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PROCEDURE FOR
TESTING & COMMISSIONING OF GRP WATER TANKS
MSHEIREB
Signature
Revision History:
This document has been issued in a controlled manner to the following recipients:
(ln the event of a revision, the parties listed are to be issued with the updated version)
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TABLE OF CONTENTS
1. ABBREVIATIONS
DEFINITIONS & .......4
1.1 ABBREVTATTONS ......................4
1.2 GENERAL TERMS .....................4
2 PURPOSE ...........5
3 SCOPE ................5
4 ROLES & RESPONS|BIL|TTES ................. 6
4.1 Testing and Commissioning Manager (T&C Manager)............ ......................... 6
5 ETC.........
EQUTPMENT, TOOLS, TNSTRUMENTS, S|GNAGES, ...................... 10
5.1 GRP Water Tank Testing Equipment............. ............. 10
6.0 coMMtssroNtNc woRK SEQUENCE.............. ................... 10
7 HEALTH, SAFETY, ENVIRONMENT ......11
7.1 Site Induction, Permit and Rules .............12
7.2 Health & Safety.... .................... 12
7.3 Work Permits..... ......................13
I REFERENCE DOCUMENTS ................... 13
9 APPEND|CES............ .......... 15
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1.1 ABBREVIATIONS
10 Cx Commissioning
11 CxM Commissioning Manager
12 CxA Commissioning Authority
13 CxE Commissioning Engineer
't4 CxC Commissioning Contractor
15 Cx Team Commissioning Team
16 BACS Building Automation & Control System
'|7 RA Risk Assessment
18 GRP Tank Glass * Reinforced Plastic Tank
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drawing / design drawing reviewed by the DVE and remain in place until the completion
of the works. SE will carry out a comprehensive supervision of all construction works to
ensure compliance with the approved design and check with the due professional skill
and care of the construction works.
SCOPE
3.1 The scope of this procedure covers Testing and Commissioning of GRP Water Tank
installed on this project- Major Stations -Msheireb Project. Which are required
according to technical documents and Project Specification.
3.2 The scope of this Procedure is only to guide the methodology and tests shall apply
during the Commissioning of GRP Water Tank on the Project "Doha Metro Phase 1,
Major Station Msheireb".
3.3 To ensure effective implementation of this Procedure and the relevant Inspection & Test
Plan (lTP) by all concerned parties including Subcontractors, the procedures are to be
discussed during the Task launching meeting with the respective Subcontractors, so as
to ensure that the job execution complies with the project requirements and in
accordance with the approved site test procedures to verify conformance with
specifi cation, design and standards.
3.4 MIDMAC reserves the right to amend this Procedure depending on site condition and
subject to Consultant approval.
3.5 Below table is the list of GRP Water Tank to be commissioned under this Document-
M007-Mt D-PU H-MAR-0001 0.
There shall be different teams within the subcontractor who will be involved in conducting GRP Water
Tank Testing and Commissioning. The inspection will be offered to the Supervising Engineer,
contractor and QRIT. However, the minimum teams required to participate are as follow.
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4.2.4 CxE is Responsible to ensure in consultation with the Commissioning Manager that the
manpower involved in the Commissioning process are moved as agreed and planned.
4.2.5 CxE is Responsible to Coordinate with the CxM, Commissioning Team, and Specialist
Sub Contractor and plan the work in advance as per the work sequence.
4.2.6 CxE is Responsible to Coordinate with the Main Contractor and ensure implementation of
any comments raised by the consultant.
4.2.7 CxE is responsible for maintaining a proper records of all the test, check list and their
results record.
4.2.8 CxE is Responsible to monitor and update Testing and Commissioning progress and
report to the Commissioning Manager.
4.4.6 CxC is responsible for verifying the tests shall carried out as per the specification of the
project, if there is any technical or non-technical issue, it should be notified and discussed
with commissioning Engineer of the area/system
4.4.7 CxC shall Initial system/equipment start up
4.4.8 CxC Shall co-operate with the Commissioning Manager & Engineer, as far as may be
necessary,
4.4.9 CxC shall provide equipment specific test sheets for the system.
4.4.10CxC shall attend the site as per the commissioning schedule to lead the equipment testing
as per project specification.
