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Oil & Gas Petrochemical Power Renewable Energy Ship Building Building Services

Product Brochure

Electrical, Instrumentation,
Mechanical & Safety Labelling
& Identification Solutions

T: +44 (0)1582 703 703 E: sales@DOTgroup.net www.DOTgroup.net


T: +44Tel: +44 703
(0)1582 (0)1582
703 703 703(0)1582
F: +44 Fax:
703+44
700 (0)1582 703 700
www.DOTgroup.net
Contents
Introduction to DOTgroup International . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2

DOTgroup International Project Portfolio . . . . . . . . . . . . . . . . . . . . . . . . . . .3

DOTcard System
DOTcable862, DOTcable864 & DOTcable458 Cable Markers & DOTvalve3 Valve Tags . . . .8
DOTcard2130 Core Idents and DOTsleeve Transparent Sleeves . . . . . . . . . . . . . . . . . . . . . .9
DOTcard System Printers, Ribbons and Consumables . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10

DOT-FCM Flexible Cable Marker / DOTshrink System


DOT-FCM – Flexible Cable Markers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12
DOTshrink – Heatshrink Tubing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13
DOTwrap4x2 – Wraparound Self-adhesive Labels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14
DOT-FCM / DOTshrink System Printer, Perforator / Cutter and Ribbon . . . . . . . . . . . . . . .15
DOT-PHP Portable Heatshrink Printer & DOT-PHC Portable Heatshrink Cartridge . . . . .16

DOT-LEM35 Laser Engraving System


DOT-LEM35 Laser Engraving Machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18
DOT-LEM35 Laser Fume Extraction System & DOT-LEM35 Laptop . . . . . . . . . . . . . . . . . . .19
DOT-SSCM8919 & DOT-SSCM8910 Stainless Steel Cable Markers . . . . . . . . . . . . . . . . . .20
DOT-SSDT26 & DOT-SSDT38 Stainless Steel Dog Tags . . . . . . . . . . . . . . . . . . . . . . . . . . . .20
Bespoke Stainless Steel Labels, Signs and Plates . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21
DOTlaser Flexible Engraving Laminate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22

General Labelling & Identification Products,


Bespoke Solutions & Accessories
DOT-REL Rigid Engraving Laminate, Ball Chain & Connectors . . . . . . . . . . . . . . . . . . . . . . .24
DOT-RELEM Rigid Engraving Laminate Engraving Machine & DOT-REL-S1 Saw . . . . . . . . . .25
DOT Nylon Cable Ties . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26
DOT Stainless Steel Cable Ties & Stainless Steel Cable Strap / Cushion Sleeve System . . .27
DOT Pipeline Identification Tape . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .28
DOT Manual Cable Markers & Carrier Strips . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .29
DOT Manual Chevron Cut, Straight Cut & Open Style Core Idents and Applicators . . . . .30
Fire, Safety, Hazardous Area & General Warning Signs . . . . . . . . . . . . . . . . . . . . . . . . . . . . .32
DOT-SFC - Slim Fix Clips . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .34
DOTlabel Software . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .35
DOT Underground Cable Protection Covers & Underground Cable Protection Rolls . . . .36
DOT Underground Warning Tape & Underground Wire Detectable Tape . . . . . . . . . . . . . .37
DOT Civils . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .38
• Concrete Cable Protection Covers
• Concrete Marker, Hydrant Indicator & Indicator Posts
• Concrete Markers Blocks
• Bespoke Concrete Products
DOT Pin Crimps / Cord End Ferrules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .40

Email: sales@DOTgroup.net www.DOTgroup.net


DOTgroup International
Who we are?
DOTgroup International is the UK’s leading independent manufacturer and supplier
of Electrical, Instrumentation, Mechanical and Safety Labelling and Identification Solutions.

Since its formation in January 2001, DOTgroup International has continually reinvested profit
into a programme of improvement and growth, and is now established as one of the major
Labelling and Identification Solution Providers in the world today in the following industries:

• Oil & Gas • Power • Ship Building • Petrochemical • Renewable Energy • Building Services
DOTgroup International have supplied and supported some of the most high profile projects around the world and has regularly
been selected as the nominated, preferred or specified supplier to an enviable list of Blue Chip clients. For further information on
projects which DOTgroup International have previously supplied, please see our Project Portfolio on pages 4, 5 and 6.

What we do?
On-site Installation,Training & Support
DOTgroup International manufacture a range of cable and core marking systems and engraving machines, which enable remote project
sites around the world the ability to produce all labels and signs on-site and be totally self-sufficient. Where possible, on-site installation
and training by a fully trained DOTgroup International Engineer will be offered to every project and site which purchase our systems
and consumables. Where access to site is not possible training will be offered via remote access software or video conferencing.

Bespoke Solutions
With our extensive in-house manufacturing and warehousing facilities, DOTgroup International has the ability to manufacture and
supply bespoke labels and signs exactly to our clients’ specifications. As well as offering alternative solutions, we will also advise our
Clients of the most appropriate materials to use in the various extreme environments around the world. Please contact us with any
enquiries for bespoke labelling and identification products.

Pre-Printed Labelling Service


The entire range of labels manufactured by DOTgroup International can be supplied and delivered direct to site pre-printed. Simply
send the information to be pre-printed electronically, in an Excel spreadsheet, to our in-house production facility at the email address
below and, dependant on quantity required, delivery should take place within 24 - 48 hours. Information can be typed and pre-printed
from drawings by arrangement.

Dual Language Labels & Signs


DOTgroup International has the ability to manufacture and supply dual language labels, signs and pipeline identification tape in a variety
of different languages. Translation services can also be offered by arrangement. Please contact us with any enquiries which require our
translation services for the manufacture of dual language labels, signs or pipeline identification tape.

Professional Affiliations
DOTgroup International has attained the ISO 9001:2008 Quality Management Systems and the ISO 14001:2004 Environmental
Management Systems Accreditations, is a Member of the Energy Industries Council (EIC), is registered with First Point Assessment Ltd
(FPAL), is a qualified supplier to RISQS and is also a Member of the Bedfordshire and Luton Chamber of Commerce.

ISO 9001:2008 International ISO 14001:2004 International


Registered Firm Accreditation Board Registered Firm Accreditation Board

Certificate No. GB2002261 Registration No. 0044/1 Certificate No. EM2000506 Registration No. 0044/1

Supplier ID: 94350

Credit Card, Debit Card & Purchase Card Facilities


DOTgroup International can accept payments from the following Credit Cards, Debit Cards and Purchase Cards enabling us to deliver
enhanced data as required / requested by the cardholder.

T: +44Tel: +44 703


(0)1582 (0)1582
703 703 703(0)1582
F: +44 Fax:
703+44
700 (0)1582 703 700
www.DOTgroup.net
Project Portfolio

Email: sales@DOTgroup.net www.DOTgroup.net


DOTgroup International Project Portfolio
Oil & Gas Total Lindsey Oil Refinery
Total / Fabricom / EI WHS
Noble Drilling Noble Jim Day
Benwin / Jurong
Exxon Neftegas Sakhalin I
Bluewater Energy / Amec / Consafe /
McNulty Offshore
Conoco Phillips Jasmine
Scira Offshore Energy BG Group / Petronas / 4Gas
Conoco Phillips / Worley Parsons /
Sheringham Shoal Dragon LNG - Balfour Kilpatrick MSV Regalia
Dragados / EMTE
Heerema Hartlepool Prosafe
Esso Highlands PGLNG Exxon Mobil Adriatic LNG
CB&I Shell Leman Aker Kvaerner / Dragados Gasmar Quintero Terminal
Shell / AMEC CB&I
Australia Pacific AP LNG Fred Olsen Energy Blackford
Bechtel Encana Deep Panuke
SBM Offshore
Dolphin - Croon Petrochemical
ATP Cheviot National Grid Felindre Gas Sadara Chemical Complex
ATP / Bluewater / Mustang Eng BP Project Aurora
BP / 80:20 Compressor Station - Amec Dow Chemical / Fluor
Chevron Jack St Malo Vopak Terminal London Total Port Arthur Deep
Mustang Engineering / MMR Blue Water FPSO
GOT PME Carillion Conversion Project
Total / Fluor
Chevron Big Foot
BP Sullom Voe PetroMena ASA PetroRig III
Kellogg Brown & Root / MMR
Hobre Benwin / Jurong BP Kinneil Expansion
BP / Amec / BBESL
BP Clair Ridge
BP / Amec / Hyundai Heavy Industries Centrica St Fergus Gas Terminal BP Clair Platform
SSE Contracting Amec / Heerema Hartlepool Victrex Phase 1
Chevron Greater Gorgon LNG BBESL
Kellogg Brown & Root / CB&I / Kentz Kirriemuir Compression BP In-Salah Gas Project Algeria
Terminal – SSE Contracting M W Kellogg Victrex Phase 2
Santos Gladstone LNG BBESL
Fluor / Bechtel West Elara Rowan Drilling Gorilla 7
Calder Pressure Systems McNulty Offshore Victrex Phase 3
ENL Chayvo OPF Expansion Boulting
Exxon Neftgas / Fluor BP Andrew British Gas Juno
Heerema Hartlepool / MacLean Heerema Hartlepool Lotte LC 1 Wilton
ENL Odoptu Well Expansion Electrical SPIE WHS
Exxon Neftgas / Fluor / Kentz Conoco Philips Judy / Joanne
Total Elgin Vivergo Fuels Hull
Conoco Phillips
ENL Arkutan-Dagi Total E&P SSE Contracting
Exxon Neftgas / Worley Parsons /
Chevron Okan Project
Fluor Talisman Montrose GrowHow UK
Hertel KYE
SSE
Nexen Golden Eagle
CB&I / Lamprell BP Easington Gas Terminal Shell Goldeneye Onshore
Esso Fawley Refinery
Costain Watson Norie
Esso / SEC
ENL Orlan Platform
Exxon Neftgas / Fluor Shell Majnoon Development Petrojack Jack Up Rig Murco Milford Haven Refinery
MacLean Electrical / Dron & Dickson Benwin / Jurong Murco / SEC
Storengy Stublach Gas Storage
GDF Suez / Jacobs / Fabricom / BP Quad 204 AGIP / KCO Kashagan Oil Chevron Pembroke Refinery
Interserve Hobre Refinery - Parsons Foster Wheeler / Amec / SEC
Odebrecht Norbe VI Sipchem AA-VAM-U2 Project BP Rhum Gas Field Petroplus Coryton Refinery
Single Buoy Moorings S A Kentz Amec Foster Wheeler / Boultings
Odebrecht Delba III Seadrill West Orion Libyan Gas Western Libya Gas
Benwin / Jurong Sabic UK Wilton Refinery
Single Buoy Moorings Project - AGIP / Hyundai Amec
GDF Suez Cygnus Gas Field Talisman Energy Grain LNG Isle of Grain
Amec / Heerema / Bi-Fab YME Oilfield Abu Dhabi BP Wytch Farm Oil Field
Receiving Terminal SEC
SBM / iNe / Al Masaood Bergum
Balfour Kilpatrick
Total Laggan Tormore Gas Plant
Petrofac / Randridge / GA Barnie BG Tunisia Miskar-B Platform Victrex SU3000 Project
Consafe Chevron Texaco SOWIP Watson Norie
Chevron Wheatstone LNG Chevron Texaco / KYE
Bechtel BP Dimlington Gas Terminal Esso Birmingham Fuels Terminal
PSN / GTC Group Nexen Petroleum UK Buzzard SEC
Exxon Mobil / Shell CB&I John Brown / Bi-Fab /
West Qurna One Shell Koula Gabon Heerema / Dragados / EI WHS Ineos Grangemouth Refinery
Exxon Consortium / Fluor Wilson Mohr / Exterran Boultings
Shell Bacton Gas Terminal
Inpex Ichthys LNG Hunt Oil Peru LNG Amec / Watson Norie Sakhalin Energy Sakhalin II LNG
Inpex CB&I / GyM Fluor
Conoco Philips Britannia
Centrica Rivers Acid Gas South Hook LNG Satellites - Bi-Fab / Heerema / Stanlow Oil Terminal
Terminal – SSE CB&I / Watson Norie / Sepam / SES Isleburn Mackay & Macleod / EI WHS ESL fuels / West Supply
4

