9.

15 Testing Requirements Quick Reference Guide

** FOR REFERENCE ONLY***

GRADE SIZE TYPE QUANTITY NEEDED MIN LGTH MAG QTY
SAE J429
Gr. 2, 5, 8.2 1 1/2 & under Full Size SAMPLE PLAN
*SAMPLE PLAN F1470* 2 1/2 DIAM
1 1/4 & under Full Size MAG-1
Gr. 8
1 3/8 - 1 1/2 MTS
SAE J995 50 & under = 2 pcs.
Grade 2 & 5 All Sizes Full Size 51 - 500 = 3 pcs.
n/a n/a
Grade 8 1 1/4 & under Full Size 501 - 35,000 = 5 pcs
35,001 - 250,000 = 8 pcs.
ASTM A193 MTS + 1 Full
SAMPLE PLAN
Gr. B6, B7, B7M All Sizes Size if Hot All Quantities = 1 pc. 3 x DIAM
MAG-1
B8, B8M, B16 Headed
(All Classes) * Macroetch & 24 hr HT may also be required, Refer to QC*
ASTM A194

All Sizes Full Size **STANDARD ASTM PLAN** n/a n/a

Gr. 2H, 2HM, 4, 6, 6F, 7, 7M, 8,
8M, 16

* Macroetch & 24 hr HT may also be required, Refer to QC*

ASTM A307 1 1/2 & under Full Size
**STANDARD ASTM PLAN** 3 x DIAM n/a
Gr. A & B over 1 1/2 MTS
1 1/2 & under Full Size SAMPLE PLAN F1470* SAMPLE PLAN
ASTM A325 2 1/2 x DIAM
*Rotational Capacity may also be required if galvanized* MAG-1
ASTM A354
Gr. BC 1 1/2 & under Full Size SAMPLE PLAN
SAMPLE PLAN F1470* 3 x DIAM
1 1/4 & under Full Size MAG-1
Gr. BD
1 3/8 & over MTS
ASTM A449 1 1/2 & under Full Size under 1 1/8 = 2.25 x DIAM SAMPLE PLAN
SAMPLE PLAN F1470*
(Test Method F606) over 1 1/2 MTS over 1 1/8 - 1 1/2 = 3 x DIAM MAG-1
1 1/4 & under Full Size SAMPLE PLAN
ASTM A490 SAMPLE PLAN F1470* 2 1/4 x DIAM
over 1 1/4 MTS MAG-1
ASTM A563 1 1/2 & Under Full Size **STANDARD ASTM PLAN** n/a n/a
ASTM A564
All Sizes MTS All Quantities = 1 pc. n/a n/a
17-4 S/S (H1150, etc)
ASTM A574 1 1/4 & under Full Size SAMPLE PLAN
SAMPLE PLAN F1470* 3 x DIAM
(Standard SHCS) over 1 1/4 MTS MAG-1
ASTM F436 All Sizes Full Size **STANDARD ASTM PLAN** n/a n/a
2 – 50 = 2 pcs.
ASTM F467 1 1/2 & Under Full Size 51 – 500 = 3 pcs. n/a n/a
501 – 35,000 = 5 pcs.
1 1/2 & Under Full Size 2 – 50 = 4 pcs.
ASTM F468 Over 1 1/2 MTS 51 – 500 = 6 pcs. 2 1/4 x DIAM n/a
501 – 35,000 = 10 pcs.
ASTM F568M
Class 4.6 – 5.8 M36 & Under Full Size
Class 8.8 M36 & Under Full Size
Over M36 MTS SAMPLE PLAN
SAMPLE PLAN F1470* 2 1/4 x DIAM
Class 10.9 M33 & Under Full Size MAG-1
Over M33 MTS
Class 12.9 M30 & Under Full Size
Over M30 MTS
1 1/2 & Under Full Size 2 - 50 = 4 pcs.
ASTM F593 Over 1 1/2 MTS 51 - 500 = 6 pcs. 2 1/4 x DIAM n/a
501 - 35,000 = 10 pcs.
2 – 50 = 2 pcs. n/a
ASTM F594 1 1/2 & Under Full Size 51 – 500 = 3 pcs. n/a
501 – 35,000 = 5 pcs.

