Product Brochure
Electrical, Instrumentation,
Mechanical & Safety Labelling
& Identification Solutions
DOTcard System
DOTcable862, DOTcable864 & DOTcable458 Cable Markers & DOTvalve3 Valve Tags . . . .8
DOTcard2130 Core Idents and DOTsleeve Transparent Sleeves . . . . . . . . . . . . . . . . . . . . . .9
DOTcard System Printers, Ribbons and Consumables . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10
Since its formation in January 2001, DOTgroup International has continually reinvested profit
into a programme of improvement and growth, and is now established as one of the major
Labelling and Identification Solution Providers in the world today in the following industries:
• Oil & Gas • Power • Ship Building • Petrochemical • Renewable Energy • Building Services
DOTgroup International have supplied and supported some of the most high profile projects around the world and has regularly
been selected as the nominated, preferred or specified supplier to an enviable list of Blue Chip clients. For further information on
projects which DOTgroup International have previously supplied, please see our Project Portfolio on pages 4, 5 and 6.
What we do?
On-site Installation,Training & Support
DOTgroup International manufacture a range of cable and core marking systems and engraving machines, which enable remote project
sites around the world the ability to produce all labels and signs on-site and be totally self-sufficient. Where possible, on-site installation
and training by a fully trained DOTgroup International Engineer will be offered to every project and site which purchase our systems
and consumables. Where access to site is not possible training will be offered via remote access software or video conferencing.
Bespoke Solutions
With our extensive in-house manufacturing and warehousing facilities, DOTgroup International has the ability to manufacture and
supply bespoke labels and signs exactly to our clients’ specifications. As well as offering alternative solutions, we will also advise our
Clients of the most appropriate materials to use in the various extreme environments around the world. Please contact us with any
enquiries for bespoke labelling and identification products.
Professional Affiliations
DOTgroup International has attained the ISO 9001:2008 Quality Management Systems and the ISO 14001:2004 Environmental
Management Systems Accreditations, is a Member of the Energy Industries Council (EIC), is registered with First Point Assessment Ltd
(FPAL), is a qualified supplier to RISQS and is also a Member of the Bedfordshire and Luton Chamber of Commerce.
Certificate No. GB2002261 Registration No. 0044/1 Certificate No. EM2000506 Registration No. 0044/1
Hunterston A Power Station Hope Downs Vesta Blade IOW Facility ASO Whitehaven
BBESL Rio Tinto / Downer MJN Colston Shepherd Engineering Services
Eggborough Power Station Western Turner RAF Brize Norton NHS Whitehaven Hospital
EMI Rio Tinto / Monadelphous SSE Contracting Crown House Technologies
Ferrybridge ‘C’ Power Station Wicet (Wiggins Island Coal Westminster Courts NHS Darlington Hospital
Keadby Generation Export Terminal) - Monadelphous Crown House Technologies Crown House Technologies
Scottish Power Shoreham Power Boulby Underground Mine London Stock Exchange NHS Fife Hospital
Station - Scottish Power Cleveland Potash Skanska BBESL
NHS James Cook Hospital Arora International Hotel TfL Farringdon Station Upgrade Highways Agency Hatfield Tunnel
Shepherd Engineering Services Crown House Technologies BBESL
Heathrow - Crown House
BAA South Terminal Gatwick NHS St Thomas’ Hospital GAL Gatwick Pier 5 Takeda Bulk API Plant Dublin
Crown House Technologies AT Group Carillion / Shepherd Engineering SEC
BAA Stansted Airport Expansion Bank of America London Highways Agency Blackwall Chiron Vaccines Site 4
CHS Group SPIE Matthew Hall Tunnel - Costain / VVB Engineering Development - CEL / SEC
The DOTcard System has numerous features and benefits such as:
• Thermal printer producing up to 4,800 cable markers per hour
• Easy to use DOTlabel Software, which can import information
direct from Word and Excel
• Simple to install cable markers using cable ties
• Clear, easy to read text or numbers
• Nine standard colours (yellow, white, red, blue, green, orange, grey, black & purple) available ex-stock
• One thermal printing system & software prints all sizes of cable markers & valve tags
• In-house pre-printing service available on request
DOTcard86 Cards
The DOTcard86 is a plain 86mm x 54mm card, which are also printed via the DOTcard System
thermal transfer printer and are available in almost any colour. Please contact us if you require
further information.
