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No. MSRDC/cE/sates'ra>r/ tzo13
1 g $tT ?019
Date -
To,
Nircon Construction
lnfrastructure,
502, Hi-Tech Town Centre
S. V. Road, Khar [Wl'
Mumbai - 400 052.
Tp-
-
--'-/ Engineer,
Chief
MSRDC Ltd,
Pune.
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CONTRACT AGREEMENT
,[i1::j,::.,?il:Sy:s,:;=J;:.:.3;lJ::ffi :;;i:,:l"p".*;::?
at puine.
at Pcine (herein -;:'^!:oean sea Road, Mumb
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"i - ex.pression
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";l]"^]Act,.1956,
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And
M/s Nircon Constr
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having
Center, s v e^-.-fttction' (W), its registered office at 502, Hi
center, S.V.noa.:
,,contractor,,) Murnbai 4oo Tech Town
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oi the
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AND WHEREAS
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1. The documents which form a part of the contract are the Bid Notice,
General Bid Notice including corrigendum to Bid Notice, Volume-l
(lnstructions to Bidders and conditions of contract), Volume-ll (scope
of work), Volume-lll (Financiat Bid), Volunre- lv (specifications,
Technical Specifications & Drawings), Special Condition of contract,
common set of deviations, addendum's to bid. accepted technical
proposal, letters of correspondence for negotiatio - and tetter of
acceptance. lt is further agreed that the work order Nu. 3622, Dated
1911O12O13 shall construe the contract between the parties.
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No. MSRDCtCEt
Date:
3V33
LETT'ER OF ACCEPTANCE
lzole f o>_
ffi
Maharashtra .Siate
lload Oevr,k>pment
Corpn. Ltrt.
ryA,SEf 2013 (A Goveinment ol Maharashlia
li!,,l ., :\,,
To,
Nircon Construction
lnfrastructu r.e.
502,-Hi-Tech Town Gentre
Gold Field plaza_
S-. V. Road, Khar
Mumbai 4OO OSi. ffi,'
-
Subject:- Expansion of
Administrative Building for
Department at yeraw"Jr, prnu. Sales Tax
Reference:- _ 1) Financial Bid opening
Dt. Og/Og/2O13
,, no. MsRDC/26 :3/sate
I[ffffi?J..n", rav2013, dated
3) your tetter dated 1ZtOBt2O13.
Dear Sir,
;:T"T:"5'ilH*L:::i&:::*il;iiry:#:J::il";3;:nl;
Adrninistrative Buirdins
ror sares,;T::f:":l,r;l*:.,:.";:,,i"f"::]l*.;i
to pav performance securitv
Jffi;jli:Jffij:::ested and execution of asreement
as
1. PERFORMANCE SECURITY
( Ref. Clause No. 1, Volumr
-1' Pase No - 38' clause
Page No - 31 of the bid;"";;;;'e No - 31 of trB, Votume -1,
As per the terms and conditions
of the contract
are required to pav 4o/o (rour
,"JIi"IJo{u r",."u*l;1:*1,,T i:il'"^:"t:;,:l
pe rro rm ce :::il', =iT ;" rr:,4
an
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", r, "
:f ; .::, # :IrJr:,.il,|*,li ;,]
:,,:ff:".r.:#,:l:._:^:,,".",:::::,::i,:*:^:ff, i.e. Rs. BB,8o,42ot_(Rs.
Eishty Eisht Lakh, Eishty
'!
Nr
rer ; 2368 u, ,r, r.[3%1T'::?X:11.r.'',#37,
5J:?i"i: y#:.,.r;^ooo_o35.
5E 4943 . E-mail : cao@msrdc.org
)
B q. ?*{r*""f o
2. AGREEMENT
' After payment of the performance
security, you wi, be required
agreement in the prescribed format in brd to s(,n an
document. The required
registration charges for the stamp duty and
agreement to be done with
MsRDC wifi have to be bome
by
All the terms and conditions alcng
with specifications stipurated
document including csD along in the or[inar
with Bid shall be applicable
to this contract.
You are now requested to take
immediate action to deposit
security and enter into an the performarrce
Agreement and start mobirizing
your man power. & mactrinery
the work under the directions for
of Engineer tn charge / project
you fail to enter into agreement Management cons'lant if
within 20 days after submitting
the performance security shall the performance secuity,
be forfeited.
The MSRDC wourd issue requisite
work order in your favor on only your
acceptance and compliance to
above requirements.
Yours Faittftrlly,
G>t--
,f"Hittl-1."ffi';..
to JivrD (r) MSRD. Ltd; Mumbaifor
,,-,-99Rv'submittecr favour of information.
Qopy to the supe'ntending Engineer, MSRDC
. Ltd. camp pune for information.
to the Executive Engineer, M.RDC
- frnv Ltd. camp pune for information-
to M/s' sunil Patit and Associates
, !-'"r'v J/v Fortress tnfrastructure for
inlormation.
O^c2rtily Deumnts/A. D- Xuhbh.. OElS.t
. Tax aufldlre/ NtrcorytoA,t1.9.t:
v[
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Volume I - Instructions to Bidders
Detailed Tender Notice
Conditions of Contract
Additional General Conditions
VOLUME I
INDEX
SPECIFICATION
PROOFING
CONTRACTOR
E-TENDER NOTICE
Online digitally signed percentage rate basis tender of below mentioned work is invited
By MAHARASHTRA STATE ROADDEVELOPMENT CORPORATION LIMITED,
MUMBAI from reputed and experienced and registered contractors with PWD GoM,
CPWD or such govt. organization. The Bid Documents are available on the official
website of MSRDC from 15.06.2013 to 01.07.2013
1
Description of work Expansion of Administrative Building For Sales Tax
Department, At Yerwada , Pune
2
Estimated cost Rs.41.30Cr (Rupees Forty One Crores Thirty lacs only)
3
Cost of Blank Bid form(Non- Rs.20,000/- per set (Tender Document can only be
Refundable) downloaded from www.msrdc.org using Credit / Debit
Card / Net Banking)
Detailed E-Tender Notice and all requisite information required for the submission of
Documents is available on the e-tendering website of MSRDC
i.e. https://msrdc.maharashtra.etenders.in
Sd/-
Vice Chairman & Managing
Director,
MSRDC (Ltd.), Mumbai.
Online percentage rate basis tenders of below mentioned works are invited by
MAHARASHTRA STATE ROADDEVELOPMENT CORPORATION LIMITED,
MUMBAI from reputed and experienced and registered contractors with PWD GoM,
CPWD or such govt. organization. The Bid Documents are available on the official
website of MSRDC from 15.06.2013 to 01.07.2013
1 Description Of Work Expansion of Administrative Building of Sale Tax Department
at Yerwada, Pune.
2 Estimated cost Rs.41.30 Cr (Rupees Forty one Crores and Thirty Lacs)
3 Period of Contract 18 Calendar months including monsoon.
4 Cost of Blank Tender Rs 20,000/- (Tender Document can only be downloaded
from www.msrdc.org using Credit/Debit Card/Net banking)
5 Bid Validity The proposal shall remain valid for a period of 120 days from
the last date of submission
6 Bid Security The EMD is Rs 20,65,000.00 only
a) Earnest Money Earnest Money Deposit is to be deposited electronically by
Deposit RTGS in the account of MSRDC at the below mentioned
details. Bidders are required to submit the details of EMD
payment at the time of submission of Bid.
BANK Details for EMD Payment through RTGS:
Bank Name – Canara Bank, Fort Main Branch, Mumbai.
RTGS Code -CNRB0000108
Account Number – 0108256705346
The bidders participating first time in e-Tendering Bids shall have to procure Digital
Signature Certificate from the competent authorities as per IT Act 2000 and its
subsequent amendments thereof. The bidders shall have to register them on
https://maharashtra.etenders.in and create a user id and password using which they
will be able to access the e-tendering portal.
15/06/2013 01/07/2013
2A Tender Download
17:01 hrs 15:00 hrs.
Receipt update on e- 15/06/2013 16/07/2013
2B -
Tendering portal 17:01 hrs. 15:00 hrs.
Online Bid
15/06/2013 16/07/2013
3 - Preparation &
17:01 hrs 15:00 hrs.
Submission
Close For 16/07/2013 16/07/2013
4 -
Technical offer 15:01 hrs. 15:45 hrs.
Close For Price 16/07/2013 16/07/2013
5 -
offer 15:01 hrs. 15:45 hrs.
Online Final
Confirmation(Control
Transfer 16/07/2013 17/07/2013
6 - Stage)&Offline 15:46 hrs. 15:00 hrs.
Technical Bid
submission
Sd/-
Vice Chairman & Managing Director,
MSRDC (Ltd.), Mumbai.
A. GENERAL
Introduction
Invitation: These Instructions to Bidders (“these instructions”) relate to the
Invitation for Bid (“the invitation”) in which a prospective Bidder is invited to
submit a Bid. The invitation inter alia covers:
Scope of Work as given in the Bid Data the requirements of eligibility and
qualification of Bidders’ as described in Clause 2 & 3 of volume I of these
instructions;
The manner of seeking clarifications and the information about a Pre Bid Meeting as
described in Clause 8.1 of these instructions;
The advice regarding a Site visit by Bidders’ is covered under Clause 6.0 of these
instructions;
The time by which Bids are to be submitted in accordance with Clause 19 of these
instructions(“Bid submission date”) and
The manner of opening, evaluation and award in accordance with Chapter E [Bid
Opening and Evaluation] and Chapter F [Award of Contract] - Clauses 22 to 32
respectively of these instructions.
Volume II Containing the Scope of Work, Bid Data, Contract, Sample Forms.
Volume III Containing the Letter of Bid, Financial Bid and Schedules “B”
(BOQ) & Schedule “C”
1. SCOPE OF BID:
2. ELIGIBILITY OF BIDDERS:
This invitation to bid is open to bidders who have valid registration certificate of
Class-1 with PWD GOM, CPWD or such Government organizations and meeting
the following requirements:
2.1 Average Annual Financial Turnover during last 3 Yrs should be not less
than 55.00 Cr.
a. Three similar completed works costing not less than the amount
equal to 16.00 Cr. Each
OR
b. Two similar completed works costing not less than the amount equal
to 20.00 Cr. Each.
OR
c. One similar completed work costing not less than the amount equal
to 32.00 Cr.
2.3 The bidder should have completed in his own name, at least one work of
similar nature with total built-up Area not less than 14,000 Sq.m. in last 4
years.
2.4 The bidder should have bid capacity more than the estimated cost put to
tender as per bid capacity formula indicated as below.
Available Bid Capacity = (A x N x 2) – B
where A = Minimum value of Civil Engineering works executed in any one
year during the last 3 years (updated to the current year by a factor of
escalation of 10% per year) which will take into account the completed and
ongoing works.
B = Value of existing commitments and works (Ongoing) to be
completed in the period stipulated for completion of work in present
tender.
N = Number of years prescribed for completion of present tendered
work, for which bids are invited.
(i) That has provided consulting services related to the works to the
employer (MSRDC), during the preparatory stages of the works or of
the projects of which the works form a part
.
(ii) That has been hired by employer (MSRDC) as an Architect for the
contract.
3. QUALIFICATION OF BIDDER:
3.1. To be eligible for award of the contract the bidder shall provide satisfactory
evidence to the employer (MSRDC) of the eligibility, capability and
adequacy of resources to carry out work/contract effectively. For the purpose
of this, all the bids submitted shall include the information in the relevant
formats as stated in Clause 18.1 of ITB (Vol. I)
3.2. For the purpose of this contract, the bidder shall meet the qualifying criteria
as mentioned in Bidding Data in Volume-II as a minimum.
5. COST OF BIDDING:
The Bidder shall bear all the costs incurred in the preparation and submission of the
Bid, including site visits and other actions mentioned or implied in these
instructions. The Employer will not be responsible or liable for such costs
regardless of the conduct or outcome of the Bidding process.
6. SITE VISIT:
The bidder is advised to visit and examine the site of work and its surrounding and
obtain himself at his own responsibility all information such as Site conditions,
topography, hydrological and climatic conditions, extent and nature of work, laws,
procedures and labor practices, availability of labor, material, machineries, fuel,
water, electricity etc. and such similar information that may be necessary for
preparation of the bid and entering in to the contract. The site visit(s) and collection
of information/data shall be at the Bidder’s own expense. A declaration to this effect
Contractor Employer Page 11
Maharashtra State Road Development Corporation Ltd
Expansion of Administrative Building For Sales Tax Department, At Yerwada, Pune
______________________________________________________________________________________________________________
will have to be signed by the bidder in the format given in Form F7 (Declaration of
the Contractor) in Section-II – Vol. II
B. BIDDING DOCUMENT
The bid document shall consist of Volume-I (ITB & Conditions of Contract),
Volume-II (Scope of Work, Bidding Data, Contract Data), Volume-III (Financial
Bid), and Volume-IV (Specifications, Designs and Drawings) together with any
addendum thereto issued in accordance with Clause 9 of ITB and any common set
of deviations issued in accordance with Clause 8 of ITB. The bidder is expected to
examine carefully all instructions, conditions, terms, specifications and drawings
contained in various volumes / addendums / common set of deviations which is a
part of contract document. Failure to comply with the requirements of bid
submissions or with any other bidding requirements will be at the bidder‘s risk.
Pursuant to Clause 25 of ITB, the bids, which are not substantially responsive to the
requirements, will be rejected.
8.1. A pre-bid conference open to all prospective bidders will be held at the time
and place as per Bidding Data in Volume-II wherein the prospective
bidders will have an opportunity to obtain clarifications regarding the bid
conditions and the work.
8.2. The prospective bidders are free to ask any additional information or
clarification, either in writing or orally and reply to the same will be give by
Employer. The copies of the question raised and the replies given will be
Furnished to all those attending the meeting (and subsequently to all
purchasers of bid documents). Any modifications of bid documents, which
may become necessary as a result of pre-bid Conference, shall be through
issuance of an addendum pursuant to Clause 9 of ITB of these instructions.
9.1 At any time prior to the deadline for submission of bid, the Employer may
for any reason, whether at his own initiative or in response to a clarification
Requested by a prospective bidder, modify the bid document by issuance of
an addendum. The addendum will be uploaded online on the e-tendering
portal for incorporation and Bidders are requested to read carefully these
amendments before quoting. These amendments shall form part of the Bid
Document.
9.2 Amendments to Bid submission date: At any time, the Employer may
similarly issue an Addendum to the Bid Documents which amends the Bid
submission date. In that event, all rights and obligations of the Employer and
the Bidders previously related to the original date shall thereafter be subject
to the amended date
C PREPARATION OF BIDS
The Bid and all communications between the Bidder and the Employer or his
representative(s) shall be typed or written in indelible ink. The language of the Bid
and all related correspondence shall be English.
The Technical Bid document shall contain Volume-I, Volume-II, Volume-IV and
CSD (addendum) issued if any and other documents as detailed in Clause -18.1 of
ITB and the Financial Bid document shall contain Vol-III, and CSD( Addendum)
issued if any as detailed in Clause 18.2 of ITB.
The bid to be prepared by the bidder shall comprise of the form of bid and
appendices thereto, the Bid Security, the information on eligibility and qualification,
the priced bill of quantities and other such relevant information and any other
material required to be completed and submitted in accordance with the instructions
to bidders embodied in bid document. The forms and the data provided in this
document shall be used without exception.
The Bidder shall quote his offer as prescribed in bid form B1 “Tender for Works”
as mentioned in Volume-III only of the bid document to be submitted as per
procedure set in Clause-18 of ITB of volume I. If quoted elsewhere bidder will be
disqualified.
12.1. The Offer quoted by the bidder shall include all the costs towards executing
and completing the works including carrying out remedy for any defects therein,
maintenance and repairs of the work during and till the end of Defect Liability
period. The offer shall provide for all superintendence, labor, material, plant,
equipment and all other items required for work including all taxes, duties, royalties,
Octroi/LBT, outgoings and such charges except for the exemption if any provided in
the Bid documents. No taxes whatsoever in any increase will not be reimbursed.
12.2. The offer quoted by bidder shall be valid for the original contract period as
well as during extensions if any duly granted and shall not be subject to any further
adjustment by way of claim.
12.3. The bid price shall be inclusive of Royalty under Mining mineral Act 1968
payable directly to Revenue Department as per rates in force. The Royalty to be paid
shall not be reimbursed by MSRDC.
12.4. The agreement is to be registered with the competent authority, the expenses
towards registration, stamp duty etc. will have to be borne by the contractor /
bidder.
All the prices and rates mentioned in the bid document are entirely in Indian
Rupees only. All the payments shall be made in Indian Rupees only. (INR)
15.1. The bidder shall furnish as a part of his bid, a bid security of Rs.2065000/- as
per contract data in Volume II. (The Exemption Certificate for Bid
Security is not allowed.)
b. Any bid not accompanied by the Bid Security shall be rejected by the
employer as non-responsive.
c. In the event of his bid being accepted the said amount if so requested by the
bidder be appropriated towards the amount of Performance security payable
by him under the conditions of contract.
d. If after submitting the bid, the bidder withdraws his offer or modifies the
same or if after acceptance of his bid fails or neglects to furnish the
performance security, without prejudice to any rights and power of the
Employer here under or in law, the Employer shall be entitled to forfeit the
full amount of Bid Security deposited by the bidder.
e. If the bidder does not accept the correction of the bid price, pursuant to
Clause 26.3 of ITB, the bid security shall be forfeited.
f. In the event of bid being not accepted, the amount of Bid Security deposited
by the bidder shall, unless it is forfeited as proposed above, be refunded to
him on passing of receipt thereto, without any interest.
17.1 The bid shall be signed, sealed and submitted as per the Guidelines
given hereunder in Chapter D [Submission of Bids]. All pages of Bid
documents (in original) shall be signed by a person or persons duly
authorized to sign on behalf of the Bidder. All pages of the bid where
entries or amendments have been made shall be initialed by the
person or persons signing the bid. Proof of authorization, in the form
of written power attorney, shall be annexed to the letter of bid. All
pages of the appendix to the bid and schedules where entries or
amendments have been made shall be initialed by the person(s)
signing the letter of bid.
17.3 The Bidder shall digitally sign all pages of volume I, II and IV with
the firm‘s seal and shall enclose with the bid document as content of
Technical Bid. Also, the bidder shall sign all pages of hard copies of
Volume I, II and IV [Technical Bid] as stipulated in the Guidelines,
Chapter D.
17.4 The Bidder shall digitally sign all pages of Vol. III with the firm‘s
seal and shall upload with the bid document as content of Financial
Bid.
D SUBMISSION OF BIDS
Bidders should Prepare and Submit their Technical and Financial Bids
online
on the e-Tendering portal of MSRDC. Hard copy of the Technical Bid is
to be submitted at MSRDC Bandra office. The procedure for Bid
Preparation is mentioned below.
The Contractors may obtain the necessary information on the process of enrolment
either from Helpdesk Support Team or may visit the information published under
the link Enroll under the section E-Tendering Toolkit for Bidders on the Home
Page of the Electronic Tendering System.
The Bid Data that is prepared online is required to be encrypted and the hash value of the
Bid Data is required to be signed electronically using a Digital Certificate (Class – II
or Class – III). This is required to maintain the security of the Bid Data and also to
establish the identity of the Contractor transacting on the System.
Bid data / information for a particular Tender may be submitted only using the
Digital Certificate which is used to encrypt the data / information and sign the hash
value during the Bid Preparation and Hash Submission stage. In case, during the
process of preparing and submitting a Bid for a particular Tender, the Contractor
loses his / her Digital Signature Certificate (i.e. due to virus attack, hardware
problem, operating system problem); he / she may not be able to submit the Bid
online. Hence, the Users are advised to store his / her Digital Certificate securely
and if possible, keep a backup at safe place under adequate security to be used in
case of need.
The same procedure holds true for the Authorized Users in a Private / Public
Limited Company. In this case, the Authorization Certificate will have to be signed
by the Director of the Company or the Reporting Authority of the Applicant.
For information on the process of application for obtaining Digital Certificate, the
Contractors may visit the section Digital Certificate on the Home Page of the
Electronic Tendering System.
The Utilities are available for download freely from the above mentioned section.
The Contractors are requested to refer to the E-Tendering Toolkit for Bidders
available online on the Home Page to understand the process of setting up the
System, or alternatively, contact the Helpdesk Support Team on information /
guidance on the process of setting up the System.
In case, the Contractors have multiple documents under the same type (e.g. multiple
Work Completion Certificates) as mentioned above, the Contractors advised to
either create a single .pdf file of all the documents of same type or compress the
documents in a single compressed file in .zip or .rar formats and upload the same.
It is mandatory to upload the documents using the briefcase facility. Therefore, the
Contractors are advised to keep the documents ready in the briefcase to ensure
timely bid preparation.
Note: Uploading of documents in the briefcase does not mean that the documents
are available to MSRDC at the time of Tender Opening stage unless the documents
are specifically attached to the bid during the online Bid Preparation and Hash
Submission stage as well as during Decryption and Re-encryption stage.
The Contractors can view the Detailed Tender Notice along with the Time Schedule
(Key Dates) for all the Live Tenders released by MSRDC on the home page of
Contractor Employer Page 20
Maharashtra State Road Development Corporation Ltd
Expansion of Administrative Building For Sales Tax Department, At Yerwada, Pune
______________________________________________________________________________________________________________
MSRDC e-Tendering Portal on http://msrdc.maharashtra.etenders.in under the
section Recent Online Tender.
iii. Download of Tender Documents:
The Tender Documents are available for purchase and downloading by Contractors
from the website of MSRDC i.e. www.msrdc.org
iv. Online Bid Preparation and Submission of Bid Hash (Seal) of Bids:
In the up loadable document type of templates, the Contractors are required to select
the relevant document / compressed file (containing multiple documents) already
uploaded in the briefcase.
Notes:
b. The Hashes are the thumbprint of electronic data and are based on one – way
algorithm. The Hashes establish the unique identity of Bid Data.
c. The bid hash values are digitally signed using valid Class – II or Class – III
Digital Certificate issued by any Certifying Authority. The Contractors are
required to obtain Digital Certificate in advance.
d. After the hash value of bid data is generated, the Contractors cannot make any
change / addition in its bid data.
e. This stage will be applicable during Technical and Financial Bidding Processes.
The Tender Authority from MSRDC shall generate and digitally sign the Super
Hash values (Seals).
This stage will be applicable during both Technical and Financial Bidding
Processes.
After the time instant for Generation of Super Hash values by the Tender Authority
from MSRDC has lapsed, the Contractors have to make the online payment of
Rs.1038/-towards the fees of the Service Provider.
After making online payment towards Fees of Service Provider, the Contractors are
required to submit the hard copy of the Technical Bid (only) with MSRDC at the
below mentioned address:
Tender Clerk, Tender Section, Block II, MSRDC Ltd, Opposite BEST reclamation
bus depot, Bandra (W), Mumbai 400050.
The Contractors are required to decrypt their bid data using their Digital Certificate
and immediately re-encrypt their bid data using the Public Key of the Tendering
Authority of the MSRDC. The Public Key of the Tendering Authority is attached to
the Tender during the Close for Bidding stage.
The details of the Earnest Money Deposit and Processing Fees shall be verified and
matched during the Main Tender Opening event.
Note: At this time, the Contractors are also required to upload the files for which
they generated the Hash values during the Bid Preparation and Hash Submission
stage.
The Bid Data and Documents of only those Contractors who have submitted their
Bid Hashes (Seals) within the stipulated time (as per the Tender Time Schedule),
will be available for decryption and re-encryption and to upload the relevant
documents from Briefcase. A Contractor who has not submitted his BidPreparation
and Hash Submission stage within the stipulated time will not bellowed to decrypt /
re-encrypt the Bid data / submit documents. This stage will be applicable during
both, Pre-bid / Pre-qualification and Financial Bidding Processes.
The qualified Contractors may remain present in the Office of the Tender Opening
Authority at the time of opening of Financial Bids as intimated vide vii above.
The Contractors are strictly advised to follow the Dates and Times allocated to each
stage under the column Vendor Stage as indicated in the Tender Schedule in the
Detailed Tender. All the online activities are time tracked and the Electronic
Tendering System enforces time-locks that ensure that no activity or transaction can
take place outside the Start and End Dates and Time of the stage as defined in the
Tender Schedule.
At the sole discretion of the Tender Authority, the Tender schedule of the Tender
stages may be extended.
The bid shall be submitted as per the e-tendering guidelines as stated above. The
date and time of receipt of bid shall strictly apply in all cases. The technical Bid
documents to be submitted shall contain Volume I, II, IV, CSD, (addendum) and
the documents as listed below as indicated in Bidding Data - Volume II.
The financial bid document shall contain Volume-III containing FORM B1,
SCHEDULE B (BOQ) ,SCHEDULE C, SPECIFICATIONS and CSD (addendum)..
The bidder shall submit these documents duly filled in the offer price at appropriate
place in B1 form at “TENDER FOR WORKS” in Vol-III.
19.1. The bid shall be received by the (As per Bidding Data in Volume-II) at the
address mentioned in ITB not later than (As per Bidding Data in Volume-
II). The Employer may at his discretion extend the deadline for submission
of bid issuing an addendum in accordance with Clause-9 of ITB, in which
case, all rights and obligations of the employer and bidders previously
subjected to the original dead line shall therefore be subjected to new
deadline as extended.
Bid submitted after the deadline for submission will either not be received or
if received inadvertently, will not be opened and shall be handed over
unopened to the bidder on receipt of written request of the bidder.
If after submission of the bid the bidder withdraws his offer or modifies the same,
22.1 The bids will be opened in the presence of bidders / their authorized
representatives who choose to remain present at the date, time and
place stipulated in bidding Data in Volume II.
22.4 After the analysis and scrutiny of the documents with respect to
requirements of technical bidding is over, the employer shall declare
the outcome of scrutiny and shall intimate the date and time of opening
of financial bid to the qualified bidders.
22.5 On the specified date, opening of the Financial Bid of the qualified
bidders shall be as per the procedure given in the guidelines in chapter
D.
a. The bidder has not strictly followed the procedure laid down for submission
of bid.
b. The bidder has proposed conditions, which are inconsistent with or
contrary to the terms and conditions specified.
c. Additions, corrections or alternation are made by the bidder on any page
of the bid document, without affixing signature / initials.
d. Any page or pasted slips are missing.
e. The bidder has not signed each page of the bid.
f. The bidder has specified any additional condition.
g. The bidder has not attached the addendum, Common Set of Deviations and
documents to the main bid volume as stated in Clause 9 and Clause 18.2 of
ITB.
h. The available bid capacity of the bidder shall be assessed by the formula
(As per Bidding Data in Volume II). The available bid capacity shall be
more than the cost of work quoted by the bidder. In case the bidder does not
satisfy the bid capacity, the bid shall be treated as non- responsive and
rejected.
i. The Bidder shall submit detailed information about all completed (works
done) and on-going works (work in hand and work in progress) (Form F1 &
ii. In case of percentage rate bid, if there is any discrepancy between the
percentage quoted in figures and in words, the lower of the two will be
treated as the offer.
iii. In case of item rate bid, if there is any discrepancy between the rates in
figures and in words, the lower of the two will govern and where there is
discrepancy between the unit rate and the item total resulting from
multiplying unit rate by the quantity, the unit rate as quoted will govern.
iv. If there is any arithmetical error in totaling of items, the correct total shall
be computed by the Employer and the same shall govern.
26.2. The amount stated in the bid will be adjusted by the employer in accordance with
the above procedure for the correction of errors and it shall be considered as binding
upon the bidder.
26.3. If the bidder does not accept the corrected bid price, the bid will be rejected and the
bid security shall be forfeited in accordance with Sub Clause 15.1(e) of ITB.
27.1 The Employer will evaluate and compare only the bids determined to be
substantially responsive in accordance with Clause 22 of ITB.
27.2 The estimated effect for the price adjustment provisions of the
Conditions of Contract, applied over the period of execution of the
Contract shall not be taken into account in bid evaluation.
27.3 The decision of the Employer regarding post qualification and opening of
bids shall be final and binding on all the bidders.
F AWARD OF CONTRACT
28.1. Subject to Clause 28.3 below the Employer will award the contract to a
bidder whose bid has been found to satisfy all the requirements of bid
document and who has offered the lowest price.
28.2. Price Bid (Financial Bid containing Volume-III) of only such bidders who
qualify as per Clause 3 and Sub Clause 18.1 of ITB shall be opened.
Provided however that bidders who otherwise qualify as aforesaid, shall be
liable to be disqualified if they have -
•
Made misleading or false representations in any of the forms,
statements and attachments submitted in proof of the
qualification requirements;
•
A record of poor performance in respect of the works e.g. not
properly completing contracts, inordinate delays in completion,
bad quality of work, litigation history or financial failures etc.
b. The bidder with the lowest correct bid price, determined as per
Clause 26 of ITB will be invited for further negotiations as may be
c. The Employer reserves the right to reject any or all offers received
from the bidders without assigning any reasons.
Notwithstanding the Clause-25 of ITB the Employer reserves the right to accept or
reject any bid, to cancel or suspend the bid process at any stage and reject all the
bids at any time prior to award of contract without there by incurring any liability to
the affected bidders or any obligation to inform affected bidders of the ground for
Employer‘s action.
31.1 The successful Bidder shall have to pay 50% initial performance
security in DD in favor of, MSRDC or Bank Guarantees from a
Nationalized Banks /Schedule banks or banks promoted by All India
Financial Institution of India, in the enclosed form and complete the
contract documents failing which his earnest money/ Bid security will be
forfeited. The balance 50% performance security will be recovered from
the R.A. bill at 4% of the bill amount. Amount of total performance
security to be paid shall be 4% of the cost of accepted tender or estimated
cost put to tender whichever is higher.
31.2 All compensation or other sums payable by the Contractor under the
terms of this contract or any other contract or on any account may be
deducted from his performance security or from any sums which may be
due to him or may become due to him by MSRDC on any account and in
the event of the security being reduced by reason of any such above
noted deductions, the Contractor shall within 10 days of receipt of notice
of demand from the MSRDC make good the deficit.
32.2 Will reject a proposal for award if it determines that the Bidder
recommended for award has engaged in corrupt or fraudulent practices in
competing for the contract in question;
32.3 Will declare a firm ineligible, either indefinitely or for a stated period of
time, to be awarded any MSRDC contract, if it at any time determines
that the firm has engaged in corrupt or fraudulent practices in competing
for, or in executing MSRDC contracts.
SIGNATURE OF CONTRACTOR(s)
5. FORM B-1
Percentage Rate Tender and Contract for Works
This form will state the work to be carried out as well as the date for submitting and
opening tenders, and the time allowed for carrying out the work, also the amount of
Bid Security to be deposited with the tender, and the amount of the Performance
Security to be deposited by the successful tenderer and the percentage, if any, to be
deducted from bills..Copies of the specifications, designs and drawings and
estimated rates, scheduled rates and any other documents required in connection with
the work signed by the Engineer for the purpose of identification shall also be open
for inspection by contractors at the office of the Engineer during office hours.
2A i) The contractor should pay along with the Tender Rs 20, 65,000/-
(Rupees Twenty Lacs Sixty five Thousand only) as and by way of Bid
Security. The contractor shall forward along with his tender, Demand Draft /
Pay Order of any Nationalized / scheduled Bank banks promoted by “All
India Financial Institution in Mumbai” for the like amount. The said amount
of Bid Security shall not carry any interest.
ii) In the event of his Tender being accepted subject to the provisions of sub-
clause
iii) Below the said amount of Bid Security shall be appropriated towards the
Contractor Employer Page 34
Maharashtra State Road Development Corporation Ltd
Expansion of Administrative Building For Sales Tax Department, At Yerwada, Pune
______________________________________________________________________________________________________________
amount of Performance Security payable by him under condition of General
Conditions of Contract.
iv) If, after submitting the tender, the contractor withdraws his offer, or modifies
the same, or if after the acceptance of his tender the contractor fails or
neglects to furnish the balance of Performance Security, within 10 days from
the date of letter of intent without prejudice to any other rights and powers of
the MSRDC, hereunder or in law, MSRDC shall be entitled to forfeit the full
amount of the Bid Security deposited by him. Please see Clause 1 of
conditions of contract.
v) In the event of his tender not being accepted, the amount of Bid Security
deposited by the contractor shall, unless it is prior thereto forfeited under the
provisions of sub-clause (iii) above, be refunded to him on his passing
receipt thereof.
3. DELETED.
4. Any person who submits a tender shall fill up the usual printed form, stating at what
percentage above/below the estimated rates for the items specified in Schedule “B”
(Memorandum showing items of work to be carried out ) shall be named in figures
as well as in words. Tenders which propose any alteration in the works specified in
the said form of invitation to tender or in the time allowed for carrying out the work
or which contain any other conditions of any nature will be liable for rejection.
5. The Engineer or his duly authorized representative shall open tenders in the presence
of contractors who have submitted tenders or their authorized representatives who
may be present at the time and he will enter the amounts of the several tenders in a
comparative statement in a suitable form. In the event of a tender being accepted the
contractor shall, for the purpose of identification, sign copies of the specifications
and other documents mentioned in Rule 1. In the event of tender being rejected, the
Engineer shall authorize the Accounts Office concerned to refund the amount of the
Bid Security deposited to the contractor taking the tender, on his giving a receipt for
the return of the money.
6. The officer competent to dispose of the tenders shall have the right of rejecting all or
any of the tenders.
7. No receipt for any payment alleged to have been made by a contractor in regard to
any matter relating to this tender or the contract shall be valid and binding on
MSRDC unless it is signed by the Engineer.
8. The memorandum of work to be tendered for shall be filled in and completed by the
office of Engineer before the tender form is issued. If a form issued to an intending
tenderer has not been so filled in and completed he shall request the said office to
9. All work shall be measured out by the standard measure and according to the rules
and customs of the PWD and their rates shall be subject to any local customs.
10. Under no circumstances shall any contractor be entitled to claim enhanced rates for
any items in this contract.
11. Every registered Contractor should produce along with his tender the certificate of
registration as approved Contractor in the appropriate class and renewal of such
registration with date of expiry.
13. The measurements of work will be taken according to the usual method in use in the
PWD and no proposals to adopt alternative methods will be accepted. The
Engineer’s decision as to what is “The usual method in use in the PWD” will be
final.
14. The tendering contractor shall furnish a declaration along with the tender showing all
works for which he has already entered into contract, and the value of the work that
remains to be executed in each case on the date of submitting the tender duly signed
by the competent authority not below the rank of Executive Engineer.
15. Every tenderer shall furnish along with the tender, information regarding the
Income-Tax Circle or Ward of the District in which he is assessed.
16. No foreign exchange would be released by the MSRDC for the purchase of plant and
machinery required for the execution of the work contracted for.
17. Contractor should produce a year-wise list of works carried out during the last 4
financial years duly signed by the competent authority not below the rank of
Executive Engineer.
18. The contractor shall also give a list of machinery in their possession and which they
propose to use on the work in the form F3 with the evidence of ownership of those
machineries.
19. Successful tenderer will have to produce to the satisfaction of the accepting authority
a valid and current license issued in his favor under the provisions of Contract
Labour (Regulations and Abolition) Act 1973 before starting work failing which
acceptance of the tender will be liable for withdrawal and earnest money will be
forfeited to MSRDC. (Reference Government of Maharashtra, Irrigation and Power
Department’s letter No.LAB 1076/1181/ (666E-(17), dated 8/9/1976).
20. The contractor shall comply with the provisions of the Apprentices Act 1961 and the
rules and orders issued there-under from time to time. The contractor shall also
comply with all the provisions of Labor legislation such as Minimum wages act,
Payment of wages act, Workman’s compensation act, P.F. act, ESI act etc. If he
fails to do that, his failure will be a breach of the contract and the MSRDC, may
cancel the contract. The contractor shall also be liable, for any pecuniary liability and
penalty arising on account of any violation by him of the provisions of the Act. The
employer in no case will be responsible or liable for the same.
6. CONDITIONS OF CONTRACT
Performance Clause-1.- The person/persons whose tender may be accepted
(hereinafter called the Contractor, which expression shall unless
excluded by or repugnant to the context include his heirs,
Security / Security
executors, administrators, and assigns) shall (A) within 10 days
(Which may be extended by the Engineer- in charge concerned up
deposit to 15 days if the Engineer- in charge thinks fit to do so) of the
receipt by him of the notification of the acceptance of his tender
deposit with the MSRDC in Demand Draft or Govt. securities
endorsed to MSRDC of sum sufficient which will make up the full
security deposit specified in the tender or (B) (permit MSRDC at
PWD Resolution No.
the time of making any payment to him for work done under the
CAT/1087/CR-94- contract to deduct such sum as will amount to * four percent of
all moneys so payable such deductions to be held by MSRDC by
Bldg 2 dt. 14-6-89 way of performance security). Provided always that in the event of
the contractor depositing a lump sum by way of security deposit as
contemplated at (A) above, then and in such case, if the sum so
deposited shall not amount to four percent of the total estimated
cost of the work, it shall be lawful for MSRDC at the time of
making any payment to the contractor for work done under the
contract to make up the full amount of four percent by deducting
a sufficient sum from every such payment as last aforesaid until
the full amount of the performance security is made up. All
compensation or other sums of money payable by the contractor to
MSRDC under the terms of the contract may be deducted from the
performance security or from the interest arising there from, or
from any sums which may be due or may become due by MSRDC
to the contractor under any other contract or transaction of any
nature on any account whatsoever and in the event of his
performance security being reduced by reason of any such
deduction as aforesaid the contractor shall, within ten days
thereafter, make good in cash(DD) any sum or sums which may
have been deducted from his performance security or any part
thereof.
Compensation for Clause 2- The time allowed for carrying out the work as entered
Delay in the tender shall be strictly observed by the Contractor and shall
be reckoned from the date on which the order to commence work
is given to the contractor. The work shall throughout the stipulated
period of the contract be proceeded with, with all due diligence
(time being deemed to be the essence of the contract on the part of
the Contractor) and the Contractor shall pay as compensation an
amount, Engineer (whose decision in writing shall be final) may
decide, of the amount of the estimated cost of the whole work as
shown by the Bidders for every day that the work remains un-
commenced, or unfinished after the proper dates. And further to
ensure good progress during execution of the work, the contractor
shall be bound, in all cases in which the time allowed for any work
exceeds one month to complete.
Action when whole of Clause-3.-In any case in which under any clause of this contract
performance security the contractor shall have rendered himself liable to pay
forfeited compensation amounting to the whole of this performance security
whether paid in one sum or deducted by installments or in the case
of abandonment of the work owing to serious illness or death of
the contractor or any other cause the Engineer in charge on behalf
of the MSRDC, shall have power to adopt any of the following
courses, as he may deem best suited in the interest of MSRDC.
a) To rescind the contract (for which rescission notice in writing
to the contractor under the hand of Engineer in charge shall be
conclusive evidence) and in that case the performance security of
the contractor shall stand forfeited and be absolutely at the
disposal of MSRDC.
b) To carry out the work or any part of the work departmentally
debiting the contractor with the cost of the work, expenditure
incurred on tools and plant, and charges on additional supervisory
staff including the cost of work charged establishment employed
for getting the unexecuted part of the work complete and crediting
him with the value of the work done departmentally in all respects
in the same manner and at the same rates as if it had been carried
out by the contractor under the terms of his contract. The
certificate of the Engineer in charge as to the costs and other allied
expenses so incurred and as to the value of the work so done
In case the contract shall be rescinded under clause (a) above, the
contractor shall not be entitled to recover or be paid, any sum for
any work therefore actually performed by him under this contract
unless and until the Engineer in charge shall have certified in
writing the performance of such work and the amount payable to
him in respect thereof and he shall only be entitled to be paid the
amount so certified. In the event of either of the courses referred
to in clause(b) or (c) being adopted and the cost of the work
executed departmentally or through a new contractor and other
allied expenses exceeding the value of such work credited to the
contractor, the amount of excess shall be deducted from any
money due to the contractor by MSRDC under the contract or
otherwise howsoever or from his performance security provided,
howsoever, that contractor shall have no claim against MSRDC
even if the certified value of the work done departmentally or
through a new contractor exceeds the certified cost of such work
and allied expenses, provided always that whichever of the three
courses mentioned in clause (a), (b) or (c) is adopted by the
employer, the contractor shall have no claim to compensation for
any loss sustained by him by reason of his having purchased or
procured any materials, or entered into any engagements, or made
any advance on account of or with a view to the execution of the
work or the performance of the contract.
Extension of time. Clause 6- If the contractor shall desire an extension of the time for
completion of work on the ground of his having been unavoidably
hindered in its execution or on any other grounds, he shall apply in
writing to the Engineer in charge before the expiration of the
period stipulated in the tender or before the expiration of 30 days
Final Certificate. Clause 7- On the completion of the work the contractor shall be
furnished with a certificate by the Engineer in charge(hereinafter
called the Engineer-in-charge) of such completion; but no such
certificate shall be given nor shall the work be considered to be
complete until the contractor shall have removed from the
premises on which the work shall have been executed, all
scaffolding, surplus materials and rubbish, and shall have cleaned
off, the dirt from all wood work, doors, windows, wall, floor or
other parts of any building in or upon which the work has been
executed, or of which he may have had possession for the purpose
of executing the work, nor until the work shall have been
measured by the Engineer-in-charge or where the measurements
have been taken by his subordinates until they have received
approval of the Engineer-in-charge the said measurements being
binding and concluding against contractor. If the contractor shall
fail to comply with the requirements of this clause as to the
removal of scaffolding surplus materials and rubbish and the
cleaning of dirt on or before the date fixed for the completion of
the work the Engineer-in-charge may at the risk and expense of
the contractor, remove such scaffolding, surplus materials and
rubbish, and dispose of the same as he thinks fit and clean off
such dirt as aforesaid and the contractor shall forthwith pay the
amount of all expenses so incurred, but shall have no claim in
respect of any such scaffolding or surplus materials as aforesaid
except for any sum actually realized by the sale thereof.
Bills to be on printed Clause 11- The Contractor shall submit all bills on the printed
forms forms to be had on application at the office of the Engineer-in-
charge. The charges to be made in the bills shall always be entered
at the rates specified in the tender or in the case of any extra work
ordered in pursuance of these conditions, and not mentioned or
provided for in the tender, at the rates hereinafter provided for
Clause 12-DELETED
Works to be executed Clause13- The contractor shall execute the whole and every part
in accordance with of the work in the most substantial and workmanlike manner and
specifications, both as regards materials and every other respect in strict
drawings, orders etc. accordance with specifications. The contractor shall also confirm
exactly, fully and faithfully to the designs, drawings and
instructions in writing related to the work signed by the Engineer-
in-charge and lodged in his office and to which the contractor
shall be entitled to have access for the purpose of inspection at
such office or on the site of the work during office hours. The
contractor will be entitled to receive three sets of contract drawing
and working drawings as well as one certified copy of the
accepted tender along with the work order free of cost. Further
copies of the contract drawings and working drawings if required
by him, shall be supplied at the rate of Rs.200/- per drawings
except where otherwise specified.
The time limit for the completion of the work shall be extended in
the proportion that increase in its cost occasioned by alterations or
additions bears to the cost of the original contract work, and the
certificate of the Engineer-in-charge as to such proportion shall be
conclusive.
Clause 15A-DELETED.
Time limit for Clause 16- Under no circumstance whatever shall the contractor
unforeseen claims. be entitled to any compensation from MSRDC on any account
unless the contractor shall have submitted a claim in writing to the
Engineer-in-Charge within one month of the case of such claim
occurring.
Action and Clause 17- If any time before the performance security or any
compensation part thereof is refunded to the contractor it shall appear to the
payable in case of Engineer-in-Charge or his representative in charge of the work,
bad work. that any work has been executed with unsound, imperfect or
PWD resolution No. unskillful workmanship or with materials of inferior quality, or
CAT-1087/CR- that any materials or articles provided by him for the execution of
94/BLDG-2 the work are unsound, or of a quality inferior to that contracted
dt. 14-6-89 for, or are otherwise not in accordance with the contract, it shall be
lawful for the Engineer-in-Charge to intimate this fact in writing
to the contractor and then notwithstanding the fact that the work,
materials or articles complained of may have been inadvertently
passed , certified and paid for, the contractor shall be bound
forthwith to rectify, or remove and reconstruct the work so
specified in whole or in part, as the case may require or if so
required shall remove the materials or articles so specified and
provide other proper and suitable materials or articles at his own
charge and cost and in the event of his failing to do so within a
period to be specified by the Engineer-in-Charge in the written
intimation aforesaid, the contractor shall be liable to pay
compensation at the rate of one percent on the amount of estimate
for every day not exceeding 10 days, during which the failure so
continues and in the case of any such failure the Engineer-in-
Charge may rectify or remove and re-execute the work or remove,
and replace the materials or articles complained of as the case may
be at the risk and expense in all respects of the contractor. Should
the Engineer-in-Charge consider that any such inferior work or
materials as described above may be accepted or made use of it
shall be within his discretion to accept the same at such reduced
Work to be open to Clause 18- All works under or in course of execution or executed
inspection. in pursuance of the contract shall at all times be open to inspection
and supervision of the Engineer-in-Charge and his representative,
and the contractor shall at all time during the usual working hours,
Contractor or and at all other times at which reasonable notice of the intention of
authorized the Engineer-in-Charge and his representative to visit the work
representative to be shall have been given to the contractor either himself be present to
present. receive orders and instructions or have authorized representatives
present for that purpose. Orders given to the contractor’s duly
authorized representative shall be considered to have the same
force and effect as if they had been given to the contractor
himself.
Notice to be given Clause 19- The contractor shall give not less than five days notice
before work is in writing to the Engineer-in-Charge or his representative in
covered up. charge of the work before covering up or otherwise placing
beyond the reach of measurement any work in order that the same
may be measured and correct dimensions thereof taken before the
same is so covered up or placed beyond measurements and shall
not cover up or place beyond the reach of measurements any work
without the consent in writing of the Engineer-in-Charge or his
representative in charge of the work, and if any work shall be
covered up or places beyond the reach of measurement, without
such notice having been given or consent obtained, the same shall
be uncovered at the contractor’s expense and in default thereof no
payment or allowance shall be made for such work or for the
materials with which the same was executed.