Original Approval (4/22/10): Quality Mgr. – Paul Balmer

Current Revision Approval (4/16/12): Quality Mgr. – Paul Balmer
DOCUMENT NUMBER 9.15
PAGE 1 OF 2 FASTENAL MANUFACTURING CONTROLLED DOCUMENT REVISION 2
 9.15 Testing Requirements Quick Reference Guide
GRADE SIZE TYPE QUANTITY NEEDED MIN LGTH MAG QTY
1 1/2 & Under Full Size 2 - 50 = 4 pcs.
ASTM F738M Over 1 1/2 MTS 51 - 500 = 6 pcs. 2 1/4 x DIAM n/a
501 - 35,000 = 10 pcs.
1 1/4 & under Full Size SAMPLE PLAN
ASTM F835 **STANDARD ASTM PLAN** 3 x DIAM
over 1 1/4 MTS MAG-1
ASTM F837 LIQUID
Group 1 & 2 1 1/2 & Under Full Size PENETRANT
**STANDARD ASTM PLAN** 3 x DIAM
Group 5 1 1/4 & Under Full Size PER SAMPLE
Over 1 1/4 MTS PLAN MAG-1
ASTM F1554
Gr. 36, 55 1 1/2 & under Full Size 999 & under = 2 pcs.
n/a n/a
Gr. 105 1 1/4 & under Full Size 1,000 - 5,000 = 3 pcs.
Gr. 36, 55, 105 over 1 1/2 MTS 5,001 - 25,000 = 4 pcs.
ISO 898-1
Class 4.6 – 5.8 M36 & Under Full Size
Class 8.8 M36 & Under Full Size
Over M36 MTS SAMPLE PLAN
***ISO SAMPLING PLAN*** 2 1/2 x DIAM
Class 10.9 M33 & Under Full Size MAG-2
Over M33 MTS
Class 12.9 M30 & Under Full Size
Over M30 MTS
ISO 898-2
Class 04 – 10 M36 & Under ***ISO SAMPLING PLAN*** n/a 8 pcs.
Full Size
Class 12 M33 & Under

*SAMPLE PLAN ASTM F1470*

Group (C) Order Quantity Test Pcs. Group (D) Order Quantity Test Pcs.
Hardness 1 - 50 1 Case Depth 1 - 280 1
51 - 280 2 Elongation 281 - 3,200 2
281 - 3,200 3 Proofload 3,201 - 150,000 3
3,201 - 35,000 4 Reduction of Area 150,001 + 4
35,001 - 150,000 5 Tensile Strength (Full/MTS)
150,001 - 500,000 6 Yield (Full/MTS)

**STANDARD ASTM PLAN** ***ISO SAMPLING PLAN***

800 pcs. & under = 1 pcs. 200 & Under 1 pc.
801 - 8,000 pcs. = 2 pcs. 201 – 400 2 pcs.
8,001 - 22,000 pcs. = 3 pcs. 401 – 800 3 pcs.
22,001 + pcs. = 5 pcs. 801 – 1,200 4 pcs.
1,201 – 1,600 5 pcs.
1,601 – 3,000 6 pcs.
Over 3,000 7 pcs.

MAXIMUM LENGTH OF 10" FOR FULL SIZE TESTING (8" w/ 2' OF THREAD WORKS THE BEST)
CHARPY "SLUGS" MUST BE 10" LONG & NO SMALLER THAN 9/16” DIAMETER

MAG-1 SAMPLING PLAN MAG-2 SAMPLING PLAN

1-2 1 pc. 1-20 All
3-15 2 pcs. 21-1,200 20 pcs.
16-25 3 pcs. 1,201-10,000 32 pcs.
26-50 4 pcs. 10,001-35,000 50 pcs.
51-90 5 pcs. 35,001-150,000 80 pcs.
91-150 6 pcs.
151-280 7 pcs.
281-500 9 pcs.
501-1200 11 pcs.
1201-3200 13 pcs.
>3200 15 pcs.

MAG-1 SAMPLE PLAN DERIVED FROM ASTM F1470 TABLE 1 (DETECTION PROCESS)
MAG-2 SAMPLE PLAN DERIVED FROM ISO 6157-1&3

Original Approval (4/22/10): Quality Mgr. – Paul Balmer

Current Revision Approval (4/16/12): Quality Mgr. – Paul Balmer
DOCUMENT NUMBER 9.15
PAGE 2 OF 2 FASTENAL MANUFACTURING CONTROLLED DOCUMENT REVISION 2