Emerson Manual PDF

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NetsureTM 702 IC4 DC Power System

User Manual
Emerson part No. Revision Revision Date
744802500600 00 Jan 3rd 2013
Copyright © 2009 by Emerson Network Power India Pvt. Ltd.

All rights reserved. The contents in this document are subject to change without notice.
Homepage: www.emersonnetworkpower.com
Head Office:
EMERSON NETWORK POWER (INDIA) PRIVATE LIMITED
Plot No. C-20, Road No. 19,
Wagle Industrial Estate
Thane – 400 604, Maharashtra, INDIA
Phone: (00 91 22) 33154400
Fax: (00 91 22) 25800829 / 25828358
NETSURE 702IC4 MANUAL

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Dear Customer,
Please accept our thanks for giving us the privilege to serve you by choosing Emerson make
‘702IC4 DCPS’.
If this is your first Emerson 702IC4 DCPS, we hope it is the beginning of a long relationship
which delivers value to your organization. If you already own and use Emerson Product, we
are doubly honored by your decision of continuing this relationship.
It is our constant endeavor to partner you for the growth and success of your Business. This
philosophy is reflected in our Mission statement “To deliver value through Air & Power Quality
solutions to achieve customer delight”. Please do give us feedback to help us realize our
Mission.
Emerson Network Power (India) Private Limited

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IMPORTANT
This manual contains information concerning the installation, operation and Maintenance of the DC Power
System.
All relevant parts of the manual should be read prior to commencing installation.
The DCPS must be commissioned by an engineer approved by the manufacturer (or his agent)
before being put into service. Failure to observe this condition will invalidate any implied warranty.
The DCPS has been designed for Telecom use only.
The DCPS has not been designed for direct use in any life support application. If you encounter any problem
with the procedures contained in this manual you should seek immediate assistance from Emerson Network
Power (India) Pvt. Ltd. Sales Office from whom the equipment was purchased. Alternatively contact the
Emerson Network Power (India) Pvt. Ltd Customer Service & Support department at the address shown
below:
EMERSON NETWORK POWER (INDIA) PRIVATE LIMITED

Plot No. C-20, Road No. 19,
Wagle Industrial Estate
Thane (West) – 400 604,
Maharashtra, INDIA
Phone: (00 91 22) 33154400
Customer Care / Service Helpline Number:

Toll Free: 1800 209 6070
Chargeable: +91-22-66231200

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Safety Precautions
To reduce the chance of accident, please read the safety precautions very carefully before
operation. The "Caution, Notice, Warning, Danger" in this manual do not represent all the
safety points to be observed, and are only used as supplement to various operation safety
points. Therefore, the installation and operation personnel must be strictly trained and master
the correct operations and all the safety points before actual operation.
When operating Emerson products, the safety rules in the industry, the general safety points
and special safety instructions specified in this manual must be strictly observed.
Electrical Safety
I. Hazardous voltage
Danger
Some components of the power system carry hazardous voltage in operation; direct contact or
indirect contact through moist objects with these components will result in fatal injury.
Safety rules in the industry must be observed when installing the power system. The
installation personnel must be licensed to operate high voltage and AC power.In operation,
conductive objects such as watch, bracelet, bangle, ring, etc. are not allowed to be worn.
When water or moisture is found on the cabinet, turn off the power immediately. In moist
environment, precautions must be taken to keep moisture out of the power system.
"Prohibit" warning label must be attached to the switches and buttons which are not permitted
to be operated on during installation.
Danger
High voltage operation may cause fire and electric shock. The connection and wiring of AC
Cables must be in compliance with the local rules and regulations. Only those who are licensed
to operate high voltage and AC power can perform high voltage operations.
II. Tools
In high voltage and AC operation, special tools must be used. No common or self-carried tools
should be used.

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III. Thunderstorm
Danger
Never operate on high voltage, AC, iron tower or mast on a day with thunderstorm. In
thunderstorms, a strong electromagnetic field will be generated in the air. Therefore the
equipment should be well earthed in time to avoid damage by lightning strikes.
IV. ESD
Notice
The static electricity generated by the human body will damage the static sensitive elements on
PCBs, such as large-scale ICs, etc. Before touching any plug-in board, PCB or IC chip, ESD
wrist strap must be worn to prevent body static from damaging the sensitive elements. The
other end of the ESD wrist strap must be well earthed.
V. Short-circuit
Danger
During operation, never short the positive and negative poles of the DC distribution unit of the
system or the non-earthing pole and the earth. The power system is constant voltage DC power
equipment; short circuit will result in equipment burning and endanger human safety.
Check carefully the polarity of the cable and connection terminal when performing DC live
operations.
As the operation space in the DC distribution unit is very tight, please carefully select the
operation space.
Never wear a watch, bracelet, bangle, ring, or other conductive objects during operation.
Insulated tools must be used.
In live operation, keep the arm muscle tense, so that when tool connection is loosened, the free
journey of the human body and tool is reduced to a minimum

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Revision history details of 744802500600_00- “User Manual

For- Netsure 702 IC4”
[Following is the reference revision history summary of all the revisions made in User Manual
for- Netsure 702 IC4 Power System].
Revision Revision Prepared by Reviewed By Approved Date

No. Description by
00 Initial Engg TJ DD 03-01-2013

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Contents
Chapter 1 Introduction 8
1.1 Features 8
1.2 Operation Theory 8
Chapter 2 System Configuration 10

2.1 System Configuration 10
Chapter 3 Units in the System 15

3.1 R48-4000e Rectifier 15
3.2 SCU M523S CONTROLLER 18
3.3 Operation Panel of the Controller 19
Chapter- 4 Battery Reverse Protection & Discharge Alarm Board 33
Chapter 5 PAU Protocol Converter 38

Chapter 6 System Specifications & general Requirements 42
6.1 Technical Specifications 42
6.2 Guideline for earthing Earthing 43
6.3 System Input And Output Recomanded Connections 43
6.4 Recommanded Torque 43
6.5 List of Recommanded Spares 43
Chapter 7 Installation Preparation 44

7.1Installation Requirements 44
7.2 Layout Requirements Of The Equipment Room 44
Power Supply 46
7.3 Safety Protection 46
Figure 5-4 Diagram of SPD mounting & system earthing 47
7.4 Equipment Running Environment Checklist 47
Table 5-3 (Equipment running environment checklist) 47
7.5 Storage Conditions 48
Chapter 8 Electrical Schematic 49

8.2 Flow Chart For M523S 56

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Chapter 1 Introduction
NETSURE 702 IC4 Power system consists of R48-4000W rectifiers, Standard Controller Unit
(M523S) ,AC distribution and DC distribution, which consist of distribution unit for load and
battery. The Load distribution and Battery Distribution units can be designed as per users
requirement.
This system is used as a power supply for telecom equipment with system nominal voltage of -
48V and positive terminal earthed.
1.1 Features
The power system is easy-to-operate/install/maintain. Its main features are:
 Rectifier uses APFC technology and therefore its power factor is up to 0.99;
 Wide AC input voltage range of 85~290V;
 Rectifier efficiency is >94% at the peak
 Rectifiers compliant with UL, CE and NEBS standards;
 True hot pluggable, the replacement time is less than 1min;
 Perfect battery management with BLVD function;
 Up to 200 nos of historical alarms;
 Provide RS232, Modem and dry contacts communication interfaces.
1.2 Operation Theory

The basic operating theory of power system is shown in the following figure:
Power cable
Signal cable
Figure 1-1 Basic operation theory diagram
AC Input Terminals Rectifier AC Rectifiers

Breakers
C Class SPD
Back Board Control Unit
Battery 1
LLVD
BLVD (Optional)
Non Prior Load Prior Load

Battery n
AC mains inputs rectifiers through AC input terminals and rectifiers breakers. (The rectifiers
output to the priority load or to non-priority load through a LLVD, and output terminals of
rectifiers connect with batteries). Batteries connect to the loads through BLVD contactor.
The monitoring unit collects the working states of each part of the system and generates alarm
to alert users.