4.4.11CxC shall provide calibrated test instruments as required to carry out the commissioning
process
4.4.12CxC shall provide their own specialist equipment which is not generally on site and this
should be agreed before commencement.
4.4.13CxC should carry a calibrated instrument for the testing of system, the calibration
certificate should be available with supplier during testing and Inspection with Main
contractor, consultant, Client.
4.4.14In case of failure in any test, the supplier shall rectify, and the commissioning engineer to
re-offer the test to CxM & the Consultant for re-witnessing and approval.
4.8.11 Shall ensure that the works are being carried out in accordance with contract
requirements and this method statement.
4.8.12 Management of the site activities to ensure that the team carries out the works in time
with the delivery schedule.
4.8.13 Shall conduct rectification of works in case of failed Hydrostatic Pressure testing and
raised a revised lRE.
Note: All required PPE, gloves, goggles, saftey footwear, high visiblity jackets
1. Verify that the GRP Water Tank installed are as per approved make and model
and manufacturer recommendations.
2. Verify that the type of GRP Water Tank installed is as per specifications and
drawings.
3. Verify location matches approved shop & coordination drawings.
4. Note additional information, if any
Note: above check point to be recorded in the forms attached at Appendix 9.7
lTP, lvletlod
Statement,
Risk
Ass$smenl
& Test
Sh€€t
Approval
Note: above check point to be recorded in the forms attached at Appendix 9.7
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1. The Supervising personnel shall ensure that each person reporting to them in the field is
aware of all of the information and requirements issued through the tool box talks,
induction or such other notices.
2. The health and safety Officer/Supervisor shall create and approve Tool Box Talks which
the site supervisor shall conduct at various times and before use of equipment, within the
topics, not limited to, are:
. Use of ladders;(lf specified to use in a particular space)
. Use of tools including specialized equipment;
. Personal protective equipment;
. Smoking;
o Handling of waste material;
. Use of ablution facilities;
. Barricades, signs and warning tape, etc.
8 REFERENCE DOCUMENTS
This procedure shall be taken as general guide only since different system and different
materials require different procedures. Therefore, the following references shall be referred
in conjunction with this procedure prior to proceeding with the test. Furthermore, any
conflict among the requirements / standards shall be raised to a technical team /
engineering team for proper resolution.
1
Material Approval Request for GRP Water Tank
MOOT-M I D-PUH-MAR-OOO1 O
(By: Korvan)
9 APPENDICES
9.1 Health, Safety & Risk Assessment
9.2 Environmental Risk Assessment
9.3 Drawings & Sketches
9.4 Organization Chart
9.5 Forms & Templates
9.6 Approved MAR
9.7 Testing & Commissioning Test Sheets
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Appendix 9.1
Health & Safety & Risk Assessment
Powertools - Strike by, hit by, & contact with o all powertools should be inspected and color r Foreman, Supervisor and Engineer should ensure of
rotating parts coded this procedure/ requirements, Potential hazards to be
discuss during STARRT Briefing. Do not remove
o all operator should attend the training and must
machine gurding and handle.
have their competency card.
. Do not exert too much pressure on abrassive . Only personnel with competency card is allowed to use
wheels, provision of shielding to prevent striking powertools. They can only use Powertools that is
of flying object. indicated on their card.
o Proper PPE is required.
Contact with electricity- Electrocution / Electric Ensure all powertools are inspected by Foreman must advise his operatives to inspect
shock competent electrician with color code provided. extension cables, powertools,& socket for damage.
Only trained and competent workers are allowed Potential Hazards to be disscuss durino STARRT
to do the task and ensure only tested and briefing.
inspected tools/equipment is used.
ELCBs/RCDs must be checked. Earthing and Competent electrician will conduct inspection as
Grounding must be installed in all DBs, outlet following the checklist and to be monitored by the
panels and generators. FM/Supervisor in-charge.
Proper cable management STARRT briefing shall be conducted and discuss the
associated hazards when working with electricity.
Use and wear appropriate PPE for the task.
Eq.lnsulated gloves when working with
electricity,
Check and inspect powertools and equipment
any damage on cable, connection and socket.
