Process parameters
Blow room Line denim line knit line blended blended blended blended blended blended
Length in mm 30 38 mm 38 mm 38 38 38 38
Marge No- Marge No-
Strength (Gm/Tex) 27.0 30.7
1530143045 1530143045
Micronaire 4.2 4.7 1.40 denier 1.40 denier 1.2 Denier 1.2 Denier 1.2 Denier 1.2 Denier
Travel Speed(m/Min) 14 14 14 14 14 14 14 14
Uniclean-B-12
cleaning intensity 0.6 0.6 0.6 0.6 0.4 0.4 0.5 0.5
Relative waste rate 5 6 5 5 1 1 6 4
Oparation Reduced Reduced Reduced Reduced Reduced Reduced Reduced Reduced
waste suction at waste suction at waste suction at waste suction at waste suction at waste suction at waste suction at waste suction at
Waste Removal
interval interval interval interval interval interval interval interval
Opening mode Automatic mode Automatic mode Automatic mode Automatic mode Automatic mode Automatic mode Automatic mode Automatic mode
Numberof assesment 1 1 1 1 1 1 1 1
Unimix-B-76
cleaning intensity 0.5 0.5 0.5 0.5 0.4 0.4 0.2 0.2
Relative waste rate 5 5 5 5 1 1 5 5
Degree of opening 0.4 0.4 0.4 0.4 0.5 0.5 0.4 0.4
Pressure of full storage 110 pa 110 pa 110 pa 110 pa 110 pa 110 pa 110 pa 110 pa
Speed of poenning roller 573 rpm 573 rpm 573 rpm 573 rpm 573 rpm 573 rpm 573 rpm 573 rpm
Lic-In Speed 1440 1440 1440 1440 1200 1200 1440 1440
Cy.Speed 850 850 850 780 550 550 850 850
Flats Speed 0.32 0.32 0.30 0.28 0.24 0.24 0.28 0.28
Total draft 110 110 110 110 110 110 110 110
chute opening speed 850 850 850 850 850 850 850 850
Pin beater speed 850 850 850 850 850 850 850 850
Wing setting 45 45 45 45 45 45 45 45
licker in to cylinder gauge 0.3 mm 0.3 mm 0.3 mm 0.3 mm 0.3 mm 0.3 mm 0.3 mm 0.3 mm
0.250/0.225/0.20/0. 0.250/0.225/0.20/0. 0.250/0.225/0.20/0. 0.250/0.225/0.20/0. 0.350/0.325/0.300/ 0.350/0.325/0.300/ 0.250/0.225/0.20/0. 0.250/0.225/0.20/0.
cylinder to flat gauge
175/0.150 175/0.150 175/0.150 175/0.150 0.275/0.250 0.275/0.250 175/0.150 175/0.150
cylinder to Doffer gauge 0.2 0.2 0.2 0.2 0.175 0.175 0.2 0.2
BSF to Cylinder 0.45/0.45/0.50/0.55 0.45/0.45/0.45/0.50 0.45/0.45/0.45/0.50 0.45/0.45/0.45/0.50 0.45/0.45/0.45/0.50 0.45/0.45/0.45/0.50 0.45/0.45/0.45/0.50 0.45/0.45/0.45/0.50
FSF to Cylinder 0.50/0.45/0.40/ 0.50 0.50/0.45/0.40/ 0.50 0.55/0.45/ 0.45 0.55/0.45/0.45 0.55/0.45/0.45 0.55/0.45/0.45 0.55/0.45/0.45 0.55/0.45/0.45
waste plate 50⁰ 50⁰ 50⁰ 50⁰ 50⁰ 50⁰ 50⁰ 50⁰
Licker in to stationary flat 0.6 0.6 0.6 0.6 0.6 0.6 0.6 0.6
Feed roller to licker- in 0.9 0.9 0.9 0.9 0.9 0.9 0.9 0.9