T: +44Tel: +44 703


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703 703 703(0)1582
F: +44 Fax:
703+44
700 (0)1582 703 700
www.DOTgroup.net
Power / EDF Energy Torness Power
Station - BBESL Building Services HMP Featherstone
BBESL
Renewable Energy Ulster Hospital Cancer Care
Great Northern Hotel
Northern Ireland Electricity
EDF Energy Cottam Power Centre - Dowds Group
Station - Fabricom Dornan Engineering
Substation Upgrades –
Northern Ireland Electricity Enniskillen Hospital
RWE nPower Staythorpe Power Dowds Group Brunel Academy
Station - Balfour Kilpatrick Crown House Technologies
Gwyn-ty-Mor Wind Farm
Harland & Wolff NHS Addenbrookes Hospital,
Alstom Langage Power Station Cambridge - Dowds Group BSkyB Asset Maintenance
EI WHS / Balfour Kilpatrick / BSkyB / Norland
Lakeside Energy from Waste
Lakeside EfW / Kab Takuma / Hall & Kay The Shard London
Mace / IPS / CHS / Greyflex / CSTS JP Morgan
Jacobs / Lawton
British Energy Hunterston B KMK
Riverside (Belvedere) EfW Power Station - Balfour Kilpatrick Leadenhall London
Oxford Brookes University
VVB Engineering (Cheese grater)
Scottish and Southern Energy Laing O’Rourke / Crown House Crown House Technologies
SITA Tees Valley EfW Ferrybridge Power Station
Keadby Generation Savoy Hotel London
Hitachi Zosen Inova / Jones Eng Sydney Russell School
Laing O’Rourke / Crown House SPIE Matthew Hall
Bedford Energy Centre Scottish and Southern Energy
Premier Inn Gatwick PTI
BBESL Fiddlers Ferry Power Station Langdon School
Laing O’Rourke / Crown House NG Bailey
SEC
NG 33KM Tunnel
Costain / VVB Engineering Truman Brewery Data Centre
British Energy Heysham Power NHS Pembury Hospital
Palfreyman Power
Station - Balfour Kilpatrick Laing O’Rourke / Crown House
Sizewell Nuclear Power Station
BBESL Hayes Data Centre
Conoco Philips Immingham CHP DP World London Gateway
SPIE Matthew Hall
Foster Wheeler / Balfour Kilpatrick Laing O’Rourke / BBESL
Hinkley Point B Power Station
SSE Contracting / BBESL Gyron Hemel Data Centre
PGT Pulrose Power Station IOM HPH Felixstowe Docks
Keysourse
NEL / SEC / Easthope & Cubbins Costain / SPIE WHS
Hinkley Point C Power Station
BBESL HP Data Centre
British Energy Eggborough Cancer Research UK
Boon Building Services
Power Station Francis Crick Institute (UKCRMI)
Sellafield Nuclear Power Station Crown House Technologies
FLS Miljo / Balfour Kilpatrick HSBC WGC Data Centre
BBESL
HSBC/Laing O’Rourke/Crown House
Spalding Energy Company Thames Water Beckton Sewage
EDF Energy West Burton CCGT Treatment Works - Crown House
Spalding Power Station Project DART
EDF Energy/Amec/SPIE Matthew Hall
Bechtel / Amec / GE Electric Laing O’Rourke / Crown House
NHS Southmead Hospital
EDF Energy Grain CCGT Crown House Technologies
EDF Energy / Alstom / SPIE WHS Scottish Power Green Knowse Savvis Data Centre
Wind Farm - Balfour Kilpatrick NG Bailey
Sea Container House
Centrica Langage CCGT
EDF West Burton Power Station BBESL Equinix LD5
Centrica / Alstom / BBESL
FLS Miljo / BWE / Lawton Electrical Laing O’Rourke / Crown House
Project Grande One Hyde Park
RWE nPower Staythorpe CCGT
Laing O’Rourke / Crown House /
RWE nPower / Alstom / SPIE WHS British Energy NGD Cardiff Data Centre
Hartlepool Power Station Horsted Services SPIE Matthew Hall
RWE nPower Pembroke CCGT British Energy Operations
RWE nPower / Alstom / Dornan Eng Aviva / Exemplar Fitzroy Place Cap Gemini Data Centre
ESB Coolkeeragh Dornan Engineering SPIE Matthew Hall
SSE Greater Gabbard Offshore CCGT Power Station
Wind Farm - Siemens / Fluor Balfour Kilpatrick / PPL Waldorf Hotel Rolls Royce Bertley Facility
HS Environment BBESL
Scottish Power Whitelee Wind EDF Energy Cottam Power
Farm - Scottish Power / BBESL Station - Balfour Kilpatrick 45 Park Lane Hotel NHS QE Hospital Gateshead
Mitie Engineering BBESL
Air Product Tees Valley Energy Aghada Generating Station
from Waste - Foster Wheeler/BBESL Radisson Hotel Project Fresco
ESB / Alstom Power
NG Bailey Boulting
Drax Power Station Project
Phoenix TfL Cannon Place Air Products Air Separation Unit
Shepherd Engineering Services Mining Laing O’Rourke / Crown House Hertel

Hunterston A Power Station Hope Downs Vesta Blade IOW Facility ASO Whitehaven
BBESL Rio Tinto / Downer MJN Colston Shepherd Engineering Services

Eggborough Power Station Western Turner RAF Brize Norton NHS Whitehaven Hospital
EMI Rio Tinto / Monadelphous SSE Contracting Crown House Technologies

Ferrybridge ‘C’ Power Station Wicet (Wiggins Island Coal Westminster Courts NHS Darlington Hospital
Keadby Generation Export Terminal) - Monadelphous Crown House Technologies Crown House Technologies

Scottish Power Shoreham Power Boulby Underground Mine London Stock Exchange NHS Fife Hospital
Station - Scottish Power Cleveland Potash Skanska BBESL

Email: sales@DOTgroup.net www.DOTgroup.net


NHS Forth Valley Acute Hospital Network Rail / LUL Cannon Highways Agency Hindhead
Crown House Technologies Street Station - Crown House Transportation Tunnel - Mott MacDonald / BBESL

NHS James Cook Hospital Arora International Hotel TfL Farringdon Station Upgrade Highways Agency Hatfield Tunnel
Shepherd Engineering Services Crown House Technologies BBESL
Heathrow - Crown House

Diageo Falkirk TfL London Bridge Station


NHS Kent & Canterbury Crossrail Canary Wharf Crossrail
SPIE WHS NG Bailey
Hospital - Crown House Station - Briggs & Forrester / Logic
Electrical / WT Parker
TfL Tottenham Court Road
Brighton Stadium NHS Birmingham New Station Upgrade - NG Bailey
NG Bailey Hospital - NHS / Haden Young
Westfield Shopping Centre
TfL Bond Street Crossrail Station Ship Building
NHS University College London Upgrade - Laing O’Rourke / Costain
STS / Crown House / VVB Engineering
Hospital - Hayden Young / Amec EnQuest Producer
OGN / SPIE WHS
The Mall Group Luton Mall LUL Brixton Station Upgrade
Briggs & Forrester NHS Derby City Hospital
M W Cripwell VVB Engineering Swift 141
Imtech Marine / Logistic International
Wolves University HAL Heathrow T2A
NHS William Harvey Hospital / McKay / Abu Dhabi MAR
BBESL HETCO / Crown House / Honeywell /
Crown House Technologies NG Bailey / Prater / Target / Tyco / Bluewater Aoka Mizu FPSO
NHS St James Hospital KMK / Tri Management Benwin / Sembawang
Crown House Technologies BAA Heathrow Terminal 5
BAA / AMEC / Crown House / Laing HAL Heathrow T2B
O’Rouke / Modular Wiring / Honeywell Petrobras Cidade FPSO
West Ferry Printers HQ Luton Balfour Beatty Construction /
/ Balfour Kilpatrick / Sepam / Target Keppel / Benwin
ETDE Honeywell / Target / Prima Doors

Hampshire CC Marchwood HAL Heathrow T3IB Malta Shipyards Fairmount Fjord


West Thames College
Ferrovial / Vanderlande / JCK / SPIE Imtech Marine
SPIE Matthew Hall Incinerator - Lawton Electrical
Matthew Hall
Ministry of Defence ALSL Bay
NHS Walsall Hospital Northumbrian Water Denton
HAL Heathrow T2AA Class Ships - BAE Systems /
M W Cripwell Water Treatment - EI WHS
Balfour Beatty Construction Swan Hunters / Imtech Marine
Toltec Data Centre Thales UK Sapphire Project Ministry of Defence
SPIE Matthew Hall Crown House / ADI HAL Heathrow T2 MSCP
HETCO / Laing O’Rourke / Crown Astute Class Submarines
House Technologies / Parter BAE Systems
MRC Cambridge LMB Home Office Brook House
Integrated Electrical Detention Centre Flintstone Rock Dumping Vessel
ADC / HAS Belfast Airport
SPIE Matthew Hall ATG Airports DEME / Imtech Marine / Benwin
Valero Pembroke Refinery Fire
Station – EMC Services HM Prison Service HMP HAL Glasgow Airport
NHS Royal Marsden Hospital
Belmarsh - SPIE Matthew Hall Laing O’Rourke Pharmaceutical
BBESL Scottish Prison Service HMP LLO/ AGI Luton Airport GlaxoSmithKline Ware
Addiewell - SPIE Matthew Hall ATG Airports Tri Management
NHS Llandough Hospital
SPIE Matthew Hall Highways Agency Dartford Highways Agency New Tyne GlaxoSmithKline Worthing
Tunnel M25 - Amec Tunnel - SPIE WHS GSK
Thames Water Mogden StW
Lightning Electrical MAG Manchester Airport GlaxoSmithKline IMI Power
Highways Agency M25
Holmesdale Tunnel - NLE Electrical ATG Group Plant - Foster Wheeler / SEC
MOD RAF Lakenheath
BBESL GAL Gatwick North Terminal GlaxoSmithKline Montrose
Diamond Light Source Watson Norie
Morgan Sindall / Briggs & Forrester
Diamond Synchrotron
Northern NSC Antrim Hospital
DLS / Balfour Kilpatrick
Exornia GAL Gatwick ITTS Pfizer Biotech Facility Sweden
SPIE Matthew Hall Dornan Engineering
Esso Seisdon Pumping Station East Grinstead Data Centre
SEC Crown House LUL Brixton Station Ipsen Biopharm
VVB Engineering DPS / Cross Services
Scottish Water Katrine Water Aughinish Alumina
Project - Balfour Kilpatrick Sepam TfL Blackfriars Station Upgrade Novartis Building 120
Balfour Beatty Civil Engineering Amec
National Grid Liverpool Gas BNP Paribas
Whiterock Engineering Highways Agency Bell Common Novartis Building 150
Mains Renewal - Amec Jacobs / Watson Norie
Tunnel - Costain / VVB Eng
BAA Heathrow Terminal 1 Vue Cinema White City
GAL Gatwick Pier 2 Merck Sharp & Dohme
SPIE Matthew Hall / Target / Inviron Dicks Electrical
SPIE Matthew Hall Expansion - SEC

BAA South Terminal Gatwick NHS St Thomas’ Hospital GAL Gatwick Pier 5 Takeda Bulk API Plant Dublin
Crown House Technologies AT Group Carillion / Shepherd Engineering SEC

BAA Stansted Airport Expansion Bank of America London Highways Agency Blackwall Chiron Vaccines Site 4
CHS Group SPIE Matthew Hall Tunnel - Costain / VVB Engineering Development - CEL / SEC

T: +44Tel: +44 703


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703 703 703(0)1582
F: +44 Fax:
703+44
700 (0)1582 703 700
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DOTcard System

Email: sales@DOTgroup.net www.DOTgroup.net


DOTcable862, DOTcable864 & DOTcable458 Cable Markers
Probably the most efficient system for producing high numbers of high quality
cable markers on the market today is the DOTcard System. Printing up to
4,800 cable markers per hour the DOTcard System works with the same
thermal printer and DOTlabel Software as the DOTcard2130 core identification
system. The DOTlabel Software enables you to import information direct
from Word and Excel, saving enormous amounts of labour time and money
in reduced production times.