Page 1 of 7
Hotwork 4 tz r Permit to work system must be comply prior to 1 4 4 FM and Supervisor ensure workplace is free from any
start any hotwork activity. Fire watchman must combustible materials.Full supervision is required to
be available at all times. Ensure that the ensure safe system of work is complied. Potential
workplace is safe prior to leave after the activity. hazards to be discuss during STARRT briefing.
4 Mechanical lifting by using Mobile equipment - fall 4 20 Slinger/banksman will ensure all meaterials are 1 Close supervision by the in-charge personnel is
of material, suspended load, collapse of load, secured, and flxed properly prior to lift. Ensure required and ensure that the safe system of work are
strike by load leads to physical injury or fatali$. no people around or under suspended load while observed And other potential hazards must be discuss
doing lifting and transfering of materials to next during daily STARRT breifing.
floor level.
Ensure Mobile equipment and operator has a
valid 3rd party certificate and assisted by
certifi ed banksman/ Slinger.
Appointed person must provide a lifting plan for
all loads.
Proper slinging/rigging techniques
Page 2 ot7
. all personnel involved must be properly trained
and competent with regards to manual and
mechanical lifting
. Ergonomic assessment must be done in all
manual lifting and handling.
o Ensure all lifting equipment are in good condition
inspected and colour coded.
r Be aware of caught in between, pinch point,
avoid resting hands or foot between gaps or any
fixed obiects.
Manual Handling- Back Injury & Body Injury 4 12 r Buddy system must be followed when 1 4 4 r close supervision by in-charge personnel to ensure safe
performing manual lifting. Proper manual system of work is followed
handling technique must be observe.
r Be aware of caught in between, pinch point, o FM/Supervisor should explain to their people during
avoid resting hands or foot between gaps or any STARRT Talk
fixed objects.
r Do not try to lift large or heavy materials alone
seek assistance. Positioned properly on manual
handlino.
. use mechanical aid if reouired.
)hysical injury- cuts, laceration & abrassion 3 3
q r Ensure to wear the adequate PPE for the task. 1 J 3 o Potential Hazards to be discuss by FM in-charge during
Eq. Handgloves when handling on materials STARRT briefing.
. Be aware of all sharp edges. Provision of . FM/ Supervisor must explain in details the hazards and
protection or softener (lf required) its conective measure to prevent any incident.
r Ensure work area is free of debris and
' Ensure to maintain good access and egress which is
obstruction and the item to be cut is securely free from any obstruction.
r Maintain Good housekeeping before and after
work. Disposed waste reoularly.
8 Jsing of Handtools - Hand injury 3 o a Ensure Handtools are being inspected and color 4
I 1 o o All defective tools will be remove from site and replace
coded prior to use with new tools.
a Do not use fabricated tools, or substandard . FM/ Suoervisor should must ensure ootential hazards
tools.Use the proper tools for the task. associated in using handtools is clearly discuss during
STARRT briefing.
a Use the required mandatory PPE for the task.
Eq. appropriate handgloves
Page 3 of 7
I :ye Injunes { 4 12 Safety glass to be worn at alltimes. Use of 1 4 4 . Foreman/ Supervisor must ensure safety glass or
Faceshield (if required) googles are provided, and SSW is being followed.
10 3lip trips & Falls 4 12 r €hsur€ access way are visible, free from any 1 FM/Supervisor must maintain good housekeeping on
obstruction and having adequate task lighting if the working area and ensure to continue as the work
required. pr0gress.
e Ensure toe board is installed around leading Foreman to communicate/coordinate to other team to
edge. prevent parallel work.
. Provision of signages & banicading area to
prevent other personnel form entering the
0anger area.
tz lollaosed of scaffold & Platform
,t4
r Ensure scaffold is erected on firm level ground. 1
q 6 Check and prepare ground condition prior to erection of
scaffold.
r Do not move scaffold by pushing at base and
pulling on top.
. No removal of any parts of the scaffolding
components support unless being dismantled.
o Nobody is allowed to stay undemeath the
platform while working on upper level.
13 Using of Ladder - falling 4 12 . Ladder should be inspected prior to use, ensure 1 4 4 FM/ Supervisor & Engineer must discuss not to use
Serial no. is identified and provided the quarterly ladder as working platform, it is only use if scaffolding is
color code. not applicable in the area.