Contractor liable for Clause 20- If during the period of 24 months from the date of
damage done and for completion as certified by the Engineer-in-Charge pursuant to
imperfections. Clause 7 of the contract, the said work is defective in any manner
whatsoever, the contractor shall forthwith on receipt of notice in
that behalf from the Engineer-in-Charge duly commence
execution and completely carry out at his cost in every respect all
the work that may be necessary for rectifying and setting right the
defects specified therein including dismantling and reconstruction
PWD resolution No.
of unsafe portions strictly in accordance with and in the manner
CAT-1087/CR-
prescribed and under the supervision of the Engineer in charge In
94/BLDG-2 dt. 14-6-
the event of the contractor failing or neglecting to commence
89
execution of the said rectification work within the period
prescribed there for in the said notice and/or to complete the same
as foresaid as required by the said notice, the Engineer in charge
shall get the same executed and carried out departmentally or by
any other agency at the risk on account and at the cost of the
Contractor to supply Clause 21- The contractor shall supply at his own cost all
plant, ladder, materials plant, tools appliances, equipments, ladders, cordage,
scaffolding etc. tackle. Scaffolding and temporary work requisite or proper for the
proper execution of the work, whether, in the original, altered or
substituted form and whether included in the specification or other
documents forming part of the contract or referred to in these
conditions or not and which may be necessary for the purpose of
satisfying or complying with the requirements of the Engineer-in-
And is liable for Charge as to any matter as to which under these conditions he is
damages arising from entitled to be satisfied, or which he is entitled to require together
non provisions of with the carriage there for to and from the work. The contractor
light, fencing etc. shall also supply without charge the requisite number of persons
with the means and materials necessary for the purpose of setting
out works and counting, weighing and assisting in the
measurement or examination at any time and from time of the
work or the materials, failing which the same may be provided by
the Engineer-in-Charge at the expenses of the contractor and the
expenses may be deducted from any money due to the contractor
under the contract or from his performance security. The
contractor shall provide all necessary fencing and lights required
to protect the public from accident and shall also be bound to bear
the expense of defense of every suit, action or other legal
proceeding, that may be brought by any person for injury
sustained owing to neglect of the above precautions and to pay
any damages and cost which may be awarded in any such suit
action or proceeding to any such person or which may with
consent of the contractor be paid for compromising any claim by
any such person.
List of machinery in contractor’s possession and which they
propose to use on the works should be submitted along with the
Work on Sunday Clause 25-No work shall be done on a Sunday without the
sanction in writing of Engineer-in-Charge.
Work not to be Clause 26- The contract shall not be assigned or sublet without
sublet. the written approval of the Engineer-in-Charge and if the
contractor shall assign or sublet his contract, or attempt so to do,
or become insolvent or commence any proceeding to get himself
adjudicated and insolvent or make any composition with his
creditors, or attempt so to do or if bribe, gratuity, gift, loan,
perquisite, reward or advantage, pecuniary or otherwise shall
Contract may be
either directly or indirectly be given, promised or offered by the
rescinded contractor or any of his servants agents to any public officer or
&performance person in the employ of MSRDC in any way relating to his office
security forfeited for or person shall become in anyway directly or indirectly interested
subletting it without in the contract, the Engineer-in-Charge may thereupon by notice
approval or for in writing rescind the contract, and the performance security of
bribing a public the contractor shall thereupon stand forfeited and be absolutely at
the disposal of employer and the same consequences shall ensure
officer or if
as if the contract had been rescinded under clause 3 hereof and in
contractor becomes addition the contractor shall not be entitled to recover or be paid
insolvent for any work therefore actually performed under contract.
Change in the Clause 28- In the case of tender by partners, any change in the
constitution of a firm constitution by partners, any change in the constitution of a firm
Contractor Employer Page 54
Maharashtra State Road Development Corporation Ltd
Expansion of Administrative Building For Sales Tax Department, At Yerwada, Pune
______________________________________________________________________________________________________________
to be notified. shall be forthwith notified by the contractor to Engineer-in-Charge
for his information.
Direction & Control Clause 30- (1)Except where otherwise specified in the contract,
of the Engineer in the decision of the Engineer in charge for the time being shall be
Charge final, conclusive , and binding on the contractor upon all question
relating to the meaning of the specifications, designs, drawings,
and instructions hereinbefore mentioned and as to the quality or
workmanship or materials used on the work, or as to any other
question, claim, right matter, or thing whatsoever, in any way
arising out of, or relating to the contract, designs, drawings,
specifications, estimates, instructions, orders or these conditions,
or otherwise concerning the works or the execution, or failure to
execute the same, whether arising during the progress of the work,
or after the completion or abandonment thereof.
(2) The contractor may within thirty days of receipt by him of
any order passed by the Engineer-in-charge as aforesaid appeal
against it to the Vice Chairman and Managing Director of
MSRDC, who, if convinced that prima-fascia the contractor’s
claim rejected by Engineer-in-charge/ Joint Managing Director is
not frivolous and that there is some substance in the claim of the
contractor as would merit a detailed examination and decision by
Vice Chairman and Managing Director or Board of Directors
(BOD) of MSRDC for suitable decision.
Clause 31-DELETED.
Lump sums in Clause 32- When the estimate on which a tender is made includes
estimate lump sums in respect of parts of the work the contractor shall be
entitled to payment in respect of the items of work involved or the
part of the work in question at the same rates as per payable under
this contract for each item, or if the part of work in question is not
in the opinion of the Engineer-in-Charge capable of measurement,
the Engineer-in-Charge may as his discretion pay the lump sum
amount entered in the estimate and the certificate in writing of the
Engineer-in-Charge shall be final and conclusive against the
contractor with regard to any sum or sums payable to him under
the provision of this clause.
Action where no Clause 33- In the case of any class of work for which there is no
such specifications as is mentioned in rule 1 of Form ‘B-1’ such
Definition of work Clause 34- The expression ‘works’ or ‘work’ where used in these
conditions shall unless there be some things in the subject or
context repugnant to such construction, be constructed to mean the
work or works contracted to be executed under or in virtue of the
contract, whether temporary or permanent and whether original,
altered, substituted or additional.
Payment of quarry Clause 36- All quarry fees, royalties, octroi /LBT dues and ground
fees and royalties. rent for stacking materials, if any shall be paid solely by the
contractor as per the Government resolution ( R&F department No
G.R.No. Misc.
Gaunkhani 10/1009/CK/309KH-3 Mantralaya Mumbai 400032
02/05/(291) Buildg.2.
dated 11/02/2010)
dated 11/9/2003
Compensation under Clause 37- The contractor shall be responsible for and shall pay
the workman’s any compensation to his workmen payable under the Workman’s
compensation Act compensation Act 1923 (VII of 1923) (hereinafter called the said
Act) for injuries caused to the workmen. If such compensation
payable is paid by MSRDC as principal under sub-section (1) of
section 12 of the said Act on behalf of the contractor, it shall be
recoverable by MSRDC from the contractor under sub-section (2)
of the said section. Such compensation shall be recovered in the
manner laid down in clause 1 above.
Claim for Clause 41 - No compensation shall be allowed for any delay in the
compensation delay execution of the work on account of water standing in borrow pits
in execution the work or compartments. The rates are inclusive for hard or cracked soil,
excavation in mud, soil, water standing in borrow pits and no
claim for an extra rate shall be entertained, unless otherwise
expressly specified.
Entering upon or Clause 42 - The contractor shall not enter upon or commence any
commencing any portion of work except with the written authority and instructions
portion of work. of the Engineer-in-Charge or of his representative. Failing such
authority the contractor shall have no claim to ask for
measurements of or payment for work.
Acceptance of Clause 45 - Any contractor who does not accept these conditions
conditions shall not be allowed to tender for works.
compulsory before
tendering the work.
Clause 47 - DELETED.
Government of Clause 47 (A)- The tender rates are inclusive of all taxes, rates,
Maharashtra P.W.D. cesses and outgoings are also be inclusive of the leviable tax in
Government respect of sale by transfer of property in goods involved in the
Resolution No. BDG - execution of works contract under the provision of Rule 58 of
2005/CR-324/ Bldg- Maharashtra Value Added Tax Act 2005, for the purpose of levy
2/Mantralaya of Tax. (Maharashtra Act No. XIX of 1985)”. No increase in the
Mumbai 400032./ all taxes, rates, cesses and outgoings will be reimbursed.
rd
Dated 3 March
2006.
P.W.D. Government Clause 50- The contractor shall employ the unskilled labour to be
Resolution No. CAT - employed by him on the said work from locally available labour
1097/CR-478/ Bldg- and shall give preference to those persons enrolled under
2/Mantralaya / Dated Maharashtra Government Employment and self Employment
23rd March 1998. Department scheme. Provided however, that if the required
number of unskilled labors are not available locally, the contractor
Employment to shall in the first instance employ such number of persons as is
unskilled labor available and thereafter may with previous permission in writing
of the Engineer-in-Charge of the said work, obtain the rest of the
requirement of unskilled labour from outside the above scheme.
Government Clause 53- The contractor shall duly comply with all the
Circular No. CAT provisions of the contract labour (Regulation and Abolition) Act,
1284(120)/Building-2 1970 ( 37 of 1970) and the Maharashtra contract labour
Mantralaya (Regulation and Abolition) rules, 1971 as amended from time to
Mumbai, 400032 time and all other relevant statutes and statutory provisions
dated 14-8-1985 concerning payment of wages particularly to workmen employed
by the contractor and working on the site of the work. In
particular the contractor shall pay wages to each worker
employed by him on the site of the work at the rates prescribed
under the Maharashtra Contract Labour (Regulation and
Abolition) rules, 1971. If the contract fails or neglects to pay
wages at the said rates or marks short payment and the MSRDC
1. All the materials such as steel, cement etc. shall be procured by the contractor
from approved Companies as directed by Engineer-in-Charge only. The material
shall be brought at the site of work well in advance by the contractor. The gate
pass and invoice of cement, steel etc. shall be examined by the authorized
representative of the Engineer-in-Charge.
3. All the materials such as steel, cement, etc. shall be procured by the contractor
from approved Institution or as directed by Engineer-in-Charge. The materials
from any other source in lieu of the approved institutions shall be allowed except
under written permission from the Engineer in charge In such case, certificate for
its quality shall be produced by the contractor and samples of materials shall be
tested from any Government Laboratory by the contractor at his own cost and the
test result be supplied to MSRDC. The materials not confirming to the required
standard shall be removed at once from the site of work by the contractor at his
own cost. All the materials such as Steel, cement etc. required for use in the work
shall be confirming to the concerned B.I.S/IS/MORTH specifications. The
contractor shall get necessary tests carried out to the frequency specified for each
material in the specification and submit the test result to the Engineer-in-Charge
or his authorized representative. These materials shall be used on work by the
contractor, only if the test thereof is found satisfactory to the results Engineer-in-
Charge or his authorized representative. For the purpose of daily testing of
material, such as metal sand rubble etc. The contractor shall make his own
arrangements to install a well equipped Laboratory at the site of work at his own
cost. The contractor shall employ qualified personnel at the site of work at his
own cost. The responsibility of carrying out tests to the frequency specified for
each material shall rest with the contractor. The extract of register shall be
submitted to the Engineer in charge with each bill. Copy of register for the entire
period shall be submitted along with the final bill.
4. The contractor shall construct at his own cost shed/sheds as per direction of the
Engineer-in-Charge for storing the materials and provide double locking
arrangements. The store shed such constructed shall be removed on completion
of work. The contractor shall take all necessary steps to guard the materials
brought by him.
5. The contractor shall make his own arrangement for the safe custody of the
materials brought by him on site of work.
6. The charges for conveying of materials from the place of purchase by the
contractor to the site of work and the actual spot on work site shall be entirely
borne by the contractor. No claims on this account shall be entertained.
7. Separate registers shall be maintained by the contractor on the site for recording
detailed item wise Cement and Steel consumption on the work. These registers
shall be signed by contractor or his authorized representative and got signed from
the representative of Engineer-in-Charge.
8. The material required only for this work shall be kept in the godown at site. No
material shall be shifted outside of the godown except for the work for which this
agreement is entered, without prior approval of the Engineer-in-Charge.
9. The contractor shall produce sufficient documentary evidence i.e. bill for the
purchase, octroi/LBT, receipts etc. for the purchase of material brought on the
work site at once if so requested by MSRDC..
10. All these materials i.e. cement, steel etc. shall be protected from any damages
rains etc. by the contractor at his own cost.
11. The contractor will have to erect temporary shed of approved specifications
storing of above materials at work site at contractors cost .
12. If required, the weight of cement bags/steel etc. brought by the contractor shall
be carried out by the contractor at his own cost.
13. The contractor shall not use cement and other materials for the item to be
executed outside the scope of this contract except for such ancillary small item as
are connected and absolutely necessary for execution of this work as may be
decided by the Engineer-in-Charge.
14. The MSRDC shall not be responsible for the loss in cement, steel, etc. during
transit to work site. The cement brought by the contractor at the work site store
shall mean 50 kg. equivalent to 0.0347 cubic meters per bag by weight. The rate
quoted should correspond to this method of reckoning. In case of ordinary/
15. The R.C.C. pipes required for the work shall be procured from the reputed
manufacturing company or MSSIDC. The payment toward providing and fixing
NP2/NP3/NP4 pipe will be released only after the contractor submits the bills of
MSSIDC to authenticate that the pipes have been purchased from the MSSIDC.
No payment towards the item of providing and laying of the pipe will be released
in absence of the submission of requisite document. After completion of these
items in the particular kilometer the withheld payment will be finally released.
17. In case the materials brought by the contractor become surplus owing to the
change in the design of the work, the materials should be taken back by the
contractor at his own cost after prior permission of Engineer-in-Charge.
18. Empty Cement bag shall be the property of the contractor and the same shall be
removed immediately after completion of work.
19. All empty cement bags shall be returned by the contractor to MSRDC and if
directed by Engineer-in-Charge, contractor shall preserve them for one year as
token of proof of use of cement in proper proportion in work.
ARRANGEMENT OF MATERIALS
1. The contractor shall make his own arrangement for supply of materials including
cement and steel R.C.C. pipes /collars. The contractor shall be responsible for all
transportation and storage of the materials at site and shall bear all the related
costs. The Engineer shall be entitled at any time, to inspect or examine all such
materials. The contractor shall provide reasonable assistance for such inspection
or examination as may be required.
2. The contractor shall keep an accurate record of use of materials like cement and
steel used in the works in a manner prescribed by the Engineer.
3. After receiving the Material like cement and steel, authorized Challan/ gate pass
should be obtained from company and it should be handed over to MSRDC for
each consignment.
5. If there is any doubt regarding the materials received the same should be tested
from the Government laboratory at the cost of the contractor, and if the results
are substandard, the material or the work executed with such materials will be
rejected.
6. The day to day record of the receipt/ utility/ balance of material should be kept
by the contractor at plant site /site of work/ store and same will be checked by
the Engineer-in-Charge or authorized engineer at any time.
8. The testing charges of material brought by the contractor shall be entirely borne
by the contractor.
1) Labour Component
2) Material Component
4) Bitumen Component
6) Cement Component
Calculated as per the formulae hereinafter, appearing shall be made. Apart from
these, no other adjustments shall be made to the contract price for any reasons
whatsoever. Component percentage as given below is as of the total cast of work
put to tender. Total of Labour, Material and POL components shall be 100
and other components shall be as per actual’s.
TOTAL 100%
Note :- If Cement, Steel. Bitumen, C.I. and D.I. pipes are supplied on Schedule
‘A’, Then respective component shall not be considered. Also if particular
Component is not relevant same shall be deleted.
Where,
Minus the cost of Cement, T.M.T/HYSD and Mild Steel, bitumen, C.I and D.I
Pipes calculated at the basic star rates as applicable for the tender
consumed
Where,
V1 = Amount of price variation in Rupees to de allowed for Materials
component.
P = Same as worked out for labour component
K2 = Percentage of material component as indicated above.
M0 = Basic wholesale price index shall be average wholesale price
index for the quarter preceding the month in which the last date prescribed
for receipt of tender falls,
M1 = Average wholesale price index during the quarter under
consideration.
V4 = QB x (B1 – B0)
Where,
V4 = Amount of price variation in Rupees to de allowed for Bitumen
component.
QB = Quantity of Bitumen (Grade) in metric tonnes used in the permanent
works and approved enabling works during the quarter under consideration.
B1= Current, average ex-refinery price per metric tonne of Bitumen (Grade)
under consideration including taxes (Octroi/LBT, Excise, Sales Tax) during the
quarter under consideration.
B0= Basic rate of Bitumen in Rupees per metric tonne as considered for working
out value of P of average ex-refinery price in rupees per metric ton including
taxes (Octroi/LBT, Excise, Sales Tax) of Bitumen under consideration for
prevailing quarter preceding the month in which the last date prescribed for
receipt of tender, falls, whichever is higher.
Where,
V5= Amount of price variation in Rupees to be allowed for TMT/HYSD/Mild
Steel component.
S0 = Basic rate of TMT/HYSD/Mild Steel in rupees per metric ton as considered
for working out value of P.
SI1= Average steel index as per RBI Bulletin during the quarter under
consideration.
SI0= Average steel index as per RBI Bulletin during the quarter preceding the
month in which the last date prescribed for receipt of tender, falls.
T= Tonnage of Steel used in the permanent works for the quarter under
consideration.
Where,
V6 = Amount of price escalation in Rupees to be allowed Cement component.
C0= Basic rate of Cement in Rupees per metric ton as considered for working
out value of P.
CI1= Average of Cement index published in the RBI Bulletin for the quarter
under consideration.
CI0= Average Cement index as per RBI Bulletin during the quarter preceding
the month in which the last date prescribed for receipt of tender, falls.
T= Tonnage of Cement used in the permanent works for the quarter under
consideration.
(i) The operative period of the contractor shall mean the period commencing
from the date of the work order issued to the contractor and ending on the date
on which the time allowed for the completion of the works specified in the
contractor for work expires, taking into consideration the extension of time, if
any for completion of the work granted by Engineer under the relevant clause of
the conditions of contract in cases other than those where such extension is
necessitated on account of default of the contractor. The decision of the Engineer
as regards the operative period of the contractor shall be final and binding on the
contractor. Where any compensation for liquidated damages is levied on the
contractor on account of delay in completion or inadequate progress under the
relevant contractor provisions, the price adjustment amount for the balance work
from the date of levy of such compensation shall be worked out by pegging the
indices L1, M1, C1, P1, B1, SI1 & CI1 to the levels corresponding to the date
from which such compensation is levied.
(ii) This price variation clause shall be applicable to all contracts in B-1/B-2 and C
forms but shall not apply for piece works. The price variation shall be
determined during each quarter as per formula given above in this clause.
(iii) The price variation under this clause shall not be payable for the extra items
required to be executed during the completion of the work and also on the excess
quantities of items payable under the provisions of clause 38 of the contract form
B-1/B-2 respectively. Since the rates payable for extra or the extra quantities
under clause 38 is to be fixed as per the current DSR or as mutually agreed to
yearly revision till completion of such work. In other words, when the
completion / execution of extra items as well as extra quantities under clause 38
of the contract form B-1/B-2 extends beyond the operative date of the DSR then
rates payable for the same beyond the date shall be revised with reference to the
current DSR prevalent at that time on year to year basis or revised in accordance
with mutual agreement thereon, as provided for in the contract, whichever is less.
(iv) This clause is operative both ways, i.e. if the price variation as calculated above
is on the plus side, payment on account of the price variation shall be allowed to
the contractor and if it is on the negative side, the MSRDC shall be entitled to
recover the same from the contractor and the amount shall be deductible from
any amounts due and payable under the contract.
The contractor shall be deemed to have carefully examined the work and
site conditions including labour, the general and the special conditions,
specifications schedules and drawings and shall be deemed to have visited
the site of the work and to have fully informed himself regarding the local
conditions and carried out his own investigations to arrive at rates quoted
in the tender. In this regard, he will be given necessary information to the
best of knowledge of employer but without any guarantee about it.
4 INDEMNITY
The contractor shall indemnify the MSRDC against all actions, suits,
claims and demands brought or made against him in respect of anything
done or committed to be done by the Contractor in execution of or in
connection with the work of this contract and against any loss, expense,
cost, damage etc. to the MSRDC in consequence of any action or suit
being brought against the contractor for anything done or committed to
be done in the execution of the work of this contract. The MSRDC may
at its discretion and entirely at the cost of the contractor defend such suit,
either jointly with the contractor or singly in case the latter chooses not
to defend the case.
5 DEFINITIONS
Where the context so requires, words importing the singular only also
include the plural and vice-versa.
Heading and marginal notes, if any, to the general conditions shall not
be deemed to form part thereof or be taken into consideration in the
interpretation or construction of contract.
Wherever there is mention of “Schedule of rates” of the Division or
simply D.S.R. in this tender, it will be taken to mean as “the Schedule
of the rate of the Division in whose jurisdiction the work lies.”
B. Designations and Addresses:
The employers personnel are:
i) Vice Chairman and Managing Director
Address : Rajiv Gandhi Sea Link Project
Office, Opp Reclamation Bus Depot,
K. C. Marg, Bandra (West), Mumbai
400050.
Telephone No 022 - 26517970
Fax No. 022 - 26417893
ii) Chief Engineer
Address: Rajiv Gandhi Sea Link Project
Office, Opp Reclamation Bus
Depot, K. C. Marg, Bandra
(West), Mumbai 400050.
Telephone No 022 - 26517797
Fax No. 022 - 26417893
iii) Superintending Engineer
Address: Rajiv Gandhi Sea Link Project
Office, Opp Reclamation Bus Depot,
K. C. Marg, Bandra (West), Mumbai
400050.
Telephone No 022 – 26519733
Fax No 022- 26417893
iv) Executive Engineer
In case of slippage from the approved work programme at any stage, the
contractor shall furnish revised programme to make up the slippage within
the stipulated time schedule and obtain the approval of the Engineer to the
revised programme.
The Contractor shall furnish within the period of one month of the
order to start the work, the programme of work in CPM/ PERT
charts in quadruplicate indicating the date of actual start, the
monthly/ progress expected to be achieved and the anticipated
a.) The contractor shall himself manage the work or engage and
authorized all-time agent on the work capable of managing and guiding
the work and understanding the specifications and contract conditions. A
qualified and experienced, Engineer shall be provided by the Contractor as
his agent for technical matter in case the Engineer-in-Charge considered
this as essential for the work and so directs contractors. He will take
orders as will be given by the Engineer in charge or his representative and
shall be responsible for carrying them out. This agent shall not be changed
without prior intimation to the Engineer in charge and his representative
on the work site. The contractor shall supply to the Engineer the details of
all supervisory and other staff employed by the Contractor and notify
changes when made, and satisfy the unquestionable right to ask for
changes in the quality and numbers of contractor’s supervisory staff and to
order removal from work of any of such staff. The contractor shall comply
with such order and effect replacements to the satisfaction of the
Engineer-in-Charge. A work order book shall be maintained on site and it
shall be the property of MSRDC and the contractor shall promptly sign
orders given therein by Engineer in charge or his representative and his
superior officers, and comply with them. The compliance shall be reported
by the contractor to the Engineer in charge in good time so that it can be
checked. The blank work order book will be provided by MSRDC free of
charge for this purpose. The contractor will be allowed to copy out
instructions therein from time to time.
b.) Material register has to maintained at site in the prescribed form for
materials like cement, reinforcement steel, structural steel etc.
9 SETTING OUT
field, as required and modify the ground levels on the cross sections
accordingly as many times as required. There will be no separate
payment for any survey work performed by the contractor. The cost
of these services shall be considered as being included in the cost of
the items of work in the Bill of Quantities.
9.8. The work of setting out shall be deemed to be a part of general
works preparatory to the execution of work and no separate payment
shall be made for the same.
SETTING OUT FOR (BUILDING WORKS):-
The Engineer-in-Charge shall furnish the contractor with only the four
corners of the works site and level bench mark and the Contractor shall set
out the works and shall provide an efficient staff for the purpose and shall
be solely responsible for the accuracy of such setting out. The Contractor
shall provide, fix and be responsible for the maintenance of all stacks,
templates, level marks, profiles and other similar things and shall take all
necessary precautions to prevent their removal or disturbance and shall be
responsible for the consequence of such removal or disturbance should the
same take place and for their efficient and timely reinstatement. The
Contractor shall also be responsible for the maintenance of all existing
survey marks, boundary marks, distance marks and centre line marks,
either existing or supplied and fixed by the Contractor. The work shall be
set out to the satisfaction of the Engineer-in-Charge. The approval thereof
or joining with the Contractor by the Engineer-in-Charge in setting out the
work, shall not relieve the Contractor of any of his responsibilities. Before
beginning the work, the Contractor shall at his own cost provide all
necessary reference and level posts, pegs, bamboos, flags, ranging rods,
strings and other materials for proper layout of the work in accordance
with the scheme for bearing marks acceptable to the Engineer-in-Charge.
The centre longitudinal or face lines and cross lines shall be marked by
means of small masonry pillars. Each pillar shall have distinct mark at the
centre to enable the theodolite to be set over it. No work shall be started
until all these points are checked and approved by the Engineer-in-Charge
in writing but such approval shall not relieve the Contractor of any of his
responsibilities. The Contractor shall also provide all labour, material and
other facilities as necessary for the proper checking of layout and
inspection of the points during construction. Pillars bearing geodetic
marks located at the sites of units of works under construction should be
protected and fenced by the Contractor. On completion of works, the
Contractor must submit the geodetic document according to which the
10 LEVELING INSTRUMENTS:-
If measurements of items of the work are based on volumetric
measurements calculated from levels taken before and after construction
of the item, a large number of leveling staves tapes etc. will have to be
kept available by the Contractor at the site of work for this purpose. Lack
of such leveling staves, tapes, etc. in required numbers may cause delay in
measurements and the work the contractor will have therefore to keep
sufficient number of these readily available at site.
When several agencies for different sub-work of the Project are to work
simultaneously on the project site, there must be full co-ordination and co-
operation between different Contractors to ensure timely completion of
the whole Project smoothly. The scheduled dates for completion specified
in each contract shall therefore be strictly adhered to. Each contractor may
make his independent arrangement for water, power, housing etc. if they
so desire. On the other hand the contractor is at liberty to make mutual
agreement in this behalf and make joint arrangements with the approval of
the Engineer. No single contractor shall take or cause to be taken any
steps or action that may cause disruption, discontent, or disturbance of
work, labour or arrangement etc. of other contractor in the Project
localities. Any action by any contractor which the Engineer in his
unquestioned discretion may consider as infringement of the above code
would be considered as breach of the contract conditions and shall be
dealt with accordingly.
The Contractor shall have to make his own arrangement for machinery
required for the work. However, such machinery, if conveniently available
with the MSRDC it may be spared as per the rules in force on recovery of
necessary performance security and rent with agreement in the prescribed
form. Such an Agreement shall be independent of this contract and the
supply of machinery shall no form a ground for any claim or extension of
time limit for this work.
14 QUARRIES:-
14.4. The Contractor shall maintain at his own cost the books, registers
etc. required to be maintained under the relevant rules and
regulations and as directed by the Engineer-in-Charge. These
books shall be open for inspection at all times by the Engineer-in-
Charge or his representative and the Contractor shall furnish the
copies or extracts of books or registers as and when required.
14.5. All quarrying operations shall be carried out by the Contractor in
organized and expeditious manner, systematically and with proper
planning. The contractor shall engage licensed blasters and adopt
electric blasting and/or any other approved method which would
ensure complete safety to all the men engaged in the quarry and its
surroundings. The contractor shall himself provide suitable
magazines and arrange to procure and store explosive etc. as
required under the rules at his own cost. The designs and location
of the magazine shall be got approved in advance from the Chief
Inspector of Explosives and the rules and regulations in this
connection as laid down by the Chief Inspector of Explosives from
Charge.
14.9. Quarrying permission will have to be directly obtained by the
Contractor, from the Collector of the District concerned. All quarry
fees, royalty charges, octroi/LBT duties, ground rent for staking
materials etc. if any to be paid, shall be paid directly by the
Contractor as per rules in force.
14.10. The contractor will be permitted to erect at his own, risk and cost
at the quarry site if suitable vacant space of Government area is
available for the purpose, his own structures for stores, offices, etc.
at places approved by the Engineer-in-Charge. On completion of
the work the contractor shall remove all the structure erected by
him and restore the site to its original condition.
The Contractor shall not use any land in the quarry either for cultivation or
for any other purpose accept that required for breaking or stacking or
transporting stones.
15 COLLECTION OF MATERIALS:-
i) Where suitable and approved Government’s quarries exist, the
contractor or piece worker will be allowed if otherwise is no
objection to obtain the materials to the extent required for the
work from the quarry. He will be however, liable to pay
compensation, if any damage is caused to the quarry either
deliberately or through negligence or for wastage of materials by
himself or his staff or labour. The contractor shall pay necessary
royalty in advance and claim refund according to rules, if
admissible and shall submit detailed accounts of materials from
quarries as directed.
ii) Where no suitable Government’s quarries exist or when the
quantity of the material required cannot be obtained from a
Government’s quarry the contractor or piece-worker shall make
his own arrangements to obtain the material from existing or a
new quarry in Government waste land, private land or land
belonging to other states or talukas, etc. After opening the quarry
but before starting collection, the quarry shall be got approved by
the Engineer-in-Charge or his representatives. The contractor or
piece worker shall pay all royalty charges compensation etc. No
claims or responsibility on account of any obstructions caused to
execution of the work by difficulties arising out of private
owners of land will be entertained.
iii) The rates in the tender include all incidental charges such as
17 TREASURE-TROVE:-
19 EXPLOSIVES:-
The contractor shall at his own expense construct and maintain proper
magazines, if such are required for the storage of explosives for use in
connection with the work and such magazine being situated, constructed
and maintained in accordance with the Government Rules applicable in
that behalf. The contractor shall at his own expenses obtain such licensee
or licenses as may be necessary for storing and using explosives.
Notwithstanding that the location etc. or storage of explosives are
approved by the Engineer in charge, the MSRDC, shall not be incurring
any responsibility whatever in connection with storage and use of
explosives on the site or any accident or occurrence what-so-ever in
connection therewith all operations in or for which explosives are
employed being at the risk of the contractor and upon his sole
responsibility and the contractor hereby gives to MSRDC an absolute
indemnity in respect thereof.
The contractor shall take all precautions against damage by floods or like
or from accident etc. No compensation will be allowed to the Contractor
on this account or for correcting and repairing any such damage to the
work during construction. The contractor shall be liable to make good at
his cost any plant materials belonging to the MSRDC, lost or damaged by
floods or from any other cause, which is in his charge.
POLICE PROTECTION:-
For the Special Protection of camp and of the contractors’ work , MSRDC
will help the contractor as far as possible to arrange for such protection
21 with the concerned authorities, if so required by the contractor in writing.
The full cost of such protection shall be borne by the contractor.
Contractor shall set up and get it checked and certified by the Engineer-in-
Charge, a field laboratory with necessary equipments for testing of all
materials, finishing products used in the construction as per requirements
of relevant specifications. The testing of all materials shall be carried out
by the Engineer or his representative for whom the Contractor shall make
all the necessary arrangements and bear the entire cost.
At least 30% of the tests of those required as per frequency chart given in
Clause 25 shall be carried out in Government laboratories of vigilance and
Quantity control Circle of PWD. All the tests which cannot be carried out
in field laboratory shall be carried out 100% at the Contractor’s cost in
Vigilance and Quantity control laboratory.
The tests which cannot be carried out both in field laboratory and
Vigilance and Quality Control Circle’s laboratories, shall be carried 100%
in the laboratories of Government Engineering College / Government
polytechnic at the entire cost of the Contractor.
d) In case the desired results are not obtained during testing or the
material is rejected due to unsatisfactory results, the testing
charges shall not be paid to the contractor.
Nos
Sr.
Name of Apparatus (minimum)
No.
required
1. 30 Meter and 50 Meter tape 2 Nos
3. Cube moulds for concrete / Cube moulds for cement mortar 6 Sets each
Water Absorption
Specific Gravity
Soundness
Fineness
Standard Consistency
Elongation
Lime/cement content
CBR or unconfined
compressive strength test on
a set of 3 specimen
11 Water Bound Aggregate impact value One test per 200 Cum.
Macadam
Flaking and Elongation
Index
Water Absorption
Water Absorption
Water Absorption
Water Absorption
Ductility Initially on
submission
Flash point
Viscosity
26 Asphalt Concrete Job mix design with all tests At the beginning and
on basic material. if there is change in
source.
The tendered rates for any item, involving the use of cement, shall apply
to the quantity of cement specified for the mix for that item in the
specifications. Likewise if any additives, compounds, water proofing
material etc are ordered by the Engineer to be added to the mortar or
concrete no extra rate shall be payable for this change which shall be
carried out as per directions of Engineer in charge, provided cost of such
additives etc is borne by the employer if these are supplied free of cost to
contractor at site by the MSRDC.
27 CEMENT CONCRETE :-
GENERAL:-
(a) All concrete shall be controlled concrete and machine mixed,
unless otherwise directed by Engineer-in-Charge. For controlled
28 MISCELLANEOUS
1.1 Rate shall be inclusive of S.T. General Tax and other taxes
etc.
1.2 For providing electric wiring or water lines etc. recesses
shall be provided if necessary through walls, slabs, beams
etc. & later on refilled up with bricks or stone chipping,
cement mortar without any extra cost.
1.3 In case it becomes necessary for the due fulfillment of
contract for the Contractor to occupy land outside Site
limits the Contractor will have to make his own
arrangements with the land owners and to pay such rents if
Suitable scaffolds shall be provide for workmen for all works that cannot
safely be done from the ground, or from solid construction except such
short period works as can be done safely from ladders. When ladder is
used an extra mazdoor (labour) shall be engaged for holding the ladder
and if the ladder is used for carrying materials as well, suitable footholds
and handholds shall be provided on the ladder and the ladder shall be
given an inclination not steeper than 1 to 4 (1 horizontal and 4 vertical).
Safe means of access shall be provided to all working platform and other
working places. Every ladder shall be securely fixed. No portable single
ladder shall be over 9 m in length; width between side rails in a rung
ladder shall in no case be less than 30 cms for ladders up to and including
3m in length. For longer ladder this width shall be increased at least 6mm
for each additional 30 cms of length. Uniform step spacing shall not
exceed 30 cm.
contractor shall provide all necessary fencing and lights to protect public
from accidents and shall be bound to bear expenses of defense of every
suit, action or other proceedings at law that may be brought by any person
for injury sustained owing to neglect of the above precaution and to pay
any damages and costs which may be awarded in any such suit, action or
proceedings to any such person or which may with the consent of the
contractor, to be paid to compromise any claim by any such person.
All trenches, 1.5 meters or more in depth, shall at all times be supplied
with at least 1 ladder for each 30 meter in length or fraction thereof.
Ladder shall be extended from bottom of trench to at least 1 meter above
surface of the ground, sides of a trench which is 1.5 meters or more in
depth shall be stepped back to give suitable slope, or security held by
timber bracing, so as to avoid the danger of sides collapsing. Excavated
materials shall not be placed within 1.3 meter of edge of trench or half of
depth of trench whichever is more. Cutting shall be done from top to
bottom under no circumstances shall undermining or undercutting be
done.
DEMOLITION
Before any demolition work is commenced and also during the process of
the work:-
a) All roads and open areas adjacent to the work site shall either be
closed or suitably protected.
For item rate contracts, the contract until rates for different items of work
shall be payment in full compensation for all the operations detailed in
the relevant sections of these specifications under “Rates”. In the
operations of any direction to the contrary, the rates are to be considered
as the full inclusive rate for finished work covering all labour materials,
wastage, temporary work, plant, equipment, overhead charges and profit
as well as the general liabilities, obligations and the risks arising out of
the General conditions of contract.
The item rates quoted by the contractor shall unless otherwise specified
also include compliance with/supply of the following:-
vii. Mill test reports for all mild and high tensile steel and cast steel as
per the relevant provisions of the specifications.
xi. Any item of work which is not specifically provided in the Bill of
Quantities but which is necessary for complying with the
provisions of the contract; and
Portions of road works beyond the limits and or any other work may be
32 PAYMENT :-
FINAL BILL :- The contractor should submit final bill within three
months after completion of the work and the same will be paid if is in
order. Disputed item and claims if any shall be excluded from the final bill
and settled separately later on.
All the work and materials before finally taken over by MSRDC will be
entire liability of the Contractor for guarding; maintaining and making
good making good may damages of any magnitude. Interim payment
made for such work will not alter this position. The handing over by the
contractor and taking over by the Engineer in Charge or his authorized
representative will be always in writing of which copies will go to the
Engineer in Charge or his authorized representative and the contractor. It
is however understood that before taking over such work MSRDC will not
put it into regular use as distinct from casual or incidental one, except as
specifically mentioned elsewhere in this contract, or as mutually agreed
to.
34 CLAIMS:-
Bills for extra work or for any claim shall be paid separately apart from
the interim bills for the main work. The payment of bills for the main
work shall not be with held for want of decision on the extras or claims
not covered in the appendices.
35 MAINTENANCE:-
ii. ROADS:-
a) The contractor shall maintain the finished surface of the road for
a period mentioned in clause no.20 after the completion of the
work without any extra cost to MSRDC irrespective of the
designs, standards and specifications and the actual traffic etc. the
contractor shall get the pot holes filled up with asphalt mix
materials and keep the road surface in good condition throughout
the year. 4% amount of the total work done shall be recovered
from running account bill and shall be withheld for period
mentioned in clause no.20 from the date of actual completion of
work as maintenance charges of maintaining and keeping the road
in good condition. This 4% amount with held towards
maintenance charges shall be allowed to be replaced with bank
guarantee or other recognized forms at intermediate stage. If so
Working Drawing :-
The Contractor shall submit two sets of working drawings on the base of
which the measurements as aforesaid; shall be based.
iv. Test results of all materials used in work with an abstract of total
tests carried out and required as per frequency of tests as laid down
in the relevant M.O.S.T specifications.
Maintenance-manual.
Ensure the specified quality of work which will also include necessary
surveys, temporary works etc the Contractor shall prepare a quality
assurance plan and get the same approved from the Engineer-in charge
within one month from the date of work order. For this the Contractor
shall submit an organization chart of his technical personnel to be
deployed on the work along with their qualification job descriptions
defining the functions of reporting, supervising, inspecting and approving
The Contractor shall also submit a list of tools equipment and the
machinery and instrumentation which he proposes to use for the
construction and for testing in the field and /of in the laboratory and
monitoring. The Contractor shall modify /supplement the organization
chart and the list of machinery, equipment, etc. as per the direction of the
Superintending Engineer and shall deploy the personnel and equipment of
the filed as per the approved chart and list respectively. The contractor
shall submit written method statements detailing his exact proposals of
execution of the work in accordance with the specification. He will have
get these approved from the Engineer-in-Charge. The quality of the work
shall be properly documented through certificate, records, checklists and
logbooks of results, etc. such records shall be complied from the
beginning of the work and be continuously updated and supplemented and
this will be the responsibility of the contractor. The forms should be got
approved from the Engineer-in-Charge.
39 PHOTOGRAPHS:-
So as to observe the progress of work at different stages of execution of
the works the contractor shall take out colored photograph at 3 stages
i.e. 1) Before Execution 2) During Execution 3) After Completion of
work contractor shall take out at least 15 photographs of different location
of each sub works at each stage. The photographs will be of post card size
same shall be submitted along with the running bill in duplicate. No extra
cost shall be paid to the contractor on this account.
50x50x5mm etc and fixing the board in 1:4:8 concrete block of size
60x60x75cm shall be fixed on the site (each on one side). It is incidental
to the work and no extra payment will be made to the contractor.
The name plate as depicted below shall be fixed by the contractor within 10
days from work order at the location and materials to be used for the name
plate, approved by Engineer in charge, without any cost or liability to
MSRDC/Employer.
1. The contractor shall strictly follow the provisions contained in this document and
for providing basic amenities to the workers. The contractor shall ensure cleanliness
of workplace with regard to the disposal of waste and efficient provide clean
drinking water and latrines and urinals as per applicable standard.
2. The contractor shall comply with the national Building Code 2005 norms on
construction safety for ensuring safety during construction. The National Building
Code 2005 have provisions for clean and hygienic accommodation, toilet facilities,
purified drinking water, general store, a subsidized canteen, medical facilities, day
care centre and onsite safety equipments, etc.
3. The contractor shall adopt additional best practices and prescribed norms as in
NBC 2005.
2. The contractor shall install dust screen ( at least 3 M high) around the
disturbed area to prevent air pollution and spillage to undisturbed site
area.
3. The contractor shall use multi – colored bins for waste segregation at
source his own cost.
6. The contractor shall make all efforts for achieving zero waste
generation by adopting appropriate resource recovery measures.
1. The contractor shall use zero / low – Volatile Organic Compound paints duly
approved by Engineer-in-charge. The contractor shall use water-based acrylic paints
duly approved by Engineer-in-charge and shall not use solvent based oil paints. The
contractor shall also submit certificates & vouchers from suppliers / manufacturers
that the paint used are zero / low – volatile Organic Compound paints.
The prescribed Volatile Organic Compound limits for paints to be used are given in
the table below :-
Non-Flat <100
2. The contractor shall use water based low – volatile Organic Compound sealants
(acrylics, silicones and siliconized acrylics )& adhesives (acrylics or phenolic resins)
duly approved by Engineer-in-charge. The solvent oil based/low in oil solvent
content sealants (urethanes and butyls) & adhesives shall not be used in the
construction. The contractor shall also submit certificates & vouchers from
suppliers/manufactures that the sealants/ adhesives used are low-volatile Organic
Compound sealants / adhesives.
3. The contractor shall not use wood in construction. The composite wood products
shall be free from urea- formaldehyde resins. The flush door proposed to be used as
per the item of this tender document shall confirm to PWD Specification with upto
date correction slips. The contractor shall also submit certificates & vouchers from
suppliers/manufacturers that the composite wood products are free from urea-
formaldehyde resins.
1. The contractor shall employ 100% zero ODP (ozone depletion potential), HCFC (
hydrochloric-fluorocarbon) free and CFC (chloro-fluorocarbon)free insulation such
as HCFC free rigid form insulation, mineral fiber cellulose insulation, glass fiber,
wood fiber board, cork wool, expanded (bead) polystyrene, recycled newspaper and
jute & cotton duly approved by Engineer-in-charge. The contractor shall not use
materials which are not inherently. Zero-ODP such as polyurethane foams and
polyisocyanurates. The contractor shall also submit certificates & vouchers from
suppliers/manufacturers that the insulation used are ODP/CFC/HCFC free.
1. The contractor shall ensure that water used in construction meets the water quality
norms as prescribed in the Indian Standards for various applications. The contractor
shall get the water tested with regard to its suitability of use in the works and get
written approval from the Engineer-in-charge before he proceeds with the use of
same of execution of works. If the water is not suitable, the contractor shall arrange
Municipal water or from any other sources at his own cost and nothing extra shall be
paid to the contractor on this account. The water shall be got tested at frequency
specified in latest PWD specification/BIS code.
Conduit wiring system with Rigid Non-metallic, conduit to be fixed on wall and
ceiling as per design requirement. The conduit shall conform to IS: 9537 (Part-
2.5 5 10 14 - -
4.0 3 6 10 14 -
6 2 5 8 11 -
10 - 4 7 9 -
16 - 2 4 5 12
25 - - 2 2 6
35 - - - 2 5
50 - - - 2 3
All DB’s shall be internally pre-wired using PVC insulated copper wires
brought to terminal grip of appropriate rating for outgoing feeders.
Conduit knockouts shall be provided as required / shown on drawings and the
entire boards shall br rendered dusts and vermin proof with necessary rubble
gaskets.
MCB’s shall have quick make and break non welding self wiping silver alloy
contacts for 10 K.V. short circuit both on the manual and automatic operation.
Each pole of breaker shall be provided both inverse time thermal over load and
instantaneous over current tripping with trip free mechanism. In case of multi
pole breakers, the tripping must on all the poles and operating shall be common
to IS: 8828.
Pressure clamp terminals for standard / solid conductor insertions are acceptable
up to 4 Sq.mm. Aluminum of 2.5 Sq.mm.copper and for high rating, the
terminal shall be suitable shrouded wherever MCB isolators are specified they
are without the tripping element s.
Fuse shall be HRC links. Bottle type fuse are not acceptable. Fuse carrier
terminals shall be suitable shrouded rewire able fuse carrier shall be porcelain.
Distribution boards shall have HRC/ rewire able fuse as shown on schedule and
drawing. Board shall be with the requirements of IS: 2675 and making
arrangement of bus bars shall be in accordance with IS: 2675 bus and bars shall
be suitable for the incomer switch rating and sized for temperature rise of 35c
over …ambient. Each board shall have two separate earthing terminals. Circuit
diagram indicating the load distribution shall be posted on the inside of the DBs
shall be provided with an earth strip connecting the brass studs and ECC earth
bars.
1.5 EARTHING
Earthing shall be done in accordance with IS-3043 of 1987
System of earthing- Equipment and portion of installation shall be deemed to be
earth only if earth in accordance with the directed earthing system. In all cases,
the relevant provisions of Rule 33 and 61 of the Indian Electricity Rule,1956
shall be complied with.
EARTH ELECTODES TYPE
Earth plate electrodes shall be provided and they shall be less than 60 cm. x 60
cm. x 6 mm. copper Clause 9.2 of IS-3043.
Difference between two earth pits shall not be less than 6 Meters i.e. double the
depth of each electrode.
Method of Earthing :
1)Main earthing copper strip shall be laid from the earth station provided the
substation, H.T. Equipment, VBC, Stabilizer and Transformer shall be earthed
in the sub stations as per the provision of IS 3043 - 1987.
2)Main L T panel connection shall be taken from earth electrode provided near
main L T panel room.
3)There will be copper strip of vertical risers from the earth pits independently
provided for earthing of distribution floor panels located at different floors.
4) Interloping of sub panels to room DB's shall be done with PVC insulated
copper conductor of appropriate size.
B. Cable sheathing and armouring:
These shall be earthed at the ends adjacent to switch boards at which they
originate or otherwise at the commencement of the run by an earthing
conductor connected to an earth clip, clamp or gland in effective electrical
contract with cable sheathing and armouring.