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1.2.1 Lightning Protection
Netsure 702 IC4 Power System has perfect lightning protection on input side, as shown in the
following figure:
Rectifier DC power
AC Input 5~10m distribution
AC power £ -48V Output
Rectifier unit
distribution
unit
DC
I/B II/C SPD
SPD SPD Rectifier
Monitoring Battery
unit group
1/2
RS232
RJ11
MODEM PSTN
Note:
I, II, III are based on IEC standard
B, C, D are based on German VDE standard RJ11 Remote monitoring host
DINVED0675-6: 1989-11 (draft) SPD
Figure 1-2 AC lightning protection
A built-in II/C Surge Protection Devices (SPDs) is installed in the system, while each rectifier is
designed with perfect lightning protection circuits. The whole system can withstand 8/20 s
surge current 20kA for 5 times, or 8/20 s surge current 40kA once. To further protect the
system, Class I/B SPD which comes as optional item (with through current capacity of at least
50kA) can be installed close to the main AC distribution board.
1.2.2 LLVD and BLVD

Batteries will start discharging to power loads once the AC mains fails. When the battery
voltage reaches to 45V (low voltage point, adjustable), the system will raise audible/visual
alarms. When the battery voltage continues dropping to 44.0V (LLVD point, adjustable), the
LLVD contactor will act to cut off power supply to non-priority loads (such as local exchange) so
as to ensure power supply to priority loads (such as transmission equipment).
As the discharge goes on, when the battery voltage drops to 43.2V (BLVD point, adjustable),
the BLVD contactor will act to cut off the connection between the batteries and the system,
stopping the power output and protecting the batteries. When AC mains recover, rectifiers will
resume outputs, LLVD & BLVD contactors will close automatically, and the system will restore to
normal operation.
1.2.3 Alarm And Protection

Based on the real-time data collected by the monitoring module, the system can detect the
states of output breakers, battery breakers and class II/C SPD. User can set the severity level
of faults such as AC input over/under-voltage, DC output over/under-voltage, etc. so as to raise
audible/visual alarms upon designated faults. User can also set alarm types of alarm dry
contacts.

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Chapter 2 System Configuration
2.1 System Configuration
The typical outline of Cabinet of NETSURE 702 IC4 is illustrated in Figure 2-1:

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12

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14

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Chapter 3 Units in the System

3.1 R48-4000e Rectifier
R 48 – 4000 e
HIGH EFFICIENCY
4000 W OUTPUT POWER
Figure 1-1: Model Number

3.1.1 Form and Interface
There are 3 indicators on the front panel. The location of the indicators is
shown in Figure 1-3.
Figure 1-3: Front Panel

The functions of the indicators are listed in Table 1-1.
Table 1-1: Function of Indicators
Indicator Normal state Fault state Fault cause
Power indicator Off No input and output
On
(Green) Flashing The rectifier is being operated through the host.
AC input under/over-voltage, rectifier PFC output
Protection indicator On under/over-voltage, high-temperature, or current
Off
(Yellow) sharing imbalance
Flashing Rectifier communication failure
Output over-voltage, output fuse blown, or rectifier
Fault indicator On
Off addresses contradictory
(Red)
Flashing Faulty fan
3.1.2 Main Functions and Features
1. Hot Swappable
The rectifier is designed to be plug-and-play. There will be no arcing and the
terminals will not be damaged when inserting/removing the rectifier from a live DC
power system. A rectifier can be replaced in less than 1 minute and the inrush
current will be no larger than 150% of the rated input steady-state peak value.
When the rectifier is plugged into the system, the system output voltage will not be
affected.

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2. Active Load Sharing

The rectifier uses advanced digital active load sharing technology that maintains
balancing to within 2A.
3. Output Characteristics
The relationship between output voltage and current is summarized in below table
and depicted graphically in Figure 1-9.
Output Power Output Current Output Voltage
4000 W 69 A 58Vdc
4000 W 83.34A 48Vdc
R48-4000e Output voltage v.s. Output current at

max. Power 4000W
60
50
Output Voltage (V)
40
30
20
10
0
0 5 10 15 20 25 30 35 40 45 50 55 60 65 70 75 80 85
For R48-4000e Output Current (A)
Figure 1-9: Output Characteristics
4. Current Limit Function

The rectifier has current limit function. The current limit point can be set between the
range of 6 to 72.9A. The setting is done using the SCU.The current limit accuracy is
≤ 2A when the output voltage ranges from 42 to 58.5 V, and 3A for output voltages
ranges from 30 to 42 V, 5A for output voltages below 30V.
5. Adjustable Output Voltage
The output voltage can be set through the SCU within the range of 42 V to 58V. The
accuracy is 0.1V.
6. Fan Control
When the input voltage is within a normal range, the built-in processor adjusts the
fan’s speed according to the rectifier’s internal temperature and Load. For example, a
higher temperature and load will increase the fan speed. Above 45 C with full load,
the fan will be operating at full speed.
When the input voltage is abnormal, such as very low or high input voltage, the fan
will turn off.
7. Input Over/Under Voltage Protection
The rectifier will shut down and its protection indicator (yellow) will light up when the
input voltage is lower than 85Vac or higher than 300Vac. This condition will be
reported to the SCU and the SCU will process the alarms accordingly.
8. Output over Voltage Protection (HVSD)
There are two kinds of HVSD:
a. The fixed hardware HVSD is 59.5V (within the range of 59 to 60V), In case of
hardware HVSD; the rectifier has to be restarted manually.
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b. The software HVSD is settable; its level (from controller) is from 56V to 59V.
The rectifier will shut down when its output voltage is higher than HVSD set point.
Note that the HVSD set point can be modified through the SCU and the permissible
range is from 56 V to 59 V. The occurrence of a HVSD condition will cause the
rectifier’s alarm indicator (red) to light up. The failure information will be reported to
the SCU and the SCU will process the failure accordingly. Note also that the rectifier
can only be restarted manually should a HVSD condition occur twice within a 5-
minute interval.
The rectifier also has two additional software settings that can be configured using
the SCU:
Manual restart and Automatic restart attempt should be within 5 seconds of a HVSD
condition.
9. High Temperature Protection
The rectifier will shut down and its protection indicator(yellow) will light up when its
internal temperature becomes higher than 90 C. The causes for the high temperature
condition may be that the ventilation openings are obstructed, the ambient
temperature is too high, or the rectifier fan has failed.The failure information will be
reported to the CSU and the CSU will process the failure accordingly. The high
temperature alarm will clear and the rectifier restored to normal operation when its
internal temperature returns to normal values (hysteresis is between 5 to10 C).
10. Communication Failure
The rectifier’s protection indicator (yellow) will flash should it experience a
communication failure. The failure information will be reported to the SCU and the
SCU will process the failure accordingly. During a communication failure, in order to
protect the battery, the rectifier output voltage will automatically adjust to 53.5 V (this
is a default value which can be modified using the SCU). The rectifier will revert to
normal operation once normal communication is restored.
11. Fan Fault Protection
An alarm will be generated upon a fan fault. In such cases, the fault indicator (red) on
the rectifier front panel will flash and the rectifier will also inhibit its output.
Auto-recovery is enabled upon the clearing of the corresponding fault.
12. Unbalance of Rectifier Output Current
When the output current of the rectifiers in a DC power system is unbalanced, the
rectifier whose output current is unbalanced will be identified automatically and its
protection indicator (yellow) will light up.
The failure information will be reported to the SCU and the SCU will process the
failure accordingly.
3.1.3 Specifications
1. Environmental
Operating temperature: -40 to 75 C
Full rated output power of 4000 W for temperatures -20 to 50 C.
Power limitation for temperatures higher than 45 C.
Relative humidity: up to 90% RH
Elevation: 2000 m (power limited for heights above 2000 m)
2. Input
Input voltage: 85 to 300 Vac, single-phase three-wire
Maximum non-destructive input voltage when rectifier is not operating: 415 Vac
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Rated input voltage: 207 to 250 Vac