BREAKER DRAWING
Model SBD-45 SBD-45 SBD-45 SBD-45 SBD-45 SBD-45 SBD-45 SBD-45
Doubling 6 6 6 6 6 6 6 6
Total Draft 7.85 6.48 6.48 6.48 5.87 5.87 6.48 6.48
Delivery speed 650 650 650 650 550 550 650 650
Sliver Hank 75 75 75 75 70 70 70 70
Bottom roller gauge 40*45 39*43 45*50 44*48 45*50 45*50 44*48 44*48
Bottom roller dia 40/30/30 40/30/30 40/30/30 40/30/30 40/30/30 40/30/30 40/30/30 40/30/30
Break draft 1.3 1.3 1.7 1.7 1.7 1.7 1.7 1.7
Trumpet 4.6 4.2 4.6 4.6 4.6 4.6 4.6 4.6
Creel Draft 1.01 1.01 1.01 1.01 1.01 1.01 1.01 1.01
F.R to C.R Tension 1.01 1.01 1.01 1.01 1.01 1.01 1.01 1.01
Drafting System 3 Over 4 3 Over 4 3 Over 4 3 Over 4 3 Over 4 3 Over 4 3 Over 4 3 Over 4
220N/320N/320N/3 220N/320N/320N/3 220N/320N/320N/3 220N/320N/320N/3 220N/320N/320N/3 220N/320N/320N/3 220N/320N/320N/3 220N/320N/320N/3
Drafting Pressure
20N 20N 20N 20N 20N 20N 20N 20N
FINISHER DRAWING
Model RSBD-45 RSBD-45 RSBD-45 RSBD-45 RSBD-45 RSBD-45 RSBD-45 RSBD-45
Doubling 8 8 8 8 8 8 8 8
Total Draft 7.67 7.67 7.67 7.67 7.67 7.67
Speed 650 550 650 650 550 550 550 550
Sliver Grain 75 75 75 75 75 75 75 75
Bottom roller gauge 40*45 40*44 44*48 45*50 45*50 45*50 44*48 44*48
Bottom roller dia 40/30/30 40/30/30 40/30/30 40/30/30 40/30/30 40/30/30 40/30/30 40/30/30
Break draft 1.15 1.15 1.4 1.4 1.4 1.4 1.4 1.4
Trumpet 4.2 4.2 4.2 4.2 4.2 4.2 4.2 4.2
Creel Draft 1.01 1.01 1.01 1.01 1.01 1.01 1.01 1.01
F.R to C.R Tension 1.01 1.01 1.01 1.01 1.01 1.01 1.01 1.01
Drafting System 3 Over 4 3 Over 4 3 Over 4 3 Over 4 3 Over 4 3 Over 4 3 Over 4 3 Over 4
220N/320N/320N/3 220N/320N/320N/3 220N/320N/320N/3 220N/320N/320N/3 220N/320N/320N/3 220N/320N/320N/3 220N/320N/320N/3 220N/320N/320N/3
Drafting Pressure
20N 20N 20N 20N 20N 20N 20N 20N
Scanning roller width 9mm 9mm 9mm 9mm 9mm 9mm 9mm 9mm
Funnel 10.5mm 10.5mm 10.5mm 10.5mm 10.5mm 10.5mm 10.5mm 10.5mm
SIMPLEX
Model FL-200 FL-200 FL-200 FL-200 FL-200 FL-200 FL-200 FL-200
Roving Hank 0.65 0.75 0.75 0.75 0.90 0.90 0.90 0.90
TPI 0.98 1.05 0.90 0.90 0.85 0.85 0.85 0.85
Spacer colour Green Green Green Blue Green Blue Green Green
Spacer Thickness 6.10 mm 6.10 mm 6.10 mm 9.30mm 6.10mm 9.30mm 6.10mm 6.10mm
Bottom roller gauge 37.5*49.5*48.5 37.5*49.5*48.5 37.5*49.5*48.5 37.5*49.5*48.5 37.5*49.5*48.5 37.5*49.5*48.5 37.5*49.5*48.5 37.5*49.5*48.5
Top Roller Gauge 39.5*51.5*46.5 39.5*51.5*46.5 39.5*51.5*46.5 39.5*51.5*46.5 39.5*51.5*46.5 39.5*51.5*46.5 39.5*51.5*46.5 39.5*51.5*46.5
28.5/28.5/31.75/28.