C. EarthingConductor :
Every earthing conductor shall be either stranded strips or circular or
rectangular bar. Protection against mechanical injury shall be provided where
necessary. The earth conductor may be of high conductivity copper. The size
of earthing conductors shall corresponds to the load current as given below
Size of earth conductors form main switch board to sub main switches or DB’s.
Cross section area Cross section area of current carrying conductor
of current carrying copper
conductor copper
(Sq.mm) (Sq.mm) (Sq.mm)
4 4 12
6 4 12
10 6 10
16 10 8
25 16 8
35 16 8
50 25 6
70 35 2
95 50 20X3 mm
120 70 25X3mm
LIST OFAPPROVED MATERIALS TO BE USED ON
WORK
After submission of the payment receipt issued by the MSLDC Ltd. the same
will be reimbursed to the contractor at actual. Liasoning with appropriate
authority / authorities for obtaining the necessary permissions, NOC’s /
approvals by Contractor shall be the part of the tender and additional cost will
not be entertained for this work.
Contractor should supply and get the Energy Meter tested by the MSEDC Ltd.
On completion of work, the Electrical Contractor shall submit the test report of
the installation to the Engineer–in-charge as well as to the MSEDC Ltd. and
obtain the supply of energy. The final payment to the contractor will be released
only after the energy supply is released by the MSEDC Ltd.
The necessary permission along with the approved plant for Electrical
Installation, shall be got approved from appropriated authority /authorities by
Contractor and on completion of these works further NOC/ Permission for use of
those also be obtained by the Contractor and submitted to the Engineer – in –
charge. Contractor, at his own cost, shall obtain Work completion report (WCR)
from MSEDC Ltd and Charging Permission from electrical inspector and submit
them to MSRDC.
If the work is not executed as per the milestones referred in Clause 2 of B-1
agreement, the penalty of Rs. 1,000/- ( Rs. One Thousand) per day will be levied
from the date of work falling in to arrears.
The contractor should specifically note that work must be completed in Due Date
Only.
As the contract includes work of Electrical Installation, with Civil Work, the
Civil contractor not having the “B” Class or above Registration for carrying out
above mentioned electrical and allied works may go in for Joint Ventures with
“B” Class or above Electrical Contractor registered with Maharashtra State P.W.
Department and can sublet the respective electrical and allied works to the
eligible “B” Class or above electrical contractor. The agreement should be made
with concerned agencies for erection, testing commissioning till handing over of
work and attested copy of the agreement should be enclosed. However, the
responsibility of whole work (Civil, Electrical and allied works) in connection
with electrical works lies with the Civil Contractor Only.
g) Carrying out the test. Payment for the item shall be released only
after results of pond test are satisfactory.
2. Toilets :
g) Filling sunk portion with brick bats including waterproof mortar and
the top surface left rough to form a key for tiles.
OVERHEAD TANK:
The work under some items in Schedule “B” of the tender pertains to
construction of underground / overhead water tank. After completion of the
work, water tank as a while shall be tested for water tightness and leakages,, if
any shall be rectified forth while without any extra cost to the MSRDC .
1. The work of waterproofing described in the following items shall be carried out
by the contractor only through a renowned specialist waterproofing agency using
cement waterproofing compounds, as approved in writing by the Executive
Engineer.
2. The Contractor shall give before actual execution, detailed specifications for
each item of work of waterproofing to be executed according to the
specifications of the specialist agency he proposes to employ, for approval. The
work shall not be started unless approval in writing is given by the Engineer-in-
charge to the said specification.
3. The contractor shall give a guarantee bond on requisite stamp paper for a period
of 10 years for all the items of waterproofing done. During the guarantee period,
the contractor shall entirely be responsible to rectify any defect at his own cost
to maintain the work in waterproof condition. The waterproofing, contractor
shall also have rectification work at his own cost. The form of written guarantee
shall be on a legal stamped agreement acceptable to the MSRDC. The guarantee
shall be given within one month from the date of completion of Waterproofing
treatment but any delay in furnishing the guarantee shall not relieve the
contractor from the implications of this clause.
4. DELETED.
5. Waterproofing agency shall provide and install at its own cost the following for
its own use and remove the same after completion of the work.
iii. Temporary galvanized iron piping’s and fittings for water line.
7. Before starting the waterproofing work, the surface receiving the treatment shall
be cleaned properly.
8. The item of waterproofing as given in the Schedule “B” applies for work in any
position and on any height. The lift of materials shall not form any criteria for
extra payment.
Name of Work:
Sir,
I/We____________________________________________________________
as per the terms and conditions agreed between The Vice Chairman & Managing
Director, MSRDCandthe Civil Contractor
____________________________________________________________
Under the supervision of MSRDC which will be valid till the defects liability
period of this contract.
Place :
NAME OF WORK:
NAME OF AGENCY:
Agreement No.
The Contractor thereby declared that the waterproofing work carried out under
this contract shall be of the best quality and workmanship and shall be strictly in
accordance with the specifications and particulars contained / mentioned in the
clause hereof and the contractor hereby guarantee that the said work would
continue to conform to the description and quality aforesaid for a period of ten
years from the date of handing over the said work to the MSRDC and
notwithstanding the fact that the MSRDC may have inspected and or approved
the said work. If during the aforesaid period of ten years, the said work be
discovered not to conform to the description and quality aforesaid or have
deteriorated (and the decision of the Engineer-in-charge' in that behalf will be
final and conclusive) the MSRDC will be entitled to reject the said work or such
portion thereof as may be discovered not to conform to the said description and
quality. On such rejection, the work will be at the Contractor's risk and all the
provisions herein contained relating to rejection of work shall apply. The
contractor shall, if so called upon have to make good the work etc. or such
portion thereof, as is rejected by the Engineer-in-charge, otherwise the contractor
shall pay to MSRDC, such damages, as may arise by the reason of the breach of
the condition herein contained. Nothing herein contained shall prejudice any
other right of MSRDC in that behalf under this contract or Otherwise.
Date:
Place:
Contractor
15.SAMPLE FORMS
SAMPLE FORMS
A. FORM OF BID
FORM B-1
Percentage Rate Tender and Contract for Works
Region : Pune
ii) In the event of his Tender being accepted subject to the provisions
of sub-clause (iii) below the said amount of Bid Security shall be
appropriated towards the amount of Performance Security payable
by him under condition of General Conditions of Contract.
iii) If, after submitting the tender, the contractor withdraws his offer,
or modifies the same, or if after the acceptance of his tender the
contractor fails or neglects to furnish the balance of Performance
Security, within 10 days from the date of letter of intent without
prejudice to any other rights and powers of the MSRDC, hereunder
or in law, MSRDC shall be entitled to forfeit the full amount of the
Bid Security deposited by him. Please see Clause 1 of conditions of
contract.
iv) In the event of his tender not being accepted, the amount of Bid
Securitydeposited by the contractor shall unless it is prior thereto
forfeited under theprovisions of sub-clause (iii) above, to be
refunded to him on his passing receipt thereof.
3. DELETED
4. Any person who submits a tender shall fill up the usual printed form,
stating at what percentage above/below the estimated rates for the items
specified in Schedule “B” (Memorandum showing items of work to be
carried out) shall be named in figures as well as in words. Tenders which
propose any alteration in the works specified in the said form of
invitation to “tender” or in the time allowed for carrying out the work or
which contain any other conditions, will be liable for rejection.
6. The officer competent to dispose of the tenders shall have the right of
rejecting all or any of the tenders.
11. Every registered Contractor should produce along with his tender
certificate of registration as approved Contractor in the appropriate
class and renewal of such registration with date of expiry.
13. The measurements of work will be taken according to the usual method
in use in the PWD and no proposals to adopt alternative methods will be
accepted. The Engineer’s decision as to what is “The usual method in
use in the PWD” will be final.
14 The tendering contractor shall furnish a declaration along with the tender
showing all works for which he has already entered into contract, and the
value of the work that remains to be executed in each case on the date of
submitting the tender duly signed by the competent authority not below
rank of Executive Engineer.
15 Every tenderer shall furnish along with the tender, information regarding
the Income-Tax Circle or Ward of the District in which he is assessed to
Income-Tax,
18 The contractor shall also give a list of machinery in their possession and
which they propose to use on the work in the form F 3 with the evidence
of ownership of those machineries.
20 The contractor shall comply with the provisions of the Apprentices Act
1961 and the rules and orders issued there-under from time to time. The
contractor shall also comply with all the provisions of Labor legislation
such as Minimum wages act, Payment of wages act, Workman’s
compensation act, P.F. act, ESI act etc. If he fails to do that, his failure
will be a breach of the contract and the MSRDC, may cancel the
contract. The contractor shall also be liable, for any pecuniary liability
and penalty arising on account of any violation by him of the provisions
of the Act. The employer in no case will be responsible or liable for the
same
MEMORANDUM
2. I/we agree that the offer shall remain open for acceptance for
minimum period of 120 days from the last date of submission of
the tender and thereafter until it is withdrawn by me/us by notice
in writing duly addressed to the authority opening the tenders and
sent by registered post A.D. or otherwise delivered at the office
of such authority. The Demand draft No.______ dated in respect
to the sum of Rs.____________________/- (in words rupees
_______________________________________only)
representing the earnest money / bid security is herewith
forwarded. The amount of earnest money / bid security shall not
bear interest and shall be liable to be forfeited to the MSRDC
should I /We fail to i) abide the stipulation to keep the offer
open for the period mentioned above or ii) Sign and complete the
contract documents as required by the Engineer and furnish the
performance security as specified in item (d) of the memorandum
contained in paragraph (1) above. Within the time limit laid
down in Clause (1) of the annexed General Conditions of
Contract. The amount of earnest money / bid security may be
adjusted towards the performance security or refunded to me/us
if so desired by me/us in writing unless the same or any part
thereof has been forfeited as aforesaid.
Address: _________________________________________
________________________________________________
Occupation: ____________________________________
Or his representative.
for __________________________________________________________________
(hereinafter called “the said Agreement”), of Performance Security for the due fulfillment by the
said contractor(s) of the terms and conditions contained in the said Agreement, on production of a
Bank Guarantee for Rs. ______________ (Rupees
_________________________________________________________________________).
We,________________________________________________________________
3.We undertake to pay the MSRDC any money so demanded notwithstanding any dispute or
disputes raised by the contractor(s) in any suit or proceeding pending before any court or Tribunal
relating thereto, our liability under these presents being absolute and unequivocal. The payment so
made by us under this bond shall be a valid discharge of our liability for payment there under and
the contractor(s) shall have no claim against us for making such payment.
7. This guarantee will not be discharged due to the change in the constitution of the Bank or the
Contractor(s) / Supplier(s).
8. We,____________________________________________________
(indicate the name of Bank) lastly undertake not to revoke this guarantee during its currency.
For ____________________________________
This agreement made in Mumbai this day of 2013 between Maharashtra State Road Development
Corporation Ltd., a Govt. of Maharashtra undertaking, incorporated under the Companies Act, 1956,
having its registered office at Nepean Sea Road, Mumbai.
– 400 036. (herein after called the Corporation, which expression shall, unless it be repugnant to the
context or necessary thereof, include its successor or successors or assign or assignee) of the one
part and ………………………………………….(hereinafter called the
“Contractor”) of the other part.
WHEREAS the Corporation is desirous that the Contractor execute the work of .........
enumerated or referred to in the Bid Notice, Instructions to Bidders, General Conditions of Contract,
Special Conditions of Contract, Scope of Work, Specifications, Technical
Specifications and other documents constituting the Bid and acceptance thereof, copy thereto
annexed, all of which are designed to form of this Contract and are in the term
“CONTRACT” wherever herein used.
AND WHEREAS the Corporation has accepted the bid of the Contractor for the provision and the
execution of the said work at……………….. amount as stated in the bid subject
to the conditions of contract.
AND WHEREAS the Contractor has deposited with the Corporation, the sum of Rs.
1. The document which forms part of the Contract will be the Bid Notice, General Bid Notice
including Corrigendum to Bid Notice, Volume-I (Instructions to Bidders) , Volume-II
(Scope of Work) , Volume-III (Financial Bid), Volume- IV (Specifications & Drawings),
common set of deviations, addendum‘s to bid, accepted technical proposal, letters of
correspondence for negotiation and letter of acceptance thereof. It is further agreed that the
work order No. ……………………………… Dated ……………shall construe the contract
between the parties.
2. In consideration of the payments to be made to the Contractor for the work to be executed by
him, the Contractor shall duly provide, execute, complete the said work on or before the
dates mentioned in the time schedule of completion of work attached to the Tender
documents and shall maintain the same at his own cost during the defects liability period
thereafter and perform all such acts and things in the Contract mentioned or described or
which are to be implied there from or may be reasonably necessary for the completion of the
said works at the time and manner subject to the terms and conditions stipulated in the
Contract
3. In consideration of the due provision, execution and completion of the said works, the
Corporation does hereby agree that the Corporation will pay to the contractor the respective
amount for the work actually done by him as per the terms and conditions of the contract.
4. In consideration of the due provision, execution and completion of the said works, the
Contractor does hereby agree to pay to the Corporation the amount as may be due to the
Corporation and such other sum or sums as may become payable to the
Corporation towards loss of or damage to the Corporation’s equipment, materials,
construction plant and machinery, including those given on hire to the Contractor, if any as
set forth in the said conditions of contract, such payments to be made at such time in such
manner as provided in the Contract.
5. All disputes arising out of or in any way connected with this agreement shall be deemed to
have arisen in Mumbai and only the courts in Mumbai shall have jurisdiction to try and
adjudication over them.
IN WITNESS WHEREOF THE PARTIES HERETO HAVE SET AND SUB- SCRIBED THEIR
RESPECTIVE HANDS AND SEALS TO THESE PRE- SENTS IN DUPLICATED THE DAY
AND YEAR FIRST MENTIONED ABOVE.
Signature
Designation
In the presence of :
1) ………………………………..
Address …………………………
2) …………………………………
Address ………………………….
Signature
In the presence of :
1) ……………………..
Address ……………….
2) ……………………….
Address ………………
To,
————————————————————
————————————————————
————————————————————
————————————————————
Dear Sirs,
This is notify that your bid dated ………………………… for ………….............. for the Contact
Price of Rupees……........... .........................................only (Rs……………) amount in words and
figures as corrected and modified in accordance with the Instructions to Bidders is hereby accepted.
You are hereby requested to furnish Performance Security in the form as detailed in para 31 of
ITB bid document for an amount equivalent to Rs…………………………….. Within 15 days of
the receipt of this letter of acceptance and sign the contract, failing which action as stated in Para
15.5 of ITB will be taken.
Yours Faithfully,
M.S.R.D.C(Ltd.)
No.:Date:-
To,
————————————————————
————————————————————
————————————————————
————————————————————
Reference:- 1. ………………………………………………
2. ………………………………………………
Sir,
Your offer for Rs. …....................................….i.e. …….% above/ below the estimated cost
(Rupees. ….....… only) , is accepted by the Corporation vide letter under reference no. 1 You have
submitted performance security of Rs.………… (Rupees………………………………only) in the
form of Bank guarantee vide your letter at reference no. 2 The agreement for the work is also signed
by your authorized signatory on ………………
Therefore, you are requested to start the work immediately and complete it within…18.....calendar
months, including monsoon from the date of issue of this work order. Certified copy of the
agreement (Agmt. No. ……) is enclosed.
Yours Faithfully,
VOLUME II
INDEX
1 I SCOPE OF WORK 3 - 14
4 IV CONTRACT DATA 32 - 33
SECTION I
SCOPE OF WORK
1.0 Introduction
Pune city is located near the western margin of the Deccan Plateau. It lies between
18° 32"North latitude and 73° 51" East longitude. It has an altitude of 559 meters
from the sea level. The city stands at the confluence of Mula and Mutha rivers, which
are tributaries of the Bhima. The Sinhagad-Katraj-Dive Ghats range forms the
Southern Boundary of the urban area. The highest point in the city is Vetal Hill (800
m or 2625 ft above sea level) whereas the highest point just outside the city is the
Sinhagad Fort (1300 m or 4265 ft above sea level). The city is surrounded by hills
from three sides which make the geographical condition more pleasant.
It is located at a distance of approximately 180 km east of Mumbai. The City spans
over an area of 146 square kilometers with around 40 per cent of area under greenery.
Pune lies in the seismically active zone of Koyna Region, which is about 100 km
south of the city. The city is well connected by important roads and with all industrial
centers of the country. The site is located at northern zone of the city on Airport road
at Yerawada.
2.3 Geology
The underlying rock type at site is generally Basalt rock and is at a depth varying
from 4M to 20M from top of Building.
B) Flooring:-
IPS / Vitrified / Granite / Glazed & Antiskid tiles in floor & dado as directed.
C) Superstructure:-
1) i) R.C.C. M-30 for beam & lintel
ii) R.C.C. M-30 for slab.
iii) R.C.C. M-30 for Columns.
vi) R.C.C. M-30 for Chajja & Fins.
3) i) External plaster - sand faced cement plaster 15mm base coat &
6 to 8 mm thick sand faced treatment in CM 1:4, textured plaster.
ii) Internal plaster 12mm & 20mm thick in single coat in CM
1:5 without neeru finish, POP Finish.
iii) 6mm thick cement plaster in single coat in CM 1:3 with out
neeru finish to concrete surface.
4) All misc. items such as S.S railing, rolling shutter, collapsible gate,
structural glazing, paver blocks etc. as directed.
E) FINISHES:
i) Flooring: Providing and laying vitrified 1mtr x 1 mtr tiles, granite or natural
stone laid over cement mortar screed [1:4] and neat cement paste, matching
color jointing and pointing using white cement and pigment, in flooring
including landings of steps etc. complete all as directed. The color and design
pattern of the flooring tile shall be got approved from the Engineer.
ii) Wall Dado: Providing and fixing vitrified 600mm x 600 mm tiles will be
used.
iii) Treads and Risers: The tread shall be 300mm wide and the clear height of
d. Collapsible Door: Providing and fixing collapsible steel gate in one / two leaves
as shown in GAD including one coat of red lead primer & oil painting etc.
complete. As per (I.S. 10521-1983) & Spec. No. Bd T-57 Page No. 511
e. Hand Rail: Providing and fixing stainless steel pipe railing of minimum50mm
diameter including brackets, bends etc. of approved make on both sides of the
Steps and Ramps etc. complete as directed by Engineer.
g. Blasting of Rock:
Blasting of Rock/Boulder etc., is not permitted. Only chiseling should be
resorted total
Plot is surrounded by constructed buildings all around.
Site office & field laboratory shall have following minimum specifications:
1. Brick/CC block walls with Cement Plaster.
2. Asbestos sheet roofing.
Minimum furniture for site office shall be 6 tables of size 3’ x 5’, 12 chairs
and 3 Godrej cupboards of 6’ height, two Executive Chairs. One PC of
minimum configuration comprising Core i7 processor, 3.01 GHz Second
Generation, 4 GB RAM, 1 GB Graphics, 500 GB HDD, Intel mother Board,
Circle Cabinet SMPS, 18.5 inch Samsung LCD, Auto Cad 2010, Microsoft
Office 2007,Logitech Mouse & Keyboard ,Color printer, A3size Scanner
make HP 9120 & power backup and broadband (Internet) facility. The site
office with all furniture including electrical equipments shall be the property
of the contractor & the same shall be removed by contractor on completion of
the work. Payment of Water Supply / Electrical / Telephone bills for site
office shall be made by the contractor. Construction & Maintenance of site
office and field laboratory will be carried by the contractor at his own cost
during entire construction period.
Contractor has to provide all the required licensed softwares as directed by the
Engineer in Charge at the contractors own cost.
Sr.no Make No
Descriptio
n
Executive
Table ( Make - Godrej model No.
For The 1
1 T -108 or equivalent
Engineer)
6 Ordinary Type II 6
chair type
1 (For all
other staff
and
visitors).
7 Water 1
cooler for
8 Steel
Cupboard Godrej Model No. 1 1
Storewel Plain or
1980mmX equivalent
915mmX4
85mm
4.3 The air conditioned site office with all service furniture and fittings shall be
the property of the contractor during the period of contract. It shall be
removed after the work is over. Payment of Electric /
Telephone bills will be made by the contractor. Maintenance will
be carried by the contractor. If the contractor fails to make necessary
payments for the electric & telephone bills and also to fails to
maintain the site office with all services furniture and
fittings, MSRDC will levy penalty on the contractor.
4.3.1 Contractor will have to make his own arrangement at his own cost for
minimum 2 telephone connections at work site office – one for
Engineer and the other in Contractor office.
4.3.2 The contractor shall arrange to provide four mobile with STD facility
to Executive Engineer and other engineering staff of MSRDC Ltd.,
Pune and this facility shall be maintained till the completion of the
project. This facility shall be considered incidental to the work and no
additional payment whatsoever will be made for the same. The mobile
phone shall be provided within fifteen days from the date of work
order. In case of contractor failing to do so, an amount of Rs.5000/- per
month per mobile or part thereof shall be debited to the contractor’s
account. The maximum bill liability of the contractor shall be limited
to Rs.2500/- per month per mobile.
All the above 4.3.1 to 4.3.3 facilities shall have to be provided till the
completion of the entire work in all respect.
4.4 Laboratory :
Providing and maintaining an adequately equipped field laboratory as required for
site control on the quality of material and the works. It shall have adequate area for
the entire equipment and working as directed by the Engineer.
The field laboratory of adequate floor area shall be located on the site as shown or as
directed and approved by the Engineer. It shall be provided with all amenities like
water supply, electric supply etc.
1 General Nos.
(i) Oven – Electrically operated, Thermostatically controller, range
1
up to 2000 C sensitivity 10 C.
1
(x) Water testing kit Set
1
(xi) First aid box Set
Note:-
1. All equipment in the field laboratory shall be calibrated/ verified before use.
2. Frequency of calibrations shall be got approved from Engineer subject to use of
equipment at site.
3. Identification of equipments shall be good.
4. Housekeeping in laboratory shall be good.
5. Retrieved samples shall be kept to verify operational status of equipment used for
testing.
6. Period of retrieved sample shall be got approved subject to quantum of work of each
item to be executed.
SECTION II
SAMPLE FORMS & SCHEDULES
FORM F1
DETAILS OF WORK EXECUTED DURING LAST FIVE YEARS BY THE BIDDER
Name of bidder: —
Name and address of organization Name of work executed Tendered Time Cost of work Cost of work yet to be done
Sr. for whom work is carried out Period during the
Cost In year. Rs. Lacs Rs. Lacs
No months
. Rs. Lacs
1 2 3 4 5 8 9
( $ ) :- Preceding five years to be reckoned from the 31st March of the immediate last financial year.
FORM F2
DETAILS OF WORKS IN HAND PROPOSED TO BE COMPLETED /ON GOING IN NEXT THREE YEARS BY THE BIDDER
Name of bidder: —
FORM F3
LIST OF MACHINERY AVAILABLE WITH THE BIDDER WHICH WILL BE USED ON THIS WORK
Name of bidder:
Sr. No Name No. of Kind and Capacity Age of Present Present Whether the
Make condition of Location with machinery is
of Equipment Units Machinery Machinery name and hypothecated
address of to any bank or
organization institution
where
machinery is in
use
1 2 3 4 5 6 7 8 9
FORM F4
LIST OF TECHNICAL PERSONNEL AVAILABLE WITH THE BIDDER TO BE APPOINTED ON THIS WORK
Name of bidder : —
Designation / Post held Academic
Sr. No Name of Person / Qualifications and Remarks
Status Experience in
Similar Works
1 2 3 4 5
FORM F5
Sr.No Item of Week wise Program (in the form of a Bar Chart)
Activity 1st, 2nd , etc are weeks from the start of work order
(Work)
1st 2nd 3rd 4th 5th 6th 7th 8th 9th 10th 11th 12th
Note: Indicate clearly which responsibility and what authority have been delegated to site management.
FORM F6
QUALITY ASSURANCE REQUIREMENTS
ELEMENT OF QUALITY SYSTEM (ISO – 9001 – 1994)
The applicant(s) are required to provide details of their Quality Assurance Systems for
criteria stipulated below, preferably in the form of their Quality Manual to be enclosed
separately, in case the system is not finished in total, the extent to which it is completed
and documented may be submitted.
2.3.6 Management
Quality Policy Responsibility
Organization
Responsibility and Authority
Resources
Management Representative
Management Review
2.3.7 Quality System
2.1 General Quality Manual (ISO : 10013)
2.2 Quality System Procedure
2.3 Review
3. Contract Review
3.1 General document procedure
3.2 Review
3.3 Amendment to a contract
3.4 Records
4. Design control
a) Documented procedures
b) Suitable Equipment
c) Compliance of Quality Plan with respect to relevant codes.
d) Monitoring and control of Indicator properties.
e) Approval of process and Equipment
f) Workmanship
10. Inspection and Testing
10.1 General Documented for procedures equipment for inspection and testing
10.2 Receiving inspection and testing
10.3 In-process inspection and testing
10.4 Final inspection and testing
10.5 Inspection and Test records
4. General
5. Control Procedure
12 Inspection Test Status
FORM F7
DECLARATION OF THE CONTRACTOR
SIGNATURE OF CONTRACTOR
SCHEDULE – ‘D’
SAMPLE FORM OF DETAILS OF PROPOSED SUB-CONTRACTORS /
SPECIALISED SUB-CONTRACTORS
Proposal for sub contracting components of the works amounting to more than 10% of
the contract price
1
* Value in Indian Rupees Equivalent.
SCHEDULE – ‘M’
Information regarding Litigation / Arbitration during last five years in which the bidder is
involved, the parties concerned and disputed amount.
Y A
ea m
S r o
r ($ Short Name of the u Prese
. ) Description Authority nt nt
in
v
ol
N v
o against whom e
. the d Status
litigation is
pending
1
2
3
4
5
C
ur
re
6 nt
Y
ea
r
st
( $ ) Preceding 5 years to be reckoned from the 31 . March of the last financial year.
SECTION III
BIDDING DATA
BIDDING DATA
1 SCOPE OF BID:
Construction of works as detailed in bid documents detailed in Volume I
to Volume IV.
2. QUALIFICATION CRITERIA:
Qualification of the prospective bidders shall be done to ensure that the
2.1 works
are opened only for those bidders who shall fulfill qualification
criteria mentioned below in all respect.
2.2 The bidder should have valid Registration Certificate of Class I with
PWD/GoM, CPWD or such govt. organization.
Note:
1. A weightage of 10% compounded annually shall be given
for equating the financial turnover of previous years, to the
. current year.
2.3 The bidder should have liquid assets of Rs. 5.00 Crores (In this
regard, certificate of Chartered Accountant shall be furnished). A
suitable comfort letter from nationalized bank shall be attached.
2.4 The bidder should have bid capacity more than the estimated cost
put to tender as per bid capacity formula indicated as below.
List of all machineries available with the bidder shall be furnished in the prescribed Form
(F-3) pursuant to the Clause 18.1 (g) in the Section “Instructions to Bidders”
2.6 The bidder shall also submit the following qualification documents.
2.7 Τhe bidders should submit the documents specified under para 18 of ITB
of volume I, each document should be strictly in the respective format given in
volume I.
SECTION IV
CONTRACT DATA
VOLUME III
INDEX
FORM B-1
PERCENTAGE RATE TENDER AND CONTRACT FOR WORKS
Region : Pune
This form will state the work to be carried out as well as the date for submitting and
opening tenders, and the time allowed for carrying out the work, also the amount of Bid
Security to be deposited with the tender, and the amount of the Performance Security to
be deposited by the successful tenderer and the percentage, if any, to be deducted from
bills. It will also state whether a refund of quarry fees, royalties, octroi dues and ground
rents will be granted. Copies of the specifications, designs and drawings and estimated
rates, scheduled rates and any other documents required in connection with the work
shall be signed by the Engineer for the purpose of identification shall also be open for
inspection by contractors at the office of the Engineer during office hours.
2. In the event of the tender being submitted by a registered partnership firm, it must be
signed separately by each partner thereof, or in the event of the absence of any partner, it
shall be signed on his behalf by a person holding a power of attorney authorizing him to
do so. Incase of a private / public ltd co. also it shall be signed by a power of attorney
holder.
ii) In the event of his Tender being accepted subject to the provisions of sub-
clause (iii) below the said amount of Bid Security shall be appropriated towards
the amount of Performance Security payable by him under condition of General
Conditions of Contract.
iii) If, after submitting the tender, the contractor withdraws his offer, or
modifies the same, or if after the acceptance of his tender the contractor fails or
neglects to furnish the balance of Performance Security, within 10 days from the
date of letter of intent without prejudice to any other rights and powers of the
MSRDC, hereunder or in law, MSRDC shall be entitled to forfeit the full amount
of the Bid Security deposited by him. Please see Clause 1 of conditions of
contract.
iv) In the event of his tender not being accepted, the amount of Bid Security
deposited by the contractor shall unless it is prior thereto forfeited under the
provisions of sub-clause (iii) above, to be refunded to him on his passing receipt
thereof.
3. DELETED
4. Any person who submits a tender shall fill up the usual printed form, stating at what
percentage above/below the estimated rates for the items specified in Schedule “B”
(Memorandum showing items of work to be carried out) shall be named in figures as
well as in words. Tenders which propose any alteration in the works specified in the said
form of invitation to “tender” or in the time allowed for carrying out the work or which
contain any other conditions, will be liable for rejection.
5. The Engineer or his duly authorized Representative shall open tenders in the presence of
contractors who have submitted tenders or their authorized representatives who may be
present at the time and he will enter the amounts of the several tenders in a comparative
statement in a suitable form. In the event of a tender being accepted the contractor shall,
for the purpose of identification, sign copies of the specifications and other documents
mentioned in Rule 1. In the event of tender being rejected, the Engineer shall authorize
the Accounts Office concerned to refund the amount of the Bid Security deposited to the
contractor taking the tender, on his giving a receipt for the return of the money.
6. The officer competent to dispose of the tenders shall have the right of rejecting all or any
of the tenders.
7. No receipt for any payment alleged to have been made by a contractor in regard to any
matter relating to this tender or the contract shall be valid and binding on MSRDC unless
it is signed by the Engineer.
8. The memorandum of work to be tendered for shall be filled in and completed by the
office of Engineer before the tender form is issued. If a form issued to an intending
tenderer has not been so filled in and completed he shall request the said office to have
this done before he completes and delivers his tender.
9. All work shall be measured out by the standard measure and according to the rules and
customs of the PWD and their rates shall be subject to any local customs.
10. Under no circumstances shall any contractor be entitled to claim enhanced rates for any
items in this contract.
11. Every registered Contractor should produce along with his tender certificate of
registration as approved Contractor in the appropriate class and renewal of such
registration with date of expiry.
13. The measurements of work will be taken according to the usual method in use in the
PWD and no proposals to adopt alternative methods will be accepted. The Engineer’s
decision as to what is “The usual method in use in the PWD” will be final.
Contractor Employer Page 6
Maharashtra State Road Development Corporation Ltd
Expansion of Administrative Building For Sales Tax Department, At Yerawada, Pune
_________________________________________________________________________________________________________________
14 The tendering contractor shall furnish a declaration along with the tender showing all
works for which he has already entered into contract, and the value of the work that
remains to be executed in each case on the date of submitting the tender duly signed by
the competent authority not below rank of Executive Engineer.
15 Every tenderer shall furnish along with the tender, information regarding the Income-Tax
Circle or Ward of the District in which he is assessed to Income-Tax,
16 No foreign exchange would be released by the MSRDC for the purchase of plant and
machinery required for the execution of the work contracted for.
17 Contractor should produce a year-wise list of works carried out during the last 4 financial
years duly signed by the competent authority not below rank of Executive Engineer.
18 The contractor shall also give a list of machinery in their possession and which they
propose to use on the work in the form F3 with the evidence of ownership of those
machineries.
19 Successful tenderer will have to produce to the satisfaction of the accepting authority a
valid and current licence issued in his favour under the provisions of Contract Labour
(Regulations and Abolition) Act 1973 before starting work failing which acceptance of
the tender will be liable for withdrawal and earnest money will be forfeited to MSRDC.
(Reference Government of Maharashtra, Irrigation and Power Department’s letter
No.LAB 1076/1181/ (666E-(17), dated 8/9/1976).
20 The contractor shall comply with the provisions of the Apprentices Act 1961 and the
rules and orders issued there-under from time to time. The contractor shall also comply
with all the provisions of Labor legislation such as Minimum wages act, Payment of
wages act, Workmans compensation act, P.F. act, ESI act etc. If he fails to do that, his
failure will be a breach of the contract and the MSRDC, may cancel the contract. The
contractor shall also be liable, for any pecuniary liability and penalty arising on account
of any violation by him of the provisions of the Act. The employer in no case will be
responsible or liable for the same.
MEMORANDUM
(a) General Description – Expansion of Administrative Building
(a) If several sub works are
For Sales Tax Department, At Yerawada, Pune
included they should be
detailed in a separate list (b) Estimated Cost
(b) Total Estimated cost of the i) Civil Work Rs 32,68,48,220.00
work ii) Electrical and Other Works Rs 8,61,94,409.00
Total for Civil + Electrical Rs 41,30,42,629.00
and other works.
(c) The amount of earnest Total Estimated Cost of Project Rs 41,30,42,629.00
money
. Bid Security to be
deposited shall be in (c) Bid Security / Earnest Money Rs 20,65,000.00
accordance with the
provisions of paras 206 & 207
of the M.P.W Manual. (d) Performance Security
i) Demand Draft Rs.82,61,000.00
(d) Performance Security shall or Bank Guarantee
be in accordance with the ii) To be deducted from Rs. 82,61,000.00
provisions of paras 213 & 214 running bills (in Cash)
of the M.P.W Manual _________________________
Total Performance deposit Rs. 1,65,22000.00
Total Time Period - 18 (Eighteen) Calendar Months
(e) Percentage, if any to be deducted from bills so as to make up
(e) This percent where no the total amount required as performance security deposit, by the
performance security is taken time, half the work, as measured by the costs, is done -- 4%
will vary from 5% to 10% (four percent).
according to requirement of the
case where performance
security is taken. See note 1 to
Clause 1 of conditions of
contract
(f) Time allowed for the work from the date of return order to
(f) Give Schedule where commence – 18 Calendar months (Eighteen Calendar months
necessary showing dates by including Monsoon)
which the various items are to
be completed.
2. I/we agree that the offer shall remain open for acceptance for
minimum period of 120 days from the last date of submission of
Contractor : _________________________________
Address: _________________________________________
Signature of the Witness to
________________________________________________
Contractor’s Signature
Dated: the _____ day of _________2013
Witness: _______________________________________
Address: _______________________________________
Occupation: ____________________________________
Signature of the officer by The above tender is hereby accepted by me for and on behalf of
whom accepted. MSRDC
Dated __________day of __________2013
SCHEDULE ‘B’
A. CIVIL WORK ABSTRACT
Sr.N Item No. and Quantity Description of Item Rate Unit Amount
o. Specification
no.
1 2 3 4 5 6
1 DSR Item Item No.1 : Excavation for foundation
No.1 Bd-A in earth, soil of all types sand, gravel
1Page No.7 and soft murum, including removing the
Item Code excavated materials up to a distance of
No.-Bd-A 1 50m. beyond the building area & stacking
Page no. 259 and spreading as directed, dewatering,
preparing the bed for the foundation and
necessary back filling , ramming,
watering including and strutting etc. Rupees Ninety
complete. By mechanical means ( lift Three and Cubic
5212.10 upto 1.5m.) 93.30 Thirty Paise Meter 486288.93
Rupees One
Hundred Fifty
Nine and Cubic
A 8291.66 Lime, Murrum ,Rabish 159.70 Seventy Paise Meter 1324178.10
Rupees Two
Hundred
Eighty Nine
Excavated Rock and Sixty Cubic
B 10399.54 289.60 Paise Meter 3011706.78
11 DSR Item Item No.11 :-Providing and casting in situ Rupees Eight
No.13 (iii) a Readymix cement concrete M-30 of Thousand
BDF-5 Page trap/granite/14xidized14/gneiss metal for Seven Hundred
No.20 Item R.C.C.columns as per detailed designs Sixty Three
Code No.- and drawing or as directed including and Thirty Five Cubic
BdF-5 BF & G.F 265.89 centering form-work,compacting and 8763.35 Paise Meter 2330087.13
Page no. 300 roughening the surface if special finish is
and B.7, Page to be provided and curing Rupees Eight
Thousand Eight
no.38 complete.(Excluding Reinforcement)
Hundred Seven
and Fifteen Cubic
F.F. 105.35 8807.15 Paise Meter 927833.25
Rupees Eight
Thousand Eight
Hundred Fifty Cubic
S.F. 105.35 8851.00 One Only Meter 932452.85
Rupees Eight
Thousand Nine
Hundred Thirty
Eight and Sixty Cubic
T.F. 98.30 8938.60 Paise Meter 878664.38
Rupees Nine
Thousand
Twenty Six and
Twenty Five Cubic
F.F 79.41 9026.25 Paise Meter 716774.55
12 DSR Item Item No.12 :-Providing and casting in situ Rupees Eight
No.14 (iii) a Readymix cement concrete M-30 of Thousand Nine
BDF-6 Page trap/granite/quartzite/gneiss metal for Hundred Forty
No.21 Item R.C.C.Beams and Lintels as per detailed Eight and
Code No.- drawing and designs or as directed Ninety Five Cubic
BDF-6 BF & G.F. 523.02 including centering form-work, cover 8948.95 Paise Meter 4680479.83
Page no. 300 blocks, compacting and roughening the
and B.7, Page surface if special finish is to be provided Rupees Eight
Thousand Nine
no.38 and curing complete.(Excluding
Hundred
Reinforcement) Ninety Three
and Seventy Cubic
F.F. 174.34 8993.70 Paise Meter 1567961.66
Rupees Nine
Thousand
Thirty Eight
and Forty Five Cubic
S.F. 174.34 9038.45 Paise Meter 1575763.37
Rupees Nine
Thousand One
Hundred
Twenty Seven
and Ninety Cubic
T.F. 174.34 9127.95 Five Paise Meter 1591366.80
Rupees Nine
Thousand Two
Hundred
Seventeen and
Forty One Cubic
F.F 130.76 9217.42 Paise Meter 1205269.64
Page no. 304 to be provided and and curing complete Rupees Nine
38-40 Excluding reinforcement) Thousand Six
Hundred
Twenty One
and Forty Five Cubic
F.F. 13.91 9621.45 Paise Meter 133834.37
Rupees Nine
Thousand Six
Hundred Sixty
Nine and
Thirty Five Cubic
S.F. 13.91 9669.35 Paise Meter 134500.66
Rupees Nine
Thousand
Seven Hundred
Sixty Five and Cubic
T.F 13.91 9765.05 Five Paise Meter 135831.85
Rupees Nine
Thousand Eight
Hundred Sixty
and Eighty Cubic
F.F 13.91 9860.81 Paise Meter 137163.84
15 DSR Item Item No.15:-Providing and casting in situ
No.7 BDF-12 cement concrete M20 of trap / granite /
Page No.18 quartzite / gness metal for R.C.C. coping
Item Code to plinth or parapet and sills of doors
No.- BDF-12 and 17xidize, moulded as per detailed
B7 drawing & design, or as directed
Rupees Six
Page no. 304 including centering, formwork,
Thousand One
38 compacting & roughening the surface if
Hundred
special finish is to be provided & curing
Ninety Eight
complete. (Excluding reinforcement)
and Twenty Cubic
7.80 6198.25 Five Paise Meter 48346.35
Five Paise
Rupees Seven
Thousand
Seven Hundred
Seventy Seven Cubic
F.F 111.22 7777.07 and Six Paise Meter 864965.34
21 Item No.21 : Providing Autoclaved Rupees One
Areated Concrete Blocks of Ecolite or Thousand
equivalent mech. Three and Square
G.F. 23.85 Size(625x240x100)mm in 100 mm thick 1003.90 Ninety Paise Meter 23943.02
masonry in extra fine jointing mortar of
fixoblock of UltraTech or equivalent in Rupees One
Thousand Eight
half brick thick wall including mild steel
and Ninety Square
F.F. 26.10 longitudinal reinforcement of 2 bars of 1008.90 Paise Meter 26332.29
6 mm diameter / 2 hoop iron strips 25 mm Rupees One
x 1.6 mm at every third course, properly Thousand
bend and bonded at ends scaffolding, Thirteen and
racking out joints and watering complete. Ninety Five Square
S.F. 26.10 1013.95 Paise Meter 26464.10
Rupees One
Thousand
Twenty Four Square
T.F. 26.10 1024.00 Only Meter 26726.40
Rupees One
Thousand
Thirty Four and Square
F.F. 19.58 1034.02 One Paisa Meter 20246.05
22 DSR Item Item No.22 :-Providing and laying Rupees Seven
No.8 BD-j jointless Polydee-LM jointless a highly Hundred Ten
Page No.32 flexible elastometric coating for and Fifty Five Square
Item Code G.F 76.72 RCC/cementitious surface for terrace 710.55 Paise Meter 54513.40
Rupees Six
Hundred Thirty
Two and Square
T.F. 77.09 632.80 Eighty Paise Meter 48782.55
Rupees Six
Hundred Thirty
Nine and One Square
F.F 114.00 639.01 Paisa Meter 72847.37
24 DSR Item Item No.24 :- Providing and fixing 25
No.10 BD-J to 30 mm thick rough 23xidized box
Page No.33 type waterproofing for basement or
Item Code underground floor on a base of
No.- Bd-J Cement concrtete 1:3:6, including sub
Page no. 355 base of 2.50 centimeter thick Cement
mortar 1:3 with conseal, setcrete (
RMW ), Algiproof or other alike
watere proofing liquids, raking of
joints upto 35 mm depth, filling the
joints with 6 mm size crushed metal,
hand grouting with cement slurry,
curing and cleaning, with 7 years Rupees Eight
guarantee on court fee stamp of 100/- Hundred
with ponding test etc complete. Forty Six and
(excluding Cement concrtete 1;3:6 Forty Five Square
3281.53 base concrete ) 846.45 Paise Meter 2777651.07
complete.