Input current: <22A @ 4000 W, and at an input voltage of 176 Vac
Inrush current: less than150% of the rated input steady-state peak value
Allowable input power frequency: 45-65 Hz
Rated input power frequency: 50/60 Hz
3. Output
Output voltage: 42 to 58 V
Output DC current: 0 to 73 A
Voltage regulation: ≤ 1%
Load regulation: ≤ 0.5%
Line regulation: ≤ 0.1%
Overshoot at startup: ≤ 1%
Power factor >0.98 (50% to 100% load)
Efficiency > 95%(50% load at Nominal Voltage)
Ripple ≤200mV at 0-20MHZ
Acostic Nosie 50db
4. Dimensions
132.5 mm (Height) X 88 mm (Width) X 293 mm (Depth)
5. Weight
Under 3.5 kg
3.2 SCU M523S CONTROLLER

3.2.1 Dimensions and Structure
The appearance of the Controller M523S is shown as Figure 1-1,
LCD
Run indicator ESC Functional keys

Alarm indicator
Critical alarm indicator ENT
Figure 1-1 Appearance of M523S Controller

3.2.2 Main Functions
3.2.2.1 Different Authorities Protected by Different Password Levels
The Controller has 2 passwords of different operation authority: user level

password and engineer level password. The two passwords have the same
authority for “control output”. But during the setting of “system parameters”
under “parameter setting”, the parameters for the setting and the operation
functions are different. The engineer level password will have more operation
authorities than the user level password, including “reset system, reset
password, change system type”.

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The passwords and the relevant authorities are listed as follows
Password level Operation authority Default password

User Configuration of general parameters 123456
3.3 Operation Panel of the Controller

There are backlit LCD display, functional keypad, indicators and positioning pin on
the front panel of M523S monitoring module, as shown in the following figure:
LCD
Run indicator ESC Functional keys

Alarm indicator
Critical alarm indicator ENT
Figure 2-1 Front Panel of M523S Controller
The description of the LED indicators on the front panel is shown as the following
table.
Indicator Normal Status Abnormal Status Abnormal cause

Running indicator The power system has no power
On Off
(green) supply.
Alarm indicator The power system has an
Off On
(yellow) observation alarm.
Critical alarm The power system has a major
Off On
indicator (yellow) alarm or critical alarm.
The M523S Controller uses a 128×64 LCD unit and has 6 functional keys. The
Functions of the 6 functional keys of the Controller are shown in the following table.
Key Function
ESC Return to the upper level menu
ENT Enter the main menu or confirm the menu operation
Shift among parallel menus. For a character string, these 2 keys can be
“▲” and “▼”
used to shift among different options
““ and Change values at a value setting interface. For a character string, these 2
““ keys can move the cursor left or right

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3.3.1 Power-on Sequence

After the system is powered on for the first time, you should set the system type
according to the actual configuration. The monitoring module will restart after the
system type is changed. In that case, you should re-configure those parameters
whose default values are inconsistent with the actual situation. Only after that can the
monitoring module operate normally.
After configuring the system parameters, you can carry out various operations directly
without resetting the parameter values. As for those important parameters related to
battery management, such as BLVD, you should be fully aware of their influence upon
the system before you change their values.
1. The LCD will prompt you to select a language once the monitoring module
is powered on.

English
English
▼
自动均充
You can use “◄”, “►”, “▲” or “▼” to select the language you want, and press
“ENT” to confirm.
2. The monitoring module will prompt you to wait, and start initialization.

Waiting…
▼
3. The first system information page appears
2004-5-12 
53.5V 125A
System:No Alarm
Auto /BC ▼
自动均充
The system information is shown in many pages. You can repeatedly press
“▼” to view other system information pages in a cycle.
4. At any system information page, press “ESC” to enter the help page, which
displays software version (SW), product code (PC), product reversion (PR)
and serial number (SS).
SW: V1.20
PC: 1M502D
PR: A00
SS: 01051200012

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5. At any system information page, press “ENT” to enter the “MAIN MENU”
page, which contains 3 sub-menus: “Status”, “Maintenance” and “Settings”.
MAINMENU  Energy Saving 

Status Fast settings
Settings
Maintenance
 
You can press “▲” or “▼” repeatedly to select a sub-menu, and press “ENT”
to enter the sub-menu. Press “ESC” to return to the menu of higher level.
Status Including rectifier information, active alarm information and alarm history information
1)
2) Maintenance The maintenance operation can be conducted only when the battery management
mode is set to “Manual”. The maintenance includes battery FC, BC and test, load power
off/on, battery power off/on and rectifier voltage trimming, current limit, switch control
and resetting
3) Settings Includes the setting of alarm parameter, battery parameter, AC/DC parameter, rectifier
parameter, system parameter and communication settings
4) Energy Includes the setting of cyc period, rectifier work and rectifier limit
Saving when the save option is enabled.
The root screen displays the system voltage, load

current, alarm status and system mode of
operation. Press “▼” or “ ” to view other rectifier
information
Display The other information consist of battery voltage,
battery capacity, battery current, save status,
rectifier o/p power, batt. Cyc boost charge after, AC
voltage, percentage load, battery temperature &
ambient temperature
Main Menu – Press “ENT” to go to main Menu
Status Displays the rectifier information, active alarm
information and alarm history information
Rectifier information like serial number of the
rectifier, the output voltage, output current, the
Rectifier AC/DC switch status, the AC input voltage. Current
limiting threshold, the AC-limited power status, the
temperature-limited power status.
Press “ENT”, use the “ ▼” or “ ” key to select the
Active Alarm “active alarm” and press the “ENT” screen to
confirm and run the active alarm information
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screen.
If there is no alarm, the screen will display “no
active alarm”.
The alarm sequence number, the alarm level, the
alarm name and the alarm time (including the year,
month, day, hour, minute, and second).
The display sequence will follow the sequence of
the occurring time of the alarms. The latest alarm
will be displayed as the first one. The user can use
the “ ▼” or “ ” key to view all the active alarm
information
Press “ENT”, use the “▼” or “ ” key to select the
“alarm history” and press the “ENT” screen to
confirm and run the alarm history information
screen.
If there is no alarm history, the system cannot enter
the lower level menu
Up to 200 pieces of alarm records can be stored. If
Alarm History
there are more than 200 pieces of records, the
earliest records will be cleared automatically.
On the Controller, only the following information
about the alarm history will be displayed: alarm
sequence number, alarm name, alarm occurrence
and ending time (including year, month, day, hour,
minute and second).
When the system battery management adopts the
auto mode, no control output operation can be
conducted
When the system battery management adopts the
manual mode, the user can conduct control output
operation, including battery boost charge, float
charge and test, LLVD power on/off, BLVD power
on/off and rectifier voltage adjustment, current
limiting and DC on/off, AC on/off and reset control
Maintenance Press the “ENT” key to select the “Maintenance”
menu.
When the “battery management” is set as “manual”,
the user can manually control the battery under the
system control output menu. If the system “battery
management” is in “auto” state, the user cannot
enter into the system control output menu
Press the “ENT” key, input the correct operation
password on the pop up display screen
Press “ENT” key again, and then the user can enter
into the “control output” menu
When inputting the password, user “▼” or “ ” key
to modify the number and