The second advantage is that should the information to be printed onto the DOTcard2130 core idents not be available at the time the
Engineers are ready to connect the wires and test the circuit, the Engineers can simply slide the DOTsleeves into place, connect the
wires and test the circuit and the printed core ident can be slid into the DOTsleeve as and when the information becomes available.
This cannot be done if a heatshrink labelling system is being used.
Both the DOTsleeve21 and the DOTsleeve30 are available in a range of core diameters (see table below) and are manufactured from
a flexible PVC for ease of installation. All sizes of the DOTsleeves are ex-stock and available for immediate dispatch.
Part No. Description Size Range Packaging
DOTsleeve21/1 21mm transparent sleeves Ø 1.7 - 2.8mm (0.5 - 0.75mm2 ) 1,000 sleeves per bag
DOTsleeve21/2 21mm transparent sleeves Ø 2.5 - 5.0mm (0.75, 1.0, 1.5, 2.5 & 4.0mm 2 ) 1,000 sleeves per bag
DOTsleeve21/3 21mm transparent sleeves Ø 4.0 - 10.0mm (2.5 - 16mm2 ) 1,000 sleeves per bag
DOTsleeve21/4 21mm transparent sleeves Ø 8.0 - 16mm (16 - 70mm2 ) 1,000 sleeves per bag
DOTsleeve30/1 30mm transparent sleeves Ø 1.7 - 2.8mm ( 0.5 - 0.75mm2 ) 1,000 sleeves per bag
DOTsleeve30/2 30mm transparent sleeves Ø 2.5 - 5.0mm (0.75, 1.0, 1.5, 2.5 & 4.0mm2 ) 1,000 sleeves per bag
DOTsleeve30/3 30mm transparent sleeves Ø 4.0 - 10.0mm (2.5 - 16mm2 ) 1,000 sleeves per bag
DOTsleeve30/4 30mm transparent sleeves Ø 8.0 - 16mm (16 - 70mm2 ) 1,000 sleeves per bag
With a compact and optimised design the specially modified DOTcard System Smart
Printer boasts features to include a real-time status two line LCD display and both the input and output hoppers being
conveniently located on the front. The combined ribbon and cleaning roller cartridge makes changing the ribbon both
quick and easy, coupled with an enhanced printing speed of 720 monochrome cards per hour.
With class leading performance the specially modified DOTcard System Zebra
Printer boasts features to include a belt driven angled card feeder designed to
ensure reliable card feeding and a single line LCD screen to report printer status.
The 'gimble' mounted printhead gives excellent print quality and the automatic
ribbon synchronisation makes changing the ribbon easy.
10
11
Test Data
The following Test
Accreditations have
been attained from an
independent UKAS
certified Test House for
the full range of DOT-FCM
Flexible Cable Markers:
Technical Data
Material LSOH (Low Smoke Zero Halogen), UV Stable & Fire Retardant
LUL Approved LUL (London Underground Ltd) Registration No: 993
Marking Thermal Transfer via DOT-FCM / Shrink System Printer – see Page 15
Standard Colours Yellow and White
Non-Standard Colours Non Standard Colours can be made to order - MOQ will apply
12
14
Quick and easy to install – simply unscrew the front panel using the on-board tool, plug lead into peripheral
connection, tighten screw to secure then you’re ready to go. Full details available on request.
Key features & specifications include:
• Excellent blade durability • Self-sharpening blades
• Performs circular cut • Optional cutter tray available
• Low maintenance • Removable blades
into the DOT-PHP and start printing. DOT-PHC12.7-* White or Yellow Heatshrink Tubing 12.7 / 0.5 6.4 / 0.252 2.8m
* denotes colour – please add W for White or Y for Yellow
16
17
Easy to Operate
Whether you want to engrave, cut or mark, the DOT-LEM35 is easy to use,
precise, fast and reliable and is ideal for an expert engraver or a first time user.