Page No.37 cement mortar 1:4 without neeru finish and Thirty Five Meter
Item Code to concrete or brick surfaces or ceiling, in Paise
No.- Bd-L 2 all positions including scaffolding and
Page no. 368- curing complete. Rupees One
Hundred Sixty
370
One and Square
F.F. 1074.12 161.15 Fifteen Paise Meter 173094.44
Rupees One
Hundred Sixty
One and Ninety Square
S.F. 1078.92 161.95 Five Paise Meter 174731.09
Rupees One
Hundred Sixty
Three and Fifty Square
T.F. 1081.92 163.55 Five Paise Meter 176948.02
Rupees One
Hundred Sixty
Five and Square
F.F. 825.39 165.16 Sixteen Paise Meter 136321.83
29 DSR Item Item No.29 :-Providing and fixing Rupees Sixty
No.16 BDL chicken mesh 26xid (24 gauge) at the Four and Square
Page No.39 G.F. 605.85 junction of 2 different surfaces of 64.70 Seventy Paise Meter 39198.50
Item Code different material component at the time
No.- Bd-L of plastering to prevent cracking in plaster Rupees Sixty Square
F.F. 605.85 surface as and where directed at all floors 65.00 Five Only Meter 39380.25
with all leads and lifts etc. complete. Rupees Sixty
Five and Thirty Square
S.F. 605.85 65.35 Five Paise Meter 39592.30
Rupees Sixty Square
T.F. 605.85 66.00 Six Only Meter 39986.10
Rupees Sixty
Six and Sixty Square
F.F. 0.00 66.64 Four Paise Meter 0.00
Eighty Two
Only
Rupees Four
Hundred
Eighty Six and Square
T.F 293.14 486.80 Eighty Paise Meter 142698.60
Rupees Four
Hundred
Ninety One and Square
F.F. 219.85 491.57 Fifty Six Paise Meter 108072.10
Rupees Four
Hundred
Ninety One and
Fifty Seven Square
Tr.F 263.59 491.57 Paise Meter 129570.97
34 DSR Item Item No.34 :-Providing and applying Rupees Fifty
No.17 BD-L plaster with plaster of paris in 6 mm Six and Twenty Square
Page No.39 B.F 1 1219.44 thickness to 29xidized2929 plaster 56.20 Paise Meter 68532.53
Item Code surface in all position including preparing
No.- Bd-L the surface scaffolding etc complete Rupees Fifty
Six and Twenty Square
B.F. 2 1196.66 56.20 Paise Meter 67252.29
Rupees Fifty
Six and
Seventy Five Square
F.F. 0.00 56.75 Paise Meter 0.00
Rupees Fifty
Seven and Square
S.F 0.00 57.30 Thirty Paise Meter 0.00
Rupees Fifty
Seven and
Eighty Eight Square
T.F 0.00 57.89 Paise Meter 0.00
35 DSR Item Item No.35 :-Providing and laying in Rupees Three
G.F 1403.33 3536.40 4962736.21
No.14 BD-M position flooring Of Polished Granite of Thousand Five Square
Rupees One
Thousand Nine
Hundred Forty
Four and Square
T.F. 4.70 1944.90 Ninety Paise Meter 9141.03
Rupees One
Thousand Nine
Hundred Sixty
Three and
Ninety Five Square
F.F 4.70 1963.95 Paise Meter 9230.58
39 DSR Item Item No.39 :-Providing and laying Rupees One
No.19 BD-M vitrified Tile of Thousand One
12 Page No.47 mirror/Glossy/Matt/Rustic finish Hundred
Item Code having Size 0.6 m x 0.6 m & 8mm to Twenty Three Square
No.- Bd-M 12 G.F. 121.93 10mm Thickness of approved make, 1123.00 Only Meter 136927.39
Page no. 385 shade and pattern for Flooring in required
position laid on a bed of 1:4 cement Rupees One
mortar including neat cement float, filling Thousand One
Hundred
joints with cement slurry, curing and
Twenty Eight
cleaning etc. complete. NoteWater and Sixty Square
F.F. 87.02 apsorpation should be more than 0.05%) 1128.60 Paise Meter 98210.77
Rupees One
Thousand One
Hundred Thirty
Four and
Twenty Five Square
S.F. 79.22 1134.25 Paise Meter 89855.29
Rupees One
Thousand One
Hundred Forty
Five and Forty Square
T.F. 83.12 1145.45 Five Paise Meter 95209.80
Rupees One
Thousand One
Hundred Fifty
Six and Sixty Square
F.F 83.12 1156.69 Nine Paise Meter 96144.07
40 DSR Item Item No.40 :-Providing and laying Rupees One
No.19 BD-M vitrified Tile of Thousand Two
12 Page No.47 mirror/Glossy/Matt/Rustic finish Hundred
Item Code having Size 0.6 m x0.6 m & 8mm to Eighty Five
No.- Bd-M 13 10mm Thickness of approved make, and Thirty Square
Page no. 386 G.F. 12.57 shade and pattern for Dado & Skirting in 1285.30 Paise Meter 16156.22
required position laid on a bed of 1:4
cement mortar including neat cement Rupees One
Thousand Two
float, filling joints with cement slurry,
Hundred
curing and cleaning etc. complete. Ninety One and
NoteWater apsorpation should be more Seventy Five Square
F.F. 12.57 than 0.05%) 1291.75 Paise Meter 16237.30
Rupees One
Thousand Two
Hundred
Ninety Eight
and Fifteen Square
S.F. 12.57 1298.15 Paise Meter 16317.75
Rupees One
Thousand
Three Hundred Square
T.F. 12.57 1311.00 Eleven Only Meter 16479.27
Rupees One
Thousand
Three Hundred
Twenty Three
and Eighty Square
F.F 12.57 1323.86 Five Paise Meter 16640.91
Square
G.F. 449.15 712.20 No Rupees Meter 319884.63
Only
Eight Paise
Rupees Three
Thousand Nine
Hundred
Twenty One
and Ninety Square
S.F. 17.45 3921.95 Five Paise Meter 68453.72
Rupees Three
Thousand Nine
Hundred Sixty
and Seventy Square
T.F. 17.45 3960.75 Five Paise Meter 69130.93
Rupees Three
Thousand Nine
Hundred
Ninety Nine
and Fifty Nine Square
F.F 17.45 3999.59 Paise Meter 69808.90
48 DSR Item Item No.48 :-Providing and laying
No. 4 Bd-M Machine Cut/Machine Polished kotah
3B Stone flooring/Treads &Risers 25 to
Page no. 43 30mm thick of approved shade and size Rupees Eight
Item Code on bed 1:6 cement mortar including Hundred
No.- Bd-M 3B cement floats skirting joints, curing and Eighteen and
Page no. 380 cleaning etc. complete. Twenty Five Square
G.F 1358.86 818.25 Paise Meter 1111887.20
51 DSR Item Item No.51 :-Providing and fixing black Rupees Seven
No.-8 Bd-M kadappa stone shelves 25mm. thick Hundred Fifty
29 machine polished, extending the polish Nine and
Page no. 45 G.F. 6.48 upto 20 cm width on lowerside, rounding 759.90 Ninety Paise Square
Item Code corners, laying in position jointing with Meter 4924.15
No.- Bd-M 29 cement mortar 1:4 proportion curing etc Rupees Seven
Hundred Sixty
Page no. 391 complete. Square
Three and
F.F. 6.48 763.70 Seventy Paise Meter 4948.78
Rupees Seven
Hundred Sixty
Seven and Fifty Square
S.F. 6.48 767.50 Paise Meter 4973.40
Rupees Seven
Hundred
Seventy Five Square
T.F. 6.48 775.10 and Ten Paise Meter 5022.65
Rupees Seven
Hundred Square
F.F 6.48 782.70 Eighty Two Meter 5071.88
55 DSR Item Item No.55 :-Providing and applying Rupees One Square
No.-15 Bd-O G.F. 4783.03 internal Premimum Emulsion/Luster paint 191.95 Hundred Meter 918102.61
Page no.57 of asian paint or equivalent in Three coats Ninety One and
Eighty Paise
Rupees One
Hundred Thirty
Four and Square
T.F 683.98 134.15 Fifteen Paise Meter 91755.92
Rupees One
Hundred Thirty
Five and Forty Square
F.F 512.99 135.45 Four Paise Meter 69481.93
Rupees One
Hundred Thirty
Five and Forty Square
Tr.F 615.03 135.45 Five Paise Meter 83305.81
57 DSR Item Item No.57 :-Providing and fixing in
No.-15 Bd-O Position Powder Coated Aliminum
Page no.57 Louvered Windows/ ventilator of Rupees Two
Item Code Various sizes with Powder Coating as per Thousand
No.- Bd-T detail Drawing Specfication including Seven Hundred
Aluminum Frame 80x 38x 1.22mm Box Twenty Nine
Type,5 mm Thick Sheet glass Louvers, of and Seventy Square
BF 47.15 Approved quality etc. Complete. 2729.75 Five Paise Meter 128707.71
58 DSR Item Item No.58 :-Providing and fixing frame Rupees Five
No.-13 DSR work of 44xidized4444 iron for Hundred
Page No.67 suspended false ceiling which includes Eighty Eight
Bd-R 44xidized4444 iorn perimeter channels of and Sixty Square
G.F. 1023.66 size 27mm& 0.5mm thick having one 588.60 Paise Meter 602526.28
flange of 20mm and another flange of
30mm along with perimeter of ceiling, Rupees Five
Hundred
fixing in bricks wall/44xidized4444 with
Ninety One and Square
F.F. 967.80 help rawal plugs and screws,suspending 591.55 Fifty Five Paise Meter 572502.09
and Twenty
Five Paise
Rupees Six
Hundred
Ninety Nine Square
F.F 690.76 699.06 and Six Paise Meter 482883.38
60 DSR Item Item No.60 :-Providing and fixing False Rupees One
No.-17 Bd-R ceiling of 15mm thick asscustic tagular Thousand Four
Page no.67 46xidized46/everest/AMS(0.60mx0.60m) Hundred
Item Code boards of approved make shape and sizes Twenty One Square
No.- Bd-R G.F. 682.44 as per drawings 46xidized46 powder 1421.05 and Five Paise Meter 969781.36
coated G.I wall angles of 20mm x 20mm
x 0.6mm x0.6mm size , G.I grid runners Rupees One
Thousand Four
of size 15mmx 38mm at 600mm center to
Hundred
center both ways are suspended using G.I Twenty Eight
3mm wire including fixing using butterfly and Fifteen Square
F.F. 645.20 clips and fasterners including 1428.15 Paise Meter 921442.38
transporting, scaffolding all necessary Rupees One
labour and machinery, finishing etc. Thousand Four
complete. Hundred Thirty
Five and
Twenty Five Square
S.F. 645.20 1435.25 Paise Meter 926023.30
Rupees One
Thousand Four
Hundred Forty
Nine and Forty Square
T.F 616.98 1449.45 Five Paise Meter 894281.66
Rupees One
Thousand Four
Hundred Sixty
Three and
Sixty Eight Square
F.F 460.51 1463.68 Paise Meter 674039.97
61 Item No.61 :-Providing & fixing wired
glass having thickness of 8 mm thick
including all accessories and required Rupees One
fixtures and fastening fitting complete. Thousand Sixty Square
136.98 1065.00 Five Only Meter 145882.64
64 DSR Item Item No.64 :- Providing and fixing Solid Rupees One
No.-8 Bd-T 34 Core Flush Door in Single/ double leaf Thousand Nine
Page no.74 32mm decorative type of 48xidized Hundred Forty
Item Code grade as per detailed drawings and and Seventy
No.- Bd-T 34 531.56 approved face veneer 3mm on bot the 1940.70 Paise Square
Meter 1031598.49
Page no.123 GRADE. As per detailed drawing with Hundred Thirty Meter
Item Code top rail of 50mm dia.1.5 mm thick & Five and
No.- Bd-W vertical post of 38mm dia.1.5 mm thick Ninety Five
including fixing with M.S. base plate 150 Paise
x 150 x 6 mm at bottom & three nos.
horizontal pipes of 19mm dia. Including Rupees Four
Thousand One
fabricating ,fixtures, 62xidized ,necessary
Hundred Fifty Runnin
welding, griding, finishing buffing to SS Six and Sixty g
F.F. 18.62 pipe etc. complete. 4156.65 Five Paise Meter 77396.82
Rupees Four
Thousand One
Hundred
Seventy Seven Runnin
and Thirty g
S.F. 18.62 4177.30 Paise Meter 77781.33
Rupees Four
Thousand Two
Hundred
Eighteen and Runnin
Sixty Five g
T.F 18.62 4218.65 Paise Meter 78551.26
Rupees Four
Thousand Two Runnin
Hundred Sixty g
F.F 18.62 4260.03 and Two Paise Meter 79321.73
Rupees Four
Thousand Two
Hundred Sixty Runnin
and Three g
Tr.F 22.33 4260.03 Paise Meter 95126.47
81 DSR Item Item No.81 :-Providing and fixing Rupees Three
No.-60 Bd-R Stainless steel railing in S.S.304 Thousand Runnin
Page no.123 GRADE. As per detailed drawing with Nine Hundred g
Item Code G.F. 0.00 top rail of 40mm dia.&1.5 mm thick 3923.85 Twenty Three Meter 0.00
Rupees One
Thousand
Two Hundred
Seventy Five Numbe
T.F 19.00 1275.00 Only r 24225.00
Rupees One
Thousand
Two Hundred
Eighty Seven
and Fifty Numbe
F.F 20.00 1287.50 Paise r 25750.00
91 DSR Item Item No.91 :-Providing and fixing screw
No.8 Bd-V 9 down for 20 mm dia wheeled stop tap of
Page no.101 brass including necessary socket/ union
Item Code nut complete. Rupees Three
No.- Bd-V 9 Hundred
Page no. 555 Eighteen and
G.F. 10.00 318.15 Fifteen Paise Number 3181.50
Rupees Two
Thousand One
Hundred
Eleven and
F.F. 10.00 2111.50 Fifty Paise Number 21115.00
Rupees Two
Thousand One
Hundred
Twenty Two
S.F. 10.00 2122.00 Only Number 21220.00
97 DSR Item Item No.97 :-Providing and fixing 10cm Rupees Seven
No.18 Bd-V C.I. Nahani Trap including C.I. grating Hundred
32 bend and piece of C.I. pipe upto the Eighty Four
Page no.103 outside face of the wall etc.complete. and Seventy
Item Code G.F. 34.00 784.75 Five Paise Number 26681.50
No.- Bd-V 32
Page no. 567 Rupees Seven
Hundred
Eighty Eight
and Sixty Five
F.F. 28.00 788.65 Paise Number 22082.20
Rupees Seven
Hundred
Ninety Two
and Sixty
S.F. 26.00 792.60 Paise Number 20607.60
Rupees Eight
Hundred and
Forty Five
T.F. 27.00 800.45 Paise Number 21612.15
Rupees Eight
Hundred Eight
and Twenty
F.F 28.00 808.29 Nine Paise Number 22632.19
107 DSR Item Item No.107 :-Providing and fixing Rupees One
No.29 Bd-V 450mm x 1200mm size superior type Thousand Four
Page no.105 Belgium mirror with 16 mm dia. Nickel Hundred Ten
Item Code plated towel rod etc. complete. and Forty Five
No.- Bd-V 4.00 1410.45 Paise Number 5641.80
Rupees Twenty
Thousand One
Hundred
Seventy Five
and Sixty Four
F.F 22.00 20175.64 Paise Number 443864.08
109 Item No.106 :-Providing and fixing Rupees Sixteen
European type water closet of Thousand Two
JAQUAR MAKE SERIES ARS-WHT- Hundred Two
G.F. 22.00 0110 or equivalent with push valve 16202.00 Only Number 356444.00
concealed type with cover plate JAQUAR
MAKE SERIES FLV-1095 including soil Rupees Sixteen
Thousand Two
pipe ,vent pipe upto outside face of wall
Hundred
,100mm dia G.I. plug bend inlet pipe all Eighty Three
F.F. 20.00 fittings,cutting & making good 16283.00 Only Number 325660.00
walls,floors etc. complete. Rupees Sixteen
Thousand
Three Hundred
Sixty Four
S.F. 18.00 16364.00 Only Number 294552.00
Rupees Sixteen
Thousand Five
Hundred
Twenty Six and
T.F 19.00 16526.05 Five Paise Number 313994.95
Rupees Sixteen
Thousand Six
Hundred
Eighty Eight
F.F 20.00 16688.06 and Six Paise Number 333761.20
110 DSR Item Item No.107 :-Providing and fixing 40 Rupees Five
No.38 Bd-V mm. dia Ball cock medium type with Hundred
Page no.107 PVC float including sockets & necessary Eighty Eight
Item Code fittings and tested as per municipal and Sixty
No.- Bd-V G.F. 5.00 requirements etc. complete. 588.60 Paise Number 2943.00
114 DSR Item Item No.114 :-Providing and fixing Rupees Three
No.55 Bd-V G.F. 50.00 P.V.C. Rain Water Pipes of 110 mm 371.20 Hundred Runnin 18560.00
Page no.111 outer dia.and having wall thickness of Seventy One g
Item Code 2.2 to 2.7 mm conforming to I.S. 13592- and Twenty Meter
No.- Bd-V 1992 including proper rain water Paise
receiving recess with P.V.C. plug bend,
necessary fittings such as offsets, shoes Rupees Three
Hundred Runnin
including fixing the pipe on wall using
Seventy Three g
F.F. 50.00 approved wooden cleats projecting 25 373.05 and Five Paise Meter 18652.50
mm to 40 mm from face of wall & fixing Rupees Three
with clips of approved quality & number, Hundred
filling the joints using rubber gasket with Seventy Four Runnin
solvent cement and properly resting the and Ninety g
S.F. 50.00 shoe of pipes on C.C. or masonry blocks, 374.90 Paise Meter 18745.00
Rupees Three
including necessary scaffolding, and
Hundred
maintainance for 3 years for any leakages Seventy Eight Runnin
or dislocation of pipes. All the PVC and Sixty g
T.F. 50.00 fittings and additional two piece socket 378.60 Paise Meter 18930.00
clips shall be got approved from Engineer Rupees Three
in charge etc. complete. (The contractors Hundred
shall give 3 years guarantee Eighty Two Runnin
bond for payment) and Thirty g
F.F 50.00 382.34 Three Paise Meter 19116.80
115 Item No. 115 :-Providing and fixing Rupees One
towel Holder JAQUAR MAKE Thousand Forty
G.F. 16.00 SERIES I-1121N or equivalent 1045.00 Five Only Number 16720.00
including all accessories etc. complete.
Rupees One
Thousand Fifty
and Twenty
F.F. 10.00 1050.25 Five Paise Number 10502.50
Rupees One
Thousand Fifty
Five and Forty
S.F. 8.00 1055.45 Five Paise Number 8443.60
Rupees One
Thousand Sixty
Five and
T.F. 9.00 1065.90 Ninety Paise Number 9593.10
Rupees One
Thousand
Seventy Six
and Thirty Five
F.F 10.00 1076.35 Paise Number 10763.50
116 Item No.116:-Providing and fixing Rupees Two
Overhead shower 120mm dia. Thousand Eight
JAQUAR MAKE SERIES OHS – 1709 Hundred
or equivalent including all accessories Eighty Five
G.F. 1.00 etc. complete. 2885.00 Only Number 2885.00
Rupees Two
Thousand Eight
Hundred
Ninety Nine
and Forty Five
F.F. 1.00 2899.45 Paise Number 2899.45
Rupees Two
Thousand Nine
Hundred
Thirteen and
Eighty Five
S.F. 1.00 2913.85 Paise Number 2913.85
Rupees Two
Thousand Nine
Hundred Forty
Two and
T.F 1.00 2942.70 Seventy Paise Number 2942.70
Rupees Two
Thousand Nine
F.F 1.00 2971.55 Hundred Number 2971.55
Seventy One
and Fifty Five
Paise
117 Item No.117:-Providing and fixing Toilet Rupees One
paper holder JAQUAR MAKE Thousand Four
SERIES AHS-1551, or equivalent Hundred Forty
G.F. 22.00 including all accessories etc. complete. 1441.00 One Only Number 31702.00
Rupees One
Thousand Four
Hundred Forty
Eight and
F.F. 20.00 1448.20 Twenty Paise Number 28964.00
Rupees One
Thousand Four
Hundred Fifty
Five and Forty
S.F. 18.00 1455.40 Paise Number 26197.20
Rupees One
Thousand Four
Hundred Sixty
Nine and
T.F 19.00 1469.80 Eighty Paise Number 27926.20
Rupees One
Thousand Four
Hundred
Eighty Four
and Twenty
F.F 20.00 1484.23 Three Paise Number 29684.60
Rupees Six
Hundred
Eighty and
F.F. 21.00 680.40 Forty Paise Number 14288.40
Rupees Six
Hundred
Eighty Three
and Seventy
S.F. 20.00 683.75 Five Paise Number 13675.00
Rupees Six
Hundred
Ninety and
T.F 21.00 690.55 Fifty Five Paise Number 14501.55
Rupees Six
Hundred
Ninety Seven
and Thirty One
F.F 22.00 697.31 Paise Number 15340.82
120 Item No.120:-Providing and fixing Rupees Four
G.F. 1.00 Single lever wall mixer JAQUAR 4780.00 Thousand Number 4780.00
MAKE SERIES FUS-2927UPR or Seven Hundred
Rupees One
Thousand Nine
Hundred Five
and Thirty Five
T.F 19.00 1905.35 Paise Number 36201.65
Rupees One
Thousand Nine
Hundred
Twenty Four
F.F 20.00 1924.04 and Four Paise Number 38480.80
123 Item No.123:-Providing and fixing Rupees Six
Tumbler Holder JAQUAR MAKE Hundred
SERIES I-1141N , or equivalent Seventy Seven
G.F. 22.00 including all accessories etc. complete. 677.00 Only Number 14894.00
Rupees Six
Hundred
Eighty and
F.F. 20.00 680.40 Forty Paise Number 13608.00
Rupees Six
Hundred
Eighty Three
and Seventy
S.F. 18.00 683.75 Five Paise Number 12307.50
Rupees Six
Hundred
Ninety and
T.F 19.00 690.55 Fifty Five Paise Number 13120.45
Rupees Six
Hundred
Ninety Seven
and Thirty One
F.F 20.00 697.31 Paise Number 13946.20
Rupees Six
Hundred
Eighty and
F.F. 20.00 680.40 Forty Paise Number 13608.00
Rupees Six
Hundred
Eighty Three
and Seventy
S.F. 18.00 683.75 Five Paise Number 12307.50
Rupees Six
Hundred
Ninety and
T.F 19.00 690.55 Fifty Five Paise Number 13120.45
Rupees Five
Thousand Eight
Hundred
Nineteen and
F.F 20.00 697.31 Fifty Paise Number 13946.20
127 Item No.127 :-Providing and fixing
Restroom Partitions made of solid
phenloic core panels with SS brackets and
Fastners.The panels Made of melamine
impremagated decorative surface paper, Rupees Five
Partitions should stand up with the most Thousand Six
extreme conditions of moisture and Hundred
humidity and water and corrosion Seventy Eight
87xidized87, including decoratively faced and Twenty Square
302.76 on the both sides . 5678.25 Five Paise Meter 1719146.97
139 DSR Item 2.00 Item No. 139:- H.D.P container Sintex or
No.41 Bd-V alike one piece moulded water tank made
Page no.109 out of 91xid density polyethyler and built Rupees
Item Code corrugated inclsive delivery up to Seventy Eight
No.Bd-V distination housting fixing of Thousand
91xidized9191s such as inlet, outlet Seven Hundred
overflow pipe inclusive of all Tank Ninety Five
capacity 10000 liters 78795.00 Only Number 157590.00
142 DSR Item 270.00 Item No. 142 : Providing and Fixing Solid
No.9 Bd-T 36 Core Flush door shutter in single leaf
Page no.75 32 mm thick without ventilator Rupees One
Item Code Bd- commercial type of exterior grade as per Thousand
T 36 Page detailed drawings with wrought iron hold Three Hundred
No.500 fast, iron 93xidized fixtures and Fifty Seven and
fastenings and handles on both sides and Forty Five Square
finishing with laminate complete . 1357.45 Paise Meter 366511.50
143 DSR Item 79.20 Item No. 143 : Providing and Laying
No.29 Bd- telephone black/ Amba White/ Catbary
M Brown/ RBI red / Ocean Brown
Page no.50 GraniteStone of 18 to 20 mm thick door Rupees Three
Item Code Bd. frame/dado/window boxing etc. on C.M. Thousand
M. 12 1:6 including filling joints with Polymer Three Hundred
base filler nosing thye sharp edges Forty and Square
wherever necessary,curing,etc.complete 3340.60 Sixty Paise Meter 264575.52
145 778.76 Item No. 145 : Providing and Fixing Rupees Four
staging work to slab, beams, Hundred
columns,and any other structural Eleven and
member for height more than 4.5 m at Eighty Six Square
any level.up to one stage of 4.5 m. 411.86 Paise Meter 320743.21
A. EXTERNAL ELECTRIFICATION
Sr.No. Item No. Quantity Description of Item SITC Rate Unit
and
Specificatio
n no. Amount
1 2 3 4 5 6
A. HT WORKS
1 CSR Item 1 H.T Metering kiosk Rs. One Lacs No. 156161
no. 6.4.2 Supplying, erecting, testing, Fifty Six
commissioning 11 KV H.T. metering Thousand One
cubical (Compact Type) approved by Hundred Sixty
MSEDCL/Licensee fabricated with One.
2mm.(14
SWG) M.S.sheets with supporting angle
and channel, painted with powder coating
/ epoxy paint of required shade copper bus
bar size 25x6 mm
electronic security lock and heavy duty
mechanical lock, with counter meter for
measuring no of times the opening of
doors, top side cover ( C.T.P.T 156,161.00
COVER) interlock with meter doors,
epoxy coated 3 nos C.T having required
ratio between 5/5A to 100/5A burden 10
VA class 0.5 I.L.12/28/75 KVP
epoxy terminal block suitable for provided
trivector meter, and provision for
incoming and outgoing cables etc
complete duly tested by Licensee with
necessary Test Certificates and erected on
provided plinth/C.Cfoundation
(Refer technical specifications Section -
14.8.1 on Page 165 to 179 )
2 CSR item 1 Supplying & errecting SF6 insulated 11 kv Rs. Four lacs No. 424611
no.5.9.6 630 Amp , indoor type Ring main unit twenty four
with 2 incoming Load break switches & thousand six
one outgoing Load break switch with hundred eleven
HRC fuses complete errected on provided 424,611.00 only.
cc foundation / MS channels/ trench etc, in
an approved manner.
3 Based on 1 Supply, installation, Testing & Rs. Sixteen lacs No. 1619121
CSR item commissioning of HT panel with Incomer Nineteen
5.9.1 & - 2 IC & Outgoing - 3 nos. of 11 kV, thousand One
5.9.8 630A, VCB..with all accessories (Refer hundred twenty
1,619,121.00
technical specifications Section - 14.8.2 one only.
on Page 180 to 191 & CSR Items
mentioned below)
4 NON CSR 2 Indoor type Transformers Rs. Eight lacs
Thirty six
thousand eight Nos. 1673762
836,881.00
hundred and
eighty one only.
1 2 3 4 5 6
`A.1 PANELS
Design as per detailed SLD, technical
specifications and obtain approval of Drawings
prior to manufacturing, manufacture, insure,
packed in wooden crates with PVC sheets inner
packing, transport to site, store, erect in proper
position, testing & commissioning of Main L.T.
Panel cubicle and extensible type front, back
operated, having Bus-bars and Top Cable entry,
for both Incoming and Outgoing side fabricated
using door for all panel:2mm CRCA,Base frame
for Main lt panel:5mm CRCA,Undrilled
removable gland plate:3mm GI & bus support
for allbase frame for capacitor panel:5mm
CRCA. All the panel shall be painted with
electro static powder coating paint of shade
RAL-7032 Bus-bars shall be insulated with heat
shrinkable coloured (approved color & shade as
per architect's instructions )
1 1 Main LT Panel
Incomer 1 :1250A,50 kA, ACB ( EDO ) ( from
DG SET ) Incomer 2
:1250A,50 kA, ACB ( EDO ) ( from T/F-1 )
Incomer 3 :1250A,50 kA, ACB ( EDO ) ( from
Rs Eighteen
T/F-2 ) Bus Bar : 1600A,50 kA, 4W
lacs fifty six
,3 ph Al. Bus Bar
Non CSR thousand one Nos.
Bus Coupler :1250A,50 kA, ACB ( EDO ) - 1,856,117.00 1,856,117.00
hundred and
1No. Outgoing
seventeen only.
:1000A,50 kA, ACB ( MDO ) - 1 No.
800A,35 kA, ACB ( MDO ) - 4 No.
250A,35 kA, ACB - 3 No.
200A,35 kA, ACB - 7 No.
125A,25 kA, ACB - 3 No.
2 2 Capacitor Panel ( 350 KVAR )
Rs Five lacs
Incomer 1 :800A,50 kA, ACB ( MDO )
seventy nine
Bus Bar : 1000A,50 kA, 4W ,3 ph Al. Bus Bar
Non CSR thousand four Nos.
Outgoing : 50 KVAR C.Bank - 5 No. 551,223.08 1,102,446.17
hundred and
25 KVAR C.Bank - 7 No.
one only.
3 1 Basement & Ground Floor Panel
Rs One lac
Incomer 1 :250A,25 kA, MCCB
eighty five
Bus Bar : 300A,35 kA, 4W ,3 ph Al. Bus Bar
thousand one
Outgoing :63A,25 kA, MCCB - 12 No. Nos.
167,243.12 hundred and 167,243.12
32A,25 kA, MCCB - 2 No.
seventyfive
only.
4 1
Rs One lac
First Floor Panel
sixty three
Incomer 1 :200A,25 kA, MCCB
146865.39 thousand five Nos.
Bus Bar : 250A,25 kA, 4W ,3 ph Al. Bus Bar 146,865.39
hundred and
Outgoing :63A,25 kA, MCCB - 12 No.
sixteen only.
iv Outgoing Breakers
Sub-incomer for ELCB’s (wherever indicated)
v
10 DBs Rs Eight
Thousand
seven hundred Nos. 87,860.00
8,786.00
and eighty six
only.
NO. Of Ways - 6 WAY
DB Type - TPN
Incomer (MCB+ELCB) - 63A , TPN - 1NO.
Outgoing MCBs - 16A,SP - 6 NOS.
Outgoing MCBs - 6A,SP - 12 NOS.
4 First Floor
10 DBs Rs Eight
Thousand
seven hundred Nos. 87,860.00
8,786.00
and eighty six
only.
NO. Of Ways - 6 WAY
DB Type - TPN
Incomer (MCB+ELCB) - 63A , TPN - 1NO.
DB Type - TPN
Incomer (MCB) - 32A,TPN - 1 NO.
Outgoing MCBs - 16A,SP - 3 NOS.
Outgoing MCBs - 6A,SP - 9NOS.
9 External Lighting
1 DBs Rs Thirteen
thousand two
Nos. 13,217.00
13,217.00 hundred and
seventeen only.
NO. Of Ways - 6 WAY
DB Type - TPN
Incomer (MCB) - 40A,TPN - 1 NO.
Outgoing ELCB - 20A,DP - 3NO.S
Outgoing MCBs - 6A,SP - 12 NO.S
2 STAIRCASE DBs 1, 2, 3 Rs Six
Thousand Nine
10 hundred and Nos. 13,896.00
6,948.00
forty eight
only.
NO. Of Ways - 4 WAY
DB Type - TPN
Incomer (MCB+ELCB) - 25A ,TPN - 1NO.
SECTION 2 :- LT CABLES
190000
25 kVA ( Input & output - 3 Phase )
ii NON CSR
10 UPS 500000 Rs. Five Lac. No. 5000000
Battery 12v 65 AH X 28 NOS. Set
Fabricated & powder coated racks with link sets
for Battery interconnection set
5000000
650000
TOTAL FOR SECTION 4 :- UPS 5840000
Add ED 12.3%. 718320
Add Vat 5% 327916
Add LBT-3.5% 241018.26
TOTAL FOR UPS SYSTEMS 7127254.26
SECTION-5 POINT WIRING
The rates for all point wiring items shall also
include supplying and fixing of the following:
Conduits, conduit specials, brass bushes and
i other fittings.
Approved GI saddles and grouting the same for
ii
exposed conduit work.
iii 2 mm thick Outlet boxes and junction box.
All fixing accessories such as clips, brass screws
iv
etc.
All work necessary for wiring a point circuit of
any length FRLS the Final Distribution
v Board to connector via switch and shall
include the circuit wiring also except where
identified.
Embedding conduits and accessories in walls
and floors etc. during construction and / or
vi cutting chases (with chase cutting machine) and
making good the same as necessary in the case
of concealed conduit work.
Switch, socket outlet and necessary blank plates
vii wherever required.
11 Circuit Wiring
Providing wiring for 16 A, 6A Amp plug point
and lighting mains using copper conductor PVC
insulated FRLS wires from DB To Switchboard/
Point in rigid PVC conduits of 25mm and
1.8mm wall thickness ISI mark, x50 boxes etc.,
for the following wire sizes.
3280 Supplying & erecting mains with 2x2.5
sq.mm.and earth wire 2.5 sqmm FRLS PVC
Rs. One
CSR item no. copper wire in rigid PVC conduitmin.20mm
a 114 Hundred Rmt 373920
1.6.4 dia. as per specification No: WG-MA/PC, para
Fourteen
no. 1.4.1. (for Lighting and 5A Plug Point
mains)
1120 Supplying & erecting mains with 2x4
sq.mm.and earth wire 2.5 sqmm FR PVC Rs. One
CSR item no.
b copper wire in rigid PVC conduit min.20mm hundred Thirty Rmt 146720
1.6.5 131.00
dia,as per specification No: WG-MA/PC, para One
no. 1.4.1. (for 15A Plug Point)
1120 Supplying & erecting mains with 2x2.5
sq.mm.and earth wire 2.5 sqmm FRLS PVC Rs. One
CSR item no.
c copper wire in rigid PVC conduitmin.20mm Hundred Rmt 127680
1.6.4 114.00
dia. as per specification No: WG-MA/PC, para Fourteen
no. 1.4.1. (For Secondary Point 15amp point)
TOTAL FOR SECTION 5 :- POINT WIRING
4875579
3 Earth strips
402 CU Strips of 50 X 6mm Rs.Six
i) CSR 9.2.4 618 Hundred Kgs. 273762
Eighteen
26.8 CU Strips of 25x 3mm Rs.Six
ii) CSR 9.2.4 618 Hundred Kgs. 18250.8
Eighteen
354 GI Strips of 50 X 6mm
Rs. One
iii) CSR 9.2.5 100 Kgs. 35400
Hundred
679.5 GI Strips of 32 X 6mm Rs. One
iv) CSR 9.2.5 100 Kgs. 67950
Hundred
1475 GI Strips of 25x 3mm Rs. One
v) CSR 9.2.5 100 Kgs. 147500
Hundred
2500 1C x 10 Sqmm PVC Insulated Cu. Flexible Rs. One
vi) Non CSR cable (for Earthing) 79 hundred MTRS. 207500
seventy one
vii) Non CSR 45.9 8 SWG. GI wire 8 Rs. Eight Kgs. 367.2
EARTHING BUS
2 50 x 6 mm tinned cu. Supported on insulators &
mounted on wall suitable for 2R X 50 X 6 MM Rs. Tweleve
2 Non CSR GI STRIP Incoming & 40 X 6 MM,32 X 6MM 1222 hundred twenty NOS. 2444
& 25 X 3MM GI Strip Outgoing & Complete two
with necessary GI nut bolt & washer.
TOTAL FOR SECTION 8 :- EARTHING
1072780.198
SECTION 9 :- COMPUTER NETWORKING
Supply, installation, Testing and Commissioning
of the following items:
SECTION 10 :- ELEVATORS
Elevator Specifications
Type of Elevator - Passenger Lift
Number of passengers - 12
Number of Entrances - 7
Number of stops - 7
Number of Entrances - 7
C. H.V.A.C. WORK
The system should be with necessary IDU's & ODU's. Out Door Unit shall be complete with scroll compressor, microprocessor / micro
control panel. The system should be with necessary combinations of IDU's & ODU's alongwith necessary interconnecting refrigerant piping,
Cabling, Drain Piping, Drain pumps in all IDU's etc.
Sr. Amount
Quantity Description Rate Unit
No. in Rs.
1 2 3 4 5 6
385,775 385,775
439,524
2 Indoor Units
56 2 TR.Unit Nos.
39,033 2,185,831
10 3 TR.Unit Nos.
42,311 423,108
0 4 TR.Unit Nos.
46,930 -
4 1 Refrigerant piping joints for VRV/ VRF system as per the Lot
930,024 930,024
b 15 Al. Volume control Damper for fresh air ducts 9,900 Sq.mtr.
148,500
6.4 mm 12.7mm
a 380 1066 Rmt
405,232
9.5 mm 15.9 mm
b 490 1283 Rmt
628,768
9.5 mm 19.1 mm
c 230 1284 Rmt
295,320
9.5 mm 22.2 mm
d 550 1418 Rmt
780,120
12.7 mm 28.6 mm
e 490 Rmt
1949 954,912
15.9 mm 28.6 mm
f 250 Rmt
2106 526,600
19.1 mm 34.1 mm
g 176 Rmt
2704 475,904
19.1 mm 41.3 mm
h 300 Rmt
3073 921,840
Cable tray wit cover for copper pipe at Terrac floor from
9 250 1,496 Rmt
ODU to Shaft 374,063
10 1780 Underdeck insulation with 50mm thk TF quality EPS with 585 Sqmtr
framing 1m x 1m 1,041,300
Summary
Sr.
Description
No.
1 TOTAL of Part A
15,572,460
8,464,045.22
GRAND TOTAL
Suppl
ETC ETC Supply
y
4/2.
Fire Pump Room Equipment
1.1
INCOMING
2 sets of 400Amps. TPN AI. Bus bars with colours coded heat
shrinkable PVC sleeves.
Outgoing
Star delta starter with over load relay, single phase preventor
and indicating lamps with
D.O.L starter with over load relay, single phase preventor and
indicating lamps with ON /OFF push button.
1. Phase indication
2. battery charger on
4. DC supply on
5. control switch on
7. pump on
1. Engine start
2. Engine stop
Also panel shall have sufficent (min. 6 Nos. Per pumpset) NO /NC
contacts for extending the status of fire pumps to the fire alarm No. 1 42000 42000 350000 350000
panel.
For cables laid out door the rate shall include earth excavation
providing brick and sand protection ,refilling and compacting the
earth . The rate shall exclude tray & humepipes . The minimum
size of the cables shall as mentioned below.
QR
a) 3.5C x70 sq.mm for main pumps Rmt
O
QR
b) 3.5 C x10 sq. mm jockey & Fire Booster pumps Rmt
O
QR
c) 3.5 C x10 sq. mm Fire Booster pumps(Under Ground) Rmt
O
QR
d) 2 C x 1.5 sq. mm for instrumentation Rmt
O
QR
e) 5 C x 1.5 sq. mm for start /stop push buttons Rmt
O
QR
f) 12 C x 1.5 sq. mm for DE Panel Rmt
O
b) 150mm nominal dia x 6mm thk Rmt 3 929.537 2788.611 4648 13943.055
1251.49 5631.727
c) 200mm nominal dia x 6mm thk Rmt 4.5 6257 28158.6375
5 5
QRO
a) 80mm nominal dia Rmt
.
QRO
b) 100mm nominal dia x 6mm thk Rmt
.
QRO
c) 150mm nominal dia x 6mm thk Rmt
.
4/2.1.1 Exhaust pipe for Diesel engine of 100 mm dia M.S. medium grade
9 with mineral wool insulation with aluminum sheet.
a) 100mm dia M.S. medium grade with mineral wool insulation with
Rmt QRO
aluminum sheeting
b) 100mm dia M.S. medium grade shall be laid above ground with
Rmt QRO
structrual steel supports.
c) 125mm dia M.S. medium grade shall be laid above ground with Rmt 25 40 1000 200 5000
4 supplying and fixing approved make 25mm dia automatic air release
Nos. 2 40 80 200 400
/2.6.21 valve with unions etc. complete.
ii) 2 lengths of 7.5 M long , 63mm dia RPL hose with instantaneous
couplings and hoses shall be stored in side the hose cabinet
4 iii) 1no. Gun metal short branch pipe with nozzle. Set. 14 375 5250 1875 26250
/2.2.4 iv) Hose reel drum of swinging type with 19mm dia rubber braided
hose of 40 M. length with gate valve (upstream) and shut off nozzle
,complete.
v) Fire duct shutter fabricated out of M.S. sheet and frame, door
shall be 900mm x1500mm Min.& fixed with 4mm thick glass,
Structural Hook for fixing of Hose pipes & Branch pipe, suitable
rubber beeding and locking arrangement .quoted rate shall be
includes all fastnersetc. and complete shutter shall be powder coated
of approved colour both inside and outside.
supplying and fixing approved make 25mm dia automatic air release
4/2.2.8 Nos. 2 40 80 200 400
valve with unions etc. complete.
confirming to IS : 10204
4 Fire buckets round bottom type enamal painted ,white inside & red
/2.3.1. out side Letter "FIRE" in black out side and handle with mounting Nos. 3 90 270 450 1350
6 bracket.
4
Fire buckets stand fabricated by MS angles to install 4 Nos. of
/2.3.1. Nos. 2 500 1000 2500 5000
buckets.
7
104,790.0
Section 4 /2.3 -Total carried over to summary 523,950.00
0
4 / 2.4 Signages
b) Excavation in all kinds of soil ( 150mm pipe ) Cum. 140 700 98000 3500 490000
e) 50mm nominal dia x threaded Rmt 750 64.148 48111 321 240555
15396.433
f) 40 mm nominal dia x threaded Rmt 295 52.1913 261 76982.1675
5
26845.633
g) 32mm nominal dia x threaded Rmt 655 40.9857 205 134228.1675
5
81462.732
i) 25mm nominal dia x threaded Rmt 2565 31.75935 159 407313.6638
75
4 /2.6.10 Supply & fixing of approved type rosette plates (Recessed type Nos. QRO.
(RUPEES FORTY ONE CRORE THIRTY LACS FORTY TWO THOUSAND SIX HUNDRED TWENTY NINE ONLY.)
SCHEDULE C
DETAILED SPECIFICATIONS
1 Flooring
2 Window
3 Louvers (External)
4 Doors
Main Doors & Frames Plywood with Veneer Natural Veneer / V Can
5 Glass Work
6 Internal Surface
POP to Walls
8 Painting
1 Item No.1 :- Excavation for foundation in The useful excavated material shall be utilized As Directed By
earth, soil of all types sand, gravel and soft Engineer in Charge
murum, including removing the excavated DSR Item No.1
materials up to a distance of 50m. beyond the Bd-A 1Page No.7
building area & stacking and spreading as Item Code No.-
directed, dewatering, preparing the bed for the Bd-A 1
foundation and necessary back filling , Page no. 259
ramming, watering including and strutting etc.
complete. By mechanical means ( lift upto
1.5m.)
2 Item No.2 :-Excavation for foundation in , The useful excavated material shall be utilized As Directed By
hard murrum,including removing the DSR Item No.2 Engineer in Charge
excavated material upto a distance of 50 metres Bd-A 2 Page No.7
beyond the building area and stacking and Item Code No.-
spreading as directed, dewatering, preparing the Bd-A 2
bed for foundation and necessary backfilling, Page no. 259
ramming, watering, including shoring and
strutting etc. complete. By mechanical means
(Lift 1.5m to 3.0m)
Contractor Engineer
Maharashtra State Road Development Corporation Ltd
Expansion of Administrative Building For Sales Tax Department, At Yerawada, Pune
_________________________________________________________________________________________________________________
3 Item No.3 :-Excavation for foundation in The useful excavated material shall be utilised As Directed By
hard murum and boulders including DSR Item No.3 Engineer in Charge
removing the excavated materials up to a Bd-A 3 Page No.7
distance of 50m. beyond the building area & Item Code No.-
stacking and spreading as directed, dewatering, Bd-A 3
preparing the bed for the foundation and Page no. 259
necessary back filling , ramming, watering
including and strutting etc. complete. By
mechanical means (Lift above 3.0m)
4 Item No.4 :-Excavation for foundation in soft The useful excavated material shall be utilised As Directed By
rock and old cement and lime masonry Engineer in Charge
foundation including removing the excavated DSR Item No.4
materials up to a distance of 50m. beyond the Bd-A 4 Page No.8
building area & stackinh and spreading as Item Code No.-
directed, dewatering, preparing the bed for the Bd-A 4
foundation and necessary back filling , Page no. 259
ramming, watering including and strutting etc.
complete. By mechanical means (Lift above
3.0m)
5 Item No.5 :-Excavation for foundation in DSR Item No.7 The useful excavated material shall be utilised As Directed By
hard rock by chiseling wedging, line drilling Bd-A 6 Page No.9 Engineer in Charge
etc. including trimming and leveling the bed by Item Code No.-
chiseling where necessary and removing the Bd-A 6
excavated materials and stacking it in Page no. 259
measurable heaps form the building area
including dewatering and back filling with
6 Item No.6 :-Filling in plinth and floors with DSR Item No.9 As Directed By Engineer in Charge
approved excavated materials in 15cm to Bd-A 10 Page
20cm layers including watering and compacting No.9 Item Code
complete. No.- Bd-A 10
Page no. 262
7 Item No.7 :-Providing dry rubble stone soling DSR Item No.11 As Directed By Engineer in Charge
of trap metal in 15 cm. Layer including filling Bd-A 12 Page
voids with sand/ grit ramming , watering No.9 Item Code
complete. No.- Bd-A 12
Page no. 264
8 Item no.8 :- Conveying and shifting of material DSR Item No.19 As Directed By Engineer in Charge
obtained from all type of excavation to the tip, Rd 18 Page
out side the site premises with their own No.129 Item Code
arrangements. The place for dumping such Rd 18 Page no.
material will not be provided by client or 197
engineer. It will be contractors responsibilityto
identify and use such place.
B) Excavated Rock
9 Item No.9 :- Providing and laying in situ DSR Item No.1 The ingredient material shall be tested as per quality control
cement concrete M-15 of trap/Quartz/Granite Bd-E 1 Page norms
metal for foundation and bedding including No.13 Item Code
bailing out water , form-work, compacting and No.- Bd-E 1
curing etc. complete. Page no. 287
10 Item No.10 :-Providing and laying in situ 1) The appropriate mix design shallbe got approved well in
Readymix cement concrete M-30 of trap metal DSR Item advance From the Government laboratory or laboratory
for R.C.C. work in foundation like raft, No.12(ii)a BDF-3 approved by Engineer-in-charge. 2) Cement of same grade and
grillages, strips, foundation ,grillages and Page No.20 Item quality sent for mix design shall be used for concreting work. 3)
footings of R.C.C.columns and steel stanchions Code No.- BdF-3 The minimum cement for reinforced cement concrete to ensure
including bailing out water, formwork, Page no. 298 and durability / strength, shall be as per provisions in the I.S. 456-
compaction curing and roughening the surface B.7, Page no. 38 2000 with latest amendment. If actual cement required/
if special finish is to be provided.( Excluding consumed more than the provisions in the IS Code, no claim for
Reinforcement and Structural Reinforcement) that shall be entertained and cost for that shall be borne by the
11 Item No.11 :-Providing and casting in situ DSR Item 1) The appropriate mix design shall be got approved well in
Readymix cement concrete M-30 of trap metal No.13(iii)a BDF- advance From the Government laboratory or laboratory
for R.C.C.columns as per detailed drawing and 5 Page No.20 Item approved by Engineer-in-charge. 2) Cement of same grade and
designs or as directed including centering Code No.- BdF-5 quality sent for mix design shall be used for concreting work. 3)
form-work,compacting and roughening the Page no. 300 and The minimum cement for reinforced cement concrete to ensure
surface if special finish is to be provided and B.7, Page no. 38 durability / strength, shall be as per provisions in the I.S. 456-
curing complete.(Excluding Reinforcement) 2000 with latest amendment. If actual cement required/
consumed more than the provisions in the IS Code, no claim for
that shall be entertained and cost for that shall be borne by the
contractor. 4) Before concreting work cement from each
consignment shall be got tested and if the strength of cement
varies considerably from the approved mix design shall be got
modified according to strength of fresh cement available in the
stock and concreting work should be carried out according to
redesigned mix.5) From every consignment of the cement a
sample shall be got tested as performs and and frequency laid
down in the Government Circular. As regards testing of cement
it will be entire responsibility of the contractor against the
12 Item No.12 :-Providing and casting in situ DSR Item 1) The appropriate mix design shall be got approved well in
Readymix cement concrete M-30of trap metal No.14(iii)a BDF- advance From the Government laboratory or laboratory
for R.C.C.Beams and Lintels as per detailed 6 Page No.21 Item approved by Engineer-in-charge. 2) Cement of same grade and
drawing and designs or as directed including Code No.- BDF-6 quality sent for mix design shall be used for concreting work. 3)
centering form-work,compacting and Page no. 300 and The minimum cement for reinforced cement concrete to ensure
roughening the surface if special finish is to be B.7, Page no. 38 durability / strength, shall be as per provisions in the I.S. 456-
provided and curing complete.(Excluding 2000 with latest amendment. If actual cement required/
Reinforcement) consumed more than the provisions in the IS Code, no claim for
that shall be entertained and cost for that shall be borne by the
contractor. 4) Before concreting work cement from each
consignment shall be got tested and if the strength of cement
varies considerably from the approved mix design shall be got
modified according to strength of fresh cement available in the
stock and concreting work should be carried out according to
redesigned mix.5) From every consignment of the cement a
sample shall be got tested as pernorms and and frequency laid
down in the Government Circular. As regards testing of cement
it will be entire responsibility of the contractor against the
testing charges. 6) Only Ready Mix Concrete shall be used.