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“ “Or “ “to shift left or right. After the modification,

press “ENT” key to confirm
Includes the setting of the alarm, battery, AC/DC,
rectifier, system and communication parameter
Press “ENT”, Use the “▼” or “ ” key to select the
parameter “setting” and press “ENT” to confirm.
Settings The system prompts to enter password.
Press the “▼” or “ ” key to input the correct
password number for each digit, press the “ENT”
key to confirm and enter into the parameter setting
submenu screen.
Alarm Setting
No. Related
Alarm Description Alarm level Related relay
parameter
1 SPD Fault SPD failure Major None -
2 Defined the alarm
name by user, at
most 10 letters. In
this system, eight
DIs can be defined.
DI No alarm None -
Among which, the
first DI is defined as
SPD Fault, the
remained seven DI
can be defined freely
3 AC Voltage High AC input voltage Major None Over- voltage
higher than the alarm
setting of ‘AC input
over- voltage alarm
point’
4 Over- voltage alarm AC input voltage Major None Low- voltage
lower than the alarm
setting of ‘AC input
under- voltage alarm
point’
5 Mains Failure All the AC input Critical 1 -
voltages from the
rectifier are less than
80V
6 DC Volt High DC Volt High Major 2 Over- voltage
alarm
7 DC Volt Low DC output voltage Major 2 Low- voltage
setting of ‘DC output
low- voltage alarm
point’
8 DC Volt Under DC output voltage No alarm None Under- voltage
setting of ‘DC output
under- voltage alarm
point’

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9 Batt Over Temp Battery temperature Critical None Over Temp alarm
higher than the point
setting of Temp
10 Batt Temp High Alarm Battery temperature Observation None High Temp alarm
higher than the point
setting of Temp
11 Batt Temp Low Alarm Battery temperature Observation None Low Temp alarm
lower than the point
setting of Temp
12 Ambient Temp High Ambient Observation None High Temp alarm
Alarm temperature higher point
than the setting of
Temp
13 Ambient Temp Low Ambient Observation None Low Temp alarm
Alarm temperature lower point
than the setting of
Temp
14 Configured with
temperature sensor
T1 No Probe 1 but not connected Major None -
15 Configured with
temperature sensor
T2 No Probe 2 but not connected Major None -
16 Temperature sensor
1 measures
unreasonable
Sensor 1 Fault temperature Major None -
17 Temperature sensor
2 measures
unreasonable
Sensor 2 Fault temperature Major None -
18 LLVD enabled Load low voltage
disconnects Major 5 LLVD enabled
19 Battery low voltage
LVD 2 disconnects Major 4 BLVD enabled
20 Load failure caused
by overload, short
circuit, manual
disconnect, and
Load Fuse Alarm 1 ~ 9 alarm circuit failure Major None -
21 The last load fuse
Aux Load Fails failure Major None -
22 Battery failure
caused by overload,
short circuit, manual
disconnect, and
Batt Fuse Alarm 1 ~ 4 alarm circuit failure Major None -
23 Charging current of
battery string 1
higher than the
setting of ‘Over’ Over (over
Batt 1 Curr High (Charging over Observation None current point)

25
current limit)
24 Battery failure
caused by overload,
short circuit, manual
disconnect, and Over (over
Batt 2 Curr High alarm circuit failure Observation None current point)
25 AC input voltage of
this rectifier lower
than low- voltage
Rect AC Fail alarm point Critical 3 -
26 The internal
temperature of the
rectifier is higher
Rect Over Temp than 90° Observation 3 -
27 The rectifier voltage
is higher than upper
Rect Failure limit voltage Major 3 -
28 Rectifier performs
self- protection and
Rect Protect has no output Observation 3 -
29 Rect Fan Fails Rectifier fan fails Critical 3 -
30 Rectifier limits its
Rect Derated output power Observation 3 -
31 Rectifier does not
communicate with
the monitoring
Rect Not Respond module Critical 3 -
32 Rectifier shut down
HVSD under high voltage 3 -
33 More than two
Multi-Rect Alarm rectifiers alarm Major None -
34 Hardware Self-
Self-detect Err detect Error No alarm None -
35 Battery management
is in manual control
Manual Mode mode No alarm None -
36 Battery is not under
Non Float Status float status No alarm None -
37 Battery is
Batt Discharge discharging No alarm None -
38 In the system with
load current shunt,
the sampled load
current plus battery
current differs
greatly from rectifier
Load share Alarm current No alarm 3 -
39 Battery discharging
time shorter than
Batt Test Fail expected Observation None -
40 In short test, battery
Short Test Fail discharging capacity Observation None -

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is bigger than setting

value
41 Actual output
voltage is different
from both the
measured DC bus
voltage and different
from the voltage
reported by the
rectifier to
monitoring module.
The error is bigger
Volt Discrepancy than 1V Observation None -
42 Time to maintain
Maintain Alarm system Observation None -
43 The system is
running under
Save Power energy saving status No alarm None
44 Communication
failure with the
DCEM fail DCEM PCB Major 6
45 Failure of battery
Batt Symm Fail symmetry function Major 2
Alarm Mode
Parameter Name Setting Range Default Value Value Description
Alarm Type 44 names of alarm Select those alarm Alarm Type Level
events events whose levels
and relate relays
Alarms of different should be reset
Level Critical, Major, types have different There are different Relay
Observation, None levels and different audible/visual alarm
Relate Relays modes and callback
modes for alarm
events of different
levels
Empty, No.1 ~ 6 “Empty”: The
corresponding dry
contact will not
output alarm
information upon an
alarm event
Related Relay
No. 1 ~ 6”: There will
be a dry contact in
the range of No.1 ~ 6
that outputs the
alarm information
upon an alarm event DI No
DI No. No. 1 ~ 2 1 The 8 corresponding
connecting
terminals, queued up
in the order that the
hardware switches

27
are put
“High”: alarm upon
high level;
“Low”: alarm upon
Alarm Mode High, Low Low Alarm Mode
low level.
Set according to the
actual situation
DI Name SPD When there are DI DI Name
alarms, this
parameter shows the
Figures or letters, 10 alarm name you
at most have actually defined
Alarm Control
Voice sign open, off, 3 minutes, Normally on Launch alarm
10 minutes, 1 hour, 4 beeping duration
hours control
Clear alarm history Yes, No No When the value
“yes” is selected,
clear the alarm
history information
Battery Settings
Mgmt Mode In the Auto mode, you can
manage the system
through the monitoring
module
(Management mode) In the Manual mode, you
can manage the system
Auto, Manual Auto
manually, as well as
calculate battery BC time
protection and capacity
automatically. Upon the
system DC under-voltage
alarm, system can
automatically switch to the
Auto mode
Batt String (number of 0~4 2
battery strings)
Rated AH (rated capacity) 50 ~ 5000Ah 600Ah The capacity of a single
battery string. You should
set this parameter
according to the actual
battery configuration
Batt Shunt1 Yes, No Yes You can set the shunt
parameters when the
“system type” is SET.
Batt Shunt2 Yes, No No
Shunt co-eff current 1-5000A 300A
Shunt co-eff Volt 1-500mV 50mV
LVD

28

LVD1 Enable Select “Y” to enable LLVD
function
Y, N Y
LVD2 Enable Select “Y” to disable the
BLVD function
LVD1 Volt 44.0V If selecting the “According
to voltage”, then the LVD
contactor shall operate
according to the voltage
40V ~ 60V
LVD2 Volt 43.2V If selecting the “According
to time”, then the LVD
contactor shall operate
according to time.
Charge
Float 53.5V In the FC state, all The “Boost” must be
rectifiers output higher than the
voltage according to “Float”
the set “Float”
42V ~ 58V
Boost 56.4V In the BC state, all
rectifiers output
voltage according to
the set “Boost”
Limit (current limit) 0.1 ~ 0.25C10 When the monitoring module detects that the
battery charging current is higher than the
“Limit”, it will control the current of the
rectifiers, through which it can limit the
0.1C10 battery charging current
Over (over current 0.3C10 ~ 1.0C10 0.3C10 C10 is the battery rated capacity, generally
point) set to 10 ~ 20% of the rated capacity of one
battery string
Automatic Boost Select ‘Y’ to enable this function
Y, N Y
Enable Select ‘N’ to disable this function
The monitoring module will control the
system enter the BC state when the battery
Automatic Boost capacity decreases to the value of To Boost
0.050C10 ~ 0.080C10 0.06C10
Current Capacity, or when the charge current
reaches the To Boost Current. The charge
voltage will be the Boost
Automatic Boost Cap 10% ~ 99% 80%
Const Boost Current 0.002C10 ~ 0.02C10 0.01C10 The system in the BC state will enter the FC
state when the charge current decreases to
the Constant BC Curr and after the Duration.
The battery charge voltage then will be the
Float
Const Boost Time 30min ~ 1440min 180min
Select ‘Y’ to enable this function
Cyclic Boost Enable Y, N Y
Select ‘N’ to disable this function
Cyclic Boost Period 48h ~ 8760h 2400h Select ‘Y’, and the monitoring module will
control the system to enter the Cyclic Boost
when the FC time reaches the Cyclic Boost
Cyclic Boost Time 30min ~ 2880min 720min
Interval. The battery charging voltage is the
preset Boost, and the time is the preset
29
Cyclic Boost Time