Easy to Install
The DOT-LEM35 comes supplied as a complete, ready to use package.You simply unpack it,
follow the installation instructions and start engraving.
Easy to Use
The DOT-LEM35 is supplied with a laptop pre-loaded with the printer driver and both DOTlabel
Software and the Graphic Engraving Software. The pre-formatted templates of DOTlabel Software
and the user-friendly functions of the Graphic Engraving Software make the production of signs and
labels both simple and fast.
Easy to Maintain
The DOT-LEM35 was designed with ease of maintenance in mind and the optics and worktable can be removed for
cleaning and reinstalled quickly and easily.
Standard Features
Warranty - The DOT-LEM35 is supplied with an 18 month manufacturers warranty as standard.
Auto Focus - Working in conjunction with the focusing lens, this “auto focus” function
automatically positions the engraving table to the proper standoff position.
Red Laser Pointer - The actual laser beam is invisible, so the DOT-LEM35 comes
equipped with a visible “red dot” pointer for quick and easy positional alignment.
LCD Control Panel - Easy to understand instructions and ergonomically designed LCD
Control Panel enhances efficiencies and productivity.
Additional Information
DOTgroup International are able to offer a
comprehensive range of alternative Laser
Engraving Machines with Engraving Areas up to
610mm x 610mm and Power Range variations
from 35 watts up to 80 watts. Please contact
us for further information and a quotation.
18
Unit Specifications
Carcass Standard Equipment
• Manufactured in powder coated mild steel • 3 year warranty
• Integral silencer
Standard Filter Set • Unit and filter monitoring system
• Pre-filter 95% efficiency at 0.8 micron • Standard filter set
• Activated Carbon Gas / Chemical filter • Weight 35 kg
Electrics Blower / Pump
• 230v 50/60Hz or 110v 50/60Hz • 30,000 hours life
• 3m hard wired power cable • 400m3/h
• Illuminated On/Off switch • 0.35kw output
• Full load current amps • Brushless motor
DOT-LEM35 Laptop
With every DOT-LEM35 Laser Engraving System purchased from DOTgroup International a laptop pre-loaded with the
printer driver and both DOTlabel Software and the Graphic Engraving Software ready to ‘Plug and Go’ is supplied as
part of the package. The pre-formatted templates of DOTlabel Software and the user-friendly functions of the Graphic
Engraving Software make the production of signs and labels both simple and fast.
19
The features and benefits of our laser engraved stainless steel labels are as follows:
• Either 316 or 304 Stainless Steel
• Choice of surface finishes – Natural through to Mirror
• All bespoke labels, signs and plates made to order
• Delivered to site sorted and batched ready for distribution and installation
• Any size – up to 610 x 610mm
• No quantity too small – from 1 label upwards, we’ll make it
• Permanent black text when laser engraved
• Either plain, with self-adhesive backing and/or pre-drilled fixing holes
21
The material was tested for flammability by Underwriters Laboratories and is rated
94 HB on the UL 94 test. The material was judged as not contributing to the combustion
of the base material. The DOTlaser FEL has an operating temperature range of -40°
to +80° Celsius and can be applied at temperatures as low as +5° Celsius. This gives
a wide range of conditions under which the DOTlaser FEL can be used.
The adhesive combines a very high level of adhesive peel and shear performance and
has a continuous operating temperature of 93°C (199°F). The adhesive used on the
DOTlaser FEL provides good adhesion to both high and low surface energy substrates
and has very good UV resistance, as well as, good resistance to both solvents and
plasticisers. The excellent initial tack ensures that a bond of good integrity is achieved
soon after application.
Other colours and sheet sizes available on request, please contact us for further information.
23
The DOT-REL has a Class 2 fire classification according to BS476 Part 7 and is resistant
to a wide range of substances and reagents. The DOT-REL has a continuous operating
temperature range of -60°C to +100°C, which gives a wide range of conditions under
which the DOT-REL can be used.