13 Item No.13:-Providing and casting in situ DSR Item 1) The appropriate mix design shallbe got approved well in
Readymix cement concrete M-30 of trap No.15(iii)a BDF- advance From the Government laboratory or laboratory
granite/ quartzite/ gneiss metal for R.C.C.Slabs 8 Page No.21 approved by Engineer-in-charge. 2) Cement of same grade and
and Landings,Chajja, canopy , waist slab as Item Code No.- quality sent for mix design shall be used for concreting work. 3)
per detailed designs and drawing or as directed BDF-8 The minimum cement for reinforced cement concrete to ensure
including centering form-work, compacting and Page no. 302 and durability / strength, shall be as per provisions in the I.S. 456-
roughening the surface if special finish is to be B.7, Page no. 38 2000 with latest amendment. If actual cement required/
provided and curing complete.(Excluding consumed more than the provisions in the IS Code, no claim for
Reinforcement) that shall be entertained and cost for that shall be borne by the
contractor. 4) Before concreting work cement from each
consignment shall be got tested and if the strength of cement
varies considerably from the approved mix design shall be got
modified according to strength of fresh cement available in the
stock and concreting work should be carried out according to
redesigned mix.5) From every consignment of the cement a
sample shall be got tested as pernorms and frequency laid down
in the Government Circular. As regards testing of cement it will
be entire responsibility of the contractor against the testing
charges. 6) Only Ready Mix Concrete shall be used.
14 Item No.14:-Providing and casting in situ DSR Item No.6 1) The appropriate mix design shall be got approved well in
Readymix cement concrete M-30 of trap metal BDF-11 Page advance From the Government laboratory or laboratory
for R.C.C pardi including centering, formwork , No.18 Item Code approved by Engineer-in-charge. 2) Cement of same grade and
compacting, and roughening the surface if special No.- BDF-11 quality sent for mix design shall be used for concreting work.
finish is to be provided and curing complete B.7 3) The minimum cement for reinforced cement concrete to
Excluding reinforcement) Page no. 304 ensure durability / strength, shall be as per provisions in the I.S.
38-40 456-2000 with latest amendment. If actual cement required/
consumed more than the provisions in the IS Code, no claim
for that shall be entertained and cost for that shall be borne by
the contractor. 4) Before concreting work cement from each
consignment shall be got tested and if the strength of cement
varies considerably from the approved mix design shall be got
modified according to strength of fresh cement available in the
stock and concreting work should be carried out according to
redesigned mix.5) From every consignment of the cement a
sample shall be got tested as pernorms and frequency laid down
in the Government Circular. As regards testing of cement it will
be entire responsibility of the contractor against the testing
charges. 6) Only Ready Mix Concrete shall be used.
15 Item No.15:-Providing and casting in situ cement DSR Item No.7 1) The appropriate mix design shallbe got approved well in
concrete M30 of trap / granite / quartzite / gness BDF-12 Page advance From the Government laboratory or laboratory
metal for R.C.C. coping to plinth or parapet and No.18 Item approved by Engineer-in-charge. 2) Cement of same grade and
sills of doors and windows, moulded as per Code No.- BDF- quality sent for mix design shall be used for concreting work.
detailed drawing & design, or as directed 12 3) The minimum cement for reinforced cement concrete to
including centering, formwork, compacting & B7 ensure durability / strength, shall be as per provisions in the I.S.
roughening the surface if special finish is to be Page no. 304 456-2000 with latest amendment. If actual cement required/
provided & curing complete. (Excluding 38 consumed more than the provisions in the IS Code, no claim
reinforcement) for that shall be entertained and cost for that shall be borne by
the contractor. 4) Before concreting work cement from each
consignment shall be got tested and if the strength of cement
varies considerably from the approved mix design shall be got
modified according to strength of fresh cement available in the
stock and concreting work should be carried out according to
redesigned mix.5) From every consignment of the cement a
sample shall be got tested as pernorms and and frequency laid
down in the Government Circular. As regards testing of cement
it will be entire responsibility of the contractor against the
testing charges. 6) Only Ready Mix Concrete shall be used.
16 Item No.16 :-Providing and fixing in position DSR Item No.8 1) As per Indian Standard 1786/1985 with latest amendments.
T.M.T. Fe 500 bar reinforcement of various BDF-17 Page 2) Various diameters of TMT Fe-500 bars brought on site for
diameters for R.C.C pile caps, footing, No.18 Item the work shall be got tested category wise and lot wise As
foundations, slabs, beams, columns, canopies, Code No.- BDF- Directed By Engineer in Charge and minimum 50% tested
staircase, newels, chejjas, lintels pardis, coping, 17 should be done in departmental laboratory.
fins, arches etc, as per detailed drawings and Page no. 306
schedules including cutting, bending , hooking the
bars, binding with wires or tack welding and
17 Item No.17 :-Providing and fixing in position 1) The work shall be carried out As Directed By Engineer
Mild Steel bar reinforcement of various in Charge.
diameters for R.C.C pile caps, footing, 2) The work should be as per detailed drawings and
schedules including cutting, bending, hooking the bars,
foundations, slabs, beams, columns, canopies,
binding with wires or tack welding and supporting as
staircase, newels, chejjas, lintels pardis, coping, required completed.
fins, arches etc, as per detailed drawings and
schedules including cutting, bending , hooking the
bars, binding with wires or tack welding and
supporting as required completed.
complete.
22 Providing and laying jointless Polydee-LM 1) The work shall be carried out As Directed By Engineer in
jointless a highly flexible elastometric coating Charge. 2) The amount of 10% of the completed item shall be
for RCC/cementitious surface for terrace retained as retention money for the full guarantee period of 10
waterproofing on B.B.Coba / R.C.C, after years. 3) The recoupment of damages if any found and
application of TP-42 Primer on perfectly clean communicated to the contractor in writing is not made good
substrate(free from loose dust and foreign within two weeks from the date of receipt or of such
DSR Item No.8
matter)application of 1st coat of Polydee-LM@ communication by him the same shall be carried out
BD-j Page No.32
700 gms/sqm applying 2nd coat of Polydee- LM departmentally on his behalf and cost thereof shall be met with
Item Code No.-
@700 gm/sqm and finishing the same with from sum withheld as aforesaid. In case the sum recoverable
Bd-J
sprinkling the AG-10 granules on the wet from the contractor is more than that of the sum withheld
coating.(After finishing covering the treatment amount, the difference shall stand recoverable as arreas of land
with 25mm cement plaster for protection with revenue from the contractor under clause 20 of original
fibrillated 6mm Plyplast fiber @125 gms per sqm contract. 4) The mode of measurements shall be on Square
to be paid in separate item.)with 7 years guarantee Meter basis.
on court fee stamp of 100.
23 Providing Chemical Water proofing by applying a 1) The work shall be carried out As Directed By Engineer in
base coat comprising of 1 Kg Polydee-MC and Charge. 2) The amount of 10% of the completed item shall be
1 Kg fresh cement after wetting the surface retained as retention money for the full guarantee period of 10
followed by drying the surface for 2 days, apply years. 3) The recoupment of damages if any found and
primer coat of TP-40 and after drying, applying communicated to the contractor in writing is not made good
Polydee-11 two component (mixing ratio 2 A: 1 DSR Item No.9 within two weeks from the date of receipt or of such
B).with 7 years guarantee on court fee stamp of BD-J Page No.32 communication by him the same shall be carried out
100/- etc. complete. Item Code No.- departmentally on his behalf and cost thereof shall be met with
Bd-J from sum withheld as aforesaid. In case the sum recoverable
from the contractor is more than that of the sum withheld
amount, the difference shall stand recoverable as arreas of land
revenue from the contractor under clause 20 of original
contract. 4) The mode of measurements shall be on Square
Meter basis.
24 Providing and fixing 25 to 30 mm thick rough 1) The work shall be carried out As Directed By Engineer in
shahabad box type waterproofing for basement Charge. 2) The amount of 10% of the completed item shall be
or underground floor on a base of Cement retained as retention money for the full guarantee period of 10
concrete 1:3:6, including sub base of 2.50 DSR Item No.10 years. 3) The recoupment of damages if any found and
centimeter thick Cement mortar 1:3 with conceal, BD-J Page No.33 communicated to the contractor in writing is not made good
secrete ( RMW ), Algiproof or other alike watered Item Code No.- within two weeks from the date of receipt or of such
proofing liquids, raking of joints upto 35 mm Bd-J communication by him the same shall be carried out
depth, filling the joints with 6 mm size crushed departmentally on his behalf and cost thereof shall be met with
metal, hand grouting with cement slurry, curing Page no. 355 from sum withheld as aforesaid. In case the sum recoverable
and cleaning, with 7 years guarantee on court fee from the contractor is more than that of the sum withheld
stamp of 100/- with ponding test etc complete. amount, the difference shall stand recoverable as arreas of land
(excluding Cement concrtete 1;3:6 base concrete ) revenue from the contractor under clause 20 of original
contract. 4) The mode of measurements shall be on Square
Meter basis.
25 Providing and fixing 20 to 25 mm thick rough 1) The work shall be carried out As Directed By Engineer in
shahabad box type waterproofing treatment to Charge. 2) The amount of 10% of the completed item shall be
vertical outside faces of Reinforced Cement retained as retention money for the full guarantee period of 10
concrete walls of basement or underground years. 3) The recoupment of damages if any found and
floor including filling the gap of 25 mm between communicated to the contractor in writing is not made good
rough shahabad and Reinforced Cement concrete DSR Item No.11 within two weeks from the date of receipt or of such
walls with cement grout mixed with water BD-J Page No.33 communication by him the same shall be carried out
proofing liquid Algiproof or other alike with one Item Code No.- departmentally on his behalf and cost thereof shall be met with
tile lift method, brushing the joints horizontally Bd-J from sum withheld as aforesaid. In case the sum recoverable
with cement slurry mixed with water proofing from the contractor is more than that of the sum withheld
Page no. 355
liquid for width 30 to 35 mm and sloping coping amount, the difference shall stand recoverable as arreas of land
over topmost tile with cement mortar 1:3, butting revenue from the contractor under clause 20 of original
the bottom most with Cement concrete 1;2:4 contract. 4) the mode of measurements shall be on Square
mixed with water proofing liquid, curing, with 7 Meter basis.
years guarantee on court fee stamp of 100/- with
ponding test etc complete. (excluding Cement
26 Providing & laying perforated PVC pipes of 1) The work shall be carried out As Directed By Engineer in
standard pressure class of 150mm diameter Charge.
below pcc of raft in proper line, level and slope DSR Item No.12
including necessary collar, providing perforation BD-J Page No.33
by drilling holes of 15 mm dia in 3 lines at 15 cm Item Code No.-
c/c, providing chicken mesh jali on top of pipe, Bd-J
refilling the trench with available excavated
materialcomplete
27 Item No.27 :-Providing internal cement plaster 6 DSR Item No.1 1) surface to be plastered shall be first cleaned and thoroughly
mm thick in a single coat in cement mortar 1:4 BDL-1 Page wetted for 24 hours and got checked from Engineer in Charge
without neeru finish to concrete surface in all No.37 Item Code before starting the new . 2) Item includes rounding of all
positions including scaffolding & curing complete. No.- Bd-L 1 internal and external junctions, corners, jambs, etc., As
Directed By Engineer in Charge. 3) Finishing shall be plain and
Page no. 367 in line, level and plumb. 4) curing shall be done by sprinkling
water on surface for minimum period of fourteen days.
28 Item No.28 :-Providing internal cement plaster 1) surface to be plastered shall be first cleaned and thoroughly
12mm thick in a single coat in cement mortar 1:4 DSR Item No.2 wetted for 24 hours and got checked from Engineer in Charge
without neeru finish to concrete or brick surfaces BDL-2 Page before starting the new. 2) Item includes rounding of all
or ceiling, in all positions including scaffolding No.37 Item Code internal and external junctions, corners, jambs, etc., As
and curing complete. No.- Bd-L 2 Directed By Engineer in Charge. 3) Finishing shall be plain and
Page no. 368-370 in line, level and plumb. 4) curing shall be done by sprinkling
water on surface for minimum period of fourteen days.
29 Item No.29 :-Providing and fixing chicken mesh As Directed By Engineer in Charge
jali (24 gauge) at the junction of 2 different DSR Item No.16
surfaces of different material component at the BDL Page No.39
time of plastering to prevent cracking in plaster Item Code No.-
surface as and where directed at all floors with all Bd-L
leads and lifts etc. complete.
31 Item No.31 :-Providing sand faced plaster 1) Surface to be plastered shall be first cleaned and thoroughly
externally in cement mortar using approved wetted for 24 hours and got checked from Engineer in Charge
screened sand in all positions including base coat before starting the new. 2) Item includes rounding of all
of 15mm thick in C.M. 1:4 using waterproofing DSR Item No.5 internal and external junctions, corners, jambs, etc., As
compound at 1 Kg. per cement bag curing the BD-L 7 Page Directed By Engineer in Charge. 3) Finishing shall be plain and
same for not less than 2 days and keeping the No.37 Item Code in line, level and plumb. 4) Curing shall be done by sprinkling
surface of the base coat rough to receive the sand No.- Bd-L 7 water on surface for minimum period of fourteen days.
faced treatment of 6 to 8 mm thick in C.M. 1:4 Page no. 369 5) Application of sand faced treatment shall be commenced
finishing the surface by taking out grains and only after passing the base coat by Engineer in charge.
curing for fourteen days, scaffolding etc.
complete.
32 Item No.32 :-Providing 100mm wide Patti on DSR Item No.15 As Directed By Engineer in Charge
plastered surface 12mm to 15mm thick in cm BD-L Page No.39
1:3 line & level including neet finishing Item Code No.-
scaffolding curing etc complete. Bd-L
34 Item No.34 :-Providing and applying plaster with DSR Item No.17 As Directed By Engineer in Charge
plaster of paris in 6 mm thickness to previously BD-L Page No.39
plaster surface in all position including preparing Item Code No.-
the surface scaffolding etc complete Bd-L
35 Item No.35 :-Providing and laying in position DSR Item No.14 1) The work shall be carried out As Directed By Engineer in
flooring Of Polished Granite of approved shade BD-M 3 Page Charge. 2) Sample of tiles shall be got approved from
and size 18 mm 20 mm thick on bed 1:4 cement No.46 Item competent authority.
mortar including mirror polishing,cement floats Code No.- Bd-M
to skirting joints curing and cleaning etc. 3
complete.
Page no. 380
36 Item No.36 :-Providing and laying in position DSR Item No.14 1) The work shall be carried out As Directed By Engineer in
Polished Granite of approved shade and size 20 BD-M 3 Page Charge. 2) Sample of tiles shall be got approved from
mm thick for dado/skirting on 1:3 cement plaster No.46 Item Code competent authority.
including cement floats skirting joints, curing and No.- Bd-M 3
cleaning etc. complete.
Page no. 380
37 Item No.37 :-Providing and laying vitrified Tile 1) The work shall be carried out As Directed By Engineer in
of mirror/Glossy/Matt/Rustic finish having Charge. 2) Sample of tiles shall be got approved from
Size 1mx1m or 1.2mx1.2m& 10 to 12mm Item Code No.- competent authority.
Thickness of approved make, shade and pattern Bd-M 12
for flooring in required position laid on a bed of
Page no. 385
1:4 cement mortar including neat cement float,
filling joints with cement slurry, curing and
cleaning etc. complete. Note:-(Water apsorpation
should be more than 0.05%)
38 Item No.38 :-Providing and laying vitrified Tile 1) The work shall be carried out As Directed By Engineer in
of mirror/Glossy/Matt/Rustic finish having Charge. 2) Sample of tiles shall be got approved from
Size 1mx1m or 1.2mx1.2m& 10 to 12mm Item Code No.- competent authority.
Thickness of approved make, shade and pattern Bd-M 13
for Dado/skirting in required position laid on a bed
Page no. 386
of 1:4 cement mortar including neat cement float,
filling joints with cement slurry, curing and
cleaning etc. complete. Note:-(Water apsorpation
should be more than 0.05%)
39 Item No.39 :-Providing and laying vitrified Tile 1) The work shall be carried out As Directed By Engineer in
of mirror/Glossy/Matt/Rustic finish having DSR Item No.19 Charge. 2) Sample of tiles shall be got approved from
Size 0.6 m x0.6 m & 8mm to 10mm Thickness of BD-M 12 Page competent authority.
approved make, shade and pattern for Flooring in No.47 Item
required position laid on a bed of 1:4 cement Code No.- Bd-M
mortar including neat cement float, filling joints 12
with cement slurry, curing and cleaning etc.
complete. Note:-(Water apsorpation should be Page no. 385
more than 0.05%)
40 Item No.40 :-Providing and laying vitrified Tile DSR Item No.19 1) The work shall be carried out As Directed By Engineer in
of mirror/Glossy/Matt/Rustic finish having BD-M 12 Page Charge. 2) Sample of tiles shall be got approved from
Size 0.6 m x0.6 m & 8mm to 10mm Thickness of No.47 Item competent authority.
approved make, shade and pattern for Dado & Code No.- Bd-M
Skirting in required position laid on a bed of 1:4 13
cement mortar including neat cement float, filling
joints with cement slurry, curing and cleaning etc. Page no. 386
complete. Note:-(Water apsorpation should be
41 Item No.41 :-Providing and laying vitrified 1) The work shall be carried out As Directed By Engineer in
Antiskid stone finish decorative type tiles of any Charge. 2) Sample of tiles shall be got approved from
size of approved make, shade and pattern for competent authority.
flooring in required position laid on a bed of 1:4
cement mortar including neat cement float, filling
joints with cement slurry, curing and cleaning etc.
complete.
42 Item No.42 :-Providing and laying Vitrified 1) The work shall be carried out As Directed By Engineer in
Antiskid stone finish decorative type tiles of any Charge. 2) Sample of tiles shall be got approved from
size of approved make, shade and pattern for competent authority.
Dado and Skirting. in required position laid on a
bed of 1:4 cement mortar including neat cement
float, filling joints with cement slurry, curing and
cleaning etc. complete.
43 Item No.43 :-Providing and laying in position DSR Item No.3 As Directed By Engineer in Charge
flooring Of Rough Tandur Finish For Passages BD-M 3A Page
&Tread & Riser of approved shade and size 25 to No.43 Item
30mm thick on bed 1:6 cement mortar including Code No.- Bd-M
cement floats skirting joints, curing and cleaning 3A
etc. complete.
Page no. 380
44 Item No.44 :-Providing and laying in position Item Code No.- 1) The work shall be carried out As Directed By Engineer in
flooring Of Granite River Bend Finish For Bd-M 22 Charge. 2) Sample of tiles shall be got approved from
Staircase(Tread & Riser) of approved shade and competent authority.
size 16 mm 20 mm thick on bed 1:6 cement mortar Page no. 390
including cement floats skirting joints, curing and
cleaning etc. complete.
45 Item No.45 :- Providing and laying in position Item Code No.- 1) The work shall be carried out As Directed By Engineer in
Granite River Bend Finish of approved shade Bd-M 22 Charge. 2) Sample of tiles shall be got approved from
and size 18 mm 20 mm thick for dado/skirting on competent authority.
bed 1:3 cement mortar including cement floats Page no. 390
skirting joints, curing and cleaning etc. complete.
46 Item No.46 :-Providing and laying in position Item Code No.- 1) The work shall be carried out As Directed By Engineer in
flooring Of Granite (River Bd-M 3, Bd-M Charge. 2) Sample of tiles shall be got approved from
Bend/Flamed/leather Finish) of approved shade competent authority.
and size 18 mm 20 mm thick on bed 1:3 cement Page no. 380
mortar including cement floats skirting joints,
curing and cleaning etc. complete.
47 Item No.47 :-Providing and laying in position Item Code No.- 1) The work shall be carried out As Directed By Engineer in
Dado/Skirting Of Granite (River Bd-M 3, Bd-M Charge. 2) Sample of tiles shall be got approved from
Bend/Flamed/leather Finish) of approved shade competent authority.
and size 18 mm 20 mm thick on bed 1:3 cement Page no. 380
mortar including cement floats skirting joints,
curing and cleaning etc. complete.
48 Item No.48 :-Providing and laying Machine DSR Item No. 4 As Directed By Engineer in Charge
Cut/Machine Polished kotah Stone Bd-M 3B
flooring/Treads &Risers 25 to 30mm thick of
approved shade and size on bed 1:6 cement mortar Page no. 43 Item
including cement floats skirting joints, curing and Code No.- Bd-M
cleaning etc. complete. 3B
49 Item No.49 :-Providing and fixing machine cut DSR Item No.-16 1) The work shall be carried out As Directed By Engineer in
mirror polished 18 mm to 20 mm thick both side Bd-M 35 Charge. 2) Sample of tiles shall be got approved from
polished granite stone partition with rounding competent authority.
the edges etc. complete Page no. 46 Item
Code No.- Bd-M
35
51 Item No.51 :-Providing and fixing black kadappa DSR Item No.-8 As Directed By Engineer in Charge
stone shelves 25mm. thick machine polished, Bd-M 29
extending the polish upto 20 cm width on
lowerside, rounding corners, laying in position Page no. 45 Item
jointing with cement mortar 1:4 proportion curing Code No.- Bd-M
etc complete. 29
52 Item No.52 :-Providing and fixing heavy duty inter As Directed By Engineer in Charge. The heavy duty inter
locking concrete Rubber mould glossy paving DSR Item No.-22 locking concrete block shall be tested for required strength and
blocks of 80 mm thickness of having a strength of quality control laboratory in required frequency.
Bd-M
400 kg/Sq.cm. of approved auqlity and shape on a
bed of crushed sand of 25 to 30 mm thick Page no. 48 Item
including skirting joints and cleaning etc. Code No.- Bd-M
complete
53 Item No.53:-Providing and applying White-Wash DSR Item No.-1 As Directed By Engineer in Charge
in Two Coats on old/new plastered or masonry Bd-P 1
surfaces and asbestos cement sheets at all levels
including scaffolding and preparing the Surface by Page no.59 Item
brushing and brooming down complete. Code No.- Bd-P 1
54 Item No.54:-Providing and applying washable Oil- DSR Item No.-5 As Directed By Engineer in Charge
Bound Distemper of Approved color & shade to Bd-P 5
old/new surfaces in Two Coats (one coat of primer
&Two coats of paint) at all levels including Page no.59 Item
scaffolding and preparing the Surface complete. Code No.- Bd-P 5,
Bd-O 8E
56 Item No.56 :-Providing and applying two coats of DSR Item No.-17 As Directed By Engineer in Charge
Appex/Ace Exterior Paint approved shade and Bd-O
quality and one coat of primer before applying
paint including scaffolding if necessary preparing Page no.58 Item
surface by thoroughly cleaning oil, grease, dirt and Code No.- Bd-O
58 Item No.58 :-Providing and fixing frame work of As Directed By Engineer in Charge
galvanized iron for suspended false ceiling which
includes galvanized iron perimeter channels of
size 27mm& 0.5mm thick having one flange of
20mm and another flange of 30mm along with
perimeter of ceiling, fixing in bricks
wall/partitions with help rawal plugs and
screws,suspending galvanized iron intermediate
channels of size 45mm & 0.9mm thick with two DSR Item No.-44
flanges of 15mm each from the soffit at 1200mm Bd-T
centers with steel galvanized iron hager of width
25mm x 0.5mm fasteners, ceiling section of Page no.85
0.5mm thickness having curved wedge of 51.5mm
and two flange of 26mm each with lips of 51.5mm
and two flanges of 26mm each with lips of
10.5mm fixed to intermediate channels at450mm
centers ,12.5 mm dry wall screws at 230mm
centers; fixing screws mechanically either with
screws driver or drilling machine with suitable
attachment etc. complete.
59 Item No.59 :-Providing and fixing suspended false As Directed By Engineer in Charge
ceiling of 10 to 12 mm thick decorative boards of DSR Item No.-15
fibrous plaster of paris /gypsum board including Bd-R
scaffolding if necessary, all architectural work like
mouldings,cornics,coves,domes,cups,as per Page no.67 Item
detailed drawings and three coats of spray painting Code No.- Bd-R
to boards etc.complete.
60 Item No.60 :-Providing and fixing False ceiling of As Directed By Engineer in Charge
15mm thick asscustic tagular
armstrong/everest/AMS(0.60mx0.60m) boards of
approved make shape and sizes as per drawings
includings powder coated G.I wall angles of DSR Item No.-17
20mm x 20mm x 0.6mm x0.6mm size , G.I grid Bd-R
runners of size 15mmx 38mm at 600mm center to Page no.67 Item
center both ways are suspended using G.I 3mm Code No.- Bd-R
wire including fixing using butterfly clips and
fasteners including transporting, scaffolding all
necessary labour and machinery, finishing etc.
complete.
61 Item No.61 :-Providing & fixing wired glass As Directed By Engineer in Charge
having thickness of 8 mm thick including all
accessories and required fixtures and fastening
fitting complete.
63 Item No.63 :-Providing and fixing in position 1) The work shall be carried out As Directed By Engineer in
U.P.V.C.(Unplasticized Poly Vinyl Chloride) Charge. 2) All necessary sections should be of good quality.
Four track ,Four shutter sliding door having 3) The work shall be carried out as per detailed drawing.
multi-chambered outer frame section (73 x 50)mm
with an outer wall thickness of 2mm & steel
reinforcement, multi-chambered slider frame (73x
60) mm with steel reinforcement, multi-
chambered slider sash (46x 82) mm with steel
reinforcement designed to give optimum
strength,4mm thick toughened double glass with
12 mm spacer of good quality including
aluminum track, Inter locking profile ,coextruded
beadings,EPDM gaskets,silicon sealent,sliding
handle, fixtures and fastenings(couplings,hinges)
including with all required screws and nuts with
all necessary U.P.V.C. sections as per detailed
drawing and as directed by Engineer-In-Charge
etc. complete.
64 Item No.64 :- Providing and fixing Solid Core 1) The work shall be carried out As Directed By Engineer in
Flush Door in Single/ double leaf 32mm thick Charge 2) Door frame made of Ply as per detailed drawings and
shutter with door frame made of 19mm Ply as per DSR Item No.-8 approved 4mm veneer on both the faces 3) Door frames shown
detailed drawings and approved 4mm veneer on Bd-T 34 drawing including all necessary bends, moldings’and lipping,
both the faces and door frames shown drawing Page no.74 Item hold fasts , fixtures and fastenings, with brass mortise lock,
including all necessary bends , moldings’ and Code No.- Bd-T handles on both sides, and finishing etc. complete
lipping , hold fasts , fixtures and fastenings, with 34 Page no. 499
brass mortise lock, handles on both sides, and
finishing etc. complete
65 Item No.65 :- Providing and fixing collapsible 1) The work shall be carried out As Directed By Engineer in
steel gate in 1/2 leaves with hot rolled vertical Charge 2) All necessary sections should be of good quality.
channels of 18 x19 x 3 mm minimum size crossing 3) The work shall be carried out as per detailed drawing.
of M.S. flat of size 18 x5 mm T and or E section
for runner of minimum 40 x 6 mm size of flange DSR Item No.-22
M.S flat for top runner of minimum size 40 x 12 Bd-T 57
mm with roller wheels conforming to grade FG
150 fitted with shop headed rivets of minimum Page no.78 Item
size 6 mm maximum spacing of vertical channel Code No.- Bd-P
be 100 mm enclosed gate position and clear space 57,Page no. 511
150 mm between two sets of crossing with
holdfasts stoppers , spaces ,handles locking
arrangement and one coat of red lead primer and
etc complete.
66 Item No.66 :-Providing and fixing in position 1) The work shall be carried out As Directed By Engineer in
U.P.V.C. three track ,six shutter sliding Charge 2) All necessary sections should be of good quality.
window (4 glass+2 flymesh) Fixed Glass at top 3) The work shall be carried out as per detailed drawing.
having multi-chambered slider frame(132x 60)
mm with steel reinforcement, multi-chambered
slider sash (46x 82) mm with steel reinforcement
designed to give optimum strength,4mm thick
toughened double glass with 12 mm spacer of
good quality including aluminum track, Inter
locking profile ,coextruded beadings,EPDM
gaskets,silicon sealent,sliding handle, fixtures and
fastenings (couplings,hinges) including with all
required screws and nuts with all necessary
U.P.V.C. sections as per detailed drawing with 7
67 Item No.67:-Providing and fixing in position 1) The work shall be carried out As Directed By Engineer in
U.P.V.C. three track ,three shutter sliding Charge 2) All necessary sections should be of good quality.
Fixed Glass at Top (2 glass & 1 flymesh) 3) The work shall be carried out as per detailed drawing..
window having multi-chambered slider
frame(132x 60) mm with steel reinforcement,
multi-chambered slider sash (46x 82) mm with
steel reinforcement designed to give optimum
strength,4mm thick toughened double glass with
12 mm spacer of good quality including
alluminium track, Inter locking profile ,coextruded
beadings,EPDM gaskets,silicon sealent,sliding
handle, fixtures and fastenings (couplings,hinges)
including with all required screws and nuts with
all necessary U.P.V.C. sections as per detailed
drawing with 7 years guarantee on court fee stamp
68 Item No.68 :-Providing and fixing in position 1) The work shall be carried out As Directed By Engineer in
U.P.V.C. three track ,three shutter sliding Charge 2) All necessary sections should be of good quality.
window Fixed Glass at top (3 glass) window 3) The work shall be carried out as per detailed drawing.
having multi-chambered slider frame(132x 60)
mm with steel reinforcement, multi-chambered
slider sash (46x 82) mm with steel reinforcement
designed to give optimum strength,4mm thick
toughened double glass with 12 mm spacer of
good quality including alluminium track, Inter
locking profile ,coextruded beadings,EPDM
gaskets,silicon sealent,sliding handle, fixtures and
fastenings (couplings,hinges) including with all
required screws and nuts with all necessary
U.P.V.C. sections as per detailed drawing with 7
years guarantee on court fee stamp of 100/- etc.
complete.
69 Item No.69 :-Providing and fixing in 1) The work shall be carried out As Directed By Engineer in
positionU.P.V.C.three track ,three shutter Charge 2) All necessary sections should be of good quality.
sliding window (3 glass) having multi-chambered 3) The work shall be carried out as per detailed drawing.
outer frame section (58 x 55)mm with an outer
wall thickness of 2mm & steel reinforcement,
multi-chambered slider frame(132x 60) mm with
steel reinforcement, multi-chambered slider sash
(46x 82) mm with steel reinforcement designed to
give optimum strength, multi-chambered
transom/mullion (58x 82) mm with steel
reinforcement ,4mm thick toughened double glass
with 12 mm spacer of good quality including
alluminium track, Inter locking profile ,coextruded
beadings,EPDM gaskets,silicon sealent,sliding
handle, fixtures and fastenings (couplings,hinges)
including with all required screws and nuts with
all necessary U.P.V.C. sections as per detailed
drawing and as directed by Engineer-In-Charge
etc. complete.
70 Item No.70 :-Providing and fixing in position 1) The work shall be carried out As Directed By Engineer in
U.P.V.C. two track ,two shutter sliding with Charge 2) All necessary sections should be of good quality.
fixed Glass at top window having multi- 3) The work shall be carried out as per detailed drawing.
chambered outer frame section (73 x 50)mm with
an outer wall thickness of 2mm & steel
reinforcement, multi-chambered slider frame(73x
60) mm with steel reinforcement, multi-
chambered slider sash (46x 82) mm with steel
reinforcement designed to give optimum strength,
4mm thick toughened double glass with 12 mm
spacer of good quality including alluminium track,
Inter locking profile ,coextruded beadings,EPDM
gaskets,silicon sealent,sliding handle, fixtures and
fastenings (couplings,hinges) including with all
required screws and nuts with all necessary
U.P.V.C. sections as per detailed drawing with 7
years guarantee on court fee stamp of 100/- etc.
complete.
71 Item No.71 :-Providing and fixing in position 1) The work shall be carried out As Directed By Engineer in
U.P.V.C. two track ,two shutter sliding window Charge 2) All necessary sections should be of good quality.
having multi-chambered slider frame(73x 60) mm 3) The work shall be carried out as per detailed drawing.
with steel reinforcement, multi-chambered slider
sash (46x 82) mm with steel reinforcement
designed to give optimum strength, 4mm thick
toughened double glass with 12 mm spacer of
good quality including alluminium track, Inter
locking profile ,coextruded beadings,EPDM
gaskets, silicon sealent,sliding handle, fixtures and
fastenings (couplings, hinges) including with all
required screws and nuts with all necessary
U.P.V.C. sections as per detailed drawing with 7
years guarantee on court fee stamp of 100/- etc.
complete.
72 Item No.72 :-Providing and fixing in position 1) The work shall be carried out As Directed By Engineer in
U.P.V.C. Openable window having multi- Charge 2) All necessary sections should be of good quality.
chambered outer frame section (58 x 55)mm with 3) The work shall be carried out as per detailed drawing.
an outer wall thickness of 2mm & steel
reinforcement, multi-chambered transom/mullion
(58x 82) mm with steel reinforcement, 4mm thick
toughened double glass with 12 mm spacer of
good quality including alluminium track, Inter
locking profile ,coextruded beadings,EPDM
gaskets, silicon sealent,sliding handle, fixtures and
fastenings (couplings, hinges) including with all
required screws and nuts with all necessary
U.P.V.C. sections as per detailed drawing with 7
73 Item No.73 :-Providing and fixing in position 1) The work shall be carried out As Directed By Engineer in
U.P.V.C. fixed window (In Three/four/five Charge 2) All necessary sections should be of good quality.
parts) having multi-chambered outer frame 3) The work shall be carried out as per detailed drawing.
section (58 x 55)mm with an outer wall thickness
of 2mm & steel reinforcement, multi-chambered
transom/mullion (58x 82) mm with steel
reinforcement, 4mm thick toughened double glass
with 12 mm spacer of good quality including
alluminium track, Inter locking profile ,coextruded
beadings,EPDM gaskets, silicon sealent,sliding
handle, fixtures and fastenings (couplings, hinges)
including with all required screws and nuts with
all necessary U.P.V.C. sections as per detailed
drawing and with 7 years guarantee on court fee
stamp of 100/- etc. complete.
74 Item No.74 :-Providing and fixing in position 1) The work shall be carried out As Directed By Engineer in
U.P.V.C. Louvered Window having multi- Charge 2) All necessary sections should be of good quality.
chambered outer frame section (58 x 55)mm with 3) The work shall be carried out as per detailed drawing.
an outer wall thickness of 2mm & steel
reinforcement, multi-chambered transom/mullion
(58x 82) mm with steel reinforcement, movable
louvers ,EPDM gaskets, silicon sealent,sliding
handle, fixtures and fastenings (couplings, hinges)
including with all required screws and nuts with
all necessary U.P.V.C. sections as per detailed
drawing with 7 years guarantee on court fee stamp
of 100/- etc. complete.
75 Item No.75 :-Providing and fixing in position 1) The work shall be carried out As Directed By Engineer in
U.P.V.C. Louvered Window/Ventilators with Charge 2) All necessary sections should be of good quality.
Partially fixed portion & exhaust fan having 3) The work shall be carried out as per detailed drawing.
multi-chambered outer frame section (58 x 55)mm
with an outer wall thickness of 2mm & steel
reinforcement, multi-chambered transom/mullion
(58x 82) mm with steel reinforcement, movable
louvers ,EPDM gaskets, silicon sealent,sliding
handle, fixtures and fastenings (couplings, hinges)
including with all required screws and nuts with
all necessary U.P.V.C. sections as per detailed
drawing and with 7 years guarantee on court fee
stamp of 100/- etc. complete.
76 Item No.76 :-Providing and fixing in position 1) The work shall be carried out As Directed By Engineer in
fixed Glass with spider fitting having multi- Charge 2) All necessary U.P.V.C. sections as per detailed
chambered outer frame section (58 x 55)mm with drawing with 7 years guarantee on court fee stamp of 100/- etc.
an outer wall thickness of 2mm & steel complete
reinforcement, multi-chambered transom/mullion
(58x 82) mm with steel reinforcement, EPDM
gaskets, silicon sealent,sliding handle, fixtures and
fastenings (couplings, hinges) including with all
required screws and nuts with all necessary
U.P.V.C. sections as per detailed drawing with 7
years guarantee on court fee stamp of 100/- etc.
complete.
77 Item No.77 :-Providing & Fixing of Aluminum 1) The work shall be carried out As Directed By Engineer in
Aerofoil 200mm Plain Fixed Louver Charge 2) Necessary accessories required to be fixed in the
manufactured of required length of required length existing structure in Standard Colors e.g., White & silver & the
(above 2.0 meter) with necessary accessories Panels shall be PVDF Coated etc completed. 3) Recommended
required to be fixed in the existing structure in brand i)Luxlon by M/s Hunter Duglas, ii) Reynaeras
Standard Colors e.g., White & silver & the Panels Aluminimum or Equivalent
shall be PVDF Coated etc completed.
Recommemded Brand i) luxlon by M/S Hunter 4) Sample of the material should be get approved by Architect
Douglas Indian Pvt. Ltd., ii) Reynaeras and Engineer in charge before Finaling the product
Aluminimumor Equivalent.
78 Item No.78 :-Providing & Fixing Sun Louvers of 1) The work shall be carried out As Directed By Engineer in
approved color consisting of panel 84 mm wide Charge 2) Sun Louvers of approved with round edges panel
x16mm deep x 0.6mm thick with round edges length up as per drawing coil coated ona continuous paint line
panel length as per drawings coil coated ona double baked and roll formed from enamelled corrosion
continuous paint line double baked and roll Resistance Aluminum Alloy AA3005 (Al.Mg.) for higher
formed from enamelled corrosion Resistance strength and good Roll forming characteristics.
Aluminum Alloy AA3005 (Al.Mg.) for higher 3) Panel shall be clipped to baked enameled Aluminum SL-
strength and good Roll forming characteristics. 4panel stringer made of double baked enameled Aluminum
Panel shall be clipped to baked enamelled Alloy AA5050 (Al. Mg.) black with cut-outs to hold the panel
Aluminum SL-4panel stringer of 33mm wide and in a module of 86 mm centre to centre at a distance of 1mtr.
86mm deep x 0.95 mm thick in a standard length 4) The carrier shall be fixed to a suitable structure by means of
of 5mtrs made of double baked enamelled rigid fixing details. Paint Finish: Aluminum panels shall be
Aluminum Alloy AA5050 (Al.Mg.) blackwith cut- achromatized for maximum bond between metal and paint,
outs to hold the panel in a module of 86 mm centre enameled twice under high temperature one side wishful primer
to centre at a distance of 1mtr. The carrier shall be and paint finish, the other side (inner side) with a primer coat
fixed to a suitable structure by means of rigid and Skin Coat on a Continuous Paint Line etc completed.
fixing details. Paint Finish: Aluminum panels shall
be achromatized for maximum bond between 5) Recommended brand i)Luxlon by M/s Hunter Duglas, ii)
metal and paint, enamelled twice under high Reynaeras Aluminimum or Equivalent
temperature one side with full primer and Paint 6) Sample of the material should be get approved by Architect
coat finish, the other side (inner side) with a and Engineer in charge before Finaling the product
primer coat and Skin Coat on a Continuous Paint
Line etc completed. Recommended brand i)
Luxlon by M/s Hunter Duglas, ii) Reynaeras
Aluminimum or Equivalent
79 Item No.79 :-Providing and fixing Stainless steel 1) The work shall be carried out As Directed By Engineer in
railing in S.S.304 GRADE. with top rail of DSR Item No.-58 Charge 2) Stainless steel railing with 12 mm Dia pipe for
40mm dia.1.5 mm thick & 12 mm Dia pipe for Bd-R support to hand rail including fabricating ,fixtures, erecting,
support to hand rail including necessary welding, griding, finishing, buffing to stainless steel
fabricating,fixtures,errecting,necessary Page no.123 Item pipe etc. complete.
welding,griding,finishing,buffing to stainless steel Code No.- Bd-W
pipe etc. complete.
80 Item No.80 :-Providing and fixing Stainless steel 1) The work shall be carried out As Directed By Engineer in
railing in S.S.304 GRADE. as per detailed Charge 2) Stainless steel railing with 12 mm Dia pipe for
drawing with top rail of 50mm dia.1.5 mm thick& DSR Item No.-59 support to hand rail including fabricating ,fixtures, erecting,
vertical post of 38mm dia.1.5 mm thick including Bd-R necessary welding, griding, finishing, buffing to stainless steel
fixing with M.S. base plate 150 x 150 x 6 mm at pipe etc. complete
bottom &three nos. horizontal pipes of 19mm dia. Page no.123 Item
including fabricating ,fixtures, erecting ,necessary Code No.- Bd-W
welding, griding, finishing buffing to SS pipe etc.
complete.
81 Item No.81:-Providing and fixing Stainless steel 1) The work shall be carried out As Directed By Engineer in
railing in S.S.304 GRADE. as per detailed Charge 2) Stainless steel railing with 12 mm Dia pipe for
drawing with top rail of 40mm dia.&1.5 mm thick support to hand rail including fabricating ,fixtures, erecting,
& vertical post of 40mm dia.&1.5 mm thick of DSR Item No.-60 necessary welding, griding, finishing, buffing to stainless steel
required height including 12mm thick toughened Bd-R pipe etc. complete
glass with edge polishing fabrication, fixtures, Page no.123 Item
errecting ,necessary welding, griding,finishing , Code No.- Bd-W
buffing to stainless steel pipe, making required
holes in glass for fixing of glass in D bracket etc.
complete.
82 Item No.82:- Providing & fixing on walls / ceiling 1) Galvanised iron pipe shall be of the type and the diameter
/ floors, 15mm dia heavy grade (type) having specified in the wording of the item and shall comply with
embossed as ISI Mark galvanised iron pipes Indian standards 1239-1973. 2) The specified diameter of the
weight of 1.48 kg/metre with screwed, sockets, DSR Item No.4 pipe and fitting. 3) Screw clips and galvanised iron pipe fittings
joints & necessary galvanised iron fittings Such as Bd-V 5 shall be of standard type to match the pipe.
sockets, back nuts, elbows, bends, tees, reducers,
Page no.99 Item
enlarges, plugs, Clamps etc. including necessary
Code No.- Bd-V 5
drilling holes in walls, slabs etc. & remaking good
the demolished portion to restore the same in Page no. 551-553
original condition neatly & providing & applying
anti corrosive primer oil paint & 2 coats of oil
paintings complete.
83 Item No.83 :- Providing & fixing on walls / 1) Galvanised iron pipe shall be of the type and the diameter
ceiling / floors, 20mm dia heavy grade (type) specified in the wording of the item and shall comply with
having embossed as ISI Mark iron pipes with Indian standards 1239-1973. 2) The specified diameter of the
screwed, sockets, joints & necessary galvanised DSR Item No.4 pipe and fitting. 3) Screw clips and galvanised iron pipe fittings
iron pipe weight of 1.93 kg/metre fittings Such as Bd-V 5 shall be of standard type to match the pipe.
sockets, back nuts, elbows, bends, tees, reducers,
enlarges, plugs, Clamps etc. including necessary Page no.99 Item
drilling holes in walls, slabs etc. & remaking good Code No.- Bd-V 5
the demolished portion to restore the same in
original condition neatly & providing & applying Page no. 551-553
anti corrosive primer oil paint & 2 coats of oil
paintingscomplete.
84 Item No.84 :-Providing & fixing on walls / ceiling 1) Galvanised iron pipe shall be of the type and the diameter
/ floors 25 mm dia heavy grade (type) having specified in the wording of the item and shall comply with
embossed as ISI Mark galvanised iron pipes Indian standards 1239-1973. 2) The specified diameter of the
weight of 3.01 kg/metre with screwed, sockets, DSR Item No.4 pipe and fitting. 3) Screw clips and galvanised iron pipe fittings
joints and necessary galvanised iron fittings such Bd-V 5 shall be of standard type to match the pipe.
as sockets, back nuts, elbows, bends, tees,
Page no.99 Item
reducers, enlarges, plugs, clamps etc. including
Code No.- Bd-V 5
necessary drilling holes in walls, slabs etc. &
remaking good the demolished portion to restore Page no. 551-553
the same in original condition neatly and
providing and applying anti corrosive primer oil
paint and two coats of oil paintings complete.
85 Item No.85 :-Providing & fixing on walls / ceiling 1) Galvanised iron pipe shall be of the type and the diameter
/ floors 32 mm dia heavy grade (type) having specified in the wording of the item and shall comply with
embossed as ISI Mark galvanised iron pipes Indian standards 1239-1973. 2) The specified diameter of the
weight of 3.89 kg/metre with screwed, sockets, DSR Item No.4 pipe and fitting. 3) Screw clips and galvanised iron pipe fittings
joints and necessary galvanised iron fittings such Bd-V 5 shall be of standard type to match the pipe.
as sockets, back nuts, elbows, bends, tees,
Page no.99 Item
reducers, enlarges, plugs, clamps etc. including
Code No.- Bd-V 5
necessary drilling holes in walls, slabs etc. &
remaking good the demolished portion to restore Page no. 551-553
the same in original condition neatly and
providing and applying anti corrosive primer oil
paint and two coats of oil paintings complete.
86 Providing & fixing on walls / ceiling / floors 1) Galvanised iron pipe shall be of the type and the diameter
40mm dia heavy grade (type) having embossed specified in the wording of the item and shall comply with
as ISI Mark galvanised iron pipes weight of Indian standards 1239-1973. 2) The specified diameter of the
4.49kg/metre with screwed, sockets, joints and DSR Item No.4 pipe and fitting. 3) Screw clips and galvanised iron pipe fittings
necessary galvanised iron fittings such as sockets, Bd-V 5 shall be of standard type to match the pipe.
back nuts, elbows, bends, tees, reducers, enlarges,
Page no.99 Item
plugs, clamps etc. including necessary drilling
Code No.- Bd-V 5
holes in walls, slabs etc. & remaking good the
demolished portion to restore the same in original Page no. 551-553
condition neatly and providing and applying anti
corrosive primer oil paint and two coats of oil
paintings complete.
87 Providing & fixing on walls / ceiling / floors 1) Galvanised iron pipe shall be of the type and the diameter
50mm dia heavy grade (type) having embossed as specified in the wording of the item and shall comply with
ISI Mark galvanised iron pipes weight of Indian standards 1239-1973. 2) The specified diameter of the
4.49kg/metre with screwed, sockets, joints and DSR Item No.4 pipe and fitting. 3) Screw clips and galvanised iron pipe fittings
necessary galvanised iron fittings such as sockets, Bd-V 5 shall be of standard type to match the pipe.
back nuts, elbows, bends, tees, reducers, enlarges,
Page no.99 Item
plugs, clamps etc. including necessary drilling
Code No.- Bd-V 5
holes in walls, slabs etc. & remaking good the
demolished portion to restore the same in original Page no. 551-553
condition neatly and providing and applying anti
corrosive primer oil paint and two coats of oil
paintings complete.