To ensure safety, the monitoring module will
forcefully control the system to enter the FC
state if during the BC state, the BC time
Boost Limit Time 60min ~ 2880min 1080min
reaches the Boost Limit, or abnormalities
occur (such as AC failure, battery route
faulty, and rectifier communication failure)
Battery Test Parameters
Parameter Range Factory setting Value description
End Test Volt 43.1V ~ 57.9V 45.2V The monitoring module will stop the test and
End Test Time 5min ~ 1440min 300min change to FC if the battery voltage reaches
the Battery Test Voltage, or the discharge
End Test Cap 0.01C10 ~ 0.95C10 0.7C10 time reaches Battery Test Time, or the
battery capacity reaches Test End Cap
Cyc Test En Y, N Y Select ‘Y’ to enable this function
01-01-00:00 When the parameter Cyc Test En is set to Y,
04-01-00:00 the monitoring module will test the battery
Cyc Test Time Month, day, time
07-01-00:00 according to the 4 sets of test time
10-01-00:00
Short Test Enable Y, N Y Whether using Short Test function
If the battery is not discharged within the
ShortTest Cycle, the monitoring module will
start a short test, whose operation time is set
by the parameter ShortTest Duration. By the
Short Test Alarm 1A ~ 100A 10A end of the test, if the difference in the
discharge currents of batteries is bigger than
the Alarm Current, the battery discharge
imbalance alarm will be raised. This alarm
will automatically end after 5min of delay.
Also you can end it by confirming it
Stable Test Current 0 ~ 9999A 9999A
Temperature Compensation Co-efficient parameters
Center Temp 10°C ~ 40°C 25°C
Upon alarms such as Rect Not Respond, DC

72mV/°C/str (48Vdc) Volt High, DC Volt Low and Batt Fuse Alarm,
Coeff 0 ~ 500mV/°C 36mV/°C/str (24V the monitoring module will not do
dc) temperature compensation to the battery FC
voltage
Temp1 Ambient Temp refer to the measurement of
the ambient temperature sensor at the local
power system.
Ambient Temp,
Temp2 None Battery Temp refer to the measurement of
None, Battery Temp
the battery temperature sensor at the local
power system.
None means there is no measurement input
Batt T H1 -40°C ~ 100°C 50°C When the detected battery temperature is
higher than Batt T H1, the monitoring module
will raise an alarm
Batt T L1 -40°C ~ 100°C 0°C The monitoring module will raise an alarm
when the detected battery temperature is
lower than Batt T L1
AC Settings

30

Over Volt 50V ~ 300V 280V The monitoring module will raise an alarm
when the AC input voltage is higher than the
Over Volt
Low Volt 50V ~ 300V 170V The monitoring module will raise an alarm
when the AC input voltage is lower than the
Low Volt. The value of the Low Volt must
lower than that of the Over Volt
Under Volt 50V ~ 300V 80V Setting according to actual requirement
AC In Auto, No, Manual No Setting according to the AC input mode of AC
sampling board. Choose ‘No’ if the AC
sampling board is not configured
AC PH 1-PH, 3-PH Setting according to the actual configuration.
Choose ‘1-PH’ and ‘3-PH’ if the AC sampling
3-PH board is configured
DC Settings
Over Volt 58.5V The DC Over
Voltage alarm will be
raised when the
system DC output
voltage is higher
than the value of
Over Volt
Low Volt 1 45.0V The DC low voltage
The values of these
alarm will be raised
three parameters
when the system DC
40V ~ 60V should be: Over Volt
output voltage is
> Low Volt 1 > Low
lower than the value
Volt 2
of Low Volt 1
Low Volt 2 45.0V The DC under
voltage alarm will be
raised when the
system DC output
voltage is lower than
the value of Low Volt
2
L-Shunt Y, N N Setting according to the actual instance
Shunt Coeff Current 1A ~ 5000A 500A They can be reset when the shunt options
Shunt Coeff Volt 1mV ~ 500mV 75mV are ‘SET’ in the system with load shunt.
Rectifier Parameters
‘Y’: The monitoring module will prompt you to
Position En Y, N Y set rectifier position before the rectifier and
monitoring module are powered on.
‘N’: You need not to set rectifier position
R-Posi: represented in two figures, the first
figure represents the rectifier number, the
next figure reprents position number. Press
R-Posi 1 ~ 30 - ENT to select the rectifier, press ◄ or ► to
change position number. When the
monitoring module communicates with the
rectifier, the green indicator on the
corresponding rectifier will blink
HVSD 56V ~ 59V 59V The rectifier over voltage alarm will be raised

31
when the rectifier output voltage is higher

than the HVSD voltage
Default V 48V ~ 58V 53.5V Default output voltage when communication
interrupted. Must be lower than the HVSD
voltage
Walk-in On Y, N N The output soft start function means the
Walk-in 8s ~ 128s 8s rectifier voltage will rise from 0V to the
Default Volt after the Walk-in time
The monitoring module can set the DCDC
Interval T 0s ~ 10s 0s Interval Start of the modules.
Start time = module address * interval time
The monitoring module can set the rectifier to
OverVolt Enable, meanwhile, the rectifier can
start forcibly. The monitoring module will set
AC OverV On Y, N N automatically the rectifier with least address
to have this function. If the rectifier always
exceeds the normal voltage for 60s, the
function will be canceled automatically
ACCurrLim 1A ~ 50A 30A The monitoring module limits the input
current of the rectifier in the AC current
limiting.
Communication Parameter
Address 1 The addresses of power systems that are at
1 ~ 254 the same monitored office should be different
Comm Mode MODEM RS232 The system only supports RS232 mode
communication
BaudRate 1200bps ~ 9600bps 9600bps Make sure the baud rates of both the
sending and receiving parties are the same
IP/Subnet/Gate - -
CallbackTime - - Set according to actual instance
Phone Number - -
System Setting Parameter
Lang Chinese, English Chinese Set according to your need
Tzone - - Set according to actual instance
Date 2000-2009 - Set the time according to the current actual
time, regardless of whether it is a leap year
or not
24V/100 The system type of the monitoring module
has been set according to the actual instance
before the monitoring module is delivered
with power supply system. You need not to
change the value except that the monitoring
System Type 48V/500 module is replaced with a new one.
After changing the type, the monitoring
module will restart and the other parameters
24V/300
will resume the default. You need to reset
and change some parameters according to
the battery and equipment configured with
system
ComDownLoad Y, N N -
Reset PWD Y, N N Whether resetting the password to the
default
Reset Para - - Whether resetting the parameters to the
defaults
Op1 PWD - - The password can be 6 digits long at most. If
it is shorter than 6 digits, end it with a #. Use
Op2 PWD - - ▲ or ▼ to change the number, and ◄ or ►
to move the cursor left or right. Press ENT to
Adm PWD - -
confirm. You should input the same number
twice to complete the setting

32
Energy Saving Settings

Save enable Y/ N Y Energy saving function enable or disable
Cycle period 10-8760Hrs 48Hr Energy save frequency
Rectifier work 30-100% 100% rectifier o/p percentage
Rectifier Limit 30-Jan 1 Number of rectifiers that will go into
energy save mode
Battery Symmetry Setting
Batt symm No, Option1-4 Option1 Battery symmetry function mode
Symm alarm 0.2-1V 0.5V Symm alarm setting
DCEM Settings
DCEM1
SH1 Current 1-2000A 200A load shunt channel1 current setting
SH1 Volt 1-500mV 50mV load shunt channel1 voltage setting
DCEM2
SH2 Current 1-2000A 200A load shunt channel1 voltage setting
DCEM Ctrl Nor/clr1/2/3/4 To reset the energy reading of the load channels
Dis1/2/3/4 To disable any load channel
The SCU will generate “rectifier lost” alarm incase SCU misses out any rectifier during CAN initialization. The
alarm can be reseted as follows
 Prompt:
The Rectifier Lost alarm can be cleared: on the alarm screen, press right key, then press ENT twice after a prompt to clear
off the rectifier lost alarm is displayed on the screen. The SYSTEM MAINT alarm can be cleared off in the similar way.