The DOT-REL adhesive features high ultimate bond strength with excellent
temperature performance of between -30°C to 204°C. The adhesive provides excellent
resistance to UV light, water and solvents. The bond strength increases substantially
with natural ageing.
White with Black Text 1220 x 605mm / 605 x 605mm / 405 x 300mm 1.5mm & 3.0mm
Black with White Text 1220 x 605mm / 605 x 605mm / 405 x 300mm 1.5mm & 3.0mm
Red with White Text 1220 x 605mm / 605 x 605mm / 405 x 300mm 1.5mm & 3.0mm
Green with White Text 1220 x 605mm / 605 x 605mm / 405 x 300mm 1.5mm & 3.0mm
Blue with White Text 1220 x 605mm / 605 x 605mm / 405 x 300mm 1.5mm & 3.0mm
Yellow with Black Text 1220 x 605mm / 605 x 605mm / 405 x 300mm 1.5mm & 3.0mm
Other colours and sheet sizes available on request, please contact us for further information.
24
26
Smoke, Flame Retardant and Halogen Free Cable Strap Cushion Sleeve, which are both
specifically manufactured for use with the DOT-SSCS Stainless Steel Cable Straps.
Both the DOT-CSCS201 and DOT-CSCS202 Cable Strap Cushion Sleeves can be used on
applications requiring insulation, protection Part No. Description Material Dimensions MOQ
from high vibration, improved gripping on DOT-CSCS201-* Cable Strap Cushion Sleeve PVC 17mm or 20mm x 30.5m/100ft 10 rolls
non-resilient objects, separation between DOT-CSCS202-* Cable Strap Cushion Sleeve TPE 17mm or 20mm x 30.5m/100ft 10 rolls
dissimilar metals & added bundle protection. * denotes Width of Cable Strap Cushion Sleeve required. Please add 17 for 17mm and 20 for 20mm.
27
Safety
The format has continuous arrows and reverse wording and British Standard or RAL
colouring. This enables the Pipeline Identification Tape to be seen and read from whatever
direction you look at the pipe work. For overseas projects this also has proved successful,
as we are able to print dual languages on the same heavy-duty tape.
Installation
The other advantage of having continuous arrows and wording is the time and labour saved on installation time. This is
achieved by not having to line up the directional arrows and wording, and having to cut the tape at a certain length to not
overlap and distort the existing wording. With our heavy-duty Pipeline Identification Tape manufactured with the wording,
arrows, colours and backing sheet all on one roll, these problems do not occur, and installation is fast, precise, clear and above
all, safe.
Benefits
The DOT-heavy-duty Pipeline Identification Tape has considerable advantages over other forms of marking process pipe work.
Detailed below are some of the benefits that can be achieved by using the product.
Low Chloride Levels - from experience we found that this is a very important issue and a huge
benefit to you the client. The product does not affect stainless steel, causing no corrosion etc, and it
can be applied directly onto the pipe work, which means that the product is flat to the surface and
there will be no build up of salt or dirt under the identification tape. In the long term this means
that the maintenance of this product is minimal when compared to a banded or snap on product.
Backing Sheet - ideal when applying to narrow pipe work, this saves time on installation as the
product can be slid in between the pipes without adhering, so can be cut to the required length and
then applied simply and quickly.
Temperature Performance - minus 40°C to +150°C (minus 40° to +300°F) so works well in
either extreme cold or hot environments.
Dual Language - the product can be supplied in any language or a mixture of two languages,
which is ideal for locations where English is not the first spoken language.
Water, Chemical and Humidity Resistant - tape not affected by Oil, Petroleum, Detergent /
Water, Sulphuric Acid, Bleach / Water, Washer Solution and Ethylene Glyco / Water.
High Strength Acrylic Adhesive - provides permanence, high adhesion to metals, plastics and
painted surfaces, excellent long-term ageing and resists flagging and edge-lifting on flat or curved
smooth surfaces.