Bottom roller dia 28.5/28.5/28.5/28.5 28.5/28.5/28.5/28.5 28.5/28.5/28.5/28.5 28.5/28.5/28.5/28.5 28.5/28.5/28.5/28.5 28.5/28.5/28.5/28.5 28.5/28.5/28.5/28.5
5
Back draft 1.26 1.26 1.26 1.26 1.26 1.26 1.26 1.26
No. of loop 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5
Top roller pressure 12/20/15/15 12/20/15/15 12/20/15/15 15/25/20/20 15/25/20/20 15/25/20/20 15/25/20/20 15/25/20/20
Top roller dia 27.5/27.5/25/27.5 27.5/27.5/25/27.5 27.5/27.5/25/27.5 27.5/27.5/25/27.5 27.5/27.5/25/27.5 27.5/27.5/25/27.5 27.5/27.5/25/27.5 27.5/27.5/25/27.5
Flyer speed 950 1050 1100 1100 1000 1000 1000 1000
Drafting system 4 Over 4 4 Over 4 4 Over 4 4 Over 4 4 Over 4 4 Over 4 4 Over 4 4 Over 4
Condencer 15mm 15mm 15mm 15mm 15mm 15mm 15mm 15mm
Bobbin dia 45mm 45mm 45mm 45mm 45mm 45mm 45mm 45mm
Lifting Length 385mm 385mm 385mm 385mm 385mm 385mm 385mm 385mm
cot roller Hardness 83⁰ 83⁰ 83⁰ 83⁰ 83⁰ 83⁰ 83⁰ 83⁰
Top apron size 37*39.8*1.0 37*39.8*1.0 37*39.8*1.0 37*39.8*1.0 37*39.8*1.0 37*39.8*1.0 37*39.8*1.0 37*39.8*1.0
Bottom apron size 41*39.8*1.4 38.8*39.8*1.4 38.8*39.8*1.4 38.8*39.8*1.4 38.8*39.8*1.4 38.8*39.8*1.4 38.8*39.8*1.4 38.8*39.8*1.4
Ring frame
Nominal Count 20 30 30 30 36/1 36/1
TPI 18.78 20.81 19.72 19.72 21 21
TM 4.2 3.8 3.6 3.6 3.5 3.5
Ring Travelleer NO-02 3/0 3/0 3/0 5/0 5/0
Spacer Thicknes 3.80 mm 2.50mm 3.00 mm 3.00 mm 2.75mm 2.75mm
Break Draft 1.26 1.14 1.24 1.24 1.24 1.24
Bottom roller gauge 44.5*64.5 42.5*60 42.5*60 42.5*60 44*65 44*65
Saddle gauge 52*66 50*62 50*62 50*62 49*63 49*63
Bottom roller dia 27/30.5/27 27/27/27 30/27/30 30/27/30 30/27/30 30/27/30
Ring Travelleer clearer
2.8 1.8 2.0 2.0 2.0 2.0
gauge
Ring cup dia 48/51 mm 40 mm 40 mm 40 mm 40 mm 40 mm
Top apron size 37/27.8/1.0 38.1/30/1.1 38.1/30/1.1 38.1/30/1.1 38.1/30/1.1 38.1/30/1.1
Bottom apron size 79/30/1.1 80.5/30/1.1 80.5/30/1.1 80.5/30/1.1 80.5/30/1.1 80.5/30/1.1
Top roller Hardness 720/820 650/830 720/830 720/830 720/830 720/830 720/830 720/830
Spindle Speed 12000 17000 17000 17000 17000 17000
AM(QA) AGM(QA) DGM
Date:07.03.17
100%
PV
Polyester
Poly-50%+Viscose-
50%/Poly-60%
+Viscose- 100% Polyester
40%/Poly-75%
+Viscose-25%
Thailand
Denim blended
38 38
14 14
0.4 0.4
1 1
Reduced Reduced
480~960 480~960
1 1
0.3 0.4
1 1
0.5 0.5
110 pa 110 pa
500~1500 500~1500
Yes Yes
Yes Yes
75 pa 75 pa
50 pa 50 pa
80% 80%
0.3 0.3
1 1
500~1500 500~1500
yes yes
100 Hz 100 Hz
No No
1.1 1.1
C-70 C-70
55 50
70 70
1200 1200
550 550
0.24 0.24
110 110
850 850
850 850
45 45
0.3 mm 0.3 mm
0.350/0.325/0.300/ 0.350/0.325/0.300/
0.275/0.250 0.275/0.250
0.175 0.175
0.45/0.45/0.45/0.50 0.45/0.45/0.45/0.50