The DOTcard System has numerous features and benefits such as:
• Thermal printer producing up to 4,800 cable markers per hour
• Easy to use DOTlabel Software, which can import information
direct from Word and Excel
• Simple to install cable markers using cable ties
• Clear, easy to read text or numbers
• Nine standard colours (yellow, white, red, blue, green, orange, grey, black & purple) available ex-stock
• One thermal printing system & software prints all sizes of cable markers & valve tags
• In-house pre-printing service available on request

DOTvalve3 Valve Tags


The DOTvalve3 Valve Tags are ideal where quick and cost efficient tagging is required.
They are printed via the same DOTcard System thermal transfer printer, which can produce
up to 1,800 tags per hour, and are available in the nine standard colours detailed below.
As they are manufactured from the same specially formulated Nylon / ABS compound as our
range of DOTcard System Cable Markers, our DOTvalve3 Valve Tags are also covered by the
same Test Data detailed below.
ISO 4892-2: 1994 Weathering test equivalent to 5 years exposure in a Northern European climate
Test Data ISO 188: 1998 Long term high temperature +85˚C
The following Test Accreditations ISO 188: 1998 Short term high temperature +180˚C
have been attained from an MIL-STD-810F: Method 502.4 Long term low temperature -40˚C
independent UKAS certified Test MIL-STD-202G: Method 106G Long term humidity (4 weeks)
House for all of our Cable Markers ASTM B117: 1987 Salt fog resistance (4 weeks)
and Valve Tags manufactured from MIL-M-81531 Print adherence rub test
our specially formulated Nylon / SAE AS81531: Section 4.6.2: 1998 Print adherence rub test
ABS compound: Chemical resistance Print adherence rub test using 7 different chemicals
IEC60068-2-52 Salt Mist (Cyclic 4 weeks)
Technical Data
Material Specially formulated Nylon / ABS compound
Marking Thermal Transfer via DOTcard System printer – see Page 10
Standard Colours Yellow, White, Red, Blue, Green, Orange, Grey, Black and Purple (other colours can be made to order - M.O.Q. will apply)
Part No. Description Dimensions Packaging
DOTcable862 Cable Markers 86mm x 27mm 200 Cable Markers per box The DOTcable862,
DOTcable864, DOTcable458,
DOTcable864 Cable Markers 86mm x 13.5mm 400 Cable Markers per box
DOTvalve3 and DOTcard86
DOTcable458 Cable Markers 45mm x 10.75mm 800 Cable Markers per box are all ex-stock in all standard
DOTvalve3 Valve Tags 28.5mm x 54mm 300 Valve Tags per box colours and available for
DOTcard86 Plain Cards 86mm x 54mm 500 Plain Cards per pack immediate despatch.

DOTcard86 Cards
The DOTcard86 is a plain 86mm x 54mm card, which are also printed via the DOTcard System
thermal transfer printer and are available in almost any colour. Please contact us if you require
further information.

T: +44Tel: +44 703


(0)1582 (0)1582
703 703 703(0)1582
F: +44 Fax:
703+44
700 (0)1582 703 700
www.DOTgroup.net
DOTcard2130 Core Idents
Product Overview
The DOTcard2130 two-part sleeve and core ident system is probably the most popular way
of identifying instrumentation wiring across the world today.
The system is made up of a transparent sleeve, the DOTsleeve, which has one recess for the
wire / cable and one recess for the DOTcard2130 core ident. No more having to disconnect,
reconnect and retest the circuit to change a heatshrink label or other type of marker, simply
slide the old label out of the DOTsleeve then slide the new label in.
The DOTcard System can print up to 7,200 of the DOTcard2130 core idents per hour and
uses the same thermal transfer DOTcard System Printer and DOTlabel Software as which
prints the full range of DOT cable markers. The software enables you to import information
direct from Word and Excel, saving enormous amounts of labour time and money in reduced
production times.

The DOTcard2130 core identification system has numerous


features and benefits such as:
• Thermal printer producing up to 7,200 core idents per hour
• Easy to use DOTlabel Software, which can import information direct from Word & Excel
• Easy to install ‘slide in and break off’ DOTcard2130 and DOTsleeve system
• Clear, easy to read text or numbers, even on small cores
• No heat gun required
• Label can be changed even after termination
The DOTcard2130 core idents are ex-stock and available for immediate dispatch.
Technical Data
Card size: 86mm x 54mm
Material: HIPS Part No. Description Dimensions Packaging
Marking: Thermal Transfer DOTcard2130 Core Idents 21mm or 30mm x 4mm 1200 Core Idents per box
Colour: White
(other colours can be made to order - M.O.Q. will apply)

DOTsleeve21 or DOTsleeve30 Transparent Sleeves


Product Overview
The transparent DOTsleeve has two recesses, one for the wire / cable and one for the label. The DOTcard2130 core identification
system has two distinct advantages over other systems available on the market today. The first being that should the core ident require
changing after the wire has been connected, simply slide the old label out before sliding the new one in. There’s no need to disconnect,
reconnect and retest the circuit.

The second advantage is that should the information to be printed onto the DOTcard2130 core idents not be available at the time the
Engineers are ready to connect the wires and test the circuit, the Engineers can simply slide the DOTsleeves into place, connect the
wires and test the circuit and the printed core ident can be slid into the DOTsleeve as and when the information becomes available.
This cannot be done if a heatshrink labelling system is being used.

Both the DOTsleeve21 and the DOTsleeve30 are available in a range of core diameters (see table below) and are manufactured from
a flexible PVC for ease of installation. All sizes of the DOTsleeves are ex-stock and available for immediate dispatch.
Part No. Description Size Range Packaging
DOTsleeve21/1 21mm transparent sleeves Ø 1.7 - 2.8mm (0.5 - 0.75mm2 ) 1,000 sleeves per bag
DOTsleeve21/2 21mm transparent sleeves Ø 2.5 - 5.0mm (0.75, 1.0, 1.5, 2.5 & 4.0mm 2 ) 1,000 sleeves per bag
DOTsleeve21/3 21mm transparent sleeves Ø 4.0 - 10.0mm (2.5 - 16mm2 ) 1,000 sleeves per bag
DOTsleeve21/4 21mm transparent sleeves Ø 8.0 - 16mm (16 - 70mm2 ) 1,000 sleeves per bag
DOTsleeve30/1 30mm transparent sleeves Ø 1.7 - 2.8mm ( 0.5 - 0.75mm2 ) 1,000 sleeves per bag
DOTsleeve30/2 30mm transparent sleeves Ø 2.5 - 5.0mm (0.75, 1.0, 1.5, 2.5 & 4.0mm2 ) 1,000 sleeves per bag
DOTsleeve30/3 30mm transparent sleeves Ø 4.0 - 10.0mm (2.5 - 16mm2 ) 1,000 sleeves per bag
DOTsleeve30/4 30mm transparent sleeves Ø 8.0 - 16mm (16 - 70mm2 ) 1,000 sleeves per bag

Email: sales@DOTgroup.net www.DOTgroup.net


DOTcard System Printer (Smart)
The specially modified DOTcard System Smart Printer is one the most user friendly
and reliable thermal transfer card printers and can print the whole range of
DOTgroup Cable Markers, Core Idents,Valve Tags and plain cards making the
production of labels quick and easy.

With a compact and optimised design the specially modified DOTcard System Smart
Printer boasts features to include a real-time status two line LCD display and both the input and output hoppers being
conveniently located on the front. The combined ribbon and cleaning roller cartridge makes changing the ribbon both
quick and easy, coupled with an enhanced printing speed of 720 monochrome cards per hour.

Key features & specifications include:


• Print speed: 720 monochrome cards per hour • Printer size: H: 190mm x W: 166mm x D: 360mm
• Card capacity: input 80 / output 30 • Weight: 4.5kg / Resolution - 300dpi / Interface - USB
• 5 year Printer / 3 year Printhead warranty • Agency listing MIC, CE, UL & FCC approved

DOTcard System Printer (Zebra)


The specially modified DOTcard System Zebra Printer is one the most user
friendly and reliable thermal transfer card printers and can print the whole range
of DOTgroup Cable Markers, Core Idents,Valve Tags and plain cards making the
production of labels quick and easy.

With class leading performance the specially modified DOTcard System Zebra
Printer boasts features to include a belt driven angled card feeder designed to
ensure reliable card feeding and a single line LCD screen to report printer status.
The 'gimble' mounted printhead gives excellent print quality and the automatic
ribbon synchronisation makes changing the ribbon easy.

Key features & specifications include:


• Print speed: over 600 cards per hour • Printer size: H: 256mm x W: 462mm x D: 239mm
• Card capacity: input 100 / output 100 • Weight: 7kg / Resolution - 300dpi / Interface - USB
• 1-year return to base printhead warranty • Safety regulations CE, FCC, UL, CUL & CCC approved

DOTcard System Printer & Laptop Package


The DOTcard System can be supplied as a Printer and Laptop package. The Laptop comes pre-loaded with the printer
drivers and DOTlabel Software ready to ‘Plug and Go’. Please contact us for further information and a Quotation.

10

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DOT-FCM Flexible Cable
Marker / DOTshrink
System

11

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DOT-FCM – Flexible Cable Markers
The LUL approved DOT-FCM Flexible Cable Markers, which are made from a high
quality LSOH (Low Smoke Zero Halogen), UV Stable and Fire Retardant material, are
an easy to print alternative to the DOTcard System.
Manufactured by DOTgroup International in a continuous format these cable markers
compliment our range of DOTshrink Heatshrink Tubing and allows users to produce
over 3,550 cable markers per hour. All are printed via the reliable and easy to use
DOT-FCM / Shrink System thermal transfer printer, which provides accurate printing
of all sizes of our DOT-FCM Flexible Cable Markers, DOTshrink Heatshrink Tubing
and DOTwrap4x2 wraparound self-adhesive labels.

The DOT-FCM Flexible Cable Marker features and benefits:


• Print over 3,550 cable markers per hour (using 75mm/s standard print speed)
• Two label widths (13mm & 27mm) and lengths (76mm & 102mm) available ex-stock
• Two standard colours yellow and white available ex-stock
• DOT-FCM black ribbon provides superior resistance to scratching and solvents
• Cable markers produced with easy to tear perforation
• Quick and easy to install cable markers using cable ties
• Centralised gap in cable markers and gap sensor in printer mean no lining up
required, minimising label wastage
• Cable markers attached in continuous format – no more losing loose labels
• DOT-FCM Flexible Cable Markers bend to shape of round cables
• Spool quantities of either 245 or 325 (approx) – less frequent changing required
• Solid thermal transfer printer made for industrial environments
• Pre-formatted DOT-FCM templates in user friendly DOTlabel Software, which
can import information direct from Word and Excel
• DOT-FCM / Shrink System prints all sizes of DOT-FCM Flexible Cable Markers, all sizes
of DOTshrink Heatshrink Tubing and DOTwrap4x2 wraparound self-adhesive labels
• Pre-print service available on request

Test Data
The following Test
Accreditations have
been attained from an
independent UKAS
certified Test House for
the full range of DOT-FCM
Flexible Cable Markers:

Technical Data
Material LSOH (Low Smoke Zero Halogen), UV Stable & Fire Retardant
LUL Approved LUL (London Underground Ltd) Registration No: 993
Marking Thermal Transfer via DOT-FCM / Shrink System Printer – see Page 15
Standard Colours Yellow and White
Non-Standard Colours Non Standard Colours can be made to order - MOQ will apply

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DOTshrink Heatshrink Tubing
The DOTshrink range of Heatshrink Tubing offer clients a convenient and
cost-effective way of identifying cores and cables permanently, even in tough
industrial environments.

Manufactured from flame retarded military grade Polyolefin, DOTshrink


Heatshrink Tubing meets the requirements of a wide range of industrial and
high technical standards and are also very versatile through excellent balance
of chemical, electrical and mechanical properties.

The operating temperature range of DOTshrink Heatshrink Tubing is


–55˚C to +135˚C, they are unaffected by water and offer excellent resistance
to commonly encountered industrial chemicals.

DOTshrink Heatshrink Tubing is supplied on continuous spools of up to 30


metres and printed via our DOT-FCM / DOTshrink System thermal transfer
printer. The pre-formatted, user-friendly DOTlabel Software allows
information to be imported direct from Word and Excel, as well as having an
automatic sequencing feature.