88 Providing & fixing on walls / ceiling / floors 1) Galvanised iron pipe shall be of the type and the diameter
80mm dia heavy grade (type) having embossed as specified in the wording of the item and shall comply with
ISI Mark galvanised iron pipes weight of Indian standards 1239-1973. 2) The specified diameter of the
10.15kg/metre with screwed, sockets, joints and pipe and fitting. 3) Screw clips and galvanised iron pipe fittings
necessary galvanised iron fittings such as sockets, DSR Item No.4 shall be of standard type to match the pipe.
back nuts, elbows, bends, tees, reducers, enlarges, Bd-V 5
plugs, clamps etc. including necessary drilling Page no.99 Item
holes in walls, slabs etc. & remaking good the Code No.- Bd-V 5
demolished portion to restore the same in original
condition neatly and providing and applying anti Page no. 551-553
corrosive primer oil paint and two coats of oil
paintings complete.
89 Providing & fixing on walls / ceiling / floors 1) Galvanised iron pipe shall be of the type and the diameter
100mm dia heavy grade (type) having embossed specified in the wording of the item and shall comply with
as ISI Mark galvanised iron pipes weight of Indian standards 1239-1973. 2) The specified diameter of the
17.75kg/metre with screwed, sockets, joints and DSR Item No.4 pipe and fitting. 3) Screw clips and galvanised iron pipe fittings
necessary galvanised iron fittings such as sockets, Bd-V 5 shall be of standard type to match the pipe.
back nuts, elbows, bends, tees, reducers, enlarges,
Page no.99 Item
plugs, clamps etc. including necessary drilling
Code No.- Bd-V 5
holes in walls, slabs etc. & remaking good the
demolished portion to restore the same in original Page no. 551-553
condition neatly and providing and applying anti
corrosive primer oil paint and two coats of oil
paintings complete.
90 Item No.87 :-Providing and fixing Two Way BIB As Directed By Engineer in Charge
cock with wall flange jaquar make series flr
5041 including necessary sockets/ union nut
etc.complete.
91 Providing and fixing screw down for 20 mm dia DSR Item No.8 As Directed By Engineer in Charge
wheeled stop tap of brass including necessary Bd-V 9
socket/ union nut complete.
Page no.101 Item
Code No.- Bd-V 9
92 Providing and fixing screw down for 32 mm dia DSR Item No.8 As Directed By Engineer in Charge
wheeled stop tap of brass including necessary Bd-V 9
socket/ union nut complete.
Page no.101 Item
Code No.- Bd-V 9
93 Providing and fixing screw down for 50 mm dia DSR Item No.8 As Directed By Engineer in Charge
wheeled stop tap of brass including necessary Bd-V 9
socket/ union nut complete.
Page no.101 Item
Code No.- Bd-V 9
94 Providing and fixing screw down for 80 mm dia DSR Item No.8 As Directed By Engineer in Charge
wheeled stop tap of brass including necessary Bd-V 9
96 Providing and fixing Two Way BIB cock with As Directed By Engineer in Charge
wall flange jaquar make series KUB-35041 F
including necessary sockets/ union nut
etc.complete.
97 Providing and fixing 10cm C.I. Nahani Trap DSR Item No.18 As Directed By Engineer in Charge
including C.I. grating bend and piece of C.I. pipe Bd-V 32
upto the outside face of the wall etc.complete.
Page no.103 Item
Code No.- Bd-V
32
98 Providing and fixing 15cm x 10cm salt glazed DSR Item No.20 As Directed By Engineer in Charge
stoneware gully trap in cement concrete 1:4:8 Bd-V 38
outside the building including cast iron grating in
the sink, connecting glazed stoneware pipe, brick Page no.103 Item
masonry chamber with cast iron lid and cast iron Code No.- Bd-V
grating for the gully trap etc.complete. 38
99 Providing and laying 100 mm dia salt glazed DSR Item No.21 As Directed By Engineer in Charge
stoneware pipe including fittings such as bends, Bd-V 39
tees, single junction double junctions laying,
jointing (including excavation and refilling the Page no.103 Item
trenches) complete. Code No.- Bd-V
39
100 Providing & laying 150mm dia salt glazed DSR Item No.21 As Directed By Engineer in Charge
stoneware pipe including fittings such as bends, Bd-V 39
tees, single junction, double junction laying,
jointing (including excavation & refilling the Page no.103 Item
trenches ) complete. Code No.- Bd-V
39
101 Providing and laying concrete pipes of I.S.NP. DSR Item No.22 As Directed By Engineer in Charge
class of 150mm diameter in proper line, level and Bd-V 41
slope including necessary collars, excavation,
laying, fixing with collars in cement mortar 1:1 Page no.104 Item
Code No.- Bd-V
102 Providing and laying concrete pipes of I.S.NP. DSR Item No.22 As Directed By Engineer in Charge
class of 225mm diameter in proper line, level and Bd-V 41
slope including necessary collars, excavation,
laying, fixing with collars in cement mortar 1:1 Page no.104 Item
and refilling the trench complete. Code No.- Bd-V
41
103 Providing and laying concrete pipes of I.S.NP. DSR Item No.22 As Directed By Engineer in Charge
class of 300mm diameter in proper line, level and Bd-V 41
slope including necessary collars, excavation,
laying, fixing with collars in cement mortar 1:1 Page no.104 Item
and refilling the trench complete. Code No.- Bd-V
41
104 Providing & constructing Brick Masonry DSR Item No.24 As Directed By Engineer in Charge
Inspection Chamber 60 cm x 45 cm x 90cm Bd-V 43
including 1:4:8 cement concrete foundation 1:2:4
cement concrete channels half round G.S.W. Page no.104 Item
pipes, Brick Masonry, plastering from inside and Code No.- Bd-V
with frame fixed in cement concrete etc. 43
completewith R.C.C. Cover. Page no. 574-575
105 Providing & constructing Brick Masonry DSR Item No.24 As Directed By Engineer in Charge
Inspection Chamber90 cm x 45 cm x 90cm Bd-V 43
including 1:4:8 cement concrete foundation 1:2:4
cement concrete channels half round G.S.W. Page no.104 Item
pipes, Brick Masonry, plastering from inside and Code No.- Bd-V
with frame fixed in cement concrete etc. complete 43
with R.C.C. Cover. Page no. 574-575
106 Providing and fixing 450mm x 550mm size DSR Item No.29 As Directed By Engineer in Charge
superior type Belgium mirror with 16 mm dia. Bd-V
nickel plated towel rod etc. complete.
Page no.105 Item
Code No.- Bd-V
107 Providing and fixing 450mm x 1200mm size DSR Item No.29 As Directed By Engineer in Charge
superior type Belgium mirror with 16 mm dia. Bd-V
nickel plated towel rod etc. complete.
Page no.105 Item
Code No.- Bd-V
108 Providing and fixing wash hand basin of As Directed By Engineer in Charge
JAQUAR MAKE SERIES JDS-WHT-0542
with sensor faucet of JAQUAR MAKE SERIES
SNR-51071 for wash basin with 190mm long
spout (wall mounted model) complete with MS
installation box with two control cocks Including
platform with granite top, SS bottle trap,rubber
plugs,necessary pipe connection,waist pipe & trap
upto the outside face of the wall etc complete.
109 Providing and fixing European type water closet As Directed By Engineer in Charge
of JAQUAR MAKE SERIES ARS-WHT-0110
with push valve concealed type with cover plate
JAQUAR MAKE SERIES FLV-1095 including
soil pipe ,vent pipe upto outside face of wall
,100mm dia G.I. plug bend inlet pipe all fittings,
cutting & making good walls, floors etc. complete.
110 Providing and fixing 40 mm. dia Ball cock DSR Item No.38 As Directed By Engineer in Charge
medium type with PVC float including sockets & Bd-V
necessary fittings and tested as per municipal
requirements etc. complete. Page no.107 Item
Code No.- Bd-V
111 Providing and fixing 15 mm. dia Ball cock DSR Item No.38 As Directed By Engineer in Charge
medium type with PVC float including sockets & Bd-V
necessary fittings and tested as per municipal
requirements etc. complete. Page no.107 Item
Code No.- Bd-V
112 Providing and fixing 100 mm diameter pipe As Directed By Engineer in Charge
stablilliser pipe/ P.V.C. soil vent/waste pipe and
with necessary fixtures and fitting such as bends,
tees, single junctions, slotted vent, clamps etc.
complete.
113 Providing and fixing Steel sink of size 60 x 45 x As Directed By Engineer in Charge
25 Cms. size including all connections of GI
supply UPVC waste pipe and trap upto outside DSR Item No.48
face of wall could water chromium plated screw Bd-V
down bib tap rolled steel or C.I. Brackets Rubber Page no.110 Item
Plug and Brass Chain stop tap making good the Code No.- Bd-V
damaged surface Chromium plated bottle trap
testing etc. complete.
114 Providing and fixing P.V.C. Rain Water Pipes of As Directed By Engineer in Charge
110 mm outer dia.and having wall thickness of
2.2 to 2.7 mm conforming to I.S. 13592-1992
including proper rain water receiving recess with
P.V.C. plug bend, necessary fittings such as
offsets, shoes including fixing the pipe on wall
using approved wooden cleats projecting 25 mm
to 40 mm from face of wall & fixing with clips of
approved quality & number, filling the joints using
rubber gasket with solvent cement and properly
resting the shoe of pipes on C.C. or masonry
blocks, including necessary scaffolding, and
maintainance for 3 years for any leakages or
dislocation of pipes. All the PVC fittings and
additional two piece socket clips shall be got
approved from Engineer in charge etc. complete.
(The contractors shall give 3 years guaranteebond
for payment)
115 Providing and fixing towel Holder JAQUAR As Directed By Engineer in Charge
MAKE SERIES ACN-1121N including all
accessories etc. complete.
116 Providing and fixing Overhead shower 120mm As Directed By Engineer in Charge
dia. JAQUAR MAKE SERIES OHS -
1709including all accessories etc. complete.
117 Providing and fixing Toilet paper holder As Directed By Engineer in Charge
JAQUAR MAKE SERIES AHS-1551,
including all accessories etc. complete.
118 Providing and laying in situ cement concrete M20 As Directed By Engineer in Charge
with trimix treatment for 100mm thickness for
flooring with groove cutting of 4mm wide &
20mm deep with necessary refilling with bitumen
etc. complete.
119 Providing and fixing Soap Dish holder JAQUAR As Directed By Engineer in Charge
MAKE SERIES ACN -1131Nincluding all
accessories etc. complete.
120 Providing and fixingSingle lever wall mixer As Directed By Engineer in Charge
JAQUAR MAKE SERIES FUS-29273UPR,
including all accessories etc. complete.
121 Providing and fixing Soap Dispenser JAQUAR As Directed By Engineer in Charge
MAKE SERIES ACN - 1135N, including all
accessories etc. complete.
122 Providing and fixing Health Faucet with 8mm As Directed By Engineer in Charge
dia, 1m long flexible tube with wall hook
JAQUAR MAKE SERIES ALD - 577, including
all accessories etc. complete.
123 Providing and fixing Tumbler Holder JAQUAR As Directed By Engineer in Charge
MAKE SERIES ACN-1141N, including all
accessories etc. complete.
124 Providing and fixing Push valve WITH COVER As Directed By Engineer in Charge
PLATE of JAQUAR MAKE SERIES FLV -
1095,, including all accessories etc. complete.
125 Providing and fixing Robe Hook of JAQUAR As Directed By Engineer in Charge
MAKE SERIES ACN - 1191 including all
accessories etc. complete.
126 Providing and fixing Tissu paper holder of As Directed By Engineer in Charge
jaquar SERIES AKB- 35755,including all
accessories etc. complete.
127 Providing and fixing Restroom Partitions made As Directed By Engineer in Charge
of solid phenloic core panels with SS brackets and
Fastners.The panels Made of melamine
impremagated decorative surface paper, Partitions
should stand up with the most extreme conditions
of moisture and humidity and water and corrosion
resistant, including decoratively faced on the both
sides .
128 Providing preconstructional antitermite 1) The work shall be carried out as directed by Engineer in
treatment as per I.S. 6313 (Part-II) treatment by Charge. 2) The amount of 10% of the completed item shall be
treating the backfill in immediate contact with retained as retaintion money for the full guarantee period of 10
foundation at the rate of 7.5 litres off emulsion years. 3) If the use of any chemical is found banned by the
concentrate of 0.5 percent of Clorophyriphas/ Government, proper substitute chemical will be allowed to be
Hephoclore per square metre of vertical surface as per manufacturers code of practice. The chemical shall be
are covering 10 years guarantee. DSR Item No.42 got approved from Engineer in Charge. 4) The recoupment of
Bd-W the damages if any found and communicated to contractor in
writing is not made good within two weeks from the date of
Page no.120 Item receipt or of such communication by him, the same shall be
Code No.- Bd-W carried out departmentally on his behalf and cost thereof shall
be met with from sum withheld as aforesaid, In case the sum
recoverable from the contractor is more than that of the sum
withheld amount, the difference shall stand recoverable as
arrears of land revenue from the contractor under Clause 20 of
original contract. 5) The mode of measurement shall be on
Square Meter basis.
129 Providing preconstructional antitermite 1) The work shall be carried out as directed by Engineer in
treatment as per I.S. 6313 (Part-II) by treating the Charge. 2) The amount of 10% of the completed item shall be
top surface of plinth filling at the rate of 5 litres retained as retention money for the full guarantee period of 10
of emulsion concentrate at 0.5 percent of years. 3) If the use of any chemical is found banned by the
Hephoclore per square meter of surface area Government, proper substitute chemical will be allowed to be
covering ten years guaran-tee. as per manufacturers code of practice. The chemical shall be
DSR Item No.42 got approved from Engineer in Charge. 4) The recoupment of
Bd-W the damages if any found and communicated to contractor in
writing is not made good within two weeks from the date of
Page no.120 Item receipt or of such communication by him, the same shall be
Code No.- Bd-W carried out departmentally on his behalf and cost thereof shall
be met with from sum withheld as aforesaid, In case the sum
recoverable from the contractor is more than that of the sum
withheld amount, the difference shall stand recoverable as
arrears of land revenue from the contractor under Clause 20 of
original contract. 5) The mode of measurement shall be on
Square Meter basis.
130 Item No.130:--Dewatering on BHP Basis by using No Item Code.- As Directed By Engineer in Charge
5 to 9 BHP water pump Bd-W
132 Item No.132:- Providing And Fixing Fundermax As Directed By Engineer in Charge
perforated partition (Fundemax Exterior Grade
decor board ) made from high density compressed
craft décor paper 6mm thick including sub-frame
system of aluminum section of 75 x 38 & 38 x
38@600mm center or as required with nut bolt,L-
angle,reviting of partition to sub-structure as per
133 Item No.133:- Providing And Fixing Fundermax As Directed By Engineer in Charge
perforated Sheet Railing(Fundemax Exterior
Grade Decor Board) made from high density
compressed craft décor paper 6mm thick including
sub-frameof SS Pipe of required Size and SS
handrail of 40 x40mm Square pipe with
installation and reveting the panel to SS frame as
per detailed drawing and design .
136 Item No.136:-Providing expansion joints in RCC DSR Item No.1 As Directed By Engineer in Charge
framed structure (interior column) with plain Bd-K 1
premoulded filler 25mm thick including fixing
T.W. bettens on both faces and finishing as Page no.35 Bd-
directed etc. complete. K.1 Page No.359
137 Item No.137:-Providing expansion joints in RCC DSR Item No.2 As Directed By Engineer in Charge
framed structure (Exterior column) with plain Bd-K 1
premoulded filler 25mm thick and 3mm thick
alluminium plate, hold fast, fixing T.W. battens on Page no.35 Bd-
internal face, finishing etc, complete as directed. K.1 Page No.359
138 Item No.138:-Providing expansion joints in RCC DSR Item No.3 As Directed By Engineer in Charge
framed structure (at floor level) with premoulded Bd-K 1
filler 25mm thick and 3mm thick alluminium plate
as required, bitumen poured filler and fixing T.W. Page no.35 Bd-
battens on internal face, finishing etc, complete as K.1 Page No.359
directed.
141 Item No. 141:- H.D.P container Syntex or alike DSR Item No.41 As Directed By Engineer in Charge
one piece moulded water tank made out of hihg Bd-V
density polyethyler and built corrugated inclsive
delivery up to distination housting fixing of Page no.109 Item
accesseries such as inlet, outlet overflow pipe Code No.Bd-V
inclusive of all Tank capacity 10000 liters
142 Labarotary testing charges for various material Test required as per the frequency fixed by Vigilence & quality
required for the construction of work by the control Circle, Pune
contractor on yhe basis of testing frequency and
charges fixed by vigilence & Quality Control
Circle, Pune
143 Providing and fixing Ply wood door Frame with As Directed By Engineer in Charge
veener Finsh as per drawing and as directed by
Engineer Incharge
144 Providing and Fixing Solid Core Flush door DSR Item No.9 As Directed By Engineer in Charge
shutter in single leaf 32 mm thick without Bd-T 36
ventilator commercial type of exterior grade as per
detailed drawings with wrought iron hold fast, Page no.75 Item
iron oxidised fixtures and fastenings and handles Code Bd-T 36
on both sides and finishing with laminate Page No.500
complete .
145 Providing and Laying telephone black/ Amba DSR Item No.29 As Directed By Engineer in Charge
White/ Cadbury Brown/ RBI red / Ocean Brown Bd-M
Granite Stone of 18 to 20 mm thick door
frame/dado/window boxing etc. on C.M. 1:6 Page no.50 Item
including filling joints with Polymer base filler Code Bd. M. 12
nosing thye sharp edges wherever
necessary,curing,etc.complete
146 Providing and Fixing 5 Hp Pump For lifting the As Directed By Engineer in Charge
water from the sump at the basement upto the
permanent drainage system
VOLUME IV
INDEX
SECTION- I........................................................................................................................... 4
DETAILED SPECIFICATIONS ........................................................................................... 4
1. SPECIFICATIONS FOR EARTH WORK IN EXCAVATION & BACKFILLING ....... 4
2. SPECIFICATIONS FOR ANTI-TERMITE TREATMENT .......................................... 11
3 SPECIFICATIONS FOR PLAIN, REINFORCED AND PRESTRESSED CONCRETE 15
4 BRICK WORK ................................................................................................................. 41
5 SPECIFICATIONS FOR FLOOR FINISHES ................................................................. 46
6 SPECIFICATIONS FOR PLASTERING AND POINTING ........................................... 54
7 SPECIFICATIONS FOR PAINTING .............................................................................. 59
8 SPECIFICATIONS FOR ELECTRICAL WORK .......................................................... 68
9. TECHNICAL SPECIFICATIONS FOR 11 kV SWITCHGEAR PANEL .................... 84
10 TECHNICAL SPECIFICATIONS FOR 11 kV / 0.433kV OIL IMMERSED
TRANSFORMER .............................................................................................................. 102
11. TECHNICAL SPECIFICATIONS FOR 415V, 750 KVA L.T. DG SET ................... 115
12. LV SWITVHBOARDS/PANELS /DISTRIBUTION BOARDS................................ 126
13.APFC PANEL .............................................................................................................. 149
14. TECHNICAL SPECIFICAIONS FOR AUTO TRANSFER SWITCH................... 154
15. TECHNICAL SPECIFICATIONS FOR HT/LT CABLES ........................................ 162
16. SPECIFICATIONS FOR LADDER TYPE / PERFORATED CABLE TRAYS ....... 169
17. EARTHING & LIGHTNING PROTECTION SYSTEM ........................................... 171
18. TECHNICAL SPECIFICATIONS FOR UPS SYSTEM ............................................ 176
19. TECHNICAL SPECIFICATIONS FOR SUPPORT STEEL WORK ........................ 184
20. TECHNICAL SPECIFICATIONS FOR POINT WIRING ........................................ 185
21. SPECIFICATIONS FOR ELEVATORS .................................................................... 196
22. FIRE FIGHTING SPECFICATIONS ......................................................................... 200
22. SPECIFICATIONS FOR HVAC WORKS ................................................................. 219
23. SAFETY CODE .......................................................................................................... 232
24.VARIABLE REFRIGERANT FLOW UNITS ............................................................ 236
25. AIR DISTRIBUTION ................................................................................................. 246
26. SPECIFICATIONS FOR PLUMBING WORK......................................................... 263
27. PARTICULAR SPECIFICATIONS ........................................................................... 300
SECTION- II ..................................................................................................................... 323
LIST OF DRAWINGS AND DESIGNS............................. Error! Bookmark not defined.
SECTION- I
DETAILED SPECIFICATIONS
This part of the specification deals with general requirements for earthwork in
excavation in different materials, site grading, filling in areas shown in drawings,
filling back with approved borrowed earth around foundations, plinths and approach
ramps, conveyance and disposal of excess excavated soil or stacking them
properly as shown on the drawings or as directed by the Engineer-in-charge and all
operations covered within the intent and purpose of the specifications. The
excavation in rock by blasting etc. shall be as per relevant specifications.
The provisions of the latest Indian Standards listed below, but not restricted to,
form
part of these specifications:
Loose/Soft soil:
Any soil which generally yields to the application of picks and shovels, phawras,
rakes or any such ordinary excavating implements or organic soil, gravel, silt, sand,
turf loam, clay, peat etc. fall under this category.
Dense/Hard Soil:
Any soil which generally requires the close application of picks, or jumpers or
scarifies to loosen it. Stiff clay gravel and cobble stone etc. fall under this category
(Note: Cobble stone is the rock fragment usually rounded or semi-rounded having
maximum diameter in any one direction between 80 & 300 mm)
Mud
Mud is a mixture of ordinary soft soil and water in fluid or weak solid
state.
Soft/Disintegrated Rock :
(Not requiring blasting).This shall include the type of rock and boulders, which
may be quarried or split with crow-bars. Laterite, hard conglomerate and
amygdaloidal basalts also come under this category
b. The contractor shall carry out the surveys of the site before excavation and
set out properly all lines and establish levels for various works such as earth work
in excavation for grading, foundations, plinth filling, road drains, cable trenches,
pipe lines, culverts, retaining walls etc. Such surveys shall be carried out taking
accurate cross sections of the area perpendicular to the grid lines at intervals
determined by the Engineer-in-charge, depending on the ground profiles. These will
be checked by the Engineer-in-charge or his representative and thereafter properly
recorded.
c. The excavation shall be done to correct lines and levels. This shall include
where required, proper shoring to maintain excavation and also the furnishing,
erection and maintaining of substantial barricades around excavations and warning
lamps at night for safety purposes
d. The rates quoted shall include for dumping of excavated material in regular
heaps, bunds, rip rap with regular slopes as directed by the Engineer-in-charge
within the lead specified and leveling the same so as to provide natural drainage.
Rock/soil excavation shall be properly stacked as directed by the Engineer-in-
charge. As a rule all softer materials shall be laid along the centre of the heaps, the
harder and more resistant materials, forming the casting on the sides and the top.
Rock shall be stacked separately.
1.5 CLEARING
The area to be excavated/filled shall be cleared of all fences, trees, plant logs,
stumps, bush, vegetation, rubbish, slush etc. and other objectionable matter. If any
roots or stumps of trees are met during excavation, they shall be removed. The
material so removed shall be disposed off as directed by the Engineer-in-charge.
Where earth fill is intended, the area shall be cleared of all loose or soft patches,
top soil containing objectionable matter/materials before filling commences. No
separate payment shall be made for such clearing works.
1.7.1 Description
Excavation for structures shall consist of removal of materials for the construction
of the foundations, retaining walls, pipe trenches, tunnels and other similar
structures in accordance with the requirements of this specification and the lines
and dimensions shown on the drawings or as indicated by the Engineer-in-charge.
The work shall include construction of shoring, bracing, draining, dewatering and
pumping; the removal of all logs, stumps, grubs and other deleterious matter and
obstruction necessary for placing the foundations, trimming bottoms of excavation;
backfilling with approved material brought from outside or brought from approved
borrow pits cleaning up the site and disposal of all surplus materials.
1.7.3 Excavation:
Excavation shall be taken to the width of the lowest step of footing or the pile caps
and the sides shall be left plumb where the nature of the soil allows it. Where the
nature of the soil or the depth excavated trench/pit does not permit vertical sides, the
contractor at his own expense shall put up the necessary shoring, strutting and
planking or sheet piling or cut slopes to a safe angle or all with due regard to the
safety of personnel and the works and to the satisfaction of the Engineer-in-charge.
The depth to which the excavation is to be carried out shall be as shown on the
drawings unless the type of material encountered is such as to require changes, in
which case the depth shall be as ordered by the Engineer-in-charge.
When rock or other hard strata is encountered, it shall be freed of all loose and soft
materials, cleaned and cut to a firm surface either level, stepped, or serrated as
directed by the Engineer-in-charge. All seams shall be cleaned out and filled with
cement mortar or grout to the satisfaction of the Engineer-in-charge.
1.7.7 Backfilling:
Fill material shall be free from clods, salts, sulphates, organic or other foreign
materials. All clods of earth shall be broken or removed. Where excavated material
is mostly rock, the boulders shall be broken into pieces not larger than 150 mm size
mixed with properly graded fine materials consisting of murrum or earth to fill up
the voids and the mixture used for filling.
Backfilling of the foundation/pits shall be done as soon as the foundation work has
been completed to the satisfaction of the Engineer-in-charge but not earlier than the
full setting of the concrete or masonry of the foundation. Backfilling shall be
carried out in such a manner as to not cause undue thrust on any part of the
structure. Backfilling shall be done in space around the foundations after clearing it
of all debris and in layers of 150 mm. loose thickness, watered and compacted
with Plate compactor of min.2T capacity to the satisfaction of the Engineer-in-
charge and to the original surface.
All hard materials such as hard murrum, rubble etc. not intended for filling in
foundations, plinth or embankments shall be stacked neatly for future use as directed
by the Engineer-in-charge. Unsuitable or surplus materials not intended for use in
part of the works or for reuse shall be disposed off outside the colony complex as
directed by the Engineer-in-charge.
The dimensions of the trenches and pits shall be measured correct to the nearest cm.
and cubical contents worked out in cubic meters, correct to two places of decimal.
The measurement shall be generally conforming to IS:1200 Part I unless specified
otherwise.
d) Forming (or leaving) "Deadmen" or "Tell Tales" and their removal after
measurement.
g) Forming (or leaving) steps in sides of deep trenches and their removal:
i) Fencing and/or other suitable measures for protection against risk of accidents
as approved by the Engineer-in-charge.
2.1. CHEMICALS
The chemicals used for the soil treatment shall be any one or a combination of the
following with the concentration shown against each in aqueous emulsion:
Chemical Concentration
Dieldrin (IS: 1054-1962) 0.5%(by weight)
Heptachlor 0.5%(by weight)
Barrier shall be complete and continuous under the whole of the structure to be
protected. All foundations shall be fully surrounded by and be in close contact with
the barrier of treated soil. Each part of the area treated shall receive the prescribed
dosage of chemical.
Soil treatment should start when foundation trenches and pits are ready to take mass
concrete in foundations. Laying of mass concrete should start when the chemical
emulsion has been absorbed by the soil and the surface is quite dry. Treatment
should not be carried out when it is raining or when the soil is wet with rain or sub
soil water. The foregoing applies also in the case of treatment to fill up earth
surface within the plinth area before laying the sub grade for the floor. Once
formed, treated soil barriers shall not be disturbed. If by chance treated soil barriers
are disturbed immediate steps shall be taken to restore the continuity and
completeness of barrier system.
2.2 PRECAUTIONS:
The chemicals used for anti-termite are poisonous and hazardous to health.
Therefore, necessary safety precautions shall be taken in handling and use of the
chemicals and emulsions. "The containers should be stored carefully so that it is well
away from children and pets. They should be kept seemly closed". "The chemicals
used are highly inflammable due to the pressure of petroleum product and hence
any
flame should be avoided during mixing". Care should be taken at the application of
chemicals to see that they are not allowed to contaminate wells or spring which
serve as sources of drinking water".
The bottom surface and the sides (upto a height of 300mm above concrete
foundation level) of the excavations made for column pits, wall trenches and
(b) If there is no provision for a DPC the top surface of the masonry course just
below the level of plinth filling mentioned above should be soaked with the
chemical emulsion at the rate of 5 liters per sq.m. of the surface. This application
should be carried out slowly to enable the masonry surface to absorb the emulsion
properly. Both steps (a) & (b) above help in creating a barrier which is impervious
to termite entry.
Rodding shall be carried out along the junction of walls and earth filling at 15cm
intervals down to or slightly lower than the DPC or the chemical barrier described
above. Emulsion shall be sprayed along the wall junction at 1 liter per linear meter
so that it mixes intimately with the broken up soil and seeps to the DPC level or
chemical barrier thus establishing continuity of the anti-termite layer. The
disturbed earth is then tamped back in place.
(b) For buildings where construction has advanced already for facility of
construction, the treatment could also be done effectively, over the base concrete
(lean mix) under the floor taking care that the emulsion at the rate of 5 litres per
sq.m., soak fully into the concrete.
(c) The above application effectively prevents entry of termites through the floor
structure
Finally the earth around the external perimeter of the building up to a depth of 30
cm shall be treated at the rate of 5.0 liters per running meter of the external WALL.
To facilitate this treatment solid MS rods Should be driven into the soil as close as
possible to the plinth wall at internals of 15 cm., and up to a depth of 30 cm., and
the roads moved backwards and forwards in a direction parallel to the wall to break
up the earth so that the emulsion mixes intimately with the soil.
When pipes, wastes and conduits enter the soil inside the area of the foundation, the
soil surrounding the points of entry shall be loosened around each such pipe, waste or
conduct for a distance of 15cm, and up to a depth 7.5cm.Before the treatment is
commenced. When they enter the soil external to the foundations, they shall be
similarly treated unless they stand clear of the walls of the building by about 7.5 cm
for a distance over 30 cm.
2.9 MISCELLANEOUS
5% DDT
0.5% BHC
0.25% Dieldrin
0.5% Heptachlor
0.5% Chlordane.
3.1 General
Other IS codes pertaining to the items of cement concrete work in structural work
and not listed above shall also be deemed to come under the purview of this clause.
All Indian Roads Congress Standards, specifications and codes of practice also
come under this purview
a) Strenth of Concrete
M15 10 15
M20 13.5 20
M25 17 25
M30 20 30
M35 23.5 35
M40 27 40
M45 30 45
M50 33 50
3.4.1 Cement
All types and brands of cement shall be subject to the approval of the Engineer-in-
charge.
i) All cement used for the work shall be ordinary Portland cement or such other
cement as may be permitted by the Engineer-in-charge. Portland cement shall
comply with the requirements of the latest issue of IS 269, IS: 8112 & IS: 12269.
High alumina cement, rapid hardening cement and Portland Slag cement etc.,
can be used only when permitted by the Engineer-in-charge. Such cements shall
be in accordance with relevant IS Codes. Portland Pozzolana cement when
permitted by the Engineer-in-charge shall conform to IS 1489.
ii)Cement which has remained in bulk storage at the mill for more than 6 months, or
which has remained in bags at the dealer's storage for over 3 months, or which has
been stored at project site for more than 3 months shall be re-tested before use.
Cement shall also be rejected ifit fails to conform to any of the requirements of
these specifications.
The sand shall be of siliceous material, sharp, hard, strong and durable and shall be
free from adherent coatings, clay, dust, alkali, organic material, deleterious matter,
lumps, etc.
Either natural or manufactured sand shall be prepared for use by such screening or
washing, or both, as necessary, to remove all objectionable foreign matter. Natural
sand shall be washed, unless specific written authority is given by the Engineer-in-
charge to use sand that meets specifications and standards of cleanliness without
washing. The cost of screening and washing must be borne by the contractor. The
fine aggregate shall be taken from a source approved by the Engineer-in-charge.
For the above test Corrosion Resistance Index (CRI) shall be calculated as :
(of CRS Bar Corrosion rate in mm/year of CRS bar in the same test
Reinforcing steel shall be clean and free from loose mill scales, dust, loose rust and
coats of paints, oil, grease or other coatings which may impair or reduce bond.
Mild steel and medium tensile steel bars and hard drawn steel wire shall conform
to the latest edition of IS: 432.
Structural steel sections and plates shall conform IS : 226 and IS : 2062.
3.4.6 Water:
Water used for mixing and curing shall be free from injurious amounts of
deleterious materials. Potable waters are generally considered satisfactory for
mixing and curing concrete.
3.4.7 Admixtures:
No materials other than the essential ingredients, i.e., cement, aggregates and water,
shall ordinarily be used in the manufacture of concrete or mortar. But the Engineer-
in- Charge may permit the use of approved admixtures conforming to IS: 6925 for
imparting special characteristics to the concrete, on satisfactory evidence that its use
does not in any way adversely affect the properties of concrete particularly its
strength, volume changes, durability and has no deleterious effect on the
reinforcement. Admixtures where allowed will generally be conforming to relevant
ASTM standards and IS : 9103.
a) Storage of Materials
(i)Cement
The contractor shall make arrangements to the satisfaction of the Engineer-in-
Charge for the storage of cement to prevent deterioration due to moisture and/or
(ii)Aggregates
Coarse and fine aggregates shall be stacked separately in such manner as to prevent
contamination by foreign materials. All aggregates shall be stored on concrete or
masonry platforms. each size shall be kept separate with wooden, steel, concrete, or
masonry bulk heads, or shall be stored in separate stacks, taking care to prevent the
materials at the edges of the stock piles from getting intermixed. Stacks of fine and
coarse aggregates shall be kept sufficiently apart. The aggregates shall be stored in
easily measurable stacks of suitable heights as may be directed by the Engineer- in-
Charge.
It is most important to keep the specified water-cement ratio constant and at its
correct value. To this end, the moisture content in both fine and coarse aggregates
shall be determined by the Engineer-in-charge according to the weather
conditions. The amount of mixing water shall then be adjusted to compensate for
variations in the moisture content. For the determination of moisture content in the
aggregates, IS: 2386 (Part III) shall be referred to. Suitable adjustments shall also
be made in the weights of aggregates to allow for the variation in weights of
aggregates due to variation in their moisture content.
The minimum quantity of cement to be used in concrete shall not be less than 250
kg per cubic meter for plain concrete and not less than 320 kg per cubic metre for
reinforced concrete structural members, subject to a maximum limit of 450 kg per
cubic meter
All formwork and reinforcement contained in it shall be cleaned and made free
from standing water or dust, immediately before placing of concrete.
No concrete shall be placed in any part of the structure until the approval of the
Engineer-in-charge has been obtained in approved concrete pour card.
If concreting is not started within 24 hours of the approval being given, it shall have
to be obtained again from the Engineer-in-charge. Concreting shall then proceed
continuously over the area between construction joints. Fresh concrete shall not be
placed against concrete which has been in position for more than 30 minutes unless a
proper construction joint is formed.
Concrete when deposited shall have a temperature of not less than 4.5 deg. C and not
more than 38 deg. C unless otherwise specified. It shall be compacted in its final
position within 30 minutes of its discharge from the mixer unless carried on
properly designed agitators, operating continuously, in which case this time shall
be within 2 hours of the addition of cement to the mix and within 30 minutes of its
discharge from the agitator .
When concrete is conveyed by chute, the plant shall be of such size and design as to
ensure practically continuous flow. Slope of the chute shall be so adjusted that the
concrete flows without the use of an excessive quantity of water and without any
segregation of its ingredients. The delivery end of the chute shall be as close as
possible to the point of deposit. The chute shall be thoroughly flushed with water
before and after each working period and the water used for this purpose shall be
discharged outside the formworkWhere concrete has not fully hardened, all laitance
shall be removed by scrubbing the wet surface with wire or bristle brushes, care
being taken to avoid dislodgement of any particles of coarse aggregate. The surface
shall then be thoroughly wetted, all free water removed, and then coated with neat
cement grout. The first layer of concrete to be placed on this surface shall not
All concrete shall be compacted to produce a dense homogeneous mass with the
assistance of vibrators. For exceptional cases, where vibrators cannot be used an
alternate scheme of compaction shall be approved by the Engineer-in-charge.
Sufficient vibrators, in serviceable condition, shall be kept at site so that spare
equipment is always available in the event of breakdowns.
Concrete shall not be placed in water having temperature below 4.5 Deg.C. The
temperature of the concrete, when deposited, shall be not less than 16 Deg.C., nor
more than 38 Deg.C.
Concrete shall contain 10 per cent more cement than that required for the same mix
placed in the dry. The materials shall be so proportioned as to produce a concrete
having a slump of not less than 100mm. and not more than 180mm. The slump
shall be tested as per IS: 516.
Concrete shall be deposited continuously until it has been brought to the required
height. While depositing, the top surface shall always be kept as nearly level as
possible and formation of seams avoided. For depositing concrete any one of the
following methods may be used:
(b) Drop Bottom Bucket - The top of the bucket shall be closed. The bottom
doors shall move freely downward and outward when tripped. The bucket shall be
filled completely and lowered slowly to avoid backwash. It shall not be dumped
until it rests on the surface upon which the concrete is to be deposited and when
discharged shall be withdrawn slowly until well above the concrete.
To minimize the formation of laitance, great care shall be exercised not to disturb
the concrete as far as possible while it is being deposited.
b) Steam Curing
Where steam curing is adopted it shall be ensured that it is done in a suitable
enclosure to contain the live steam in order to minimise moisture and heat losses. The
initial application of the steam shall be from two to four hours after the final
placement of concrete to allow the initial set of the concrete to take place.
Where retarders are used, the waiting period before application of the steam shall be
increased from four to six hours. The steam shall be at 100 % relative humidity to
prevent loss of moisture and to provide excess moisture for proper hydration of the
cement. The application of steam shall not be directly on the concrete, and the
ambient air temperature shall increase at a rate not exceeding 5 deg. cent. per hour
until a maximum temperature of 60 deg. cent. to 70 deg. cent. is reached. The
maximum temperature shall be maintained until the concrete has reached the desired
strength.
When steam curing is discontinued the ambient air temperature shall not drop at a
rate exceeding 5 deg. cent per hour until a temperature of about 10 deg. cent. above
the temperature of the air to which the concrete will be exposed, has been reached.
When depositing concrete in very hot weather, precautions shall be taken so that the
temperature of wet concrete does not exceed 38 deg. C while placing. This shall be
achieved by stacking aggregate under sheds and keeping it moist using cold water or
crushed or flaked ice if specified and permitted by the Engineer, reducing the time
between mixing and placing to the minimum, cooling formwork by sprinkling water
on the exterior, starting curing before the concrete dries out and restricting concreting,
as far as possible, to mornings and evenings.
During hot weather and rains the concrete shall be covered with tarpaulin and
transported and placed in the forms and consolidated to final state in as short a time
as possible.
Commencement of concrete pours shall be avoided during heavy rains, storms and
high winds.
3.7 Finishing
3.7.1 General
Immediately after the removal of forms, all exposed bars or bolts passing through the
reinforced cement concrete member and used for shuttering or any other purpose
shall be cut inside the reinforced cement concrete member to a depth of at least 25
All construction and expansion joints in the completed work shall be left carefully
tooled and free from any mortar and concrete. Expansion joint filler shall be left
exposed for its full length with clean and true edges.
Special surfaces, finishes and treatments falling outside the classes described here but
defined elsewhere by the Engineer-in-charge shall also form part of these
specifications.
b) Class F2 Finish
Class F2 finish shall be obtained by the use of properly designed forms, either close
jointed wrought timber forms or with forms having plywood or steel sheet lining. The
abrupt irregularities shall not exceed 5mm and gradual irregularities shall be less than
8mm. Small blemishes caused by entrapped air or water may be permitted but the
surface shall be generally free from honeycombing, voids and large blemishes.
Surface irregularities in excess of those stipulated shall be removed by chipping or
rubbing with abrasive stone.
c) Class U1 Finish
This is the screeded finish used on surfaces over which other finishes such as
wearing coats etc. are to be placed. It is also the first step in the formation of U2 and
U3 finishes. The finishing operation consists of leveling and screeding the concrete to
produce an even and uniform surface so that the gradual irregularities are not greater
than 6 mm. Surplus concrete should be removed immediately after consolidation by
striking it off with a sawing motion of a straight edge or template across a wooden or
metal strip that has been set as guide. Unless the drawings specify a horizontal
surface or show the slope required, the tops of narrow surfaces, such as stair treads,
walls, curbs and parapets shall be sloped approximately 10 mm per 300 mm width.
Surfaces to be covered with concrete topping, terrazzo, and similar surfaces shall be
smooth screeded and leveled to produce even surfaces, irregularities not exceeding
6mm.
d) Class U2 Finish
This is a floated finish used on all outdoor unformed surfaces not prominently exposed
to view such as tops of piers etc. The floating may be done by hand or power driven
equipment. It should not however be started until some stiffening has taken place in
the surface concrete and the moisture film or "shine" has disappeared. The floating
should work the concrete no more than is necessary to produce a surface that is free
from screed marks. All joints and edges should be finished with edging tools. It shall
include the repair of gradual irregularities exceeding 6 mm. All abrupt irregularities
shall also be repaired unless a roughened texture is specified.
e) Class U3 Finish
Contractor Employer Page 29
Maharashtra State Road Development Corporation Ltd
Expansion of Administrative Building For Sales Tax Department, At Yerawada, Pune
_______________________________________________________________________________________________________
This is a trovelled finish used on all surfaces exposed to view at close quarters such
as tops of parapets and kerbs etc. Steel trovelling should not be started after the
moisture film and "shine" have completely disappeared from the floated surface and
the concrete has hardened enough to prevent an excess of fine material and water
from being worked to the surface. Excessive trovelling, especially if started too soon,
tends to produce crazing and lack of durability. Too long a delay will result in a
surface too hard for proper finishing. Steel trovelling should be performed with a firm
pressure that will flatten and smooth the sandy surface left by floating. Trovelling
should produce a dense, uniform surface free of blemishes, ripples and trovel marks. It
shall include the repair of all abrupt irregularities and the repair of gradual
irregularities exceeding 6 mm. It shall also include finishing the joints and the edges of
concrete with edging tools.
If, ply wood form is used for shuttering, only wax coated water proofing high quality
12mm thk. are allowed and it has to be stacked properly after deshuttering. Also
damaged plywood shutter which is not meeting the required finish shall not be used
further.
Concreting shall be carried out continuously upto the construction joints, the position
and details of which shall be as shown on approved drawings or as directed by the
Engineer-in-charge. Such joints shall, however, be kept to the minimum.
For a vertical construction joint, a stopping board shall be fixed previously at the pre-
determined position and shall be properly stayed for sufficient lateral rigidity to prevent
its displacement or bulging when concrete is compacted against it. Concreting shall
be continued right upto the board. The board shall not be removed before the expiry
of the specified period for removal of vertical forms. Before resuming work at a
construction joint where the concrete has not yet fully hardened, all laitance shall be
removed thoroughly, care being taken to avoid dislodgement of coarse aggregates.
When work has to be resumed on a surface which has hardened, the surface shall be
thoroughly hacked, swept clean, wetted. The first batch of concrete shall be rammed
against the old work to avoid formation of any stone pockets, particular attention being
paid to corners and close spots.
In all cases, the position and detailed arrangement of all construction joints shall be
predetermined and got approved by the Engineer-in-charge
.
Similar works tests shall be carried out whenever the quality and grading of materials
is changed irrespective of the quantity of concrete poured. The number of specimens
may be suitably increased as deemed necessary by the Engineer-in-charge, when
procedure of tests given above reveals a poor quality of concrete and in other special
cases.
All work shall be carried out under the supervision of a qualified and a competent
Engineer who will supervise proportioning, placing and compacting of concrete at all
stages.
All necessary labour, materials, equipment, etc. for sampling, preparing test cubes,
curing, etc., shall be provided by the Contractor. Testing of the materials and
concrete may be arranged by the Engineer-in-charge in an approved laboratory at the
cost of the contractor.
Repairing leakage in liquid retaining structures which become apparent during leak-
testing will also have to be repaired by the contractor at his own cost following
methods & specifications as directed by the Engineer-in-charge.
For repair of the concrete works, the contractor may use epoxy as a bonding agent
prior to placing fresh concrete. The use or otherwise of epoxy for the repair work will
be at the discretion of the Engineer-in-charge. Epoxies shall be applied in strict
accordance with the instructions of the manufacturer.
Epoxy is a two packed or three packed system containing base and hardner/s. The
shelf life of the unmixed cans is about one year or more when stored in a place where
ambient temperature does not increase beyond 75 deg. F. The base and hardner/s
shall be mixed in the correct proportions recommended by the manufacturer. The
blend, after mixing intimately, shall have a pot life of one hour and the material shall
be applied over the old concrete to form a thin film. Fresh concrete shall be
deposited immediately prior to the film drying up so as to ensure proper bonding
between both concrete.
Where the dry pack method is used, holes shall be sharp and square at the surface
edges, but corners within holes shall be rounded. The perimeter of the hole shall be
under-cut in several places. Holes for dry pack shall have a minimum depth of 25mm.
The holes to be repaired shall be scrupulously clean and slightly wet with no free
water on the surface. The surface shall then be dusted lightly with cement by means
of dry brush. Under no conditions shall the holes be painted with neat cement grout.
The dry pack mix shall be proportioned by weight: 1 part cement to 2.5 parts of sand
that will pass a No.16 screen. Only enough water shall be used to produce a mortar
which will stick together when moulded into a ball by a slight pressure of the hands
Contractor Employer Page 32
Maharashtra State Road Development Corporation Ltd
Expansion of Administrative Building For Sales Tax Department, At Yerawada, Pune
_______________________________________________________________________________________________________
and will not extrude water but will leave the hands just damp.
Dry pack material shall be placed and packed in layers having a compacted thickness
of about 10mm. Each layer shall be solidly compacted over its entire surface by use
of hardwood stick and hammer. The stick is normally about 300mm to 460mm long
and not over 30mm in diameter. Most of the tamping should be directed at a slight
angle and towards the side of the hole to assure maximum compaction and bond.
Water shall not be used to facilitate finishing.
