoor Cts :


1. Cycloeliphatic resin cast wound primary Cts
for metering and protection.
2. Cycloeliphatic resin cast bar primary CTs for Windows Ct’s
metering and protection.

24
LOW TENSION INSTRUMENT TRANSFORMER

APPLICATION OF SOME SPECIAL PURPOSE CURRENT TRANSFORMERS.

SUMMATION CURRENT TRANSFORMERS :


Summation current Transformers are in
association with feeder current Transformers
which may not have the same ratio. Each feeder is
provided with its own current transformer, and
their secondary windings are connected to the
appropriate primary winding of the summation
current transformer. The summation current
transformer has a single secondary winding
Windows Ct’s
which is connected to the burden. It is essential
that the summation current transformers
are used on the currents of the same frequency
and phase.

CORE BALANCE CURRENT TRANSFORMER:


( CBCT ).
The core balance current transformers are used
for sensitive earth fault protection. Generally it is
sufficient to incorporate insulation monitoring for Windows Ct’s
signaling appearance of earth faults. The
operating staff in such cases will be able to take
the measures to switch the load over to other
feeders and switch out the fault circuits for
repairs.

INTERPOSING CURRENT TRANSFORMERS :


A current transformer which is intended to amend
the ratio of a main transformer by having its
primary winding connected to the secondary
winding of the main transformer and its Core Balance Ct’s
secondary winding connected to the burden.

Summation / Auxiliary C.T. Core Balance C.T. Window type C.T.’s

Window type Ct’s Summation C. T. Busbar type C.T.’s

25
H. V. TESTER

INTRODUCTION main sections


1. High Voltage Transformer
Every electrical apparatus or machine is provided 2. Variable Voltage Source
with insulation between live part and earth or 3. Control Circuit
between two different sections of live parts. This
insulation is required to be tested at high voltage 1. High Voltage Transformers:
values recommended by applicable relevant The High Voltage transformer is single
standards. phase, single pole type & is of double
wound resin moulded construction. The
The standard specification for various electrical H. T. winding is provided with graded
apparatus specifies Power Frequency Voltage insulation such that one end is insulated for
withstand test at different levels depending upon 3kV insulation and is earthed through a
working voltage of electrical apparatus. It is current sensing transfor mers &
observed from the various standards for electrical milliammeter whereas other end is
equipments that the minimum power frequency insulated for rated voltage & the same
voltage withstand test level for electrical brought out through H. T. cable & spring
insulation is 3kV for one minute. loaded Prod.

We have, therefore, standardized on 2. Variable Voltage Source:


manufacture of Pragati High Voltage Breakdown Variable Voltage supply is provided through
Testers with rated voltage of 5kV. a Dimmerstat (Variable auto-transformer)
having a suitable rating corresponding to
High Voltage Test Sets of higher voltage upto the rating of H. V. transformer. Dimmerstat is
300kV are also manufactured against specific rated for 230 Volts A. C. input & 0-270V
requirement. The standard voltages are 10kV, output. Limit switch at zero position end of
15kV, 20kV, 25kV, 30kV, 50kV, 100kV, 150kV, Dimmerstat winding is provided to facilitate
200kV & 300kV. The test sets upto 30kV are the H. T. winding to energize only when
manufactured in Air Cooled design while the sets Dimmerstat is at zero position.
of 50kV & above are manufactured in Oil Cooled
design. The output of these high voltage testers is
single phase 50/60Hz. The standard H. T. current
rating of air-cooled design as also of oil cooled
design upto 150kV is 100mA for 30 minutes. For
voltage ranges above 150kV the H. T. current is
100mA for 30 minutes.

2.5 kV - 5 kV Test Set

3. Control Circuit & Other Features:


! Manually operated control transformer
(Variable auto-transformer) with zero
interlock facility.
! 72mm sq. Double range (0-2.5kV/0-5kV)
moving coil rectifier type voltmeter of
Oil Cool High Voltage Transformers class 1.5, provided to read NO LOAD H. T.
CONSTRUCTION voltage.
! 72mm sq. (0-100mA) moving coil rectifier
Pragati make 5kV A.C. (With 2.5kV tap) High type A. C. milliammeter of class 1.5,
Voltage Breakdown Tester is portable, sturdy & provide in the earth end of the H. T.
plug in to start type construction & requires winding to read H. T. Current.
minimum table space. It broadly consists of 3 ! Automatic tripping circuit is provided for

26
H. V. TESTER

isolation of supply, in the event of failure of DIMENSIONAL DRAWING :


the object under test. Rotary switch with
four different settings of 5, 10, 50 &
100mA is provided on front panel with
LED indication.
! M.C.B. for short circuit protection of H.T.

380
transformer & auto transformer.