33
Chapter- 4 Battery Reverse Protection & Discharge Alarm Board
Introduction
4.1 Scope
The Battery Reverse Protection & Discharge Alarm Board (BRPDAB) is a part of a 48 Volt DC
Telecom Power System. This board is optional. This board is used to sense battery discharge
condition and to protect the system from battery reverse polarity condition.
4.2 Features
The Battery Reverse Protection & Discharge Alarm Board has two features. 1) Battery Discharge
Alarm unit monitors the polarity across the battery shunt, when battery goes in discharge mode the
unit generates alarm by using potential free relay contact. 2) Battery Reverse Protection Unit will
activate only in battery reverse condition mode and it protects the system by discharging the LVD
(Contactor).
4.3 Operating Principle
1. Battery Dis-charge Alarm Unit Operating Principales:-
I) Battery In Charging Mode:-
Load
SH1 SH2
Source Load
Batt1 Batt2
Figure 1 shows Shunt will not sense any potential

34
II) Battery In Discharging Mode:-
SH1 SH2
Source Load
Batt1 Batt2
Figure 2 Polarity across the battery shunt changes during discharge mode.
Shunt will generate some potential in mille-volt range.
SH1 BATTERY
REVERSE
Potential
PROTECTIO
Free
SH2 N AND
Contact
DISCHARGE
ALARM
BOARD
Figure 3 shows block diagram of the Battery Discharge Unit

35
2. Battery Reverse Protection Unit Operating Principales:-
I) Same Polarity Condition
BATTERY
Same Polarity + +
REVERSE
PROTECTIO
N AND
DISCHARGE SCU
- ALARM
LVD BOARD
Contactor
+ _
+
Battery De-activated
Control Signal CONTROL
Figure 4 shows LVD Is Not Activated
I) Reverse Polarity Condition
BATTERY
Reverse Polarity + + REVERSE +
PROTECTIO
N AND SCU
DISCHARGE
- ALARM
LVD BOARD
Contactor
_ +
+
Battery
Activated
CONTROL
Control Signal
Figure 5 shows LVD Is Activated

36
4.4 Specifications
# Parameters Values / Range

1.0 Input Parameters
Operating Voltage 40 V to 60V(48V Typical)
Reverce Polarity Protection Required
Sensitivity of Shunt Signal 2.5mV
2.0 Output
LLVD Signal Through Isolated C/O contact & diode in series
LLVD Alarm Through Isolated C/O contact & diode in series
BLVD Signal Through Isolated C/O contact & diode in series
BLVD Alarm Through Isolated C/O contact & diode in series
Contact Rating Should be rated for 2A
O/P Settable Range 42V to 58.5V
LLVD Stability 46V to 43V,The tripping should be within +/- 5% of the
set value
BLVD Stability 44.5V to 41V,The tripping should be within +/- 5% of
the set value
Setting Accuracy 0.1V
Reconnection Through Hysteresis at 52V
3.0 Indications
Shunt 1 Discharge Red LED
Shunt 1 Discharge Red LED
Power Red LED
4.0 Environmental
Temperature Range -10 OC to 55OC
Altitude 3000 meters
Humidity >90%
5.0 MTR Mean Time to Replace should be maintained as
minimum as possible.
6.0 MTBF Professional grade components should be used to
ensure high MTBF figures
7.0 Dispatch Unit to be housed in a box

37
4.5 Connections
SNO. Connector PIN Description Type

1 CN1.1 -48V (GND) Input
CN1.2 -48V (GND) Input
CN1.3 +48V Input
2 CN2.1 SHUNT2 -VE Input
CN2.2 SHUNT2 +VE Input
CN2.3 SHUNT1 -VE Input
CN2.4 SHUNT1 +VE Input
3 CN3.1 NC Contact of Relay 1 Output
CN3.2 Pole of Relay 1 Output
CN3.3 NO Contact of Relay 1 Output
4 CN4.1 NC Contact of Relay 2 Output
CN4.2 Pole of Relay 2 Output
CN4.3 NO Contact of Relay 2 Output
5 CN5.1 LLVD1+ve Output
CN5.2 LLVD1-ve Output
CN5.3 From Controller BoardLLVD+Ve Input
CN5.4 From Controller BoardLLVD-Ve Input
6 CN6.1 LVD2+ve Output
CN6.2 LVD2-ve Output
CN6.3 From Controller BoardBLVD+Ve Input
CN6.4 From Controller BoardBLVD-Ve Input
7 J1 Jumper to Short Shunt1+ and Shunt2+ Input
8 J2 Jumper to short CN1.1 and CN1.2 Input

38
Chapter 5 PAU Protocol Converter
PAU Protocol Converter

User Manual
1 Introduction
Configured with different application programs, the PAU protocol converter (converter for short) performs
communication protocol conversions among RS485 - CAN, RS232 - Ethernet, RS232/485 - RS232/485, RS485
- Ethernet, and is used for -48V and 24V power system.
2 Appearance
The appearance of the converter is shown in Figure 1.
Ports Ports
Indicators
Figure 1 Appearance
3 Installation
The converter is installed in the cabinet, and two installation modes are available:
Screw installation: Through installation holes (see Figure 2), use two M5 screws to fix the converter on the
corresponding position.
Double-sided adhesive installation: Paste two double-sided adhesives at the back of the converter, and remove
the surface stickers, and then press the converter until its back is tightly pasted on the corresponding position.
Installation
hole (2 pcs)
Figure 2 Installation holes
4 Electrical Connection
On both sides of the converter, there are five ports used for external electrical connection, including: Power
port, RS232/485/CAN port, RS232/485 port, Ethernet port and Console port. The schematic diagram of the
ports is shown in Figure 3.

39
Figure 3 Schematic diagram of the ports
5.1 Port Definition

The definition of the ports is listed in Table 1 to Table 5.
Table 1 Definition of Power port
No. Signal Description Specification
1 VBUS+ Power input port, positive 19V ~ 60V, power
2 VBUS- Power input port, negative GND
Table 2 Definition of RS232/485/CAN port

1 RS4851_T+ RS485 sends positive pulse Standard RS485 level
2 RS4851_T- RS485 sends negative pulse Standard RS485 level
3 U0_TXD RS232 sending Standard RS232 level
4 GND Communication GND GND
6 U0_RXD RS232 receiving Standard RS232 level
7 CAN_H CAN positive pulse Standard CAN level
8 CAN_L CAN negative pulse Standard CAN level
Table 3 Definition of RS232/485 port

1 RS4852_T+ RS485 sends positive pulse Standard RS485 level
2 RS4852_T- RS485 sends negative pulse Standard RS485 level
5 U1_DTR RS232 DSR Standard RS232 level
7 U1_DCD RS232 carrier detecting Standard RS232 level
8 U1_RTS RS232 requests sending Standard RS232 level
Table 4 Definition of Ethernet port

1 TX+ Sends signal+ Differential signal
2 TX- Sends signal- Differential signal
3 RX+ Receives signal+ Differential signal
4 NC NC
5 NC NC
6 RX- Receives signal- Differential signal
7 NC NC
8 NC NC
Table 5 Definition of Console port