Filling material used in repair of surfaces which will be exposed after completion of the
project shall be made with cement from the same sources as that used in concrete and
blended with a sufficient amount of white Portland cement to produce the same
colour as in the adjoining concrete. Patched surfaced shall be given a final treatment
as required to make the texture of the patch match that of the surrounding material.
Immediately after patching is completed, the patched area shall be covered with an
approved non-staining, water-saturated material which shall be kept wet and protected
against sun and wind for a period of 12 hours. Thereafter, the patched area shall be
kept continuously wet by a fine spray or sprinkling of water for not less than 10 days
as required under section 9.1 and 11.1 of this specification. The layers of gunite may
be reinforced with steel mesh if directed by the Engineer-in-charge.
All materials, procedures and operations used in the repair of concrete and also the
finished work shall be subject to the approval of the Engineer-in-charge. All fillings
shall be tightly bonded to the concrete and shall be sound, free from shrinkage cracks,
or dummy areas after the fillings have been cured and dried.
The extent of repair shall be decided upon by the Engineer-in-charge. The cost of
repairs of defective areas shall be borne by the contractor. The Engineer-in-charge
may adopt at his discretion any other method of repairing like grouting with cement
grout, epoxy grouts or guniting etc., which will be carried out by the contractor at his
cost as per the specifications supplied by the Engineer-in-charge.
Stone plums shall not be used unless specified on the drawings. When used the size of
stone plums may be from 150 to 300 mm. The maximum dimension of these stones or
plums shall not exceed 1/3rd the least dimension of the members.
All plums shall be hard, durable, clean and free from soft materials or loose piece or
deleterious substance in them and shall not have sharp corners.
During concreting the first layer of concrete of the specified mix shall be laid to a
While placing the plums, care shall be taken to see that the clear distance between
any two plums is not less than either the width or thickness of either of the plums. The
distance from plums to the outer surface or from any steel reinforcement shall be
equal to greatest width of the plum.
If plums of stratified stone are used, they shall be laid on their natural bed. Stones with
concave faces shall be laid with the concave upwards.
The thickness of the next and successive layers of concrete shall be at least twice that
of the largest plums.
The total volume of plums shall not exceed 15% of the volume of the finished
concrete. The grade of plum concrete shall be M15
3.12 Scope
The scope for concrete works shall include the cost of all materials, labour, tools and
plant required for mixing, placing in position, vibrating and compacting, including
staging, shuttering, form work, finishing as per directions of the Engineer-in-charge,
curing and all other incidental expenses for producing concrete of specified strength to
complete the structure or its components as shown on the drawings and according to
these specifications. The rate shall also include the cost of making, fixing and
removing of all centres and forms required for the work unless otherwise specified in
the contract.
The contractor shall make bar bending schedules, based on the drawings furnished to
him and submit the same for the Engineer‟s approval at no extra cost. Approval by
the Engineer does not relieve the contractor of his responsibility to ensure correctness
in respect of details/placing.
Bars shall be bent cold to the specified shape and dimensions or as directed by the
Engineer-in-charge using a proper bar bender, operated by hand or power to attain
proper radii of bends. Bars shall not be bent or straightened in a manner that will
injure the material.
Bars bent during transport or handling shall be straightened before being used on
work; they shall not be heated to facilitate bending.
Unless otherwise specified, a U type hook at the end of each bar shall invariably be
provided. The radius of the bend shall not be less than twice the diameter of the
round bar for mild steel plain bars and not less than four times the diameter for high
strength deformed bars. In case of bars with diameters greater than 25mm, the
minimum radius should be three times the diameter for mild steel bars and six times
the diameter for high strength deformed bars. The length of the straight part of the bar
beyond the end of the curve shall be at least four times the diameter of the bar. In the
case of bars which are not round, and in the case of deformed bars, the diameter shall
be taken as the diameter of a circle having an equivalent effective area. The hook
shall be suitably encased to prevent any splitting of the concrete.
In the case of columns and walls, vertical bars shall be kept in normal position with
timber templates having slots accurately cut in for bar position. Such templates shall
be removed after the concreting has progressed upto a level just below them.
Bars crossing each other, where required, shall be secured by annealed binding wire of
size not less than 1 mm and conforming to IS:280 in such a manner that they do not
slip over each other at the time of fixing and concreting.
As far as possible, bars of full length shall be used. In case this is not possible,
overlapping of bars shall be done as directed by the Engineer-in-Charge. When
practicable, overlapping bars shall not touch each other, but be kept apart by 25 mm
or 1.25 times the maximum size of the coarse aggregate in the concrete between
them, whichever is greater. Where this is not feasible, overlapping bars shall be
bound with annealed steel wire, not less than 1 mm thickness twisted tight. The
overlaps shall be staggered for different bars and located at points along the span
where neither shear nor bending moment is maximum.
staggered such that, at any one section, not more than 33 percent of the bars are
welded. Only electric arc welding using a process which excludes air from the molten
metal and conforms to any or all other special provisions for the work will be accepted.
Suitable means shall be provided for holding the bars securely in position during
welding. It must be ensured that no voids are left in welding and when welding is
done in 2 or 3 stages, the previous surfaces shall be cleaned properly. Ends of the
bars shall be cleaned of all loose scale, rust, grease, paint and other foreign matter
before welding. Only competent welders shall be employed on the work.
The M.S electrodes used for welding shall conform to IS: 814. Welded pieces of
reinforcement shall be tested. Specimens shall be taken from the actual site and their
number and the frequency of tests shall be as directed by the Engineer-in-charge.
3.13.4 Scope
Scope for reinforcement shall include cost of all steel at works spot and its bending,
Contractor Employer Page 36
Maharashtra State Road Development Corporation Ltd
Expansion of Administrative Building For Sales Tax Department, At Yerawada, Pune
_______________________________________________________________________________________________________
placing, binding and fixing in position as shown on the drawings and as directed by
the Engineer-in-charge. It shall also include cost of all devices for keeping
reinforcement in approved position, cost of jointing as per approved method, and all
wastage, overlaps and spacer bars.
3.14 Form Work, Falsework and Scaffolding Form, Centering and Temporary
Works
As soon as practicable after the acceptance of his tender the contractor shall submit a
scheme showing the order of the procedure and methods by which he proposes to
carry out the work together with such details as are necessary to demonstrate the
adequacy, stability and safety of the methods which the contractor proposes to adopt.
The approval to this general scheme of centering as well as design criteria and
loading shall be obtained in good time to facilitate all preparatory work. Any delay
on this account shall be the responsibility of the contractor.
After approval of the general scheme the contractor will prepare detailed designs and
drawings for execution of the work, centering and temporary works. These shall also
be forwarded for approval. No work shall be carried out without prior approval of the
Engineer-in-Charge.
Not withstanding the approval given to design criteria and loading and the general
scheme for the centering, the entire responsibility for the satisfactory execution of the
centering and all temporary works shall rest with the contractor and he shall be liable
to pay all claims and compensations arising from any loss or damage to life and
property due to any deficiency, failure or malfunctioning of the centering or any of the
temporary works.
b) The form releasing agent shall cover the forms fully and evenly without excess
overdrip. Care shall be taken to prevent form releasing agents from getting on
the surface of the construction joints and on reinforcement bars. Special care
shall be taken to thoroughly cover form strips for narrow grooves, so as to
c) prevent swelling of the forms and the consequent damage to concrete prior to
or during removal of forms.
d) Immediately before concrete is placed care shall be taken to see that all forms
are in proper alignment and the supports and fixtures are properly secured and
tightened.
Where forms for continuous surfaces are
placed in successive units, the forms shall lap and fit tightly over the completed
surface so as to prevent leakage of cement slurry from the fresh concrete and
to maintain accurate alignment of the surface.
e) Forms shall be left in place until their removal is authorised and shall then be
removed with care so as to avoid injury to concrete.
f) Removal of forms shall never be started until the concrete is thoroughly set
and adequately hardened such that it can carry its own weight, besides the live
load which is likely to come on the work during construction. The length of
time for which the forms shall remain in place shall be decided by the
Engineer-in-Charge, with reference to weather conditions, shape and position
of the structure or structural member and nature and amount of dead and live
loads. In normal circumstances and where ordinary Portland cement is used,
forms can be allowed to be struck as mentioned IS: 456 - 2000 based on the
spans.
Note : Time shall be measured from last batch concreted in respect to the structural
member under consideration.
In no case shall forms be removed until there is an assurance that removal can be
accomplished without damaging the concrete surface. Heavy loads shall not be
permitted until after the concrete has reached its design strength. The forms shall
be removed with great caution and without jerking the structure.
In the absence of any specified camber on the drawings, soffit of all beams more
than 5 m. in span and other than prestressed concrete beams shall be laid to a
camber, the amount of which at mid span shall not be less than 1/500 of the span
of the structure. The profile of soffit shall be parabolic.
3.14.4 Mock-ups
The method for pouring difficult zones of concrete will be pre-studied on mock-
ups. Mock-ups will be particularly necessary for the following:
Work involved in mock-up pours will not be paid to the contractor. Sampling
and testing of all samples will be done by the Contractor. Unsuccessful mock-ups
may have to be repeated in full or in part as required by the Engineer.
3.15 Tolerance
All works will be carried out true to the lines, levels and grades shown on the
drawings and within the tolerances specified below. The contractor shall
establish, erect and maintain in an undisturbed condition until final
completion and acceptance of the project control, points and bench marks
necessary and adequate to establish these tolerances.
4 BRICK WORK
4.1 SCOPE
These specifications cover the use of Brick Masonry for the structural purposes.
4.2 GENERAL
The provision of the latest Indian Standards listed below form part of these
specifications:
4.3 MATERIALS
4.3.1 Bricks
a) Burnt Bricks
Bricks shall be of regular and uniform size, shape and colour, uniformly well burnt
throughout but not overburnt. They shall have plane rectangular faces with parallel
sides and sharp straight and right angled edges. They shall be free from cracks or
other flaws. They shall have a frog of 10 mm. depth on one of their flat faces.
They shall give a clear metallic ringing sound when struck. They shall show a fine
grained, uniform homogeneous and dense texture on fracture and be free from lumps
of lime, laminations, cracks, airholes, soluble salts causing efflorescence or other
defects which may in any way impair their strength, durability, appearance or
usefulness for the purpose intended. They shall not have any parts under-burnt. They
shall not break when thrown on the ground on their flat face in a saturated condition
from a height of 60 cm.
b) Size of bricks
The size of the conventional bricks may vary from 8 3/4" x 4.3/16" x 2.5/8" to 9" x 4
1/4" x 3". Only bricks of one standard size, shall be used on one work unless
specially permitted by the Engineer. The following tolerances are
permitted in the standard conventional size adopted on a particular work:
When metric bricks are used they shall comply with I.S: 1077 - 1976.
c) Absorption
After immersion in water, absorption by weight shall not exceed 20% of the
dryweight of the brick when tested according to IS: 1077-1976
d) Crushing strength
The load to crush the brick when dry shall not be less than 50 kg/sq.cm. and when
thoroughly soaked, shall not be less than 35 kg/sq.cm.
The load to crush the concrete block when dry shall not be less that 50 kg/sq.cm.
i. Autoclaved Aerated Conrete Blocks (A.A.C.Blocks)
4.3.3) Mortars
Cement and sand shall be mixed in specified proportions given on the drawings.
cement shall be proportioned only by weight, by taking its unit weight as 1440 kg per
cubic metre and the sand shall be proportioned by volume after making due allowance
for bulking. The required quantity of water shall then be added and the mortar mixed
to produce workable consistency.
The mixing shall be done intimately in a mechanical mixer unless hand-mixing is
specifically permitted by the Engineer. If hand mixing is done, the operation shall be
carried out on a clean watertight platform and cement and sand shall be first mixed
dry in the required proportion to obtain a uniform colour and then the mortar shall be
mixed for atleast two minutes after addition of water. The mortar so prepared shall be
used within 30 minutes of adding water. Only such quantity of mortar shall be
prepared as can be used within 30 minutes. The mortar remaining unused after that
period or mortar which has partially hardened or is otherwise damaged shall not be
retempered or remixed. It shall be destroyed or thrown away.
In case of cement mortar that has stiffened because of evaporation of water the same
shall be retempered by adding water as frequently as needed to restore the requisite
Contractor Employer Page 42
Maharashtra State Road Development Corporation Ltd
Expansion of Administrative Building For Sales Tax Department, At Yerawada, Pune
_______________________________________________________________________________________________________
consistency, but this retempering shall be permitted only within thirty minutes from the
time of addition of water at the time of initial mixing.
4.4 CONSTRUCTION
The brick work shall be built in uniform layers, corners and other advanced work hall
be raked back. Brick work shall be done true to plumb or in specified batter. No part of
it, during construction, shall rise more than one meter above the general construction
level, to avoid unequal settlement and improper jointing.
Toothing may be done where future extension is contemplated but shall be used as an
alternative to raking back.
4.4.3 Joints
The thickness of joints shall not exceed 10 mm and this thickness shall be uniform
throughout joining with existing structure
4.4.4 Curing
Green work shall be protected from rain by suitable covering. Masonry work in
cement or composite mortar shall be kept constantly moist on all faces for a minimum
period of seven days. The top of the masonry work shall be left flooded with water at
the close of the day. During hot weather all finished or partly completed work shall be
covered or wetted in such manner as will prevent rapid drying of the brick work.
4.4.5 Scaffolding
The scaffolding shall be sound and strong to withstand all loads likely to come upon it
and will be double or single as is warranted for the particular work. The holes which
provide resting space for horizontal members shall not be left in masonry under one
meter in width or immediately near the skew backs of arches. The holes left in the
masonry work for supporting the scaffolding shall be filled and made good with 1:4:8
cement concrete.
These specifications cover the use of plain cement tiles, marble mosaic tiles, Kotah
stone flooring, ceramic flooring, granolithic flooring, PVC flooring, acid resistant
flooring and white glazed tiles
5.2 General
The provision of the latest revisions of the following IS Codes shall form a part of
this specification to the extent they are relevant:
IS: 269 Specification for ordinary, rapid hardening and low heat Portland cement.
IS: 383 Specification for coarse and fine aggregate from natural sources for concrete.
IS: 1200 Method of measurements for Building and Part XI Civil Engg. Works,
paving, floor finishes, dado & irting
IS: 1443 Code of practice for laying and finishing of cement concrete flooring
tiles.
IS: 2571 Code of practice for laying in situ cement concrete flooring.
Other IS Codes not specifically mentioned here, but pertaining to Floor Finishes form
part of these specifications.
5.3.1 Materials
(a) Rough paving slabs:
At its thinnest part, no stone shall be thinner than 25 mm. The flag stones shall be
hard, sound, durable and wear resistant. Uniformity of size shall generally be
maintained for the flags used in any one room.The stone flags shall be without any
soft veins, cracks or flows and shall have a uniform colour. They shall have even
Contractor Employer Page 46
Maharashtra State Road Development Corporation Ltd
Expansion of Administrative Building For Sales Tax Department, At Yerawada, Pune
_______________________________________________________________________________________________________
natural surfaces free from broken flakes on top and shall be chiselled on edges to half
its depth, true and square to be used shall conform to the approved sample.
(b) Bedding:
The base of cement or lime concrete shall be laid and compacted to a reasonably true
plain surface and to the required slopes and level. The amount of water added shall
be the minimum necessary to give just sufficient plasticity for laying and satisfactory
bedding. Before spreading mortar, the sub-floor or base shall be cleaned off all dirt,
scum or laitance and of loose material and then well wetted without forming any pools
of water on the surface. In case of R.C.C floors, the top shall be left a little rough. The
mortar shall then be evenly and smoothly spread over so much area as will be
covered with slabs within half an hour. The thickness of the mortar bedding shall not
be less than 12 mm and not more than 25 mm.
(d) Pointing:
When pointing is to be done, the joints shall be pointed with cement mortar of
specified proportion. When pointing is not specified, joints shall be struck.
(e) Curing:
The floor shall be kept well wetted with damp sand or water for fourteen days.
(f) Cleaning: All flooring shall be thoroughly cleaned and handed over clean and free
from any mortar stains etc.
5.4.2 The impregnation treatment shall be continued to the external sides of the
walls and up to 300 mm above ground level. The procedure shall be as follows:
The method of laying, bedding etc. for Cuddapah stone shall be similar to that for
Kotah Stone. Nosing of the treads shall be rounded as directed. Final polishing may
be done by hand.
5.6.1 Material
Ceramic Tiles including specials shall be of the approved make,colour, size and
quality and shall conform to relevant IS standards in all respects. Samples of tiles
shall be got approved by the Engineer-in-Charge, who will keep them in his office for
verification as to whether the material brought for use conform to the approved
samples.
Cement Mortar 1:4 to be used along with White Cement of approved quality
Contractor Employer Page 48
Maharashtra State Road Development Corporation Ltd
Expansion of Administrative Building For Sales Tax Department, At Yerawada, Pune
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and make.
5.6.2 Workmanship
5.6.5 Cleaning
After the tiles have been laid in a room or the day's fixing work is completed,
the surplus cement grout that may have come out of the joints shall be
cleaned off before it sets. Once the floor has set, the floor shall be carefully
washed clean and dried. When dry, the floor shall be covered with oil
free dry saw dust which shall be removed only after completion of the
construction work and just before the floor is occupied.
5.7.1 Materials
(a) Rough Paving slabs
At its thinnest part, no stone shall be thinner than 25 mm. The flag stones shall be
Contractor Employer Page 49
Maharashtra State Road Development Corporation Ltd
Expansion of Administrative Building For Sales Tax Department, At Yerawada, Pune
_______________________________________________________________________________________________________
hard, sound, durable and water resistant. Uniformity of size shall generally be
maintained for the flags used in any one room. The stone flags shall be without any
soft veins, cracks or flaws and shall have a uniform colour. They shall have even
natural surfaces free from broken flakes on top and shall be chiselled on edges to half
its depth, true and square to ensure uniform width of joint. The evenness of the
surface and edges of the slab shall not be marked by careless dressing of slabs and no
patching up shall be allowed for the slabs. The edges shall be quite straight. The
under face may be left as quarried. Samples of stone slabs to be used and their
dressing shall be got approved by the Engineer-in-Charge and the slabs to be used
shall conform to approved sample.
(b) Bedding
The base of cement or lime concrete shall be laid and compacted to a reasonably true
plain surface and to the required slopes and level. The amount of water added shall be
the minimum necessary to give just sufficient plasticity for laying and a satisfactory
bedding. Before spreading the mortar, the sub-floor or base shall be cleaned of all dirt,
scum or laitance and of loose material and then well wetted without forming any
pools of water on the surface. In case of R.C.C. floors, the top shall be spread over so
much area as will be covered with slabs within half an hour. The thickness of the
mortar bedding shall not be less than 12 mm and not more than 25 mm
(d) Pointing
When pointing to be done, the joints shall be pointed with cement mortar of specified
proportion. When pointing is not specified, joints shall be struck
(e) Curing
The floor shall be kept well wetted with damp sand or water for fourteen days.
(f) Cleaning
All flooring shall be thoroughly cleaned and handed over clean and free from
any mortar stains, etc.
The exposed surface of the specified stone flags shall be machine polished to a
smooth, even and true plane and the edges machine cut square and to the
required shape when necessary. Samples shall be got by the Engineer-in-
Charge who will keep them in his office for reference.
Joints shall be grouted with matching pigment and neat cement slurry.
When the bedding and joints of the flooring have completely set, the surface shall be
machine polished to give a smooth, even and true plane to the floor and thoroughly
clean
(a) Joints :
Joints shall be provided in flooring to take care of expansion and contraction due to
variations in temperature. In addition, construction joints shall also be provided in
case of compulsory break in continuity of slabs due to the close of day‟s work and the
commencement of the same the next day. The location and type of joints provided
shall be as shown in the drawing or as directed by Engineer-in-charge. The edge of
the slab at all joints shall be rounded with an edging tool having radius not greater
than 6mm. It should be carefully ensured by proper vibration, that concrete at joints is
free from honeycomb.
Contractor Employer Page 51
Maharashtra State Road Development Corporation Ltd
Expansion of Administrative Building For Sales Tax Department, At Yerawada, Pune
_______________________________________________________________________________________________________
The bar shall be used at longitudinal joints and they shall be of the dimensions and at
spacing as shown in drawing or as directed by the Engineer-in-charge. Tie bars shall be
fairly well supported so as not to be displaced during construction operations.
These specifications cover the use of plastering for masonry and RCC work, pointing
for brick and stone masonry work
The provision of the latest revisions of the following IS codes shall form a part of this
specification to the extent they are relevant.
IS: 269 Specification for ordinary rapid hardening and low heat Portland
cement
IS: 1200 Method of measurement of building and Part XIICivil Engg. Works -
Plastering & Pointing
IS: 1630 Mason's Tools for Plaster work and pointing work.
IS: 1661 Code of practice for application of cement lime plaster finishes.
Other I.S. Codes, not specifically mentioned here, but pertaining to plastering work,
form part of these specifications.
6.3 GENERAL
6.3.2 Scaffolding
Scaffolding will be double and shall be erected with steel sections or pipes of
adequate strength so as to be safe for construction operations. The contractor shall
take all measures to ensure the safety of the work and working people. Any
instructions of the Engineer in this respect shall also be complied with.
The contractor shall be entirely responsible for any damage to properly or injury to
persons resulting from ill erected scaffolding, defective ladders and materials or
6.3.7 Gauges
Patches of plaster 15 cm x 15 cm shall be put on about 1.5 m apart as gauges to
ensure even plastering in one plane.
6.3.8 Workmanship
a) Plastering:
In all plaster work the mortar shall be firmly applied with somewhat more than the
required thickness and well pressed into the joints and on the surface and rubbed and
leveled with a flat wooden rule to give required thickness. Long straight edges shall
be freely used to give perfectly plane and even surface. All corners must be finished
to their true angles or rounded as directed by the Engineer. The surface shall be
Contractor Employer Page 55
Maharashtra State Road Development Corporation Ltd
Expansion of Administrative Building For Sales Tax Department, At Yerawada, Pune
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finished to plane or curved surface as shown on the plan or directed by the Engineer,
and shall present a neat appearance. The mortar shall adhere to the masonry surface
intimately when set and there should be no hollow sound when struck. Cement
plastering should be done in squares or strips as directed. Plastering shall be done
from top downward.
The plaster with this mortar shall be laid as specified above with a thickness of not
more than 12 mm for brick work and concrete surfaces, and 15 m for rubble stone
masonry. Keys shall be formed on the surface by thoroughly combing it with wavy
horizontal lines about 12 mm apart and about 3 m deep when the mortar is still pastic.
The base coat shall be cured for not less than 2 days.
The first coat of plaster shall be of cement mortar of 1:4 mix and applied according to
the relevant provisions of IS: 1661 Clause 14.1. The finished thickness of the first
coat shall be 12 mm for brick masonry or concrete surface and 15 mm for rubble
stone masonry. The plaster shall be laid by throwing the mortar (by using a strong
whipping motion) on the prepared surface with a trowel in a uniform layer, and
pressed to form a good bond. The surface shall be roughened.
6.6.1 Materials
Cement, sand and other materials shall generally conform to relevant clauses of
concrete specifications and Neeru shall conform to clause c (i.e pure fat lime) of IS:
712. All sand shall pass through IS sieve no. 60.
6.6.4 Application
6.7 POINTING
6.7.1 General
When the type of pointing is not mentioned in the item, sunk pointing is described
below shall be carried out.
6.7.3 Pointing
The mortar shall be pressed into the raked out joints with a pointing trowel. The
mortar shall not spread over the corners, edges or the surface of the masonry. With a
pointing tool, the mortar shall be neatly pressed back to about 3 mm or as directed.
The vertical joints shall be pressed back similarly to match the horizontal joints. The
surface of masonry shall be cleaned of all mortar.
6.7.4 Curing
The pointed face shall be kept continuously wet for 7 days suitably protected from all
damage.
These specifications cover the use of paints for the plastered and concrete surfaces. It
also includes the painting of wood and metal surfaces.
7.2 GENERAL
The provisions of the latest revisions of the following IS: Codes shall form a part of
this specification
IS: 63 Whiting for Paints Ready mixed paint, brushing, grey filler, for
Enamels, for use over primers.
IS: 2338 Code of practice for finishing of wood and wood based materials
Part I Operations and workmanship for finishing.
IS: 2338 Code of practice for finishing of wood and wood based materials,
Part II Schedule
IS: 2395 Code of practice for painting concrete masonry and plaster
7.3 MATERIALS
7.4.1 General
Wherever scaffolding is necessary, it shall be erected in such a way that as far as
possible no part of scaffolding shall rest against the surface to be painted. A properly
secured and well tied suspended platform (JHOOLA) may be used for painting.
Where ladders are used, pieces of old gunny bags shall be tied at top and cotton to
prevent scratches to the walls and floors. For painting of ceilings, proper stage
scaffolding shall be erected, where necessary.
Preparation of surfaces:
The surface shall be thoroughly cleaned off all dirt, dust, mortar dropping and other
least 2 months, before applying paint. All unnecessary nails shall be removed.
Pitting in plaster shall be made good with putty. The surface shall then be rubbed
down again with a fine grade sand paper and made smooth.
The surface shall be allowed to dry thoroughly before the regular coat of paint is
allowed.
b) Primer Coat:
The primer where used as on undercoated surfaces shall be alkali resistance primer or
distemper primer as specified in the item. These shall be of the same manufacture as of
oil bound distemper. If the wall surface plaster has not dried completely alkali
resistance primer shall be applied before distempering the walls. But if the
distempering is done after the wall surface is dried completely, distemper primer shall
be applied.
c) Application:
Primer shall be applied with a brush on the clean dry and smooth surface. Horizontal
strokes shall be given first and vertical strokes shall be applied immediately
afterwards. This entire operation will constitute one coat. The surface shall be
The distemper shall be diluted with water or any other prescribed thinner in a manner
recommended by the manufacturer. Only sufficient quantity of distemper required for
days work shall be prepared.
The finished surface shall be even and uniform without patches, brush marks,
distemper, drops, etc.
Sufficient quantity of distemper shall be mixed to finish one room at a time. The
application of a coat in each room shall be finished in one operation and no work shall
be started in any room, which cannot be completed the same day.15 cm.double bristled
distemper brushes shall be used. After each days work, brushes shall be thoroughly
washed in hot water with soap solution and hung down to dry. Old brushes which
are dirty and caked with distemper shall not be used on the work.
a) Applications:
The priming and the number of coats to be applied shall be as specified in the bill of
quantities and shall be as per the manufacturers specification. The surface on
finishing shall present a flat velvety smooth finish
b) Precautions:
ii. Old brushes if they are to be used with emulsion paints, should be completely
dried of turpentine or oil paints by washing in warm soap water. Brushes
should be quickly washed in water immediately after use and kept immersed
in water during break periods to prevent the paint from hardening on the brush.
iii. In the preparation of walls for plastic emulsion painting, no oil base putties shall
iv. Splashes on floors etc, shall be cleaned out without delay as they will be
difficultto remove after hardening.
b) Preparation of Paint :
Portland cement paints are made readily by adding paint powder to water and stirring
to obtain a thick paste which shall then be diluted to a brushable consistency.
Generally equal volumes of paint powder and water make a satisfactory paint. In all
cases the manufacturer’s instructions shall be followed. The paint shall be mixed in
such quantities as can be used up within an hour of mixing as otherwise the mixture
will set and thicken, affecting flow and finish.
The lids of cement paint drums shall be kept tightly closed when not in use, as by
exposure to atmosphere the cement paint rapidly becomes air set due to its
hydroscopic qualities.
c) Application of Paint:
No painting shall be done when the paint is likely to be exposed to a temperature of
below 7 degree within 48 hours after application.
When weather conditions are such as to cause the paint to dry rapidly, work shall be
carried out in the shed as far as possible. This helps the proper hardening of the paint
film by keeping the surface moist for a longer period.
To maintain a uniform mixture and to prevent segregation the paint shall be stirred
frequently in the bucket.
For undecorated surfaces, the surface shall be treated with minimum two coats of
water- proof cement paint. Not less than 24 hours shall be allowed between two coats
and the second or subsequent coat shall not be started until the preceding coat has
become sufficiently hard to resist marking by the brush being used. In hot dry weather
the preceding coat shall be slightly moistured before applying the subsequent coat.
The finished surface shall be even and uniform in shade without patches, brush
marks, paint drops, etc.
Cement paints shall be applied with a brush with relatively short stiff hog or fibre
bristles. The paint shall be brushed in uniform thickness and shall be free of
Contractor Employer Page 62
Maharashtra State Road Development Corporation Ltd
Expansion of Administrative Building For Sales Tax Department, At Yerawada, Pune
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excessively heavy brush marks. The laps shall be well brushed out.
d) Curing
Painted surfaces shall be sprinkled with water two or three times a day. This shall
done between coats and for at least two days following the final coat. The curing
shall be started as soon as the paint has hardened so as not to be damaged by the
sprinkling of water say about 12 hours after its application.
All materials not in actual use shall be kept properly protected. Lids of containers
shall be kept closed and surface of paint in open or partially open containers covered
with a thin layer turpentine to prevent formation of skin. Materials which have
become stale or fat due to improper and long storage shall not be used. The paint
shall be stirred thoroughly in its container before pouring into small containers.
While applying also, the paint shall be continuously stirred in the smaller container.
No left over paint shall be put back into stock tins. When not in use, the containers
shall be kept properly closed.
If for any reason thinning is necessary, in case of ready mixed paint, the brand of
thinner recommended by manufacturer shall be used.
Painting except the priming coat shall generally be taken in hand after all other
builder's work is practically finished. The rooms shall be thoroughly swept out and the
entire building cleaned up at least one day in advance of the paint work being started.
The surface to be painted shall be thoroughly cleaned and dusted. All rust, dirt
scales, smoke and grease shall be thoroughly removed before painting is started.
No painting on exterior or other exposed parts of the work shall be carried out in wet,
humid or otherwise unfavourable weather and all the surfaces must be thoroughly dry
before painting work is started.
a) Brushing of Paint:
The brushing operations are to be adjusted to the spreading capacity advised by the
manufacturers of the particular paint. The painting shall be applied evenly and
smoothly by means of crossing and laying off, the later in the direction of the grain of
wood. The crossing and laying off consists of covering the area over with paint,
brushing the surface hard for the first time over and then brushing alternatively in the
During painting, every time after the paint has been worked out of the brush bristles or
after the brush has been unloaded, the bristles of the brush (which are down together
due to the high surface tension) shall be opened up by striking the brush against a
portion of the unpainted surface with the end of the bristles held at right angles to the
surface, so that bristles thereafter will collect the correct amount of paint when dipped
again into the paint container.
b) Spraying :
Where so stipulated, the painting shall be done with spray. Spray machine used may
be (a) high pressure (small air aperture) type or (b) a low pressure (large air gap) type,
depending on the nature and location of work to be carried out. Skilled and
experienced workmen shall be employed for this class of work. Paints used shall be
brought to the requisite consistency by adding a suitable thinner.
Spraying should be done only when dry conditions prevails. During spraying the
spray gun shall be held perpendicular to the surface to be coated and shall be passed
over the surface in a uniform sweeping motion. Different air pressures and fan
adjustment shall be tried so as to obtain the best application with the minimum
wastage of paint. The air pressure shall not be kept too high as otherwise the paint
will log up and will be wasted.
At the end of the job, the spray-gun shall be cleaned thoroughly so as to be free from
dirt. Incorrect adjustments shall be set right, as otherwise they will result in variable
spray patterns, runs, sags and uneven coats.
Each coat shall be allowed to dry completely and lightly rubbed with very fine grade of
sand paper and loose particles brushed off before next cast is applied. Each coat shall
vary slightly in shade and shall be got approved from the Engineer-in-charge before
next coat is started.
Each coat except the last coat, shall be lightly rubbed down with sand paper or fine
pumice stone and cleaned off dust before the next coat is applied.
No hair marks from the brush or clogging of paint puddles in the corner panels, angles
of moulding, etc. shall be left on the works. In painting doors and windows, the putty
round the glass panes shall also be painted but care shall be taken to see that no paint
stains etc. are left on the glass. Tops of shutters and surfaces in similar hidden
locations shall not be left out in painting.
In painting steel work, special care shall be taken while painting over bolts, nuts,
rivets, overlaps etc.
The additional specifications for primer and other coats of paints shall be according to
the detailed specifications under the respective headings.
a) Preparation of Surfaces:
The surface before painting shall be cleaned of all rust, scale, dirt and other foreign
matter sticking to it with wire brushes, steel wool, scrappers, sand papers etc. The
surfaces shall then be wiped finally with mineral turpentine which shall also remove
grease and perspiration of hand marks. The surface shall then be allowed to dry.
b) Preparation of Surfaces
The surface shall be treated with Mordant Solution (5 litres for about 190 sq.m) by
rubbing the solution generously, with a brush or bundle of rags on a stick. After about
half an hour, the surface will turn grey and parts remaining bright shall be retouched
and the extra surface washed down thoroughly with clean cold water and allowed to
dry.
a) All the external steel works shall be painted with two coats of approved anti
corrosive paint with two coats of compatible primer.
Anti-corrosive primers shall be either lead based or lead free types.
All the materials shall be of the best quality from and approved manufacturer. The
Contractor shall obtain prior approval of the Employer‟s Representative for the
brand of manufacture and the colour/shade prior to procurement for usage in the
works.
Primer and finish paints shall be compatible with each other to avoid cracking and
Contractor Employer Page 65
Maharashtra State Road Development Corporation Ltd
Expansion of Administrative Building For Sales Tax Department, At Yerawada, Pune
_______________________________________________________________________________________________________
wrinkling and shall be from the same manufacturer for each painting system.
c) Particle Board :
The surface shall be filled with a thin brushable filler and finished as for solid wood.
d) Insulation Boards :
Two thin coats of water based paints shall be applied by spraying.
e) Priming Coat :
The dirt or any other extraneous material shall be removed from the surface to be
painted. In case the surface is already finished with primer coat but unsatisfactory, it
Hard Boardsshall be rubbed down to bare wood and surface reprimed. Primer shall
be applied by brushing.
g) Stopping:
All holes, cracks, crevices, etc. shall be stopped carefully to true and level surface with
putty before the main undercoat is applied and after the application of the priming
coat, stopping shall be prepared as below:
h) Application of Paints:
7.6 MEASUREMENT
8.1 SCOPE:
8.1.1 This specification covers the design, fabrication, painting
andsupplyofmetalcabinet, supplyofcomponents,wiring,testingatworks,packing
and supply on destination basis and performance testing of
11kV,&22kV&33KVselfequippedmeteringcubicle.Trivectormeterisnotinthescop
eofsupply.Themeteringcubicleshallbesuitableforindoor/outdoorapplication.
8.1.2 It is not the intent to specify completely herein all details of the design
and construction of equipments. However, the equipment shall conform in all
respects to high standards of engineering, design and workmanship mentioned
in clause 4.0 and shall be capable of performing in continuous
commercial operation upto the supplier’s guarantee in a manner acceptable
to the purchaser, who will interpret the meanings of drawings and specification
and shall have the power to reject any work or material which in this
judgment, is not in accordance therewith. The equipments offered shall be
complete with all components necessary for their effective and trouble free
operation. Such components shall be deemed to be within the scope of supplier’s
supply, irrespective of whether those are specifically brought out in this
specification and / or the commercial order or not.
8.2 SPARES:
Anticipated requirement of spares like CT, PT etc., shall be submitted. The
tenderer shall quote unit rates for these spares. The purchase reserves the right of
selection of items and quantities of these spares to be ordered. The costs of such
spares shall not be considered for tender evaluation.
8.3 SERVICECONDITIONS:
i. Location-Any wherein the state of Maharashtra
ii. Maximum altitude above meansealevel-1000meters
iii. Maximum ambient average temp. -50DegreeC.iv.
Maximum temperature in shade -45DegreeC.v.
Minimum air temperature in shade - 3.5DegreeC . vi.
Relative humidity(%) -10to100%
vii. Maximum annual rainfall(MM) - 1450MM
viii. Maximum wind pressure(kg/sq.mm) - 150(kg/sq.mm)
ix. Seismic level(Horizontal acceleration) - 0.3g (as per IS1893)
8.5 PRINCIPALPARAMETER
The equipment covered in this specification shall meet the technical
requirements listed in Annexure II.
c) Cable compartments:
Cable compartments for housing purchaser’s cable/ cable
terminations shall be provided on both sides.
Detachable gland-plates shall be provided, at the bottom side of this
compartment, for accommodating 11/22/33 kV XLPE, 3 core cables
(120 Sq.mm. to 300 Sq.mm.).
Detachable covers shall be provided on sides of these compartments and
the roof shall be sloping 5 to 10 degrees towards the ends with canopy.
Two No.s of danger boards of M.S. plate shall be provided as per enclosed
drawing.
d) Meter Compartment :
Meter compartment with front door shall be provided on front side of the
CT/PT compartment.
The rubber gaskets shall be provided on stationary part of the
compartment so that edges of door shall rest on it.
The door shall be provided with Godrej-Ultra lock.
The door shall be provided with non-resettable mechanical impulse
counter to monitor the number of times the door has been opened.
The door shall be supported by strong, heavy duty concealed type (hinges shall
not be accessible from outside) hinges.
Toughened glass window of size 150 X 100 X 5 mm for easily viewing
the energy meter should be provided. The glass should be provided
with suitable weather proof seal to prevent ingress of rain water and any
screws, bolts and nuts for fixing the glass should not be accessible
from outside . Hinged metal cover to the glass window shall be provided
to shield the glass from sun rays and mechanical damages.
The metering components shall be provided with ‘Heat-lon’ lining all over
the inside.
Roof of the metering component shall be slopping 5 to 10 degrees towards
front side with canopy.
The words ‘M.S.E.D.C.L.’of 100 mm height shall be punched/embossed on
front side door.
e) General Features:
The metering cubicle shall comprise of rigid welded structural frame enclosed
completely by M.S sheets of not less than 2 mm thickness. Structural frame and
supporting angles should be of M.S angle of size 50x50x6 mm minimum. All
the compartments of the cubicle shall be welded from inside and detachable
covers/components should be bolted. Bolts with hole shall be provided for
sealing purpose at opposite corners of the top cover. The fabrication of the
cubicle should be such that there is no ingress of water.
All doors and removable covers shall be gasketed all around with neoprene
gaskets and the metering cubicle shall meet the requirements of IP – 55
protection as per IS- 12063, if the air –vents are closed.
The metering cubicle shall be mounted on concrete plinth of 2
feet height so as to bring the meter window at normal eye level. A
bottom frame of M.S. angles as shown in the drawings shall be
provided, duly welded, for mounting the cubicle on the plinth.
4 lifting hooks of suitable size shall be provided at the top for lifting the
cubicle.
The metering cubicle shall be painted by powder coating after proper
cleaning. The colour shall be ‘Light Gray’. Finished painted appearance of
equipment shall present an aesthetically pleasing appearance, free from dents
and uneven surfaces.
8.7 EARTHING:
8 . 9 XLPE CABLES.
The bidder shall provide connecting leads of adequate size with terminal
clamps for connecting cable terminals to busbars. The arrangements
shall be suitable for double bolt connection as shown in he drawing. Two sets
of one plain washer and one cup washer and two nuts and one bolt
shall be provided for the purchasers incoming/outgoing cable connections.
The bidders scope shall also include necessary number of heavy duty PVC
cable glands for terminating 11/22/33kV power cables.
Instrument Transformers:
MASTER UNIT:
The unit shall contain LCD display and a socket to connect REMOTE,
when powered, it should show current date and time. The clock for this
purpose shall be simple but tamper proof clock. Once connected to
REMOTE using cable, the lock should open only when ID of MASTER
matches with that of REMOTE. The REMOTE should be programmed for
specific panel lock only. The secret code for transmission should be
complete and should not follow normal arithmetic rules. Random codes
should be generated which shall be unique for specific lock. The secrete
code should be a function of that particular date so that once a REMOTE is
programmed; it shall be effective only for certain hours say end of the day.
Transmission of secret code of PANEL LOCK should be done on dual
transmission technique i.e. Infra Red (IR) and Radio Frequency (RF)
encoding, using these two techniques coupled with Random Code generation
technique mentioned above shall provide the secret code system which cannot
be broken.
REMOTE:
A REMOTE of simple design having a keypad as in the telephone instrument
shall be provided. The REMOTE shall have a unique ID code to have dialog
with MASTER. Once programmed the REMOTE shall be useful for operating
PANEL LOCK for that particular day only.
PA NEL LOCK:
The PANEL LOCK shall consist of an RF & IR sensor and
motorised mechanical lock. The motor of the mechanical lock shall be
operatable at 230 volt single phase A.C. power supply. The lock shall
have minimum 4 nos of cylinders of 14mm diameter which shall
engage the cubical door. The sensor shall also indicate power on/off
and status of lock.
The MASTER and the REMOTE shall be programmable/usable for
number of PANEL LOCKS- the limitations if any, may be specified by
the bidders.
Any other techno-economical acceptable alternative designs shall be
considered but indenter /Purchaser shall be final authority in this regard.
b) HT Metering Cubicle :
Power Frequency Withstand Test Generator Set with control panel.
Current source for temperature rise test with digital ammeter, volt meter,
temperature indicators and Tong Tester.
8.12.0 Inspection:
The inspection may be carried out by the purchaser at any stage of
manufacture. The successful tenderer shall grant free access to the
purchaser’s representative at a reasonable time when the work is in
progress. Inspection and acceptance of any equipment under this
specification by the purchaser shall not relieve the supplier of his
8.13.0 Documentation:
8.13.1 The tenderer shall furnish two sets of following drawings and
documents along with his offer.
Complete assembly drawings of the metering cubicle showing plan,
elevation and typical sectional views and locations of cable boxes, busbars,
metering compartment and TV meter.
Foundation plan showing location of foundation channels, anchor bolts and
anchors, floor plan and openings for cables etc.
Type test certificates for type testing of bought out items, if already carried
out. Descriptive pamphlets and literature of bought out items including CT
characteristic curves etc.
Any material found short inside the packing cases shall be supplied
by supplier without any extra cost.
8.14.2 The supplier shall ensure that the packing list and bill of material
are approved by the purchaser before dispatch.
8.15 Schedule:
8.15.1 The tenderer shall fill in the following schedules which form
part of the tender specification and offer. If the schedule are not
submitted duly filled in with the offer, the offer shall be liable for
rejection.
Schedule -‘A’- Guaranteed and technical particulars. Schedule -‘C’- Tenderer’s
Experience
ANNEXURE-I
LIST OF APPLICABLE STANDARDS
Sr.No. STANDARDNO. TITLE
1 IS–2071 Method Of High Voltage Testing
2 IEC-185 Current Transformers
3 IEC-270 Partial Discharge Measurement
4 IEC–60 High Voltage Test Techniques
ANNEXURE–II
PRINCIPALTECHNICALPARAMETERSOF
EQUIPEMNT
Sr.No. ITEM Specification
A) SYSTEM PARAMETERS
1 Rated voltage 11kV 22kV 33kV
B) CURRENTTRANSFORMER
24/50/ 36/70/
6 Basic insulation level (KV) 12/28/75 125 170
8 Burden(VA) 10VA
C) POTENTIALTRANSFORMER
6 Insulation class E
7 Insulation level
D)METALCABINET
1. Overall dimensions As per drawing
3. Plate Thickness
Side plates (mm) 2mm
Bottom Plates(mm) 2mm
Top Plate(mm) 2mm
9.4 CONSTRUCTION
9.4.1 The switchgear panel shall be metal enclosed, free floor standing, totally
enclosed,dust and vermin proof with draw out type circuit breakers. Vertical units shall be
assembled to form a continuous line up of uniform height and depth. Switchgear shall be
of indoor, sheet metal clad, mounted inside compartment and draw out type vacuum CB.
9.4.2 The normal current rating and rupturing capacity of breakers should be as indicated
in the drawings.
9.4.3 Switchgear shall be dust tight, moisture and vermin proof suitable for indoor
installation.
All doors, removable covers and cable gland /box/ plates shall be all around with
neoprene or synthetic gaskets. All louvers and vent openings shall have screens or grills
made of brass or GI wire mesh and provided with filters.
9.4.4 The panel structure shall house the components contributing to the major weight of
the equipment such as circuit breaker, main horizontal bus-bars and other components is
adequately supported without deformation or loss of alignment during transit or during
operation.
9.4.5 Switchgear shall be unit type construction with fully compartmentalized housing to
provide a rigid self-supporting and self-contained enclosure for each circuit and its
associated components. Each sheet metal enclosed unit shall be made up of rigid welded
structural frame enclosed on all sides by cold rolled sheet of thickness not less than 2 mm.
Stiffeners shall be provided wherever necessary. Each unit of the switchgear shall have
necessary internal sheet metal barrier to form separate compartments for buses,
instruments, relays, cable connection etc.
9.4.6 The stationery unit shall include the racking mechanism, mechanical interlocks, the
stationery primary and secondary disconnecting devices, automatic shutters, separate
segregated metal compartments each compartments shall have a separate cover for
individual component servicing without exposing circuits in adjacent compartments. Each
unit shall have on the front a separate hinged metal panel for mounting of instruments,
meters, relays, indicating lamps control and alarm devices. Switchgear cubicles shall be
provided with hinged doors on the front with locking facility. Each cubical shall be
provided with bottom plate of thickness not less than 3.0 mm for sheet steel. Metal
partitions shall be provided between adjacent cubicle and three phase bus bars shall be
taken to adjacent cubicle through seal- off bushings or sealed insulating barriers.
9.4.7 Adequate barriers shall permit personnel to work safely within an empty
compartment with the bus-bars energized. Checking and removal of components shall be
possible
without disturbing the feeder. All auxiliary equipment shall be easily accessible to
facilitate their operation and maintenance. It shall be possible to set all relays and
measuring instruments without de-energizing the switchgear.
9.4.8 Cable compartment and busbar compartment shall be bolted covers and additional
wire mesh screens provided inside to prevent direct access on opening the covers.
9.4.9 All doors and opening shall be fitted with neoprene or synthetic gaskets with
fasteners designed to ensure proper compression of the gaskets. When covers are provided
in placeof doors, generous overlap shall be assured between sheet steel surfaces with
closely spaced fasteners to preclude the entry of dust.