The advantage of producing DOTshrink Heatshrink Tubing on a continuous


spool is twofold. Firstly, it allows clients to change the length of each
individual marker sleeve without changing the spool each time by
simply selecting another template in DOTlabel Software, and more
importantly, it’s more cost effective.
Table of Standard Sizes and Packaging
Temperature range: -55°C to +135°C
Part No: Inside Diameter (mm) Wall Thickness (mm) Spool Size
(225°C for shorter periods)
Expanded Recovered Recovered (nom) (metres)
Optimum shrink temperature: 115°C DOTshrink2.4 2.4 1.2 0.51 +/-0.07 30m
Self extinguishing (except transparent) DOTshrink3.2 3.2 1.6 0.51 +/-0.07 30m
DOTshrink4.8 4.8 1.6 0.51 +/-0.07 30m
Excellent colour fastness
DOTshrink6.4 6.4 3.2 0.64 +/-0.07 30m
Available in 11 colours (white as standard) DOTshrink9.5 9.5 4.8 0.64 +/-0.07 30m
DOTshrink12.7 12.7 6.4 0.64 +/-0.07 30m
DOTshrink19.1 19.1 9.5 0.76 +/-0.07 30m
DOTshrink25.4 25.4 12.7 0.89 +/-0.07 20m
Approvals & Standards Property Value
BS3G198 Type 11A & 11B Temperature Range -55°C to +135°C
Def. Stan. 59-97/3 Type 1a & 2b Temp. max short period 225°C
SAE-AMS-DTL-23053/5 (MIL-I-23053/5) Colour Fastness Standard 6 minimum
UL224 VW-1 Flammability Flammability Self extinguishing
Tensile Strength 10.0 MPa minimum
Elongation at Break 250% minimum
Chemical Resistance G198 / D.S. 59-97, Good
Resistance to Mould Growth BS2011 pt. 2.1J
Proof Voltage 14kV per 1mm wall thickness
Max Longitudinal Change +0%, -5%

Coloured and Adhesive Lined Heatshrink Tubing


DOTgroup International can also supply a range of coloured B11 Heatshrink Tubing and
Adhesive Lined B11 Tubing, which can be supplied on spools or cut to length. The standard
colours available are black, red, yellow, green, blue and white and are available in sizes from
1.2mm to 101.6mm. Please contact us if you require more information or a quotation.
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DOTwrap4x2 Wraparound Self-Adhesive Labels
The features and benefits of our DOTwrap4x2 self-adhesive wraparound
labels are as follows:

• Ideal for identifying cables already connected


• Quick and easy to install

• Print area protected by long transparent tail


• Large 49mm x 26mm print area - ideal for large text or multiple
lines of text
• High strength adhesive for long term identification

• Labels supplied on continuous rolls – no more wasted labels

• Any size or colour can be made to order (MOQ will apply)

• Labels can be manufactured with company logos (MOQ will apply)

• Printed via same DOT-FCM / Shrink System Printer which prints


both the full range of DOT-FCM Flexible Cable Markers as well as
all sizes of DOTshrink Heatshrink Tubing

• Printed via DOTlabel Software which has DOTwrap4x2 templates


pre-installed

• Print over 2,600 DOTwrap4x2 self-adhesive wraparound labels


per hour

DOTwrap4x2 Pre-Printed Wraparound Labelling Service


Our DOTwrap4x2 self-adhesive wraparound labels can be supplied and delivered direct to site pre-printed.
Simply send the information to be printed electronically (Word or Excel) to our in-house production facility and
dependant on quantity required, delivery should take place within 24 - 48 hours. Information can be typed and
printed from drawings by arrangement.

14

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DOT-FCM / DOTshrink System Printer
The DOT-FCM / DOTshrink System Printer is a reliable, easy to use thermal transfer printer,
which offers users high speed, high performance printing at a low cost. It provides accurate
printing of our DOT-FCM range of Flexible Cable Markers, DOTshrink Heatshrink Tubing and
DOTwrap4x2 wraparound self-adhesive labels whenever it is required with the minimum of
operator training and maintenance. Please contact us for full technical specifications.
Key features & specifications include:
• Print speeds of up to 125mm per second
• Prints DOT-FCM Flexible Cable Markers, DOTshrink Heatshrink Tubing &
DOTwrap4x2 wraparound self-adhesive labels
• Adjustable label guides which keep all widths of continuous media centrally aligned (4-105mm)
• Large, easy to use navigation pad and LCD screen to front of printer
• Solid dye-cast aluminium chassis with easy folding cover
• All popular font types, character sets, graphics and linear barcodes supported
• Power – 100-240 V ~ 50/60 Hz, PFC. Consumption 300W max.
• Serial RS232 C and high-speed USB ports fitted as standard
• Print – Thermal Transfer
• Printer size - H: 274mm x W: 242mm x D: 446mm
• Printer weight - 9 kg
• Resolution - 300 dpi
• Approvals - CE, FCC Class A, CB, CCC and UL

DOT-FCM / DOTshrink System Perforator / Cutter


The DOT-FCM / DOTshrink System Perforator / Cutter is specially designed for
perforating or cutting the range of DOTshrink Heatshrink Tubing. Cutter options
include a choice of cut after each label, cut after a specific quantity of labels or cut at
the end of a print job (batch cut) and the cutters have a durability of more than
500,000 cuts depending on the thickness of material.

Quick and easy to install – simply unscrew the front panel using the on-board tool, plug lead into peripheral
connection, tighten screw to secure then you’re ready to go. Full details available on request.
Key features & specifications include:
• Excellent blade durability • Self-sharpening blades
• Performs circular cut • Optional cutter tray available
• Low maintenance • Removable blades

DOT-FCM / DOTshrink System Ribbon


The DOT-FCM / DOTshrink black thermal transfer ribbon prints the whole range of DOT-FCM Flexible
Cable Markers and DOTshrink Heatshrink Tubing. It offers superior resistance to solvents and abrasion
and exceeds the levels of print permanence required in industrial environments around the world today.
Key features & specifications include:
• Superior scratch resistance • Storage Conditions: 5°C to 35°C (41°F to 95°F)
• Superior resistance to solvents • Industry Standards: SAE-AS81531 & MIL-STD-202F Method 215J
• High resolution printing • Humidity: 10% to 85% relative humidity

DOT-FCM / DOTshrink System Printer & Laptop Package


The DOT-FCM / DOTshrink System can be supplied as a Printer and Laptop package. The Laptop comes
pre-loaded with the printer drivers and DOTlabel Software ready to ‘Plug and Go’. Please contact us for further
information and a Quotation.
15

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DOT-PHP Portable Heatshrink Printer
The DOT-PHP Portable Heatshrink Printer is a rugged, easy to use portable printer
for the production of ‘on-site – on demand’ heatshrink tubing labels.
Supplied ready to use, the DOT-PHP Portable Heatshrink Printer kit includes a
carrying case, AC adapter, power cord, serial cable, external battery charger,
6 x NiCad batteries and user manual. Simply insert the self-contained DOT-PHC
Portable Heatshrink Cartridge into the DOT-PHP and start printing.
Key features & specifications include: Dimensions:
• Thermal transfer printing technology 280mm (L) x 153mm (D) x 102mm (W)
• 300 DPI (12 dots per mm) resolution
• 2 line - 16 characters per line LCD
• Prints 6 - 72 point in one point increments
Electrical Specification:
• AC adapter input 100-250v AC, 50/60Hz 43w
• Up to 6 lines of text
• AC adapter output: 12DVC, UL, C-UL, CE
• Downloadable, scalable fonts
• Batteries: C-size rechargeable NiCad 2.2A/Hour
• User memory to store label formats etc
• Meets VDE-B & FCC Part 15 Class B RFI Limits
• Flash upgradeable firmware
• Real time clock with time and date stamping facility Serial Port:
• Multi language prompts RS232 9600-115200 baud
• Alpha / numeric sequencing
• Repeat function up to 999 copies
• Built in cutter
• 10 resident barcode symbologies including Code 39, 128, UPC & EAN
• Feed control to eliminate supply wastage
• Print styles include bold, italic, mirror, frame and underline
• Rotate feature for landscape or portrait mode
• Vertical and horizontal printing
• Audible key clicks
• RJ45 serial connection (cable supplied) for connecting to your PC
• Printer drivers and Kroy Label Design Software (KLDS)
• Internal battery charger (to charge batteries in-situ the AC Adapter must be used)

DOT-PHC Portable Heatshrink Cartridge


Technical Data:

The DOT-PHC Portable Heatshrink


Cartridge is a fully self-contained cartridge P
for use with the DOT-PHP Portable
Heatshrink Printer. Part Number Description
Inside Diameter (mm/in)
Spool Size
Expanded Recovered (metres)
Containing 2.8m of very flexible, high DOT-PHC3.2-* White or Yellow Heatshrink Tubing 3.2 / 0.126 1.6 / 0.063 2.8m
temperature rated, highly flame retardant DOT-PHC4.8-* White or Yellow Heatshrink Tubing 4.8 / 0.189 2.4 / 0.094 2.8m
Polyolefin white heat shrinkable tubing and DOT-PHC6.4-* White or Yellow Heatshrink Tubing 6.4 / 0.252 3.2 / 0.126 2.8m
the ribbon, simply insert the DOT-PHC DOT-PHC9.5-* White or Yellow Heatshrink Tubing 9.6 / 0.378 4.8 / 0.189 2.8m

into the DOT-PHP and start printing. DOT-PHC12.7-* White or Yellow Heatshrink Tubing 12.7 / 0.5 6.4 / 0.252 2.8m
* denotes colour – please add W for White or Y for Yellow

16

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DOT-LEM35 Laser
Engraving System

17

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DOT-LEM35 Laser Engraving Machine
With the DOT-LEM35 Laser Engraving Machine, engraving, cutting and
marking has evolved from a difficult process to an easy task. Just Plug and Go!

Easy to Operate
Whether you want to engrave, cut or mark, the DOT-LEM35 is easy to use,
precise, fast and reliable and is ideal for an expert engraver or a first time user.

Easy to Install
The DOT-LEM35 comes supplied as a complete, ready to use package.You simply unpack it,
follow the installation instructions and start engraving.

Easy to Use
The DOT-LEM35 is supplied with a laptop pre-loaded with the printer driver and both DOTlabel
Software and the Graphic Engraving Software. The pre-formatted templates of DOTlabel Software
and the user-friendly functions of the Graphic Engraving Software make the production of signs and
labels both simple and fast.

Easy to Maintain
The DOT-LEM35 was designed with ease of maintenance in mind and the optics and worktable can be removed for
cleaning and reinstalled quickly and easily.

Standard Features
Warranty - The DOT-LEM35 is supplied with an 18 month manufacturers warranty as standard.
Auto Focus - Working in conjunction with the focusing lens, this “auto focus” function
automatically positions the engraving table to the proper standoff position.
Red Laser Pointer - The actual laser beam is invisible, so the DOT-LEM35 comes
equipped with a visible “red dot” pointer for quick and easy positional alignment.
LCD Control Panel - Easy to understand instructions and ergonomically designed LCD
Control Panel enhances efficiencies and productivity.

Optional Accessories Technical Specifications


• Integrated and various independent
exhaust systems
• Alternate lenses (1.5, 2.5, 3.5, 4” focal length)
• Honeycomb cutting table
• Floating pin table h=30mm (1.18")
• Integrated compressor for air assist
• Rotary device to engrave round parts,
maximum diameter 130mm (5.1")

Additional Information
DOTgroup International are able to offer a
comprehensive range of alternative Laser
Engraving Machines with Engraving Areas up to
610mm x 610mm and Power Range variations
from 35 watts up to 80 watts. Please contact
us for further information and a quotation.
18

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DOT-LEM35 Laser Fume Extraction System
The DOT-LEM35 laser fume extraction and purification system has been
designed as a low cost, yet fully comprehensive unit. This compact and extremely
quiet system is ideal for use in sign making workshops, industrial environments
and light laser coding applications.
Pre Filter
The pre filter used in the DOT-LEM35 has an efficiency of 95%. This offers
maximum protection for the more expensive combined HEPA and gas filter.
HEPA Filter
All HEPA filters are manufactured by specialist filter companies to our
specification. This ensures that the latest manufacturing and testing techniques
are used. Each filter incorporates a series of bonded webbing between the pleats.
This feature not only guarantees even spacing between each pleat, but also
alleviates the possibility of airflow vibration or collapse. Filters are individually
tested and certified to a minimum efficiency of 99.997% down to 0.3 microns and
95% as small as 0.1 microns. Test certificates are available on request.
Chemical / Gas Filter
The standard chemical filter contains a multi-purpose media to give protection against a range of volatile organic
compounds generated when lasering polymers (plastics) and other organic materials.
Filter Replacement
Filters can be replaced quickly, with ease and safety. Each new filter comes with a resilient neoprene gasket fitted. This
ensures that there is no filter bypass caused through reusing existing potentially torn or perished built in seals.
Unit & Filter Monitoring System
Each unit is fitted with a continuous monitoring system of 3 coloured LED’s, which tell the user of the condition of
filters within the system. Green indicates that the filters are clean, amber when filters are getting close to replacement
and red when the filters are blocked and requiring changing. The green LED also indicates that the unit is running and all
3 LED’s will flash if there is a fault within the system.