28
Application
29
30
Specification
Material: Cadmium-free rigid PVC
Colours: Black on white, black on yellow or to international resistor colour code
Print: Hot-foil stamped
Temperature Range: Shape permanent between -30°C to +60°C
Properties: Self-extinguishing, good resistance to chemicals and gamma radiation
Standard Legends: 0-9, A-Z, +, -, earth, / or blank. Special symbols available to order
Nylon Applicator
Part No. Recommended For For Use With
31
Photoluminescent
General Warning
32
Construction
Site Safety
Quality Control
A separate Fire, Safety, Hazardous Area & General Warning Signs brochure is available on request.
33
DOT Slim Fix Clip is available in four different sizes and in 12mm, 21mm and
30mm lengths. Very long number combinations are possible, depending on the
tag length.
The DOT-SFC - Slim Fix Clips features and benefits:
• Halogen-free material with flammability rating V2
• Slim marker with compensating device for secure fitting
• Clip mechanism enables secure fitting even after the cable is connected
• Rapid fitting without the use of additional tools
• Four sizes for wire cross-sections from 0.5mm2 to 10.0mm2
• Available in 12mm, 21mm and 30mm lengths
• Temperature range -40˚C to +100˚C
• Additional marking space for exact project allocation
• Pre-Printed DOT-SFC Slim Fix Clip markers available on request,
laser-printed according to individual requirements
Part No. Lengths External Ø Cross Section
DOT-SFC0 12, 21 & 30mm 1.5 – 2.5mm 0.5 – 1.0mm2
DOT-SFC1 12, 21 & 30mm 2.0 – 3.5mm 0.75 – 2.5mm2
DOT-SFC2 12, 21 & 30mm 2.5 – 5.0mm 2.5 – 4.0mm2
DOT-SFC3 12, 21 & 30mm 3.5 – 7.0mm 4.0 – 10.0mm2
• Reliability
Perfect for constant use, low maintenance, ideal for
large quantities and high-capacity ink cartridges
• Safety
Water-based ink so no hazardous waste,
environmentally friendly, no odours, low noise
level and auto stop when DOT-PrintJet PRO
printer is opened
• Ease of use
Ergonomic due to pivoted display, easy
to replace ink cartridges an automatic
DOT-SFC Slim Fix Clip feed via integrated loader
34
DOTlabel Software is compatible with Windows XP, Vista, 7, 8 and 10 Operating Systems.
35
DOT-UCPC provide high visibility, ease of installation and ability to resist both
hand tools and mechanical plant and are the product of choice for utility
protection applications, particularly for high voltage cables.
While offering a high level of durability and impact resistance, the plastic cable covers are light in
weight and exceptionally easy to handle and install. They are fully jointed, laid overlap and held firm
with plastic pegs to ensure continuous protection.
Subject to minimum order quantities DOT Underground Cable Protection Covers can be custom made in different
colours, sizes, printed with a company name & logo and in either an alternative language to English or even dual
language. Please contact us for further information.
The tape is made from 100% Virgin Grade LDPE (low density polyethylene) with high
acid and alkali resistance and is free from PVC.
Technical Information
Substrate Virgin Grade LDPE
(low density polyethylene)
Ink Highly resistant, solvent based
Core 76mm diameter cardboard core
PVC Content None – the tape contains no PVC
Resistance to Acid Highly resistant down to 2.5pH
Resistance to Alkali Highly resistant up to 11pH
Elongation 300%
The DOT-UWDT is self-coloured and overprinted with a warning message and a ‘scratch-resistant’ layer
of transparent plastic which covers the printing. The tape serves the dual purpose of allowing location from
above ground as well as providing a visual warning to prevent third party damage.
Technical Information
Tensile Strength 10 MN/M²
Elongation at Break 300% (plastic tape)
Elongation at Break 25% (tracer wire)
Resistance to Acid Good
Resistance to Alkali Good
PVC Content No PVC
DOT Underground Wire Detectable Tape Crimping Tool & Joining Crimps
Simply twist the wires together to maintain electrical
continuity or for a more secure join, crimp the two wires using
the DOT-UWDT-CT Crimping Tool and DOT-UWDT-JC100
Joining Crimps.
37
The DOT Concrete Cable Protection Covers are reinforced precast concrete units manufactured and tested to BS2484 specifications.