355
! H.T. ON push button, Mains ON & H.T.
transformer & auto transformer
! Range selection switch to select 2.5kV or
5kV range with Led indication. TEST
! Two spring loaded test prods with 1 metre 290 PRODS
210
long cable for safe & easy connection of high 335
voltage to test object. (Upto 5kV) 2.5kV - 5kV TEST SET
! Portable model with minimum table space.
! Two terminals are brought out on back of H. V.
tester for connecting external delayed NC
contact of timer. CIRCUIT DIAGRAM :
1. MINIATURE CIRCUIT BREAKER
1 3
2. DIMMERSTAT
CIRCUIT DIAGRAM FOR 2.5-5kV H.V. TESTER ONLY

3. AUXILIARY TRANSFORMER
4. VOLTAGE RANGE INDICATOR 24
kV
5. KILO VOLT METER BODY OF 4
H.V. TESTER
6. RANGE SELECTOR SWITCH
7. MAIN ‘NO’ LED YELLOW
8. H. T. ON LED RED 10
9. H. T. ON PUSH BUTTON N
10. MAIN RELAY COIL 21
11. MAIN RELAY 7
12. HIGH VOLTAGE TRANSFORMER
14
13. MILLIAMMETER
14. TIMER CONNECTION LINK
15. TRIPPING ADJUSTMENT POT
16. TRIPPING C, Tr.
17. TRIPPING SELECTOR SWITCH 9
18. TRIPPING INDICATOR 8
19. EARTH TEST PROD BLACK 16 12
20. H. T. TEST PROD RED
21. D’STAT ZERO MICRO SWITCH
20
22. RECTIFIER 15
23 19
23. TRIPPING RELAY 17
24. BLEEDER RESISTANCE

DIMESIONAL DRAWING :
NOTE : DIMENSIONS MARKED THIS (’) &
685 ±6

CONSTRUCTION ARE SUBJECT TO


CHANGE IN VOLTAGE & CURRENT RATING
445 ±10

835 ±6
PRIMARY TERMINAL
Ø418 *
260 ±5
Ø 30
750 800
80
1890 ±50 *
500 ±10

PRESS
400 ±5

1200
800

EARTH

550 ±10
SECONDARY TERMINAL BOX

10kV - 30kV TEST SET 150kV OIL COOLED HIGH VOLTAGE TRANSFORMER

27
INDOOR AND OUT DOOR METERING CUBICLES

“Pragati” manufactures INDOOR AND OUT DOOR METERING


CUBICLES rating from 11 KV to 33 KV. The modern Plant
situated at THANE is equipped with full range of testing
equipments and Plant & machinery to manufacture Metering
Cubicles. “PRAGATI” had supplied good numbers of Metering
Cubicles (Both INDOOR & OUT DOOR) to various OEMS in the
country. These Metering Cubicles are working satisfactorily
under different service conditions at the sites.
APPLICATION: Direct measurement of CURRENT / VOLTAGE
in High voltage system is not possible because of insulation
problem of measuring instruments. It is not possible to use direct
CURRENT / VOLTAGE for the system protection purpose due to
its high value and high insulation problem of protective relays.
The Out door type Metering Cubicles are suitable to install on
structure without any Room or Shade. The cubicle is completely
Weather & Dust proof.
The INDOOR & OUTDOOR type Cubicles are Pilfer Resistant
because of its constructional features and its sealing and locking
arrangements. Also the ELECTRONICS LOCK can be provided
to METER Chamber on Special Demand.
The CTs and PTs we are using in the Metering Cubicles are our
own products. PRAGATI was established in 1975, by electrical
engineers having rich experience in the field of design and
manufacturing of Instrument Transformers.
PRAGATI is one of the leading manufacturers of EPOXY RESIN
CAST INDOOR Instrument Transformers (CTs & PTs) in India

PADLOCKING
85.5

14 13 25 10 ARRANGEMENT
100 25
75

10 75 10 100 75

6 3
2
965

7 LOUVERS LOUVERS
1
120
1750

1750
1685

5
1405

12
785

4
350 350 350 440 470 350 350 350 380 380
11
11

45 775 8 655 45
820 700
1430 30 1490 9 30
8 8 1520 SIDE VIEW ELEVATION
SECTIONAL SIDE VIEW ELEVATION
(WITHOUT OPENING)
1490

SECTIONAL PLAN

28
National Thermal Power Corporation (NTPC)
Nepal Electricity Authority Oil- Cooled Cts / Vts Upto 36kV
N.T.P.C., N.P.C.I.L., P.G.C.I.L. Oil- Cooled Cts / Vts Upto 36kV
Suzlon Developers Ltd. Oil- Cooled Cts / Vts Upto 36kV
Tata Steel Oil- Cooled Cts / Vts Upto 36kV
Areva T&D Ltd. Oil- Cooled Cts / Vts Upto 66kV
Boving Fouress Ltd. Oil- Cooled Cts / Vts Upto 66kV
Bharat Bijlee Oil- Cooled Cts / Vts Upto 66kV

YOUR PARTNERS

Mr. Vishal Borse 9867570930 vishal.borse@pragatielectricals.com


Mr. Hemant Gurav 9867570936 hemant.gurav@pragatielectricals.com
Mrs. Shraddha Joshi 9867570935 shraddha.joshi@pragatielectricals.com
Mr. Gopi Nair 9867570934 gopi.nair@pragatielectricals.com
Mr. B.L. Phatak 9869367881 bl.phatak@pragatielectricals.com
Mr. G.S. Kudale 9869112295 gs.kudale@pragatielectricals.com
Mr. Pradeep Pawar 9820186121 pradeep.pawar@pragatielectricals.com

DESIGN / TECHNICAL

Mr. Rajesh Jathar : 9867570929 rajesh.jathar@pragatielectricals.com


Mr. Sudhir Mandhare : 9867570932 sudhir.mandhare@pragatielectricals.com