Unit Specifications
Carcass Standard Equipment
• Manufactured in powder coated mild steel • 3 year warranty
• Integral silencer
Standard Filter Set • Unit and filter monitoring system
• Pre-filter 95% efficiency at 0.8 micron • Standard filter set
• Activated Carbon Gas / Chemical filter • Weight 35 kg
Electrics Blower / Pump
• 230v 50/60Hz or 110v 50/60Hz • 30,000 hours life
• 3m hard wired power cable • 400m3/h
• Illuminated On/Off switch • 0.35kw output
• Full load current amps • Brushless motor

DOT-LEP500 Laser Engraving Paste


The DOT-LEP500 Laser Engraving Paste is recommended for creating black marks onto the range of DOT Stainless
Steel Cable Markers and Dog Tags and has been specially designed to dry in a hard coat to allow handling prior to laser
marking without rubbing off.

DOT-LEM35 Laptop
With every DOT-LEM35 Laser Engraving System purchased from DOTgroup International a laptop pre-loaded with the
printer driver and both DOTlabel Software and the Graphic Engraving Software ready to ‘Plug and Go’ is supplied as
part of the package. The pre-formatted templates of DOTlabel Software and the user-friendly functions of the Graphic
Engraving Software make the production of signs and labels both simple and fast.
19

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DOT-SSCM Stainless Steel Cable Markers
The range of DOT-SSCM Stainless Steel Cable Markers
and DOT-SSDT Stainless Steel Dog Tags offer the
following features and benefits:
• Labels laser engraved to order - any quantity
• Permanent black text when laser engraved
• All standard stock high quality 316 stainless steel
• Blank labels ex-stock available for immediate dispatch
for on-site laser engraving

Physical Testing of Laser Engraved Stainless Steel


Stainless steel tags were totally immersed in the following test solutions
using a 35 watt Laser Engraving Machine set at 100% power, 12% speed,
500 DPI and LMM-6000 Laser Engraving Paste.

Organic Solvents 1 Hour 12 Hours 24 Hours 1 Week Other Testing


Gasoline No effect No effect No effect No effect
Limonene No effect No effect No effect No effect Boiling H2O
Methyl Ethyl Ketone No effect No effect No effect No effect Marks soaked in boiling
N-Butanol No effect No effect No effect No effect water for 1 hour - no effect
Mineral Spirits No effect No effect No effect No effect LN2 (Cold) Marks dipped
Xylene No effect No effect No effect No effect in liquid nitrogen - no effect
Acetone No effect No effect No effect No effect Hydrochloric Acid Testing:
Propylene Carbonate No effect No effect No effect No effect Flame (Hot) • Acid dissolves the steel tag and was not run over
Ethanol No effect No effect No effect No effect Marks heated in a propane 12 hours long
DMSO No effect No effect No effect No effect flame until cherry red - • After 1 hour acid dissolved 0.2767 grams off of
Motor Oil No effect No effect No effect No effect metal discolours, no effect steel tag 4.7%), laser mark was unaffected
Acid / Bases on mark.
Hydrochloric Acid 35% No effect No effect Test stopped - see notes • After 12 hours acid dissolved 1.8057 grams off
Nitric Acid 68% No effect No effect No effect No effect Hot / Cold Cycling of steel tag (30.6%), laser mark was unaffected,
Sulfuric Acid (conc.) No effect No effect No effect No effect Marks heated red hot and now having a distinctly raised feel
Acetic Acid 99.5% No effect No effect No effect No effect immediately plunged in
Hydrogrn Peroxide 30% No effect No effect No effect No effect liquid nitrogen - metal Sulfuric Acid Testing:
Sodium Hydroxide 25% No effect No effect No effect No effect discolours, no effect on • Acid discolours at approximately 96 hours, mark
Ammonium Hydroxide 20% No effect No effect No effect No effect mark appears to be slightly discoloured

DOT-ESSCM Embossed Stainless Steel Cable Markers


Material: 316 stainless steel
Text: Pre-embossed
multi-character markers
Fixing Method: Stainless steel
cable ties - see Page 27

DOT-MSSCM Manual Stainless Steel Cable Markers


Material: 316 stainless steel
Text: Embossed single character markers
Standard Legends:
A-Z, 0-9, Å, A, O, +, -, /, ., earth
Fixing Method: Stainless steel
cable ties - see Page 27
20

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Stainless Steel Laser Engraved Labels, Signs & Plates
The DOTgroup International production facility can manufacture bespoke stainless steel labels, signs and plates in any
size, thickness and finish of stainless steel.

The features and benefits of our laser engraved stainless steel labels are as follows:
• Either 316 or 304 Stainless Steel
• Choice of surface finishes – Natural through to Mirror
• All bespoke labels, signs and plates made to order
• Delivered to site sorted and batched ready for distribution and installation
• Any size – up to 610 x 610mm
• No quantity too small – from 1 label upwards, we’ll make it
• Permanent black text when laser engraved
• Either plain, with self-adhesive backing and/or pre-drilled fixing holes

Project Case Study 1


DOTgroup were specified to supply 500 x
380mm dual language (Russian and English
text) laser engraved stainless steel signs,
pre-fabricated onto 2.5m stainless steel
posts, ready for onsite installation, to a
major project in Russia.

Project Case Study 2


DOTgroup were specified to supply
300 x 300 x 300mm red concrete blocks
to a project in Russia complete with 9” x 9”
dual language laser engraved stainless steel
signs, manufactured to the size, colour and
specifications supplied by the client.

21

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DOTlaser Flexible Engraving Laminate
The DOTlaser Flexible Engraving Laminate is a UV stable micro-surfaced impact
acrylic sheet, which is suitable for exterior use. Any size (up to 610 x 610mm), shape
and quantity of our DOTlaser FEL engraved labels can be made to order at our
in-house production facility or manufactured on site using the DOT-LEM35 Laser
Engraving Machine. The flexible alternative to the DOT-REL Rigid Engraving Laminate.

The material was tested for flammability by Underwriters Laboratories and is rated
94 HB on the UL 94 test. The material was judged as not contributing to the combustion
of the base material. The DOTlaser FEL has an operating temperature range of -40°
to +80° Celsius and can be applied at temperatures as low as +5° Celsius. This gives
a wide range of conditions under which the DOTlaser FEL can be used.

The adhesive combines a very high level of adhesive peel and shear performance and
has a continuous operating temperature of 93°C (199°F). The adhesive used on the
DOTlaser FEL provides good adhesion to both high and low surface energy substrates
and has very good UV resistance, as well as, good resistance to both solvents and
plasticisers. The excellent initial tack ensures that a bond of good integrity is achieved
soon after application.

DOTlaser Flexible Engraving Laminate features & benefits:


• Ability to engrave 2D, QR, code 39 and code 128 barcodes
• UV stable material suitable for exterior use
• DOTlaser FEL rated 94 HB on the UL 94 flammability test
• Superior, high performance self-adhesive backing
• Precision engraving accurate to 1/10th of a millimeter
• Company logos easily engraved onto any label
• Any size (up to 610 x 610mm) and any shape - with or without fixing holes
• Labels engraved on sheets - easy to sort, quick to apply and fewer lost labels
• Extensive selection of both colour combinations and thicknesses available

Colours Sheet Sizes Thicknesses


White with Black Text 610 x 610mm / 406 x 305mm 1.6mm & 3.2mm
Black with White Text 610 x 610mm / 406 x 305mm 0.8mm, 1.6mm & 3.2mm
White with Red Text 610 x 610mm / 406 x 305mm 0.8mm, 1.6mm & 3.2mm
Red with White Text 610 x 610mm / 406 x 305mm 0.8mm, 1.6mm & 3.2mm
White with Blue Text 610 x 610mm / 406 x 305mm 1.6mm
Blue with White Text 610 x 610mm / 406 x 305mm 0.8mm, 1.6mm & 3.2mm
Yellow with Black Text 610 x 610mm / 406 x 305mm 0.8mm, 1.6mm & 3.2mm
Green with White Text 610 x 610mm / 406 x 305mm 0.8mm, 1.6mm & 3.2mm

Other colours and sheet sizes available on request, please contact us for further information.

DOTlaser Flexible Engraving Laminate Labelling Service


Any size (up to 610 x 610mm), shape and quantity of our DOTlaser
engraved labels can be manufactured to order and delivered direct to site.
Simply send the label information electronically, in either Excel or Word,
to our in-house production facility and, dependent on quantity required,
delivery should take place within 24 - 48 hours. Information can be typed
from drawings by arrangement.
22

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General Labelling &
Identification Products,
Bespoke Solutions
and Accessories

23

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DOT-REL Rigid Engraving Laminate
The DOT-REL Rigid Engraving Laminate is a high pressure laminate which is suitable for
exterior use. Any size, shape and quantity of our DOT-REL engraved labels can be made
to order at our in-house production facility (up to 1220 x 605mm) or manufactured on
site (up to 405 x 300mm) using the DOT-LEM35 Laser Engraving Machine.

The DOT-REL has a Class 2 fire classification according to BS476 Part 7 and is resistant
to a wide range of substances and reagents. The DOT-REL has a continuous operating
temperature range of -60°C to +100°C, which gives a wide range of conditions under
which the DOT-REL can be used.

The DOT-REL adhesive features high ultimate bond strength with excellent
temperature performance of between -30°C to 204°C. The adhesive provides excellent
resistance to UV light, water and solvents. The bond strength increases substantially
with natural ageing.

DOT-REL Rigid Engraving Laminate features & benefits:


• Continuous operating temperature range of -60°C to +100°C
• DOT-REL fire classification Class 2 according to BS476 Part 7
• Resistant to a wide range of substances and reagents
• High ultimate bond strength self-adhesive backing
• Company logos easily engraved onto any label
• Any size (up to 1220 x 605mm) and any shape - with or without fixing holes or adhesive
• Extensive selection of both colour combinations and thicknesses available

Colours Sheet Sizes Thicknesses

White with Black Text 1220 x 605mm / 605 x 605mm / 405 x 300mm 1.5mm & 3.0mm

Black with White Text 1220 x 605mm / 605 x 605mm / 405 x 300mm 1.5mm & 3.0mm

Red with White Text 1220 x 605mm / 605 x 605mm / 405 x 300mm 1.5mm & 3.0mm

Green with White Text 1220 x 605mm / 605 x 605mm / 405 x 300mm 1.5mm & 3.0mm

Blue with White Text 1220 x 605mm / 605 x 605mm / 405 x 300mm 1.5mm & 3.0mm

Yellow with Black Text 1220 x 605mm / 605 x 605mm / 405 x 300mm 1.5mm & 3.0mm

Other colours and sheet sizes available on request, please contact us for further information.

DOT-REL Rigid Engraving Laminate Labelling Service


Any size (up to 1220 x 605mm), shape and quantity of our DOT-REL engraved labels
can be manufactured to order and delivered direct to site. Simply send the label
information electronically, in either Excel or Word, to our in-house production facility
and, dependent on quantity required, delivery should take place within 24 - 48 hours.
Information can be typed from drawings by arrangement.

DOT Ball Chain & Connectors

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DOT-RELEM Rigid Engraving Laminate
Engraving Machine
The DOT-RELEM Rigid Engraving Laminate Engraving Machine is the ultimate
desktop professional engraving system and with its newly designed controller
electronics, faster CPU, support for USB 2, more efficient drives, completely
re-written firmware and more efficient drivers, can cope with most industrial
engraving tasks.