0.55/0.45/0.45 0.55/0.45/0.45
50⁰ 50⁰
0.6 0.6
0.9 0.9
SBD-45 SBD-45
6 6
5.897 5.87
550 550
70 70
45*50 45*50
40/30/30 40/30/30
1.7 1.7
4.6 4.6
1.01 1.01
1.01 1.01
3 Over 4 3 Over 4
220N/320N/320N/3 220N/320N/320N/3
20N 20N
RSBD-45 RSBD-45
8 8
7.67
550 550
75 75
46*52 45*50
40/30/30 40/30/30
1.4 1.4
4.2 4.2
1.01 1.01
1.01 1.01
3 Over 4 3 Over 4
220N/320N/320N/3 220N/320N/320N/3
20N 20N
9mm 9mm
10.5mm 10.5mm
FL-200 FL-200
0.75 0.90
0.65 0.75
Blue Blue
9.30mm 9.30mm
37.5*49.5*48.5 37.5*49.5*48.5
39.5*51.5*46.5 39.5*51.5*46.5
28.5/28.5/28.5/28.5 28.5/28.5/28.5/28.5
1.26 1.26
2.5 2.5
15/25/20/20 15/25/20/20
27.5/27.5/25/27.5 27.5/27.5/25/27.5
1000 1000
4 Over 4 4 Over 4
15mm 15mm
45mm 45mm
385mm 385mm
83⁰ 83⁰
37*39.8*1.0 37*39.8*1.0
38.8*39.8*1.4 38.8*39.8*1.4
36/1
21
3.5
5/0
2.75mm
1.24
44*65
49*63
30/27/30
2.0
40 mm
38.1/30/1.1
80.5/30/1.1
720/830 720/830
17000
GM
Ha-Meem Spinning Mills Limited
Process parameters
Date: 18.07.17
Raw Cotton
Cotton- 80% + Poly- Cotton- 35% + Poly-
20% / Cotton- 60% + 65%/Cotton- 50% +
Mixing Ratio 100% Cotton 100% Cotton
Poly- 40%/ Cotton- Poly- 50%/Cotton-
70% + Poly- 30% 20% + Poly- 80%
Travel Speed(m/Min) 13 14
Uniclean-B-12
cleaning intensity 0.5 0.3
Relative waste rate 2 3
speed 700 700
Unimix-B-76
cleaning intensity 0.3 0.3
Relative waste rate 2 4
Degree of opening 0.4 0.4
Production level 80% 90%
Stop go 47% 86%
Pressure of full storage 110 pa 110 pa
BREAKER DRAWING
Model SBD-45 SBD-45 SBD-45 SBD-45
Doubling 6 6 6 6
Total Draft 7.56 6.25 6.48 6.48
Delivery speed 650 650 650 650
Sliver Hank 75 75 75 75
Bottom roller gauge 40*44 40*44 44*48 44*48
Bottom roller dia 40/30/30 40/30/30 40/30/30 40/30/30
Break draft 1.3 1.3 1.7 1.7
Trumpet 4.6 4.2 4.6 4.6
Creel Draft 1.01 1.01 1.01 1.01
F.R to C.R Tension 1.01 1.01 1.01 1.01
Drafting System 3 Over 4 3 Over 4 3 Over 4 3 Over 4
FINISHER DRAWING
Model RSBD-45 RSBD-45 RSBD-45 RSBD-45
Doubling 8 8 8 8
Total Draft 7.67 7.67 8.28 8.28
Speed 650 550 650 650
Sliver Grain 75 75 75 75
Bottom roller gauge 40*44 39*43 43*47 43*47
Bottom roller dia 40/30/30 40/30/30 40/30/30 40/30/30
Break draft 1.15 1.15 1.4 1.4
Trumpet 4.2 4.2 4.2 4.2
Creel Draft 1.01 1.01 1.01 1.01
F.R to C.R Tension 1.01 1.01 1.01 1.01
Drafting System 3 Over 4 3 Over 4 3 Over 4 3 Over 4
220N/320N/320N/320 220N/320N/320N/320 220N/320N/320N/320 220N/320N/320N/320
Drafting Pressure
N N N N
Scanning roller width 9mm 9mm 9mm 9mm
Funnel 10.5mm 10.5mm 10.5mm 10.5mm
SIMPLEX
Model FL-200 FL-200 FL-200 FL-200
Roving Hank 0.65 0.75 0.75 0.75
TPI 0.98 1.08 0.95 0.95
Spacer colour Green Green Green Green
Spacer Thickness 6.10 mm 6.10 mm 6.10 mm 9.30mm