1 NC NC
2 NC NC

40
7 NC NC
8 NC NC
5.2 RJ45 Connection

See Figure 4 for the converter connection with RJ45 crystal head.
1 8
Pins of port
1 2 3 4 5 6 7 8
123456
78
1 2 3 4 56 7 8
RJ45 crystal head

Figure 4 RJ45 connection
5 Indicators
The indicators are shown in Figure 1, and their functions are as follows:
1. Run indicator (silkscreen: RUN): It is a bicolor indicator. The indicator will be green when the system is
normal, and the indicator will be red when the system is faulty or has hardware fault.
2. Left status indicator (silkscreen: L): It is a bicolor indicator. The indicator will be green when the
RS232/485/CAN port communication is normal, otherwise the indicator will be red.
3. Right status indicator (silkscreen: R): It is a bicolor indicator. The indicator will be green when the RS232/485
port or Ethernet port communication is normal, otherwise the indicator will be red.
 Note
This converter does not support functions of Console port or Ethernet port currently.
6 Performance Index
Environmental requirements
Operating temperature: -40°C ~ +75°C
Operating humidity: ≤ 95%
Atmospheric pressure: 86kPa ~ 106kPa
Power input and voltage sampling

Rated voltage: 48Vdc
Voltage range: 19Vdc ~ 60Vdc
Operating current: 150mA ~ 60mA

41
Insulation capability
At temperature of 25°C ± 5°C and relative humidity of 90%, the insulation resistance between DC terminal and
enclosure is bigger than 2MΩ after applying a test voltage of 500Vdc.
At temperature of 25°C ± 5°C and relative humidity of 90%, the DC terminal to enclosure can withstand 707Vdc
voltage, and there should be no breakdown or flashover within one minute, with leakage current not bigger than
30mA.
Noise
Lower than 50dB at 1.5 meter position.
Mechanical parameters
Dimensions: 115mm (L) × 70mm (W) × 25mm (H)
Weight: < 0.5kg
Emerson Network Power Co., Ltd.

Address: No.1 Kefa Rd., Science & Industry Park, Nanshan District 518057, Shenzhen China
Homepage: www.emersonnetworkpower.com.cn
E-mail: support@emersonnetwork.com.cn
Copyright © 2011 by Emerson Network Power Co., Ltd.

All rights reserved. The contents in this document are subject to change without notice.
Version V1.2
Revision date April, 12, 2012BOM

42
Chapter 6 System Specifications & general Requirements
6.1 Technical Specifications

Input Recommended Range
Operating Voltage 156V to 502V for three phase
Power Consumption 12.76KW
THD < 5%
Power Factor > 0.99
Output Recommended Range
Output Voltage 42V to 58V by rectifier,
Output Power 12.0 KW and 5KW by converter
O/P Current 250A @ 48V Constant Power,
Efficiency >94%
Ripple <100mV p-p
Environmental
Recommended Range
Conditions
Ambient temperature -5~45°C
Humidity ≤90%RH, non-condensing
Dust ≤1mg/m3
Sunlight No direct sunlight
Corrosives No pollutants, such as salt, acid, and smoke, etc.
Shake ≤1.5m/s2
Insects, pests, and
None
termites
Mildew None
Moisture Water proof
Fire protection No flammable on the top/bottom of the cabient.
Component Dimensions Weight
Monitoring module 1U(H) × 2U(W) 0.15 kg
Rectifier 124.3 mm(H) × 84 mm(W) × 287 mm(D) 3.5 kg
System 630 mm(H) × 335 mm(W) × 402 mm(D) Approx 35 kg

43
6.2 Guideline for earthing Earthing

Equi-potential earthing should be provided, refer table 5-2 for earthing
resistance.
Table 5-2 Requirements on earth resistance of communication station
Earth
Applications range
resistance
Comprehensive building, international telecom bureau, tandem office, SPC
<1Ω
switching office above 10000 lines, toll office above 2000 routes
SPC switching office above 2000 lines and below 10000 lines, toll office below
<3Ω
2000 lines
SPC switching office below 2000 lines, opto-terminal station, microwave tandem
<5Ω
station, mobile station.
<10Ω Microwave relay, optical cable relay, small size earth station.
The protective earth of mains input should be directly connected to the user earth bar in the
power room
6.3 System Input And Output Recomanded Connections
Connection Specs
L&N 4 core 25 sq mm for 3 phase Copper Flexible Cable with Pin type Lugs
AC Power
distribution AC Earth PE Single Core 16 sq mm Copper Flexible Cable
DC Power +ve busbar Connection with RING Type Lugs with holes suitable for M6 or M8 hardware
distribution Load –ve Suitably rated cable with Pin type lugs for MCB and Ring type lugs for Fuses
Battery –ve Max 50 sq mm single core copper flexible cable with RING type lug
Telecom Single Core 216 sq mm Copper Flexible Cable with RING type lug suitable for M8 or
Earth
Ground M6 hardware
6.4 Recommanded Torque

The torque mentioned below is applicable only for sheet metal or busbar tightening.
Torque Settings for Hardware Metric
Screw Size Torque (N·m) Torque (in·lbs) Screw Size Torque (N·m) Torque
(in·lbs)
M2 0.24 2 M5 4 35
M2.5 0.48 4 M6 7 62
M3 0.9 8 M8 18 145
M3.5 1.4 12 M10 34 300
M4 2 18 M12 58 513
6.5 List of Recommanded Spares

SR.NO. Item Description ENPI Ordering Code
1. Rectifier Module R48-4000W 273902130706
2. Controller SCU M523S 000003034706
3. MCB 32A 1P 280200326110
4. Temp Sensor 278292000000
5. 48V DC Contactor 200A 281702001110

44
Chapter 7 Installation Preparation

This chapter introduces installation requirements, storage conditions, installation preparation
and unpacking inspection.
7.1Installation Requirements
Environmental Requirements:The environmental conditions listed in Table 5-1 must be met

when locating the equipment.
Table 5-1 ( Environmental conditions for the equipment room)

Environmental conditions Recommended range
Ambient temperature -10°C j; to 55°C (derating from 40°C)
Humidity ≤ 90%RH, no condensation
Dust density ≤ 1mg/m3
Sunlight No direct sunlight
Corrosive materials No pollutants, such as salt, corrosive materials, and
smoke
Vibration ≤ 1.5m/s²
Harmful organisms None
Mould None
Dampness The shelter should be waterproof
The equipment may be prematurely damaged if dust or sand accumulates in it. The following
measures are recommended for dirty environment:
1. The equipment should be installed in an airtight and air-conditioned room. The air
conditioner filter should be adequately maintained without being obstructed. To reduce the
dust in the equipment room, unattended equipment room is recommended.
2. Clean the air filter periodically to provide clean air.
7.2 Layout Requirements Of The Equipment Room

Air exhaust and ventilation
When the power supply is working, the main exothermic part is the rectifier. To ensure free
airflow around the power supply system, an 800mm clearance must be kept in front of the
system.
Cabling
If top cabling is used, wiring rack should be provided in the equipment room. It is
recommended that the wiring rack be at least 300mm above the equipment. For bottom

45
cabling system, cable trough should be provided in the equipment room, which should be no
wider than the spacing between the equipment mounting holes.
Note
To prevent electric coupling, AC cables should be laid separately from DC cables and signal cables.
Antistatic
As for antistatic requirement, the absolute value of the static voltage of the equipment, wall
and people to the ground should be less than 200V. Raised floor or antistatic ceramic tile is
highly recommended for the equipment room. The antistatic earth resistance should be no
greater than 10Ω. Care should be taken regarding antistatic during equipment unpacking,
transportation and operation.
Lighting
Lighting in equipment room may be classified into general lighting and partial lighting.
General lighting provides light for the whole room, while partial lighting is installed above the
equipment cabinet or workstation to provide light for a restricted area. It is recommended to
provide both lightings in the equipment room.
Clearance
No less than 1.5m of clearance should be kept between the front of the power system
cabinet and the wall. No less than 0.8m of clearance should be kept the sides of the power
system cabinet and the wall. No less than 1.5m of clearance should be kept between the
back of the power system cabinet and the front of another piece of equipment. The back of
the power system cabinet can be installed against another piece of equipment. Maintenance
passage should be kept between equipment, which should not be less than 2m wide. Refer
to Figure 5-2 for the above requirements:
No less than 0.2m of clearance should be kept between the battery and the wall, and no less
than 0.8m of clearance should be kept between batteries.
Figure 5-2 Locating cabinet