. Use Podium steo in case scaffold is not
[possible. Ladder is not allowed to be used as
working platform
Page 4 of 7
. Buddy system must be followed. Ensure one . FM/Supervisor & Engineer should discuss during
person is holding the ladder or secure prior to STARRT briefing regarding the hazard associated in
perform any task. working with the ladder.
o Ensure to follow the 3 ooint contact when r Ensure not to allow worker to carry materials while
working on the ladder at all times. climbing the ladder.
o Use the required mandatory PPE for the task. o Ensure ladder is fixed and secure prior to perform task.
Eq. FBH (lf required)
14 fforking at heights- Fall of person ? 5 15 Ensure scaffolding platform is erected by 1 No person is allowed to climb the scaffold in unsafe
competent scaffolder and inspected by way, Access ladder should be made available.
competent person with scaff tag provided.
14 Jsing of chemical- paints, lubricant, and adhesive 4 12 r Follow all instruction given by supervisor and 1 4 4 . Solvent are most likely contaminated so extreme care
follow MSDS instruction. must be applied as per MSDS,
r MSDS briefing to be given to involved personnel r Disposed Chemical properly on its adequate container,
who are working with chemicals.
r COSHH Assessment must be done.
. Required PPE to be wom at alltimes eq. Mask, . FM/ Supervisor must ensure all personnel using
safety glass, hand gloves etc. chemicals have undergone the MSDS Briefing.
. No chemical container to be left on site - proper r FM/ Supervisor must provide Respiratory mask for pipe
storino of materials to be observed. oaintino Activitv
to 3bject with sharp edges I I A
o Proper isolation of materials with sharp edges 1 2 z r FM/ Supervisor should discuss the potential and
and provision of warning signs.Safe stacking of residual hazards during STARRT briefing.
tools and materials must be observed.
Page 5 of 7
. ProDer PPE must be worn at all times while
performing task.
. Observed good housekeeping on the working
area and maintain safe access ensure it is fre
from any obstruction.
17 Storage of materiaFtripping, striking, caught in { 2 h r All materials should be segregated properly 1 I z FM/Supervisor should include this control measure in
rctween, bumping and puncture providing access / egress. During hauling of long their daily STARRT talk and will observe during
and big/heavy materials should be buddy processrng.
system.
During segregation always keep away hands
from pinch point (Presence of mind). All
protruding nails must be removed or knock it
down prior for stacking
. Conduct proper housekeeping before and after
work. disuse waste orooerlv
18 Using equipment for threading and grooving - 4 12 Ensure equipment is properly maintain, color 1 z o FM/ Suoervisor should discussed the hazard associated
caught in between,pinch point, crushing, Oilspill coded and inspected by Eelectrician in-charge. when using threading/grooving machine. STARRT
briefing should be conducted prior to start the activity.
Provision of adjustable guards.
19 Human Factor 2 4 8 a Pay attention while working - Presence of mind 1 4 4 . FM/ Supervisor must ensure all his subordinates are
attending the weekly General TBT, and daily STARRT
a Only competent workers to do the job with
Briefing.
proper supervision of FM & Supervisor
Page 6 of 7
. Provision of sufficient potable drinking water. Section Heads/Engineers to ensure and to provides
Salt tablets to be provided if necessary. Shelters coolers and canteens for individuals
to be orovided with first aid kit in the area.
NOTE: Re-evaluation risk to 5 or less indicates acceotable risk RISK RATING TABLE
L = Likelihood of risk taking place Process Reouirement
S = Severity of risk if accident take place. Maximum 1to4 LOW Attention
R = Likelihood multiplied by severity indicates exposure to risk 5to9 lmprovement Measure (s)
10 to 19 HIGH Corrective Action (s)
20 to 25 :trPtnt t( Elimination of Hazard (s)
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Environmental Risk Assessment
ENVIRONMENTAL
Noise 4 8 . All workers using loud sound generating tools 4 o FM/Supervisor should discuss the potentral hazards
Foremen
Operatives must ensure to use ear plugs.(Ear muffu as during daily STARRT breifing and ensure adequate
&Supervisors
required) signage is inplace.
o Provision of adequate lighting during night time. Foremen . Supervisor should anange the PPE available on
2 lllumination 0peratives 2 4 8 4 4
HSE officer to measure illumination for &Supervisors w0rKplace.