The DOT-RELEM engraves labels, signs and


identification plates with speed & precision
and with a generous engraving area of Technical Data:
265 x 205mm (10.4” x 8”) and engraving
speeds of up to 133mm/sec, no task is
too demanding.

Equipped with a state-of-the-art control


system, the DOT-RELEM will connect to
either a desktop PC or laptop and the
uncluttered design combined with the
mechanical stability, enables easy and
reliable engraving of large or small
projects.

Easy to set up and easy to use, the DOT-


RELEM enables everyone to engrave
labels, signs and identification plates to a
professional standard after just a short
introduction to the machine.

DOT-REL-S1 Rigid Engraving Laminate Saw


The DOT-REL-S1 is a state of the art precision material cutting saw
perfect for cutting the range of DOT-REL Rigid Engraving Laminate
as well as other types of materials such as standard plastic engraving
stock, laser engraving material, all types of plastics, non-ferrous
metals (aluminium & brass), wood, rubber, felt and cardboard, but is
not for use on steel, materials containing steel or magnetic
materials.

The DOT-REL-S1 requires very little


assembly, is pre-aligned, and is extremely
easy to use. The safety features
incorporated in this equipment make it Technical Data:
one of the most “worry free” machines
on the market, and while it is very
important to follow all standard safety
procedures during operation, it was
truly designed with safety in mind.You
will find this product to be extremely
accurate, and of high quality
construction, which will provide a long
service life, if properly maintained.
25

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DOT-NCT Nylon Cable Ties
Bundle Tensile Tensile
Material: Nylon 66 Part No. Length mm Width mm Diameter Strength Strength
(mm) (kg) (lbs)
Flame Rating: In accordance with UL94 / V2 DOT-NCT-10025-* 100 2.5 22 8.1 18
Strength: Tensile strength MIL 23190 E DOT-NCT-14036-* 140 3.6 33 18.2 40

Temperature For continuous use: DOT-NCT-16025-* 160 2.5 40 8.1 18


DOT-NCT-16048-* 160 4.8 40 22.2 50
Range: -40°C to +85°C DOT-NCT-20025-* 200 2.5 53 8.1 18
Colours: Black and Natural DOT-NCT-20036-* 200 3.6 53 18.2 40
Pack Sizes: 1,000 MOQ – bagged in 100’s DOT-NCT-20048-* 200 4.8 53 22.2 50
DOT-NCT-20076-* 200 7.6 53 54.4 120
DOT-NCT-25048-* 250 4.8 64 22.2 50
DOT-NCT-280127-* 280 12.7 71 114 250
DOT-NCT-30036-* 300 3.6 76 18.2 40
DOT-NCT-30048-* 300 4.8 76 22.2 50
DOT-NCT-30076-* 300 7.6 76 54.4 120
DOT-NCT-37048-* 370 4.8 102 22.2 50
DOT-NCT-37076-* 370 7.6 102 54.4 120
DOT-NCT-43048-* 430 4.8 110 22.2 50
DOT-NCT-43090-* 430 9 110 79.4 175
DOT-NCT-45076-* 450 7.6 116 54.4 120
DOT-NCT-53090-* 530 9 140 79.4 175
DOT-NCT-54076-* 540 7.6 142 54.4 120
DOT-NCT-580127-* 580 12.7 152 114 250
Although Nylon cable ties have a wide operating DOT-NCT-71090-* 710 9 190 79.4 175
temperature it is not recommended that they DOT-NCT-78090-* 780 9 208 79.4 175
should be stored or installed at extremes of DOT-NCT-102090-* 1020 9 295 79.4 175
temperature. DOT-NCT-1030127-* 1030 12.7 295 114 250
* denotes colour choice. B = Black and N = Natural

DOT-MTNCT Metal Tooth Nylon Cable Ties


Material: Nylon
S 66
Flame Rating: Self-extinguishing to UL94 / V2
Temperature Range: ForBcontinuous use -40°C to +85°C
UV Resistance: 1 ties are UV resistant
Black
Max Bundle Tensile Strength
Part No. Length mm Width mm MOQ
Diameter mm Kg / Lbs
DOT-MTNCT-20347-* 203 4.7 51 22.2 / 50 10,000
DOT-MTNCT-30070-* 300 7.0 77 53.4 / 120 10,000
DOT-MTNCT-30547-* 305 4.7 77 22.2 / 50 10,000
DOT-MTNCT-37870-* 378 7.0 102 53.4 / 120 10,000
* denotes colour choice. B = Black and N = Natural. Other sizes and colours available on request.

DOT-NCT Coloured Nylon Cable Ties


Material: Nylon 66
Flame Rating: In accordance with UL94 / V2
Strength: Tensile strength MIL 23190 E
Temperature Range: For continuous use -40°C to +85°C
Colours: Brown, Blue, Red,Yellow and Green
Max Bundle Tensile Strength
Part No. Length mm Width mm MOQ
Diameter mm Kg / Lbs
DOT-NCT-10025-* 100 2.5 22 8.1 / 148 1,000
DOT-NCT-14036-* 140 3.6 33 18.2 / 40 1,000
DOT-NCT-20048-* 200 4.8 53 22.2 / 50 1,000
DOT-NCT-30048-* 300 4.8 76 22.2 / 50 1,000
* denotes colour choice. BR = Brown, BL = Blue, R = Red, Y = Yellow and G = Green

26

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DOT-SSCT Stainless Steel Cable Ties
The range of self-locking ball-lock DOT-SSCT Stainless Steel Cable Ties are
manufactured from 316 grade stainless steel and are available both uncoated and
epoxy coated. They are recommended for low and high voltage cable support,
clamping and restraint applications in extreme conditions where strength,
vibration, radiation, weathering, corrosion and temperature extremes are a factor.
DOT-SSCT Stainless Steel Cable Ties provide exceptional resistance to both weathering and ageing and also have a
high resistance to corrosion and chemical attack with special durability against salt water and spray. DOT-SSCT
Stainless Steel Cable Ties can also achieve very high working temperatures for fire proof and fire resistant cable
applications and are used for extreme
mechanical, chemical, radiation & temperature
environments such as aircraft, power plants,
mines, rail, tunnels and oil and gas platforms.
Approvals & Standards
• DNV, US Coast Guard approved & UL listed
Maximum Operating Temperature
• Uncoated SS Cable Ties = 572°F (300°C)
• Epoxy Coated SS Cable Ties = 300°F (149°C)
The DOT-SSCTTT Stainless Steel Cable Tie Tensioning Tool will both tension and cut off
the full range of uncoated and epoxy coated 316 stainless steel cable ties. Weighing only
0.567kg the DOT-SSCTTT will also tension and cut off Ties up to 12mm wide regardless
of material or coating.

DOT-SSCS Stainless Steel Cable Strap


The DOT-SSCS Stainless Steel Cable Strap can be used with the DOT-CSCS Cable
Strap Cushion Sleeve on applications requiring insulation, protection from high
vibration, improved gripping on non-resilient objects, separation between dissimilar
metals and added bundle protection.
The DOT-SSCS system offers a labour and material cost saving alternative to cable
cleats and is designed to perform in a wide range of harsh environments, including
industries such as Oil and Gas, Power Generation and Shipbuilding.
The DOT-CSSCS Coated Stainless Steel Cable Strap is an alternative cleat replacement system which
again offers significant cost savings in both labour and material. A high quality product manufactured
from 316 Stainless Steel and PPA coated, has also attained the certifications for the IEC 61914 and
prEN 50368 Short Circuit
Tests “Cable Cleats for Part No. Description
Length Length
Width MOQ
(min) (max)
Electrical Installations”. DOT-CSSCS-*-16 PPA coated 316 Stainless Steel Cable Strap 300mm 1,000mm 15.88mm 100
Technical Data Sheets and DOT-HDSSCS-*-19 Heavy Duty 316 Stainless Steel Cable Strap 300mm 1,500mm 19.05mm 100
Short Circuit Test Data * denotes Length of Cable Strap required. Please insert Length, between above parameters, followed by Width.

available on request. DOT-SSCSTT Stainless Steel Cable Strap Tensioning Tool 1

DOT-CSCS Cable Strap Cushion Sleeve


The DOT-CSCS201 is a PVC Cable Strap Cushion Sleeve and the DOT-CSCS202 Please insert is a TPE, Low

Smoke, Flame Retardant and Halogen Free Cable Strap Cushion Sleeve, which are both
specifically manufactured for use with the DOT-SSCS Stainless Steel Cable Straps.
Both the DOT-CSCS201 and DOT-CSCS202 Cable Strap Cushion Sleeves can be used on
applications requiring insulation, protection Part No. Description Material Dimensions MOQ
from high vibration, improved gripping on DOT-CSCS201-* Cable Strap Cushion Sleeve PVC 17mm or 20mm x 30.5m/100ft 10 rolls
non-resilient objects, separation between DOT-CSCS202-* Cable Strap Cushion Sleeve TPE 17mm or 20mm x 30.5m/100ft 10 rolls
dissimilar metals & added bundle protection. * denotes Width of Cable Strap Cushion Sleeve required. Please add 17 for 17mm and 20 for 20mm.

27

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DOT - Pipeline Identification Tape
Heavy-Duty Pipeline Identification Tape
Product Overview
The DOT-heavy-duty Pipeline Identification Tape is exactly as its name suggests, heavy-duty,
long-lasting tape, which is designed and manufactured to endure arduous conditions. The
industry was calling out for a product, which could not only stand up to the extreme weather
conditions of the North Sea, but also have a temperature performance capable of performing
in diverse climatic variations worldwide.
The outdoor heavy-duty Pipeline Identification Tape has been accepted into the industry as
clients found the existing products available i.e. PVC tapes and tape machines, were unable to
compete with the performance and life expectancy of this product. The product is factory
made to order and can be supplied in various formats. The format takes into account two very
important factors, safety and installation.

Safety
The format has continuous arrows and reverse wording and British Standard or RAL
colouring. This enables the Pipeline Identification Tape to be seen and read from whatever
direction you look at the pipe work. For overseas projects this also has proved successful,
as we are able to print dual languages on the same heavy-duty tape.

Installation
The other advantage of having continuous arrows and wording is the time and labour saved on installation time. This is
achieved by not having to line up the directional arrows and wording, and having to cut the tape at a certain length to not
overlap and distort the existing wording. With our heavy-duty Pipeline Identification Tape manufactured with the wording,
arrows, colours and backing sheet all on one roll, these problems do not occur, and installation is fast, precise, clear and above
all, safe.

Benefits
The DOT-heavy-duty Pipeline Identification Tape has considerable advantages over other forms of marking process pipe work.
Detailed below are some of the benefits that can be achieved by using the product.

Low Chloride Levels - from experience we found that this is a very important issue and a huge
benefit to you the client. The product does not affect stainless steel, causing no corrosion etc, and it
can be applied directly onto the pipe work, which means that the product is flat to the surface and
there will be no build up of salt or dirt under the identification tape. In the long term this means
that the maintenance of this product is minimal when compared to a banded or snap on product.
Backing Sheet - ideal when applying to narrow pipe work, this saves time on installation as the
product can be slid in between the pipes without adhering, so can be cut to the required length and
then applied simply and quickly.
Temperature Performance - minus 40°C to +150°C (minus 40° to +300°F) so works well in
either extreme cold or hot environments.
Dual Language - the product can be supplied in any language or a mixture of two languages,
which is ideal for locations where English is not the first spoken language.
Water, Chemical and Humidity Resistant - tape not affected by Oil, Petroleum, Detergent /
Water, Sulphuric Acid, Bleach / Water, Washer Solution and Ethylene Glyco / Water.
High Strength Acrylic Adhesive - provides permanence, high adhesion to metals, plastics and
painted surfaces, excellent long-term ageing and resists flagging and edge-lifting on flat or curved
smooth surfaces.

General Purpose Pipeline Identification Tape


Please contact us for further information on the range of general purpose tape available.