The covers are imprinted, as standard, with the words ‘DANGER ELECTRICITY’ and are available in five standard sizes shown below.
On request, bespoke covers can be manufactured to order for other services such as Gas, Oil, Chemicals, Water, Propane Line, Fibre-
Optic Cable, Telephone etc., please contact us for further information.
Part No. Length Width Depth Weight
DOT-CCPC-A 914mm 150mm 50mm 16kg
DOT-CCPC-B 914mm 230mm 50mm 24kg
DOT-CCPC-C 914mm 305mm 50mm 32kg
DOT-CCPC-D 610mm 305mm 50mm 22kg
DOT-CCPC-E 305mm 305mm 50mm 11kg
38
They are made from precast concrete, manufactured and tested in accordance with BS1881 standards
and are available in a range of standard sizes with various legends, details of which are shown in the
table below. Where applicable the DOT Concrete Marker Blocks have a recess on the underside
which houses a 6mm galvanised bar to enable cable draw ropes or similar to be attached. The
standard recess size for identification plates is 100mm x 75mm. Any other requirements can be made to order.
DOT Bespoke
Concrete Products
DOTgroup were specified to supply
300 x 300 x 300mm red concrete blocks
to a project in Russia complete with 9” x 9”
dual language laser engraved stainless steel
signs, manufactured to the size, colour and
specifications supplied by the client.
39
Un-Insulated
Long Cord End Ferrules Cord End Ferrules
FRENCH TYPE GERMAN TYPE Part No. Conductor Length
Part No. Colour Conductor Barrel Colour Part No. Size mm2 mm
Size mm2 Length mm
DOT-UCEF510 0.5 10
DOT-CEF7512F Blue 0.75 12 White DOT-CEF7512G DOT-UCEF7510 0.75 10
DOT-CEF112F Red 1.0 12 Red DOT-CEF112G DOT-UCEF110 1.0 10
DOT-CEF1518F Black 1.5 18 Red DOT-CEF1518G DOT-UCEF1510 1.5 10
DOT-CEF2518F Grey 2.5 18 Blue DOT-CEF2518G DOT-UCEF2512 2.5 12
DOT-CEF418F Orange 4 18 Grey DOT-CEF418G DOT-UCEF412 4.0 12
DOT-CEF618F Green 6 18 Black DOT-CEF618G DOT-UCEF618 6.0 18
DOT-CEF1018F Brown 10 18 Ivory DOT-CEF1018G DOT-UCEF1018 10.0 18
DOT-CEF1618F Ivory 16 18 Green DOT-CEF1618G DOT-UCEF1618 16.0 18
DOT-CEF25025F Black 25 25 Brown DOT-CEF25025G DOT-UCEF25018 25.0 18
DOT-CEF35025F Red 35 25 Beige DOT-CEF35025G DOT-UCEF35018 35.0 18
Please note: Both insulated and un-insulated cord end ferrules are available packed in hundreds or thousands, please specify when ordering.
40
DOTgroup International are committed to the continued development of their product range and therefore reserve the right to withdraw
or change any of the items detailed in this brochure at any time without prior notice.
Although DOTgroup International believes these data are accurate, they are provided for informational purposes only. It cannot be assumed
that these data cover all uses, applications or conditions in connection with the materials stated. Accordingly, DOTgroup International
makes no warranty, expressed or implied, that the products conform to these data. Each customer or user of DOTgroup International’s
materials and products is solely responsible for determining the suitability of the material(s) selected for the intended application or
environment.
All rights reserved. No part of this brochure may be reproduced, adapted or transmitted in any form or by any means including
photocopying, photographic reproduction, manufacture of product, electronic storage or transmission or otherwise, without the prior
written consent of a Director of DOTgroup International.
41
www.fsc.org
MIX
From responsible sources
FSC C110797
TM
V: 2018/01/01
T:T:+44
+44(0)1582
(0)1582703
703703
703 E:F:sales@DOTgroup.net www.DOTgroup.net
+44 (0)1582 703 700 www.DOTgroup.net