3 )ust from Drilling Activity 2 4 8 o Ensure Operator is wearing the adequate PPE 4 . Supervisor should arrange the PPE available on
for the task eq.dust mask,Ear muffs, safety glass Foremen w0rKplace,
0peratives
etc, &Supervisors
NoTE: Reevaluation nsk to 5 or less indicates acceDtable risk value RISK RATING TABLE
L = Likelihood of risk taking place Process Requirement
S = Severity of risk if accident take place. Maximum 1to4 LOW Attention
R = Likelihood multiplied by severity indicates exposure to risk value 6t^O [/ED]UM lmorovement Measure (s)
'10 to '19 HlGH Corrective Action (s)
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SERIOUS Elimination of Hazard (s)
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Drawings & Sketches
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Appendix 9.4
Organization Chart
Project Management
Team
Appendix 9.5
Forms & Templates
PROJECT MANAGER
JOHN JOSEPH WALKER
Engineering Manager /Deputy Manager Interface & Coordinator Manager
KONSTANTINOS KOUTOUMPAS (DINOS) Mesut Ozturk
EXECUTIVE SECRETARY PROJECT SECRETARY
Abraham Thomas Ravichandran N Jaya
TEST&COMMISSION SUSTAINABILITY
ADMINISTRATION MEP CONSTRUCTION MANAGER PLANNING MANAGER QA/QC MANAGER HS&E MANAGER COMMERCIAL MANAGER
MANAGER (Alpin Limited ‐ COORDINATOR
Nayeem Yunus Mohammad Taki
Ibrahim M. Elbitar Richmond Sumang Ashraf A. Allam Hussain AlKurech Ruel Pedigan Hugh McNally
Paul Leslie Ridgeon
COMMISSIONING STOREKEEPER
Sameer Rahim Edgardo B Panuntan ENG. ELECT. PROJECT MECHANICAL ENGINEER
Valeriano Bernardo Jr. Nimrod Batomalaque Chaouki Daou Reymond L. Osera
Yadvendra Kumar (NIGHT Ammar Abbasi
Hafiz Dewan Abdulhamit Kayyali
Nilo P. Aniversario ELECTRICAL ENGINEER Wissam Saghir
Kumar Nikhil Remegio C. Gambito Tarek Baydoun
Shafiuulah Khan Mohammad Nasr Nimer
Ra'ad Ibrahim A. Marzouq
Samer Fayad
Mohd. Atif Syed
CLERK
TBA
TBA
`
IT TECHNICIAN TIME KEEPER
Mohd. Rafeeq Azhar Hussain
Rhomalf Alforque MECHANICAL
MEP SUPERINTENDENT Sr.LAND SURVEYOR PLANNING ENGINEERS QC ENGINEERS QC INSPECTORS SAFETY INSPECTORS QUANTITY SURVEYORS
Saiyad Hassan SUPERINTENDENT
Badri N. Raiger
Jogendra Prasad Mahato Ben C. Cajando (Mechanical) Wilfredo G. Escalera Ronaldo J. Elle Noufel A Mohammed
Zaher Sami Abi Rafeh Roukos El Hajj Patrick Khairalla Nidheesh K Vidyadharan Jelson Rellin (Mechanical) Roel Canlas ( Electrical) Wilfredo C. Quijano Jr. Fazlur Rahman
Johnan Alava (Electrical) Dennis S. Antonio Lawrence P B Emman
Marmie Jay Manuel (Electrical) Edray Perocho
Bernard B Hidalgo
Abdul Moid Mohammed
ELECTRICAL ENGINEERS (KEO MECHANICAL INSPECTOR (KEO Sarfraj Alam
PROCUREMENT SR. PROJECT ELECTRICAL SR. PROJECT MECHANICAL International Consultants) International Consultants) Jay‐ Ar‐ Jo Dominguez
BIMTEC MANAGER
COORDINATOR ENGINEER ENGINEER Jose Valientes Mohd. Abdul Salam Mohammad Irfan Ur
Julius Domingcil Abdul Saleem Mohammed
Joel M. Corpuz
Pablo Farinola Main Office Ranim Madi Joseph Joy MECHANICAL ENGINEERS (KEO Reynaldo T. Diaz (Night