46
Weight capacity and shockproof
When installing the power system in areas subject to frequent earthquakes, shockproof
measures should be taken. Firstly, expansive bolts should be used to fix the system;
secondly, the system should be reinforced as shown in Figure 5-3 to enhance its shockproof
ability. Because the power supply system is relatively heavy, the weight capacity of the
equipment room should meet relative requirements and is determined based on the
equipment configuration.
Figure 5-3 Reinforcing the cabinet for shockproof purpose

Fire protection facility
The equipment room should comply with relevant fire protection regulations and
requirements for power distribution, and provide adequate fire protection facility, such as dry-
chemical extinguisher and automatically explosive fire protection ball.
Power Supply
General
Mains power should be used as the main AC source; backup batteries and generator should
be provided according to the actual power source conditions. AC source composed of mains
power and user-provided generator should use centralized power supply mode to supply
power, and low voltage AC power supply system should use three-phase five-line (the
neutral line is invalid) mode.
The AC power cables should be copper core cable and sized to suit for the load. It is
recommended that the power cables outside the equipment room should be buried directly
under the ground or by means of cable pipe. Power cables should be laid separately from
signal cables.
7.3 Safety Protection

Lightning protection & surge protection
The lightning protection and earthing system of telecom stations should comply with relevant
standards.
The power supply system has Class-C SPD. The preceding AC input equipment should be
equipped with a Class-B SPD. To achieve better surge protection, it is recommended to
47
mount Class-B SPD before the AC mains is connected to the system. The mounting of
Class-B SPD is shown in Fig 5-4.
Class-B should be purchased and mounted by the user. If condition permits, it is
recommended that the cable length between the Class-B SPD and the AC distribution unit of
the power supply system range between 5 ~ 10m. And this section of cable should be routed
indoors to avoid direct lightning strike. When mounting the Class-B SPD, attention should be
paid to the sectional area and length of the cable connecting the Class-B SPD: the sectional
area should be no less than 25mm2, the cable should be as short as possible, and so is the
earth cable of the Class-B SPD. The SPDs should be inspected periodically to ensure their
normal operation.
Powersupply
system
5~10m
A
B
C
N
PE -
System earth bar
48VDC
Class-B Class-C DC earth
SPD SPD +
SPD SPD
earth earth
DC earth cable
Protective earth
Protective earth cable
User earth bar
Figure 5-4 Diagram of SPD mounting & system earthing
7.4 Equipment Running Environment Checklist

The equipment running environment checklist is given in Table 5-3.
Table 5-3 (Equipment running environment checklist)
No. Item Index Pass

1 Ambient temperature in equipment room -10°C to +55°C Yes/No
2 Humidity in equipment room ≤ 95% Yes/No
3 Lighting in equipment room 70 to 200Lux Yes/No
4 Height of equipment room ≥ 3m Yes/No
5 Static electricity in equipment room Lay antistatic floor or antistatic rubber Yes/No
Accord with Level 8 quakeproof, and safety
6 Weight capacity and quakeproof ability Yes/No
must be ensured
No blockage in equipment radiation

7 Radiation Yes/No
passage

48
8 Damp proof No mildew breeding conditions Yes/No

No conductive dust and gas which
9 Dust-proof Yes/No
deteriorate insulation
Fire fighting equipment such as fire
10 Fire protection Yes/No
extinguisher
11 Earth resistance In accordance with relevant standards Yes/No
12 Sectional area of SPD earth cable Not less than 25mm ，the shorter the better
2
Yes/No
13 Colour of protective earth cable Greenyellow Yes/No

14 Earth connection Via suitable Copper Cable Yes/No
15 Tablet, symbol, tag of customer equipment Complete and clear Yes/No
16 Violent vibration and shock None Yes/No
17 Sectional area of AC distribution cables According to design specifications Yes/No
18 Fluctuation range of AC input voltage According to equipment input specifications Yes/No
19 Frequency fluctuation range 45Hz to 65Hz Yes/No
20 Voltage of neutral line to ground Less than 10V Yes/No
21 Power of backup power source Twice the actual capacity Yes/No
22 Pollution or interference in power network None Yes/No
23 Colour code of AC bus Should be marked with identifier Yes/No
Capacity of the customer AC distribution
24 Meet equipment requirements Yes/No
cabinet
25 Wiring of AC distribution cables According to standard specifications Yes/No
26 Colour code of DC load cables According to standard specifications Yes/No
27 Sectional area of DC distribution cables According to requirements Yes/No
28 Earth wiring According to specifications Yes/No
7.5 Storage Conditions

The product should be kept in the packing box prior to use. The warehouse ambient
temperature should range between -40°C and 70°C, and the relative humidity should not be
higher than 95%. Toxic gas, flammables, explosives, corrosives, severe vibration, shock and
strong magnetic field are not permitted in the warehouse.

49
Chapter 8 Electrical Schematic

8.1 702 IC4 Schematic

50

51

52

53

54

55

56
8.2 Flow Chart For M523S

57

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1

NetsureTM 702 IC4 DC Power System

Emerson part No. Revision Revision Date

744802500600 00 Jan 3rd 2013

Copyright © 2009 by Emerson Network Power India Pvt. Ltd.

NETSURE 702IC4 MANUAL

Emerson Network Power (India) Private Limited

NETSURE 702IC4 MANUAL

The DCPS has been designed for Telecom use only.

EMERSON NETWORK POWER (INDIA) PRIVATE LIMITED

Customer Care / Service Helpline Number:

NETSURE 702IC4 MANUAL

NETSURE 702IC4 MANUAL

NETSURE 702IC4 MANUAL

Revision history details of 744802500600_00- “User Manual

Revision Revision Prepared by Reviewed By Approved Date

NETSURE 702IC4 MANUAL

Chapter 2 System Configuration 10

Chapter 3 Units in the System 15

Chapter- 4 Battery Reverse Protection & Discharge Alarm Board 33

Chapter 5 PAU Protocol Converter 38

Chapter 7 Installation Preparation 44

Chapter 8 Electrical Schematic 49

NETSURE 702IC4 MANUAL

1.2 Operation Theory

Figure 1-1 Basic operation theory diagram

AC Input Terminals Rectifier AC Rectifiers

Back Board Control Unit

Non Prior Load Prior Load

NETSURE 702IC4 MANUAL

1.2.1 Lightning Protection

Figure 1-2 AC lightning protection

1.2.2 LLVD and BLVD

1.2.3 Alarm And Protection

NETSURE 702IC4 MANUAL

Chapter 2 System Configuration

2.1 System Configuration

NETSURE 702IC4 MANUAL

NETSURE 702IC4 MANUAL

NETSURE 702IC4 MANUAL

NETSURE 702IC4 MANUAL

NETSURE 702IC4 MANUAL

Chapter 3 Units in the System

Figure 1-1: Model Number

Figure 1-3: Front Panel

NETSURE 702IC4 MANUAL

2. Active Load Sharing

R48-4000e Output voltage v.s. Output current at

For R48-4000e Output Current (A)

Figure 1-9: Output Characteristics

4. Current Limit Function

Rated input voltage: 207 to 250 Vac

3.2 SCU M523S CONTROLLER

Run indicator ESC Functional keys

Figure 1-1 Appearance of M523S Controller

3.2.2.1 Different Authorities Protected by Different Password Levels

The Controller has 2 passwords of different operation authority: user level

NETSURE 702IC4 MANUAL

The passwords and the relevant authorities are listed as follows

Password level Operation authority Default password

3.3 Operation Panel of the Controller

Run indicator ESC Functional keys

Figure 2-1 Front Panel of M523S Controller