28

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DOT Manual Cable Markers & Carrier Strips
DOT-POK Manual Cable Markers
• Oval combination marker used for cable and wire marking applications
• For larger diameters the DOT-POK Cable Markers are used in conjunction
with the DOT-POH and DOT-PKH carrier strips, enabling any size of cable
or pipe to be marked.
• Specially designed oval profile eases installation and means the marker
maintains its position when fitted.
• Designed to interlock when fitted enabling easy alignment of multiple character markings.
• Suitable for cable diameters up to 7.0mm (cable size 4.0 - 6.0mm²)

Part No. Description Pack Quantity


DOT-POK* Single Character Marker 500 piece disc
* Denotes character required ie if letter `A' required then order DOT-POKA

DOT-POH Carrier Strips


• Flat, wear resistant holder with two raised anchor points for quick and easy
threading of cable ties
• Designed for multi character marking using DOT-POK Manual Cable Markers
• Raised arms hold DOT-POK’s in place
• Available in black or yellow

Part No. Description Packaging Material


DOT-POH 7 7 digit carrier strip 100 pieces Rigid PVC
DOT-POH 12 12 digit carrier strip 100 pieces Rigid PVC
DOT-POH 18 18 digit carrier strip 100 pieces Rigid PVC
DOT-POH 30 30 digit carrier strip 100 pieces Rigid PVC

DOT-PKH Carrier Strips – Multi Purpose Fittings


• Flat, hard-wearing holder with fastening holes for cable ties, wires, screws and
rivets
• Four attachment points allow length adaption
• Designed for multi character marking using DOT-POK Manual Cable Markers
• No tools needed for installation

Application

Part No. Description Packaging Material

DOT-PKH 70 10 digit carrier strip 100 pieces Rigid PVC


DOT-PKH 110 20 digit carrier strip 100 pieces Nylon 6.6

29

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DOT Manual Core Idents
DOT-PA Chevron Cut Manual Markers
• Closed, secure, marker sleeve for unconnected wires and cables
• Designed for electrical, pneumatic, hydraulic etc., applications
• High quality hot-foil marking
• Unique profile with spring-action bellows covers a wide variety of diameters with a
• single marker size therefore reducing marker stock requirements
• Designed to interlock when fitted, enabling easy alignment of multiple character markings
• High environmental tolerance and excellent legibility
Specification
Material: Cadmium-free soft PVC
Colours: Black on white, black on yellow or to International resistor colour code.
Other colour combinations available to order
Print: Hot-foil stamped
Temperature: The shape is permanent between -30°C to +70°C
Properties: Self-extinguishing, good resistance to chemicals and gamma radiation
Standard Legends: 0-9, A-Z, +, -, /, earth, or blank. Special symbols available to order

Profile Part No. Size Range Length (mm) Packaging

DOT-PZ Straight Cut Manual Markers


The DOT-PZ series is a straight cut version of the best selling DOT-PA Chevron Cut marker, available in the most popular
sizes and several different packaging styles including reusable plastic boxes.
Specification
Material: Cadmium-free soft PVC
Colours: Black on white, black on yellow or to International resistor colour code.
Other colour combinations available to order
Print: Hot-foil stamped
Temperature: The shape is permanent between -30°C to +70°C
Properties: Self-extinguishing, good resistance to chemicals and gamma radiation
Standard Legends: 0-9, A-Z, +, -, /, earth, or blank. Special symbols available to order

Profile Part No. Size Range Length (mm) Packaging

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DOT-PC Open Style Manual Markers
• Open marker sleeve for post-termination marking
• Securely positioned with the help of special legs
• Fast, snap-on installation
• Designed for electrical, pneumatic, hydraulic etc., applications
• Designed to interlock when fitted enabling easy alignment of multiple character markings
• High environmental tolerance and excellent legibility

Specification
Material: Cadmium-free rigid PVC
Colours: Black on white, black on yellow or to international resistor colour code
Print: Hot-foil stamped
Temperature Range: Shape permanent between -30°C to +60°C
Properties: Self-extinguishing, good resistance to chemicals and gamma radiation
Standard Legends: 0-9, A-Z, +, -, earth, / or blank. Special symbols available to order

Part No. Description Packaging

DOT Manual Marker Applicators


Teflon Coated Stainless Steel Applicators

Part No. Colour Recommended For For Use With

Nylon Applicator
Part No. Recommended For For Use With

31

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Fire, Safety, Hazardous Area & General Warning Signs
Fire Fighting Equipment Emergency Escape

Fire Doors / Action Braille & Tactile

Photoluminescent

General Warning

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First Aid Multi Purpose

Construction

Site Safety

Quality Control

A separate Fire, Safety, Hazardous Area & General Warning Signs brochure is available on request.

33

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DOT-SFC – Slim Fix Clips
The DOT Slim Fix Clip (DOT-SFC) unites the optimal combination of a secure fit
and high flexibility during the marking process. The unique clip mechanism offers
the security of a closed marker and the rapid fitting of an open marker in one.

DOT Slim Fix Clip is available in four different sizes and in 12mm, 21mm and
30mm lengths. Very long number combinations are possible, depending on the
tag length.
The DOT-SFC - Slim Fix Clips features and benefits:
• Halogen-free material with flammability rating V2
• Slim marker with compensating device for secure fitting
• Clip mechanism enables secure fitting even after the cable is connected
• Rapid fitting without the use of additional tools
• Four sizes for wire cross-sections from 0.5mm2 to 10.0mm2
• Available in 12mm, 21mm and 30mm lengths
• Temperature range -40˚C to +100˚C
• Additional marking space for exact project allocation
• Pre-Printed DOT-SFC Slim Fix Clip markers available on request,
laser-printed according to individual requirements
Part No. Lengths External Ø Cross Section
DOT-SFC0 12, 21 & 30mm 1.5 – 2.5mm 0.5 – 1.0mm2
DOT-SFC1 12, 21 & 30mm 2.0 – 3.5mm 0.75 – 2.5mm2
DOT-SFC2 12, 21 & 30mm 2.5 – 5.0mm 2.5 – 4.0mm2
DOT-SFC3 12, 21 & 30mm 3.5 – 7.0mm 4.0 – 10.0mm2

DOT-PrintJet PRO Printer


The DOT-PrintJet PRO printer is based on an evolution in printing technology.
• Cutting edge technology
Fast, colour, top quality, high resistant printing

• Reliability
Perfect for constant use, low maintenance, ideal for
large quantities and high-capacity ink cartridges

• Safety
Water-based ink so no hazardous waste,
environmentally friendly, no odours, low noise
level and auto stop when DOT-PrintJet PRO
printer is opened

• Ease of use
Ergonomic due to pivoted display, easy
to replace ink cartridges an automatic
DOT-SFC Slim Fix Clip feed via integrated loader

34

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DOTlabel Software
DOTlabel Software helps make child’s play of printing labels and offers users the
functions to produce markers quickly and efficiently. It is the software solution
for the printing of any type of label from the DOTgroup Cable Marker, Core
Ident and Valve / Dog Tag range.

DOTlabel Software enables users to paste complete projects direct from an


Excel spreadsheet into the Line / Copies columns with one click, then paste
complete projects from the Line / Copies columns into the pre-installed label
templates with one click. Other functions include the ability to enter data
straight into DOTlabel Software, a built in 2D Data Matrix, QR and Barcodes
39 & 128 Code Generator and an automatic numbering function, which allows
the easy production of labels with consecutive numbers or repetitive sequences.

DOTlabel Software features & benefits


• Pre-installed templates for entire range of DOTgroup Cable Markers, Core Idents & Valve / Dog Tags
• Paste complete projects direct from an Excel spreadsheet into Line / Copies columns with one click
• Paste complete projects from Line / Copies columns into label templates with one click
• Built in 2D Data Matrix, QR and Barcodes 39 & 128 Code Generator function
• Quantities generator – simply add number of labels required for each individual label in Copies column
• Manually type individual labels straight into Line columns in DOTlabel Software
• Ability to save bespoke label templates
• Page-by-Page preview prior to printing
• Simple formatting of font & text size
• Print individual pages or complete project
• Easy to use – minimal training required
• Clear layout working left to right of PC screen
• Ability to import and print Company logo’s
• WYSIWYG - What you see is what you get!

DOTlabel Software is compatible with Windows XP, Vista, 7, 8 and 10 Operating Systems.
35

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DOT Underground Cable Protection Covers
Manufactured from high impact, recycled polyethylene, DOT Underground
Cable Protection Covers have been specifically designed to withstand damage
from plant and tools. Each electric cable cover provides a highly visible and
durable warning against accidental damage from third parties.

DOT-UCPC provide high visibility, ease of installation and ability to resist both
hand tools and mechanical plant and are the product of choice for utility
protection applications, particularly for high voltage cables.

While offering a high level of durability and impact resistance, the plastic cable covers are light in
weight and exceptionally easy to handle and install. They are fully jointed, laid overlap and held firm
with plastic pegs to ensure continuous protection.

DOT-UCPC features & benefits: Standards & Approvals:


• Impact resistant - doesn’t shatter on impact • Impact protection to BS2484, 1985, Part 4 Appendix A
• Provides clear visual warning to third parties when uncovered • ENA-TS 12-23, Issue 3 2013
• Custom made in different colours and sizes (subject to MOQ) • National Grid TS 3.05.07 Issue 6 2011 Appendix A
• Custom made in dual language (subject to MOQ) • Approved & specified by utility companies worldwide
• Custom made with company name and logo (subject to MOQ)
• Fully jointed to provide unbroken protection
• Contains bold warning text for clear identification
• Lightweight - easy to transport, carry and install
• Rot proof and resistant to wide range of soil conditions

Subject to minimum order quantities DOT Underground Cable Protection Covers can be custom made in different
colours, sizes, printed with a company name & logo and in either an alternative language to English or even dual
language. Please contact us for further information.

DOT Underground Cable Protection Rolls


The DOT Underground Cable Protection Rolls are manufactured from high impact recycled polyethylene and is a flexible
product supplied on rolls for quick and easy installation. Suitable for low voltage, 11Kv, street lighting, telecoms / fibre optics,
gas pipe and water piping. The DOT-UCPR provides a high level of durability and protection to buried utilities, is extremely
cost-effective in use and is designed to provide a clear visual warning when uncovered.

DOT Underground Cable Protection Rolls features & benefits:


• Provides clear visual warning to third parties when uncovered
• Custom made in different colours and sizes (subject to MOQ)
• Custom made in dual language (subject to MOQ)
• Custom made with company name and logo (subject to MOQ)
• Flexible, lightweight and easy to install irrespective of weather conditions
• Durable with good impact resistance
• Rot proof and resistant to wide range of soil conditions
• Extremely cost effective in use
• Approved & used by utility companies throughout the world
• Approved to ENA-TS 12-23, Issue 3 2013 & National Grid TS 3.05.07 Issue 6 2011 Appendix A standards

Applications of DOT Underground Cable Protection Rolls:


• Electric: Red/Brown background with yellow tape/black lettering • Fibre Optic: Green background with black lettering
• Gas:Yellow background with black lettering • Water: Blue background with black lettering

Subject to minimum order quantities DOT Underground


Cable Protection Rolls can be custom made in different
colours, sizes, printed with a company name & logo and
in either an alternative language to English or even dual
language. Please contact us for further information.
36

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703 703 703(0)1582
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703+44
700 (0)1582 703 700
www.DOTgroup.net
DOT Underground Warning Tape
The DOT Underground Warning Tape is a self-coloured warning tape overprinted with
a warning text, designed to mark the position of buried utility lines and help reduce the
risk of third party damage.

The tape is made from 100% Virgin Grade LDPE (low density polyethylene) with high
acid and alkali resistance and is free from PVC.

Technical Information
Substrate Virgin Grade LDPE
(low density polyethylene)
Ink Highly resistant, solvent based
Core 76mm diameter cardboard core
PVC Content None – the tape contains no PVC
Resistance to Acid Highly resistant down to 2.5pH
Resistance to Alkali Highly resistant up to 11pH
Elongation 300%

DOT Underground Wire Detectable Tape


The DOT Underground Wire Detectable Tape is a plastic warning tape with a twin stainless steel tracer
wire system designed to mark, locate and help protect underground utility lines. The two wires are
laminated within the tape in a continuous ‘wave’ pattern that allows them to stretch by over 25%, which
helps compensate for underground movement.