International Consultants) Pelagio Jr. Medina
Elsayed Eid Hussein Elian Syed Raheel Ahmed
Jose C. Tejares
Gilberto E. Villareal
CIVIL SUPERVISOR DOCUMENT CONTROLLER TEAM
Jose Mathew (Sr. DC)
Fakher Abou Fakher
Maria A Corona (DC)
Donald P. Daan (DC)
Dipak Bharati (DC. Jr)
LIFTING FOREMAN
Siju Gopinathan (DC‐clerk)
Syamlal Sah
PROJECT ELECTRICAL PROJECT MECHANICAL Ram Sawroop Garwa
ENGINEER ENGINEER Saiful Islam
Tamer Mohamed Saad Tarek Mahmoud El Gammal
Neil O. Macantan
ELECTRICAL GENERAL PIPING, PLUMMBING & DUCTING GENERAL PIPING GENERAL HVAC GENERAL
BACS FOREMAN INSULATION FOREMAN
FOREMAN MECHANICAL SUPERVISOR FOREMAN FOREMAN FOREMAN
Andre Yousef Joby k Antu Welfredo J. Sacman Mathew Ipe Mohammad Farook Mohammad Farook Aita Bahadur
BIM COORDINATOR LOCAL PURCHASER
Samuel A. Dela Cruz Manoj K.S Bhula (NIGHT Mohan Lal Mozammel Ali
Xavier S. Kochappy
Cristobal H. Hata Main Office ELECTRICAL ENGINEERS MECHANICAL ENGINEERS
Elbert D Minoza
Thansal K. Yousaf John Jefffrey Arzadon
Roselier P. Comodas
Philip E. Dilao Mark M. Dela Pena
Jhaypee H. Tejedor Mohd. Azamudin
John Jasper Labor
BIM TECHNICIANS Sharique Ahmad Olayee PLUMBING GENERAL
ELECTRICAL FOREMAN DUCTING FOREMAN PIPING FOREMAN HVAC FOREMAN
Hugo Agostinho FOREMAN
Abdullah M. Alkhatib Mohammad Imraan Kumar R. Pandey Wilfredo Z. Villa Rajesh Kumar Singh Rodirick Paloma (NIGHT
Manuel Esteves Luis Jose S. Tecson Shakeel Ahmed (NIGHT Winston M. Carullo Jr. Syed M. Zainul Abedin
Dev Raj Pedro Plete Odal Jr. Benny Boy Abril Bilal Ramadan
Mritunjay Kumar Singh David M. Igno (NIGHT Mohammad Motiur
Aslam Basha Hussain Avtar Singh
Micheal Aguirre Arnold Angeles Dayao
Mohiuddin Ahmad Rafael Ocampo
PLUMBING FOREMAN
Omprakash Rai
CAD OPERATORS Jamal Akhter Bonifacio E. Labayo
CAD OPERATORS (ELECTRICAL)
(MECHANICAL) Salimuddin Syed (NIGHT
Abdul Ravoof Mohd. Reymond S. Hemogenes Prem Kumar
Mohamed Aasir Mohamed Elfrain M Gonzales Abraham A. Koshy (NIGHT
Rogelio L. Cabigas Hasanat R. Wadkar
Fowmin Junaideen Fernando L. Benter
Remarks: Raghavan Sathish Mohammad Haroon
Khaled Ali Kassim Anthony Ambrosio
To be Joining John Paul F. Igno
(NIGHTSHIFT)
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Inspection Request
Maior Stations
Appendix 9.6
Approved MAR
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Part 1. Pre-Cx Checklist By
Passed
Pump Connection pipework complete and Isolation valve fitted to the tanks.
Down feed connections are fitted with isolatine valves to (sections) of the tank.
Equalising line is fitted between (sections) of the tank with isolating valves.
Checked
Part2. PE Water Storage Tank Test By
Passed
)ver a24 hour period check for leakage at tank seals, on the floor below tank.and for a drop in level
rf the water.
\fter 24 hours check for a drop in level and leaks. Ifsatisfactory sign offtest certificate.
Witnessed by wltnessed by
Tested by Witnessed by Witnessed by
MEP Contr. ENGINEER
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instrument Used