The DOT-UWDT is self-coloured and overprinted with a warning message and a ‘scratch-resistant’ layer
of transparent plastic which covers the printing. The tape serves the dual purpose of allowing location from
above ground as well as providing a visual warning to prevent third party damage.

DOT Underground Wire Detectable Tape features & benefits:


• Two tracer wires rather than a single tracer – double the detection ability
• Wavy wires - allows the wires to stretch by 25% - helps compensate for underground movement
• Easy to join - no tapes, staples, scratching off insulation etc – electrical continuity is maintained
by simply twisting the wires together. A more secure method is to use the DOT-UWDT-CT
Crimping Tool and DOT-UWDT-JC100 Joining Crimps.
• Scratch proof surface – maintains the legibility of the printing warning message
• PVC Free

Technical Information
Tensile Strength 10 MN/M²
Elongation at Break 300% (plastic tape)
Elongation at Break 25% (tracer wire)
Resistance to Acid Good
Resistance to Alkali Good
PVC Content No PVC

DOT Underground Wire Detectable Tape Crimping Tool & Joining Crimps
Simply twist the wires together to maintain electrical
continuity or for a more secure join, crimp the two wires using
the DOT-UWDT-CT Crimping Tool and DOT-UWDT-JC100
Joining Crimps.
37

Email: sales@DOTgroup.net www.DOTgroup.net


DOT Civils
DOT Concrete Cable Protection Covers
DOT Concrete Cable Protection Covers, also known as Cable Route Markers, are used frequently
by utility companies to provide a clear indication to site staff who may be working close to
underground electrical cables. Covers act as a protective barrier against damage to buried electricity
cables eliminating the risk of accidents and costly repairs. They can also be used to locate and
identify other underground services.

The DOT Concrete Cable Protection Covers are reinforced precast concrete units manufactured and tested to BS2484 specifications.
The covers are imprinted, as standard, with the words ‘DANGER ELECTRICITY’ and are available in five standard sizes shown below.
On request, bespoke covers can be manufactured to order for other services such as Gas, Oil, Chemicals, Water, Propane Line, Fibre-
Optic Cable, Telephone etc., please contact us for further information.
Part No. Length Width Depth Weight
DOT-CCPC-A 914mm 150mm 50mm 16kg
DOT-CCPC-B 914mm 230mm 50mm 24kg
DOT-CCPC-C 914mm 305mm 50mm 32kg
DOT-CCPC-D 610mm 305mm 50mm 22kg
DOT-CCPC-E 305mm 305mm 50mm 11kg

DOT Concrete Marker, Hydrant Indicator & Indicator Posts


The range of precast DOT Concrete Indicator Posts are widely used by utility companies and are installed to assist the location and
identification of underground services. They are made from reinforced precast concrete, manufactured and tested to BS1881 standards and
are available in a variety of types and sizes, details of which are shown in the tables below. Any other requirements can be made to order.

DOT Concrete Marker Posts


Part No. Height Width Depth Weight Narrative
DOT-CG1 770mm 160mm 75mm 24kg Electric Cables
DOT-CG1A 770mm 160mm 75mm 24kg Fibre Optic Cables
• Marker Posts are available with or without anchor bases
• Marker Posts have a 98 x 73mm plate recess ready for identification plate

DOT Concrete Hydrant Indicator Posts


Part No. Height Width Depth Weight Narrative
DOT-CG305A 990mm 245mm 75mm 21kg Blank for plate
DOT-CG305 1220mm 245mm 75mm 26kg Blank for plate
DOT-CG305B 1370mm 245mm 75mm 33kg Blank for plate
DOT-CG305C 1525mm 245mm 75mm 40kg Blank for plate
• Hydrant Indicator Posts have a 205 x 180mm plate recess ready for identification plate
• The posts will accept a single class A Hydrant Indicator Plate to BS3251:1975

38

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700 (0)1582 703 700
www.DOTgroup.net
DOT Concrete Indicator Posts
Part No. Height Width Depth Weight Narrative
DOT-CG311 1525mm 100mm 100mm 34kg DUCT
DOT-CG311A 1525mm 100mm 100mm 34kg GAS
DOT-CG311B 1525mm 100mm 100mm 34kg WATER
DOT-CG311C 1525mm 100mm 100mm 34kg SEWER
DOT-CG311D 1525mm 100mm 100mm 34kg BOUNDARY
DOT-CG5 1525mm 100mm 100mm 34kg HABDY

DOT Concrete Marker Blocks


The range of precast DOT Concrete Marker Blocks are primarily used to aid in the location
and identification of electric cables and other utility services that are buried underground.
They can also be used to mark boundaries and other reference points.

They are made from precast concrete, manufactured and tested in accordance with BS1881 standards
and are available in a range of standard sizes with various legends, details of which are shown in the
table below. Where applicable the DOT Concrete Marker Blocks have a recess on the underside
which houses a 6mm galvanised bar to enable cable draw ropes or similar to be attached. The
standard recess size for identification plates is 100mm x 75mm. Any other requirements can be made to order.

DOT Concrete Marker Blocks


Part No. Height Width Depth Weight Narrative
DOT-CG2 300mm 300mm 150mm 32kg Electric Cables
DOT-CG2B 300mm 300mm 150mm 32kg High Voltage Cables
DOT-CG2C 300mm 300mm 150mm 32kg Fibre Optic Cables
DOT-CG2D 300mm 300mm 150mm 32kg Gas
DOT-CG2E 300mm 300mm 150mm 32kg Water
DOT-CG2F 300mm 300mm 150mm 32kg DHM.....
DOT-CG2G 300mm 300mm 150mm 32kg Boundary
DOT-CG2H 300mm 300mm 150mm 32kg BT
DOT-CG2J 300mm 300mm 150mm 32kg SP
DOT-CG2A 300mm 300mm 225mm 48kg D
DOT-CG2A 300mm 300mm 225mm 48kg DD
DOT-CG2A 300mm 300mm 225mm 48kg J
DOT-CG3 600mm 600mm 100mm 89kg Electric Cables
DOT-CG4 300mm 300mm 75mm 16kg Fire Mains
DOT-CG5 150mm 300mm 150mm 15kg Highway Boundary
DOT-CG5A 100mm 100mm 500mm 12kg HB

DOT Bespoke
Concrete Products
DOTgroup were specified to supply
300 x 300 x 300mm red concrete blocks
to a project in Russia complete with 9” x 9”
dual language laser engraved stainless steel
signs, manufactured to the size, colour and
specifications supplied by the client.

39

Email: sales@DOTgroup.net www.DOTgroup.net


DOT Pin Crimps / Cord End Ferrules
DOT Cord End Ferrules
FRENCH TYPE GERMAN TYPE
Part No. Colour Conductor Barrel Colour Part No.
Size mm2 Length mm
DOT-CEF025F Violet 0.25 6 Light Blue DOT-CEF025G
DOT-CEF034F Pink 0.34 8 Green DOT-CEF034G
DOT-CEF508F White 0.5 8 Orange DOT-CEF508G
DOT-CEF7508F Blue 0.75 8 White DOT-CEF7508G
DOT-CEF108F Red 1.0 8 Yellow DOT-CEF108G
DOT-CEF1508F Black 1.5 8 Red DOT-CEF1508G
DOT-CEF2508F Grey 2.5 8 Blue DOT-CEF2508G
DOT-CEF409F Orange 4 9 Grey DOT-CEF409G
DOT-CEF612F Green 6 12 Black DOT-CEF612G
DOT-CEF1012F Brown 10 12 Ivory DOT-CEF1012G
DOT-CEF1612F Ivory 16 12 Green DOT-CEF1612G
DOT-CEF25016F Black 25 16 Brown DOT-CEF25016G
DOT-CEF35016F Red 35 16 Beige DOT-CEF35016G

Tooling Twin Cord End Ferrules


Part No. Conductor Barrel Colour
• Adjustment tensioners Size mm2 Length mm

• Replaceable jaws DOT-TCEF508 0.5 8 White


DOT-TCEF7508 0.75 8 Grey
DOT-CEFT 1 • Ergonomically designed DOT-TCEF7510 0.75 10 Grey
for Cord End Ferrules handles reduce user DOT-TCEF108 1.0 8 Red
(0.5 to 6mm2) fatigue DOT-TCEF110 1.0 10 Red

• Polished jaws mean DOT-TCEF1508 1.5 8 Black


DOT-CEFT 2 DOT-TCEF1512 1.5 12 Black
for Cord End Ferrules that ferrules release
DOT-TCEF2510 2.5 10 Blue
(4 to 16mm2) easily after crimping
DOT-TCEF2513 2.5 13 Blue
• Long handled DOT-TCEF412 4.0 12 Grey
DOT-CEFT 3
ergonomically designed DOT-TCEF614 6.0 14 Yellow
for Cord End Ferrules
tools also available, DOT-TCEF1014 10.0 14 Red
(16 to 35mm2)
details on request DOT-TCEF1614 16.0 14 Blue

Un-Insulated
Long Cord End Ferrules Cord End Ferrules
FRENCH TYPE GERMAN TYPE Part No. Conductor Length
Part No. Colour Conductor Barrel Colour Part No. Size mm2 mm
Size mm2 Length mm
DOT-UCEF510 0.5 10
DOT-CEF7512F Blue 0.75 12 White DOT-CEF7512G DOT-UCEF7510 0.75 10
DOT-CEF112F Red 1.0 12 Red DOT-CEF112G DOT-UCEF110 1.0 10
DOT-CEF1518F Black 1.5 18 Red DOT-CEF1518G DOT-UCEF1510 1.5 10
DOT-CEF2518F Grey 2.5 18 Blue DOT-CEF2518G DOT-UCEF2512 2.5 12
DOT-CEF418F Orange 4 18 Grey DOT-CEF418G DOT-UCEF412 4.0 12
DOT-CEF618F Green 6 18 Black DOT-CEF618G DOT-UCEF618 6.0 18
DOT-CEF1018F Brown 10 18 Ivory DOT-CEF1018G DOT-UCEF1018 10.0 18
DOT-CEF1618F Ivory 16 18 Green DOT-CEF1618G DOT-UCEF1618 16.0 18
DOT-CEF25025F Black 25 25 Brown DOT-CEF25025G DOT-UCEF25018 25.0 18
DOT-CEF35025F Red 35 25 Beige DOT-CEF35025G DOT-UCEF35018 35.0 18

Please note: Both insulated and un-insulated cord end ferrules are available packed in hundreds or thousands, please specify when ordering.

40

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F: +44 Fax:
703+44
700 (0)1582 703 700
www.DOTgroup.net
Whilst all care and due diligence has been exercised in the compilation of this brochure, DOTgroup International can accept no
responsibility for loss or damage resulting from reliance upon any data contained herein. Photographs are only representations of the
products.

DOTgroup International are committed to the continued development of their product range and therefore reserve the right to withdraw
or change any of the items detailed in this brochure at any time without prior notice.

Although DOTgroup International believes these data are accurate, they are provided for informational purposes only. It cannot be assumed
that these data cover all uses, applications or conditions in connection with the materials stated. Accordingly, DOTgroup International
makes no warranty, expressed or implied, that the products conform to these data. Each customer or user of DOTgroup International’s
materials and products is solely responsible for determining the suitability of the material(s) selected for the intended application or
environment.

All rights reserved. No part of this brochure may be reproduced, adapted or transmitted in any form or by any means including
photocopying, photographic reproduction, manufacture of product, electronic storage or transmission or otherwise, without the prior
written consent of a Director of DOTgroup International.

41

Email: sales@DOTgroup.net www.DOTgroup.net


Oil & Gas Petrochemical Power Renewable Energy Ship Building Building Services

UK HEAD OFFICE USA OFFICE


DOTgroup International Ltd DOTgroup International USA Inc
Unit 2 Airport Executive Park 7125 West Tidwell Road
Prince Way Suite L-110 Corporate Park Northwest
LUTON HOUSTON
Bedfordshire Texas
LU2 9PD UK 77092 USA

Tel: +44 (0)1582 703 703 Tel: +1 832 787 0808


Email: Sales@DOTgroup.net Email: USA@DOTgroup.net

www.fsc.org
MIX
From responsible sources
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TM
V: 2018/01/01

T:T:+44
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703703
703 E:F:sales@DOTgroup.net www.DOTgroup.net
+44 (0)1582 703 700 www.DOTgroup.net

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