9.4.10 The panels shall have cable entry from the bottom and shall be provided with
removablegland plate and termination arrangement for 3 core, 11 kV (E), 300 sq. mm.
XLPE insulated, PVC sheathed, screened, Aluminum conductor cable.
9.4.12 Each panel shall be provided with space heater to prevent condensation.
9.4.13 The height of the panel shall not be more than 2600 mm. The total depth of the
panel shall be adequate to cater for proper cabling space.
9.4.14 Provision shall be made for permanently earthing the frames and other metal parts
of the HT switchboard through a copper earth bus-bar running throughout the full length
of the switchboard at the bottom. Draw-out type switching units shall have sliding ground
contact. It shall be possible to earth the switchboard at two independent points on either
ends for connections to the external Earthing network of the plant.
9.4.15 It shall be possible to extend the switchgear in either direction at a future date. Ends
of bus-bars shall be suitably drilled for this purpose.
9.4.16 Suitable eye bolt for lifting of panel shall be provided. On removing the eye bolts
no holesoffering access to panel shall be provided.
9.4.17 The cubicle and circuit breaker unites shall be constructed such that each unit is
interchangeable with every other units of similar rating. Switchgear construction shall be
such as to provide future extension readily feasible.
9.4.18 The cubicle shall be provided with explosion flaps on the top, which open out
under pressure, developed under high short circuit conditions and internal arc tested for
25kA for 1 sec.
9.4.19 Each switchgear cubicle shall be affixed on the front and rear with nameplates,
engraved with circuit designation. Nameplate shall be 40 mm high by 150 mm long with 6
mm engraved lettering. Also each cubicle mounted devices such as instrument, relays,
control and indicating devices shall be provided with separate nameplates. Nameplate
shall be of the black aluminum anodized type, having black surface with white core.
9.4.21 All bolts, nuts, washers and other hard-wares, which are to be used as fasteners
shall be cadmium plated.
9.4.22 Control cables entry shall be from top & suitable un drilled gland plates shall be
provided.
9.5.1 Main three phase bus bars shall be of electrolytic aluminum. Bus bars shall be of
uniform section throughout the entire length of the switchgear and up to the incoming
terminals of the feeder circuit breaker or isolator. Bus bars shall be sized to carry the
specified rated current continuously without exceeding the permissible temperature limit.
Bus bars shalL be air insulated and segregated from all other compartments.
9.5.2 Bus bars shall be supported on epoxy cast resin insulators conforming to IS:2544
and shall have coordinated dielectric properties and strength to withstand dynamic
stresses caused by current equal to the circuit breaker momentary rating . Inter panel seal
off bushings of epoxy cast resin along with a suitable semi conducting neoprene rubber
rings shall be provided in the bus-bar compartment through which the bus-bar passes.
9.5.3 Bus bar connections to stationary primary contacts in cubicle shall be segregated
with insulating barriers.
9.5.4 Bus bar joints shall be covered with removable cast resin block.
9.5.6 Bus bars shall be supported at regular intervals and both, bus bars and supports
shall be adequately sized and braced to withstand short circuit level without deformation.
All bus supports shall be non-carbonizing material resistant to acid alkalis and shall be
non hygroscopic characteristics.
9.5.7 For long bus-bars suitable expansion joints shall be provided. Thermal design of
the bus bars shall be based on the installation of the switchgear in poorly ventilated
condition.
9.5.8 The rating of bus-bars shall be same as that of incomer breaker rating.
9.6.1 Switchgear shall be capable of satisfactory operation for the application, duty and
other requirements as specified in this specifications, enclosed data sheets and electrical
single line diagram.
9.6.2 Vacuum circuit breakers / circuit breakers shall be suitable for switching duty of
transformers as shown on drawing and shall be re-strike free. Over voltage during
switching shall be limited to values, which are safe for the connected devices by making
suitable provisions in the circuit breakers.
9.7.1 Operating of circuit breaker shall not be possible unless it is in service position or
drawn “test” position or fully drawn out position. Withdrawal or engagement of circuit
breaker or isolator into “service” position shall not be possible unless it is open.
Operation of the isolator shall not be possible unless its associated breaker is in the open
position.
9.7.2 Internal earth-bus shall be provided which has a short circuit withstanding
capacity for one second and all enclosures shall be connected to this bus.
9.7.3 Pad-lockable Earthing arrangement through an integral earth switch, where ever
indicated and one earthing truck to enable earthing on load side for each substation shall
be provided. To prevent the closing of earth switch circuit on live circuit suitable
mechanical interlock shall be provided. The earthing switch can be operated when
withdrawable part is in the disconnected position. Earthing switch shall be short time i.e.
1 sec. Current withstand capability equal to the breaker.
9.7.4 Switchgear cubicle shall be provided with safety shutter operated automatically
by the movement of the drawn out carriage to cover the stationery primary disconnecting
contacts when the draw out carriage is automatically by the movement of the drawn out
carriage to cover the stationery primary disconnecting contacts when the draw out
carriage is in “test” or “fully draw out" positions .The safety shutters shall be opened
automatically upon insertion of the carriage into “service” position.
9.7.5 Direct access or accidental contact with main bus bars and primary connections
shall not be possible when the cubicle door or instrument component door is opened or
when the breaker is withdrawn from the cubicle with cubicle door open.
9.7.6 A view glass shall be provided on the front door to facilitate observation of the
breaker mechanical ON/OFF indication, mechanical operation counter. The metering
compartment which shall be totally enclosed box made up of sheet shall be located at
front above the breaker compartment .All the low voltage equipment like relays meters,
switches, push buttons indicating lamps, motor starters disconnecting type terminal
blocks fuses etc. shall be mounted in this compartment.
9.8 COMPONENTS
9.8.1.1 Circuit breaker shall have draw out Contacts on both line & Bus side. Each of the
primary disconnecting devices shall consist of a stationary element mounted within an
insulating shroud and movable element mounted on circuit breaker stud. The movable
element shall consist of flexibly mounted self aligning assembly of bridging elements,
formed so that each segment will make a high pressure contact with the fixed terminal at
the other end.
9.8.1.2 The secondary disconnecting devices shall provided connections for control
circuits between the circuit breaker unit and the housing. These connections shall be of
self-aligning multi contact slip type connectors or of the plug and socket type.
9.8.1.3 The circuit breaker complete with operation mechanism, control devices and
interlocks shall be mounted on a draw out type carriage. The frame shall be fabricated
from a formed sheet electrically welded to from a rugged support for the breaker .As steel
barrier shall separate the high voltage parts of the circuit breaker from the operating
mechanism and control device. The entire frame shall be mounted on wheels.
9.8.1.4 The circuit breakers shall have three definite and distinct positions the “Service“,
“Test”and “Fully draw out” positions with the breaker position clearly indicated.
9.8.1.5 Circuit breakers shall be electrically operated type. The power operated
mechanism shall be motor operated spring power stored energy type suitable for the
240V A.C. Power operated mechanism shall be anti-pumping type and remote control of
breaker operation shall be possible Tripping release and intermediate stored energy
device shall be provided on the breaker with a shunt trip coil. On failure of power supply
to spring charging motor, at least one open-close-open operation of the circuit breaker
shall be possible. Also manual-operating gear with spring charging device shall be
provided which makes the speed of the closing and opening of circuit breaker
independent of the operator.
9.8.1.6 Once a closing order has been given it is always completed by the breaker, the
closingsprings shall be charged automatically by motor but can also be tensioned by hand
using crank. A closed breaker with tensioned closing springs can be operated open- close
without intermediate motor or manual tensioning and the breaker can therefore be used
for rapid re-closing. The opening spring is tensioned automatically when the breaker
close. An indication shall be provided to show whether the closing springs are tensioned
The breaker shall be fitted with a push button for mechanical opening and with magnet
coils for closing and opening .A shunt trip coil suitable for 110V, DC supply shall be
provided for tripping the circuit breaker. Also a counter shall be provided to record the
number of opening operation of the circuit breaker.
9.8.1.7 Circuit breakers shall be mounted on truck such that circuit breaker Potential
transformeretc. is racked in or out of the cubicle by means of specially designed racking
mechanism. Also circuit breaker can be put in test or service position without opening the
cubicle door.
9.8.1.8 Vacuum Circuit Breaker, each pole encloses all of the active parts in an insulating
enclosure under higher vacuum (Less than 10-9 bar).
9.8.1.10 Each breaker shall be provided with auxiliary switches directly operated from
breakeroperating mechanism. Auxiliary relays or contactors for multiplying the breaker
auxiliary contacts are not acceptable. Each circuit breaker shall have minimum 6 `NO`
and 6 `NC` potentially free auxiliary switches. Each rated for 16 amps at 240V A.C. and
wired up to terminal block. These contacts shall be in addition to those provided in the
control circuit of each breaker.
9.8.1.11 All breaker units of like rating and types shall be physically and electrically
interchangeable. While Breakers of dissimilar ratings should not have interchange
ability.
9.8.1.13 All protective relays shall be of numerical communicable technology type with
self monitoring features. Protective relays and timers shall be flush mounted. The
protective relays shall be draw-out type and shall be suitable for operation from CT and
VT secondary as required for protection circuit. The protection shall be provided in HT
circuit breakers with numerical type relays as shown in SLD and mentioned in BOQ.
9.9 FUSES:
9.9.1 High voltage HRC fuses shall be suitable for protection of Voltage transformers
used for metering and protection and shall be complying with BS 2692.
VTs shall correspond to the voltage rating of the switchgear. Class of Insulation shall be
E type.
9.10.2 Voltage transformers with their associated primary and secondary fuses shall be
accessible from the front of the Panel.
9.10.4 The VT shall be used for under voltage remote connection to BMS and also for
Voltmeter selector switch on each section. Separate cubicles shall be provided for PT
module of each bus-bar section.
9.11.1 Current transformers as specified in SLD shall be provided for each circuit
conforming to relevant IS: 2705. CTs shall be resin cast /resin encapsulated type with bar
primary andshall be mounted on fixed portion of the switchgear cubicle. Facilities shall
be provided for short circuiting and Earthing of CT secondary leads at the terminal
blocks. Also test links shall be provided in CT secondary leads to carry out current and
phase angle measurement tests with CTs in service. Current transformer shall be designed
to withstand the thermal and mechanical stresses resulting from fault current equal to
maximum interruption and momentary current rating respectively of circuit breakers.
Insulation level of the CTs shall correspond to the voltage level of the switchgear. CTs
shall have polarity marks indelibly marked on CT terminals and at the associated terminal
blocks.
9.11.2 The arrangement of mounting and supporting the CTs shall be such as to take care
that tracking along insulator surface from bus-bars to CT supporting metal clamps. Cleats
and bolts resulting –over shall be avoided.
9.11.3 Measuring CT’s will be class 1 accuracy, while Protection CT’s will be 5P20
accuracy or PS accuracy as per requirement.
9.12.1 Control and instrument switches shall be of the rotary type provided with
escutcheon plates engraved with switch operating positions and suitable for semi-flush
mounting with only the switch front plate and operating handle projecting out. The
contact assembly at the back of the switch.
9.12.2 Breaker Control switches shall have momentary contacts, spring return to center
with pistol grip handles. Instrument and selector switches shall have stay put contacts
with oval knurled handles. Three numbers of contacts, their rating and their operation in
each switch shall be as per the requirement of the connected circuit and the control
schematics. Control Supply shall be 110 V, D.C.
9.13.1 Indicating lamps shall be panel-mounting type with LED type only. Bulbs and
lenses shall be easily replaceable from the front.
9.14.1 For power cables, provisions shall be made in the switchgear in a separate
compartment to suit the types and sizes of cable as shown in SLD.
9.14.2 Connecting lugs for connecting cable to switchgear power terminals are to be
supplied under cable installation & termination job.
9.14.3 For control cable entry each switchgear cubicle, separate removable type gland
plate shall be provided with cable through to lead these cables up to the control terminals.
Gland plate and control cable through shall be adequately sized for the number of control
and instrument cables emanating from the cubicles.
9.15.1 Each switchgear cubicle shall be provided with space heater rated for 240V,
phase, A.C. Supply. The capacity and location of these space heaters inside switchgear
cubicles shall be such that temperature throughout the cubicle section is maintained at
least 5 deg. C above dew point by common thermostats to prevent any moisture
condensation switch fuse unit shall be provided inside each switchgear cubicle to control
the power supply to the space heaters.
9.15.2 Each switchgear cubicle shall be provided with one, 3 pin receptacle plug with
on-off switch rated for 5 Amps, 240V, 1 phase A.C. supply.
9.15.1 The protection relay should be microprocessor based & have12 mm, 8 values, Set
values, Trip data and Trip History for analysis and trouble shooting.
9.15.3 The Protection relay should have built in Self Supervision and Self Testing
Feature & Self diagnostic to ensure continuous reliability.
9.15.4 The protection relay should have separate indication for Power On, Programming
Mode and Relay fault.
9.15.5 The protection relay shall have RS 485 port/MOD BUS for Communication with
BMS system. The Hardware/Software Protocol for the same shall be given without any
additional cost.
9.15.6 The protection Relay shall have minimum 4 No of user programmable output
relays.
9.15.7 The protection relay should have a test feature for maintenance and checking
purpose.
9.15.8 The protection relay shall have 3 phase characteristics, which shall be adjustable
over wide range to provide discrimination between multiplicities of devices.
9.16.1.1 Push buttons should be of the momentary contact, push to actuate type.
9.16.2 Push Buttons should be panel mounted, flush type having 22.5 mm Ø.
9.16.8 NO-NC contact block should be colour coded for easy identification.
9.16.9 Push Buttons should have transparent shroud and rubber shroud to enhance
protection against ingress as per IP- 67
9.17.1 All Control wiring shall be carried out with 1100 Volts grade single core PVC cable
conforming to IS694 having stranded copper conductors of minimum 1.5 sq mm for
potential circuits and 2.5 sq. mm. section for current transformer circuit.
9.17.1.1 Wiring shall be neatly bunched, adequately supported and properly routed to
allow for easy access and maintenance.
9.17.2 Wires shall be identified by numbered ferrules at each end. The ferrules shall be
of the ring type and of non-deteriorating material. They shall be firmly located on each
wire so as to prevent free movement.
9.17.2.1 All control circuits fuses shall be mounted in front of the panel and shall be easily
accessible.
9.18.1 Terminal blocks shall be of Elmex /Connect well make of the suitable type.
Insulating barriers shall be provided between adjacent terminals. CT Terminal blocks
shall be shorting type.
9.18.2 Terminal blocks shall have a minimum current rating of 10 Amps & 650 volt
grade rating complete with insulated barriers. Provisions shall be made for label
inscriptions.
9.18.3 It should have snap fit action. It should have captive-screws and self lifting
washers.
9.18.5 Terminal Connectors shall have flame retardant property confirming to UL-94, V-
2.
9.18.6 Terminal Block should be suitable for commonly used DIN Rail – 35 X7.5 mm
and mounting channel ‘C’ shaped Std.32 mm.
9.18.7 The construction material should be of high quality like poly-amide 6/6 and
contacts of Nickel plated brass.
9.19 LABELS
9.20.1 The energy meters/load managers shall be digital counter type with LCD/LED
display. It shall be flush mounted on panel. The size shall be at least 96 mm x 96 mm at
the front side. The Class of accuracy of the meters shall be 1. The meters shall be
calibrated as per CT secondary current and directly from the LT voltage, self powered
and suitable for 3 phase 4 wire systems.
9.20.2 Digital Energy Meter / Load Manager should be confirming to following IS/IEC
standards.
IEC 61000-4-8 : Power Frequency Magnetic Test
IEC 61000-4-11 : Voltage Dips and Interruption Test
IEC 61000-4-12 : Ring Wave Test
IEC 61000-4-5 : Surge Immunity
IEC 61000-4-3 : Radiated Electromagnetic Field Test
IEC 61000-4-4 : Electrical Fast Transient test
IEC 61000-4-2 : Electrostatic Discharge Test
IEC 1036 : Accuracy
IS 8686/IEC 60255-22-1 : High Frequency Disturbance Test
IS 8686/IEC 60255-5 : Impulse Test
IS 3231/IEC 60255-5 : Dielectric Test
IS13779 : Operating Temperature
IS 722 : 3 Phase Watt -Hour Meter with maximum
Demand Indicator
9.20.3 Digital Energy meter/Load Manager shall have 2 Alarm set Points.
9.20.4 This should have multi function facilities to measure Voltage, Current, Power
factor, KW.
9.20.7 The unit should have 2 No. of relay type outputs for alarm or control action.
9.20.8 The unit should have wide CT ratio selection range to suit site requirements.
9.20.9 The unit shall have large and clear display with back-lit facility.
9.20.10 The unit shall have necessary arrangements communication port RS 485 for
energy metering.
Contractor/vendor shall revise the drawing accordingly and resubmit the revised
drawings within seven days after receipt of the commented drawings/documents.
9.22.1 Contractor/vendor shall submit Three copies of the Quality Assurance Plan
before commencement of work for approval.
9.22.2 The approved Quality Assurance Plan shall form the basis of Quality Assurance
and manufacturer shall follow the same to ensure total conformity to owner’s
requirement.
9.23.2 All routine tests and acceptance tests as asked for in the specification and relevant
standard shall be carried out by contractor. Equipment price shall be inclusive of charges
for all these tests.
9.23.5 Temperature rise test on breaker and panel together. (Three similar panels shall be
assembled side by side and each panel shall be loaded with its rated current. The breaker
and panel to be tested shall be placed in the center.)
9.24.2 Dielectric test: Checking of the protective measures and of the electrical
continuity of the protective circuits.
9.26.3 Indicating Lamps, Push Buttons, Selector Switch : Siemens / L&T / Teknik
10.3.5 off load Tap Changing : 5 steps (6 Positions) for +7.5% to -7.5% in steps of
2.5%.
For detailed specifications Refer Annexure-II.
10.4 OPERATION:
10.4.1 The rated power corresponds to continuous duty; nevertheless, Oil cooled type
transformer can be occasionally overloaded to some extent under certain conditions as
mentioned in IS
10.4.2 Transformers shall be de-rated to its rated kVA at any voltage within ± 10 percent
of the Rated voltage of that particular tap.
10.4.3 Transformers shall be capable of delivering the rated current at a voltage equal to
110 percent of the rated voltage without exceeding the limiting temperature rise.
10.4.4 Transformers shall operate below the knee of the saturation curve at 110 percent
voltage to preclude Ferro-resonance and non-linear oscillations.
10.4.6 The neutral terminal of windings with star connection shall be designed for the
highest over current that can flow through this winding.
10.4.7 The transformers shall be designed with particular attention to the mitigating
harmonic voltages,especially the third and fifth, so as to eliminate wave form distortion
and any possibility of high frequency disturbances reaching a magnitude as to cause
interference with communication circuits.
10. 5 CONSTRUCTION:
10.5.1 GENERAL:
10.5.1.1 Transformer shall be natural Oil cooled type suitable for indoor Installation as
mentioned in the enclosed Data Sheet.
10.5.1.2 Exposed parts shall not leave pockets, where water can accumulate.
10.5.1.4 All parts of the body, cores shall be of robust design capable of withstanding any
shocks to which they may be subjected during lifting, transport, installation and service.
10.5.1.5 Noise and vibration shall be limited to values specified in NEMA TRIl.
10.5.1.6 The transformers shall be provided with flanged/ plain wheels. These wheels
shall be suitable for being turned through an on 90 deg. and locked in that position when
the whole unit is jacked up.
10.5.1.8 Rating and diagram plate shall be riveted to the transformer enclosure in a
visible position. The rating and diagram plate shall bear data as specified in IS 11171 or
relevant International Standard. The plate shall also bear name of purchaser. It shall
give the correct physical relationship of the terminals.
10.6 CORE:
10.6.1 The design of the magnetic circuit shall be such as to avoid static discharges
development of short circuit paths within itself or to the Earthing clamping structure and
the production of flux components at right angles to the plane of the laminations, which
may cause local heating.
10.6.2 The magnetic circuit shall be of “core type” construction. The core shall be built
out of high grade, non-ageing, low loss, high permeability cold rolled grain oriented
silicon steel laminations of flux density less than 1.9 Wb/sq mm at 1.1 pU.
10.6.3 Each lamination shall be coated with insulation which is unaffected by the
temperature attained by the transformer during service.
10.6.4 Core laminations shall be annealed and burrs removed after cutting. Cut edges
shall be insulated.
10.6.5 The final assembled core shall be free from distortion. It shall be rigidly clamped
to ensure adequate mechanical strength and to prevent vibration during operation.
10.6.6 The core shall be provided with suitable arrangement for lifting the complete core
and coil assembly.
10.6.7 Cores shall be with cold rolled steel having very low iron loss.
10.6.9 Magnetizing current at normal voltage & frequency shall be limited to 1% of full
load current.
10.6.10 The insulation of core to clamp plates shall be able to withstand a power
frequency voltage of 2 kV (r.m.s) for one minute.
10.7 ENCLOSURE:
10.7.1 The enclosure shall be of 2 mm thick MS sheet and weather proof construction.
10.7.2 All sheet steel works used in construction of enclosure shall be degreased and
passivated.
10.7.3 The material used for gaskets shall be cork neoprene or nitrite butyl rubber
gasket.
Suitable mechanical stops shall be provided to prevent crushing of gaskets.
10.7.5 Lifting eyes or lugs shall be provided on all parts of the transformer, which
require Independent handling, during loading, unloading, assembly or dismantling.
10.8 WINDINGS:
10.8.1 Winding shall be subjected to shrinking and seasoning process so that no further
shrinkage occurs during service. Adjustable devices shall be provided for taking up
possible shrinkage in service.
10.8.2 Materials used in the insulation and assembly of the windings shall be of non-
hygroscopic, no catalytic and chemically inactive and shall not soften or otherwise be
affected under the operating conditions.
10.8.3 The insulation shall be of class F or higher and temperature rise of windings shall
be limited to 90°C over 50°C ambient temperature.
10.8.5 Neutral CT for REF protection shall be located in the common portion of the
neutral i.e. before bifurcation. Neutral CTs shall be cast resin /encapsulated having class
of accuracy PS.
10.8.6 The winding shall be designed to reduce to a minimum the out-of-balance forces in
the Transformer at all voltage ratios at all operating conditions.
10.8.7 High voltage end windings shall be suitably braced to withstand short circuit
stresses and set up by surges.
10.8.8 HV & LV winding and earthing connections shall be of electrolytic grade copper.
10.8.9 Insulation of L.V. winding shall be adequate to withstand surge voltages appearing
across them as a result of transfer due to an impulse striking on HV terminals.
10.8.10 The windings shall be designed so that all coil assembly of identical voltage
rating shall be interchangeable and field repairs to the windings can be made without
special equipments.
10.8.11 The values of the impedance voltage shall be maintained as per the percentage of
impedance mentioned in IS 2026 – Part I.
10.8.12 Neutral Terminal should be brought out for grounding on LV side.
10.9 EARTHING:
10.9.1 All metal parts of the transformer, with the exception of the individual core
laminations, core bolts, and individual clamping plates shall be earthed.
10.9.2 Flexible Earthing braid shall be provided between all metal parts, joined with
gaskets.
10.9.3 2 Nos. separate Earthing pad/ terminals shall be provided on the HV Cable Box for
amour earthing from inside and for substations Grid Earthing Connection from outside.
10.9.4 Earthing Strip from Earthing bushing up to Earthing terminal shall be provided.
10.9.5 Each Terminal including the neutral shall be directly marked on both Primary &
secondary in accordance with connection diagram fixed on the Transformer which shall
confirm the latest IS 2026( part I- IV).
10.9.6 The Framework & clamping arrangements of core & coil shall be securely earthed
inside the enclosure by copper strap connection to the enclosure.
10.9.7 Two earthing pads suitable for connecting 50 x 8 mm mild steel flat shall bprovided
at positions close to ground level at the two end diagonally opposite bottom corners of
enclosure. These grounding terminals shall be suitable for bolted connection.
10.10.4 The minimum depth provided for terminating 11 kV cable shall be 650 mm (from
cable gland plate to cable lug).
10.12.3 Temperature scanner shall be provided for indication ,alarm and tripping of the
following :
a) Indication of Ambient temperature and temperature of winding of each phase
winding.
b) Contact for set temperature of winding of phases for alarm.
c) Contact for set temperature of winding of phases for tripping of breaker.
10.12.4 Connections shall be brought from the device to marshalling box by capillary
tubes, cables etc. as applicable.
10.13.3 The marshalling box shall be complete with necessary cable glands and cable
lugs. The marshalling box and components shall comply with the requirements specified
for control cabinets indicated elsewhere in this specification.
10.13.4 The marshalling box shall accommodate temperature indicators with terminals
and gland plates for incoming & outgoing cables.
10.13.5 Marshalling box shall be provided with toughened glass visor to facilitate the
reading of temperature indicators.
10.13.6 Marshalling box shall be provided with cubicle illuminating lamp along with
control switch & door limit switch.
10.13.7 All spare contacts and terminals shall be wired up to the terminal block.
10.13.9 All incoming cables shall enter the box from the Bottom.
10.14 PAINTING:
10.14.1 The interior of transformer, internal structural steel work and enclosure panel
shall be painted with heat resistant, oil insoluble insulating varnish after thorough
cleaning of all scales and dust by sand blasting.
10.15 Steel surfaces exposed to the weather shall be thoroughly cleaned and applied first
coat of zinc chromate, second coat of oil and weather resistant paint and final
coat of glossy oil and weather resistant non-fading paint of shade as specified in
data sheet.
10.16 ACCESSORIES:
Transformer shall be provided with the following accessories:
10.16.1 Conservator shall be complete with oil filling plug and cap, oil drain valve, oil
level gauge in addition to magnetic oil level gauge.
10.16.2 Pressure relief valve (PRV) shall be provided as specified in data sheet. PRV shall
be provided with alarm contact.
10.16.4 Separate Buchholz relay shall be provided for main tank. This shall be double
float type with separate normally open trip and alarm contacts. For the OLTC
chamber oil surge relay shall be provided and on either side of the relay and
distance piece shall be supplied.
10.16.5 Oil temperature indicator shall be 150mm dial type with two normally open
contacts for tripping and alarm. It shall be provided with maximum reading
pointer.
10.16.6 Winding temperature indicator shall have normally open contacts one each for
tripping, alarm and starting/ stopping of cooling fan motors. It shall be provided
with maximum reading pointer.
10.16.7 Contact rating of all auxiliary devices shall be 2A, 110V DC.
10.18 The owner/ consultant/ his authorized representative reserves the right to witness all
routine tests, and the contractor/ supplier shall give two week notice of tests prior to
commencement of tests.
10.19 The routine tests shall also be witnessed & approved by representatives of MSEDCL.
Contractor / supplier shall give two weeks prior notice and arrange for travel and stay (If
required) at their cost.
10.20 All apparatus, instruments etc. required for tests shall be provided by the contractor/
supplier and shall have been checked and tested for accuracy during the twelve month
period prior to the test bearing tag number of the competent authority.
10.21 The Client reserves the rights to carry out stage inspection during core assembly winding,
prior to vacuum impregnation. Supplier shall give 10 day advance intimation to the
purchaser to organize stage inspection in which assembly of core, windings and other
core materials etc. would be inspected in respect of raw material such as core stamping,
winding conductor, resin etc. Successful bidder shall use this material manufactured
/supplied by the standard manufacturers and furnish the manufactures test certificates.
10.22 Inspection and acceptance of any equipment under this specification by the purchaser
shall not relieve the supplier of his obligation of furnishing equipment in accordance
with the specification and shall not prevent subsequent rejection if the equipment is
found to be defective.
10.23.2 Three samples of oil shall to taken from the bottom of the tank and tested to
withstand a voltage of 60 kV for 60 seconds against a 2.5 mm gap as described in
IS335.
10.23.3 The insulation resistance between HV & LV windings and earth shall be tested
with 1000V DC Meggar and the valve should correspond to the factory results.
10.23.4 Wherever the oil sample tests and IR values are not satisfactory, the transformer
shall be dried out using a streamline filter. The drying process should be carried
out until the insulation resistance curve shows the Meggared IR value of not less than 2
mega ohms per kV.
10.23.5 Wherever the top cover is lifted for any reason whatsoever, the transformer shall
be dried out.
10.23.6 All transformer mountings and accessories such as breather, gauges, and
thermometer should thoroughly be checked and adjusted.
10.27 GUARANTEE:
Contractor/ supplier shall guarantee the design, materials/workmanship and performance
of the equipment for a period of 24 months from the date of commissioning for
satisfactory operation of the equipment.
10.28.2 A drawing showing plan, elevation and side view, indicating all dimensions of
transformer fittings, accessories etc.
10.28.10.1 The drawing shall be of A-3 (420 x 297 mm) or A4 size only. The bidder
should also supply along with his offer the pamphlets/ literatures etc. in duplicate for all
Bought-out equipment.
10.28.11 One print of each drawing will be returned to Contractor/ vendor after
marking all
necessary corrections, changes and required clarifications. Contractor/ vendor
shall incorporate these within seven days and send five prints of each drawing for
final approval.
10.28.12 Four copies of Installation & Maintenance Guide along with test
certificates shall
be required for all tests performed on the transformer.
10.29.1 Contractor/ supplier shall submit the Quality Assurance Plan before
commencement of work for approval.
10.29.2 The approved Quality Assurance Plan shall form the basis of Quality Assurance
and theManufacturer shall follow the same in to ensure total conformity to owner’s
Requirement.
1.01.00 This specification covers the technical requirement for 415 V. 50Hz Die
sets of prime rating suitable for running continuously in case of failure o
supply for long period.
The scope of work comprises of designing manufacturing,
work,packing,insurance, storage at site, installation, testing and comm
diesel generator set including its batteries, battery charger, and AMF signa
Bulk storage of diesel oil, exhaust pipes, grounding of equipment with acc
neutral grounding of generators, installation of all electrical and
accessories, louvers for ventilation and inlet and outlet, room acoustic arran
4.01.01 Diesel engine shall be four stroke, V type cylinders turbo charger
suitable for developing required KVA and of suitable BHP output as per
design
4.01.02 Cylinder housing and crank case shall be of high grade cast iron with
overhead valves. Housing and heads shall be provided with cooling fins
4.01.03 Engine shall have electronic governor type with Class A1 type as per
BS:5514
4.01.04 Engine shall deliver the rated power output at an ambient temperature of
50°C
core
AYFY
cable and
neutral
grounding.
4.07.01 Individual DG set shall have individual battery set the battery shall be
2nos. 12V, 160A.H supplied in dry and uncharged condition with Battery
cables and Battery stand. The batteries shall be charged after installation
in site.
4.07.02 Battery charger shall be a static type employing semiconductor devices.
The whole device shall be enclosed in an adequately ventilated
enamelled corrosion resistant case. The battery charger shall be
incorporated within the generator control panel. Battery charging shall be
in action while alternator is running and shall have facility to cut – off
during any emergency. ‘Charger ON’ indication shall be provided on
panel. Charger shall at all times monitor battery condition and
automatically control charging rate. When battery is operating, the
charger shall automatically re-charge the battery in a shortest possible
time.
4.08.00 EXCITATION SYSTEM
4.08.01 Consists of AC exciter and liberally rated silicon diode rectifier assembly
with a self – contained excitation system with electric automatic voltage
regulator
4.08.02 The AVR and control gear shall be mounted in a component box on the
side of the DG set using anti – vibration mounting
4.08.03 Electrical connection to the AVR shall be taken through a multi – way
plug and socket.
4.08.05 Excitation system should be such that the alternator is capable of starting
up the connected load having a starting KVA of not less than 1.8 times
the alternator rated KVA.
wrapped to fasten the wool and after that it will be covered with 20
gauge GI sheet
4.11.02 The extended portion of the pipe external to building shall be painted
with 2 coats of heat resistant Aluminium paint. The extended portion of
exhaust pipe shall terminate as per statutory requiremen
4.11.03 The exhaust pipe shall be independent for each engine and shall be
as straight as possible. The bending radius for any bend shall be at
least 3 times the internal diameter of the pipe. A drain plug shall be
fixed at the lowest point of piping for condense extraction. Suitable
support shall be made for proposed installation of exhaust pipes.
4.18.03 Annunciation Window shall be provided with fault indication; alarm &
trip contact and accept, reset and test push buttons. The Annunciator
shall have at least the following facia window. (At least 20% extra
window shall be provided besides the used windows)
a) Engine fails to start.
b) Low lube – oil pressure.
c) High water temperature.
d) D.G. overload.
e) DC failure
f) DG over speed
5.11.00 ------
5.12.00 After the order / LOI is placed the contractor / vendor shall submit within
30days three sets of following drawing for approval.
5.13.00 General Arrangement Drawing of Diesel generator
5.14.00 Layout of the generator room showing generator, Day tanks, exhaust
system, fuel feeding system.
5.15.00 Sectional elevation of the generator room exhausts system, lubricating
system and fuel feeding system.
5.16.00 P & I diagram for Diesel generator.
5.17.00 Electrical schematic / wiring diagram of AMF control panel with Battery,
Battery charger, starter motor, lubricating system, cooling system etc.
and complete safety interlock, protection etc.
5.1800 Earthing layout showing neutral earthing and equipment.
5.19.00 For cooling tower the following shall be submitted.-
5.19.01 NA
5.19.02 NA
5.19.03 NA
5.19.04 NA
5.19.05 Installation, operational & maintenance manual
5.20.00 For ventilation system the following shall be submitted
5.20.01 Layout of the ventilation system
5.20.02 Sectional elevation of ventilation system
5.20.03 Technical particular of all materials used for ventilation system
5.20.04 Installation, operation and maintenance manual
5.21.00 Installation operation and maintenance manual for
5.21.01 Diesel engine
5.21.02 Alternator
5.21.03 Battery
5.21.04 Starter motor
5.21.05 Control panel.
6.01.00 Contractor / Vender shall submit Three copies of the Quality Assurance
Plan before commencement of work for approval.
6.02.00 The approved Quality Assurance Plan shall form the basis of Quality and
manufacturer shall follow the same to ensure total conformity to owner’s
requirement.
1.2 The equipment shall be designed for operation in highest of ambient temperature
50°C and high humidity tropical atmospheric conditions. Means shall be provided to
facilitate ease of inspection, cleaning and repairs in the installations where continuity of
operation is of prime importance.
2.0 STANDARDS
2.1 The equipment shall be designed to conform to the following requirements and to the latest
amendments in the codes or relevant BS applicable standards & CPRI approved:
2.1.2 IS 4237 - General requirements for switchgears are control gear for voltage not
exceeding 1000 Volts.
2.1.3 IS 2147 - Degrees of protection provided and enclosures for low voltage switchgear
and control gear.
3.0 DESIGNPARAMETERS
The 415V system shall be suitable for the following parameters
Rated Voltage : 415 V, 3 Phase & Neutral.
Rated Frequency : 50Hz.
Fault Level : As specified in SLD
Enclosure : IP 52.
Maximum Allowable Bus Bar : 55°C for silver plated joints and 40°C
Temperature temperature rise for other joints above 50°C Ambient
temperature.
Operation Duty : Continuous
4.1.2 The main Power distribution panel & distribution boards shall be suitable for 415 V
±5 %, 3 Phase, 4 wire 50 Hz ±5 % supply.
4.1.3 The equipment shall be kept in a hot, humid and tropical atmosphere and shall be
made dust and vermin proof.
4.1.4 The Main Power distribution panel shall conform to the latest edition of applicable IS.
4.2 CONSTRUCTION:
4.2.1 The main Power distribution panel shall be self free standing, compartmentalized
shall be made out of CRCA M.S. Sheet of thickness not less than 1.6 mm. Thickness of all
load bearing members should not be less than 2 mm.
4.2.2 The enclosure shall confirm to IP65 protection for outdoor panels and IP52 for indoor
panels.
4.2.3 The main Power distribution panel & distribution boards shall be designed of the
requisite vertical sections, which when coupled together shall form continuous
switchboards. It should be readily extensible on both sides by addition of vertical sections
after removal of the end covers or as otherwise called for the in the bill of quantities.
4.2.4 The main Power distribution panel & distribution boards shall be constructed only of
materials capable of with-standing the mechanical, electrical and thermal stresses as well as
the effects of humidity, which are likely to be encountered in normal service.
4.2.5 The gland plate shall be of minimum 3 mm thick sheet. The gland plates shall have
knock able type holes of suitable diameter of cable glands. Minimum 30% extra knock able
holes shall be provided on each gland plate. Non-magnetic gland plates shall be used where
single core cables are used for three-phase supply.
4.2.6 The terminal blocks shall be provided at convenient location for cable termination.
The distance between the terminal strip and gland plate shall be kept in such a way that the
cables can be properly dressed & no cable tension is transferred on the terminal strip / or
equipment.
4.2.7 A main horizontal aluminum grounding bus, rated to carry maximum fault current,
extending along the entire of the panel shall be provided. The ground bus shall be provided
with two-bolt drilling with GI bolts and nuts at each end to receive the main Earthing grid.
4.2.8 The front framed structure shall be designed to house the components contributing to
major weight of the panel, such as circuit breaker cassettes, fuse switch units, changeover
switches, main horizontal bus-bars, vertical risers and other front mounted accessories.
4.2.9 The structure shall be mounted on a rigid base frame fabricated using ISMC channel
of minimum 75 mm height. The design shall ensure that weight of the components is
adequately supported without deformation or loss of alignment during transit or during
operation.
4.2.10 The design shall ensure generous availability of space for ease of installation and
maintenance of cabling, and adequate safety for working in one vertical section without
coming into accidental contact with live parts in an adjacent suction.
4.2.11 Front and rear doors should be fitted with synthetic rubber or neoprene gaskets
with fasteners designed to ensure proper compression of gaskets. When covers are provided
in place of doors, generous overlap shall be assured between sheet steel surfaces with
closely spaced fasteners to preclude the entry of dust.
4.2.12 The height of the panel should not be more than 2400 mm. The total depth of the
panel should be adequate to cater for proper cabling space and should not be less than 1300
mm for ACB sections and 450 mm for Switch Fuse unit and MCCB sections or should be
appropriate.
4.2.13 Doors and compartment partitions shall be fabricated using 14 Gauge thick sheet
steel. Sheet steel shrouds and partitions shall be minimum 14 Gauge thickness. All sheet
steel work forming the exterior of switch boards shall be smoothly finished. Leveled and
free from flaws. The corners should be rounded. All the boards/panels should be fabricated
using 14 gauge CRCA MS sheets only.
4.2.14 The apparatus and circuits in the panels shall be so arranged as to facilitate their
operation and maintenance and at the same time to ensure the necessary degree of safety.
4.2.15 Apparatus forming part of the panels shall have the following recommended
minimum clearances for non-insulated bus bars or should be as per relevant IS Codes.
Distance between Minimum Clearance in mm
Phase to Phase 30mm
Phase to Neutral 25mm
Phase to Body 30mm
When, for any reason, the above clearances are not available, suitable insulation shall
be provided. Clearances shall be maintained during normal service conditions. Creepage
distances shall comply with those specified in relevant standards.
4.2.16 All insulating material used in the construction of the equipment shall be of non-
hygroscopic material, duly treated to withstand the effects of high humidity, high
temperature tropical ambient service conditions.
4.2.17 Functional units such as circuit breakers and fuse switches shall be arranged in
multi-tier formation. All the Incoming Air Circuit Breakers shall be housed in a single tier
formation only. Air circuit breaker for outgoing feeders can be of two-tier formation.
4.2.18 Metallic/insulated barriers shall be provided within vertical sections and between
adjacent sections to ensure prevention of accidental contact with main bus bars and vertical
risers during operation, inspection or maintenance of functional units and front mounted
accessories.
4.2.19 All doors/covers providing access to live power equipment circuits shall be
provided with tool operated fasteners to prevent unauthorized access.
d) Cable risers shall be adequately supported to withstand the effects of rated short
circuit without accidentally touching that of another live circuit.
e) As per indications in the SLD LT Power cables shall be terminated on Incoming
side from bottom and Air insulated Bus Trunkings are to be terminated on Outgoing
circuits at the top of the panels. Necessary connecting bus-bar pieces with bends, offsets
and drilled holes with necessary cadmium plated nuts, bolts & washers shall be provided.
The details of the flange and bus configuration shall be obtained from the Bus Trunkings
supplier.
5.0 PAINTING
5.1 All sheet steel work used in construction of panels shall be given for proper
surface cleaning to make it free from all rusts/impurities/deposits. It shall be then provided
with two primer coat and then powder coated (electro-statically) with final paint shade
RAL7032 as per IS – 5. It shall be the process of Powder Coating with suitable primer and
having total coating thickness of 60 micron. All sheet steel work used in construction of
panels should have undergone a rigorous metal treatment 7 tank process as mentioned
below.
a) All sheet steel work shall be phosphate in accordance with the procedure mentioned
below and in accordance with relevant standards for phosphating iron and steel.
b) Oil, grease and dirt shall be thoroughly removed by emulsion cleaning.
c) Rust and scale shall be removed by pickling with dilute acid followed by washing with
running water, rinsing with slightly alkaline hot water and drying.
d) A recognized phosphate process to facilitate durable coating of the paint on the metal
surface and also to prevent the speared of rustling in the event of the paint film being
mechanically damaged.
e) This again, shall be followed by hot water rinsing to remove traces of phosphate
solution.
f) After phosphating through rinsing shall be carried out with clean water followed by final
rinsing with dilute dichromate solution and oven drying.
g) Passivating in de-oxalite solution to retain and augment the effects of phosphating.
6.1 The selection, design and construction of bus bars shall conform to IS
specifications and the latest amendments.
6.2 The bus bars shall be air insulated and made of high conductivity, high strength
Aluminum Bus bars.
6.3 Bus bars shall be located in air-insulated enclosures and segregated from all other
compartments of the cubicle. Direct access or accidental contact with bus bars and
primary connections shall not be possible.
6.4 Bus bars shall be rated in accordance with service conditions and the rated for
continuous and short time current ratings as specified in SLD.
6.5 Maximum temperature of the bus bar and bus bar connections, under operating
conditions, while carrying rated normal current at rated frequency shall not exceed 85
degree C.
6.6 Bus bars shall be adequately supported on SMC insulators to withstand dynamic
stresses due to short circuit currents specified in SLD.
6.7 Bus bar support insulators shall be of non-hygroscopic material and shall confirm
to relevant IS standards.
6.8 The current density of the bus bars shall not be less than 1.6 Amp / sq mm. The
size of the bus bar shall be chosen on the basis of temperature rise limit of bus-bar for
continuous rated current at rated frequency and also on the basis of temperature rise
limit at rated short circuit current for 1 sec and mechanical stress capacity at rated peak
short circuit current. The neutral as well as the earth bar should also be capable of
withstanding the electrical & mechanical stresses equivalent to phase bus bars.
6.9 Appropriate clearances and creep age distance shall be provided for the bus bars
system to minimize the possibility of a fault.
6.10 Connections from the main bus bars to functional circuits shall be arranged and
supported so as to withstand without any damage or deformations the thermal and
dynamic stresses due to short circuits currents.
6.11 Bus bars should be color coded for easy identification of individual phases and
neutral.
6.12 All the bus bars should be provided with colour coded heat shrink sleeves.
6.13 The size of the Earth shall be same as the size of the neutral bus bar in any case it
should not be less than 50 x 6 mm.
7.2 Air circuit breakers, Moulded case circuit breakers and switches shall be suitable
for switching duty of motors, capacitors and other devices shown on drawing.
8.1 The safety shutter shall be provided in breaker panels, which shall prevent in
advertent contact with isolating contacts when breaker is withdrawn from the Cradle.
8.3 There shall be provision of positive earth connection between fixed and moving
portion of the ACB either through connector plug or sliding solid earth mechanism.
Earthing bolts shall be provided on the cradle or body of fixed ACB.
8.5 It shall be possible to bolt the draw-out frame not only in connected position but
also in TEST and DISCONNECTED position to prevent dislocation due to vibration.
8.6 All live parts of MCCB and switches when doors are opened after switching them
OFF shall be shrouded with insulators of adequate size and strength so that to prevent
accidental contacts of the live parts.
8.7
9.0 COMPONENTS
9.1.2 MCCB should be provided with door operating mechanism having interlock,
defeat and padlocking facility.
9.1.3 The Molded Case Circuit Breaker (MCCB) shall conform to IEC 947 – 2.
9.1.4 The MCCB shall be suitable for temperature up to 50 deg C without de-rating.
9.1.5 The MCCB should trip free, quick make and quick break type and should be
equipped with a current limiting feature. MCCB’s of rating below 125A shall have
spreader links and terminal shroud as a feature for safety and proper heat dissipation.
9.1.6 The MCCB shall indicate its suitability for isolation and this should appear clearly
with the symbol as specified in IS 13947.
9.1.7 MCCB’s for distribution feeders shall have a minimum service breaking capacity
(Ics) of suitable up to 400 A. For the entire range, Service Breaking capacity (Ics) shall
be equal to Ultimate Breaking capacity (Icu), ( Icu = Ics )
9.1.8 All Distribution Panel incomer and subsequent feeder MCCB’s shall be with
thermo-magnetic over-current release with an adjustable overload setting range of 40%
to 100% of rated current. Magnetic setting shall also be adjustable from 5 to 10 times the
rated current.
9.1.9 All Main panels outgoing feeder MCCB’s shall be with microprocessor over-
current release with time delay setting for fault discrimination. The settings should be as
follows:
Overload setting L 40-100% In
Short circuit setting (with time delay) S 150 –
1000% Ir
Time delay (td) 0-500 m sec
Short circuit setting (Instantaneous) (I) 1100%
In
9.1.10 All MCCB’s shall have the accessories such as, shunt release, auxiliary and alarm
switches, Front door operating mechanism with door interlock defeat facility.
9.1.13 The breaking capacities of MCCB’s are mentioned panel wise. MCCB’s shall be
of following standard ratings.
MCCB Rating Frame Size
25 kA & Below. 25 kA
Above 25 kA up to 35 kA. 35 kA
Above 35 kA up to 50 kA 50 kA
Above 50 kA up to 70 kA 70 kA.
9.1.14 All MCCB shall be provided in the thermal magnetic releases up to 250 amps
rating unless otherwise asked for differently in the SLD.
9.2.1 MCB should be trip free, quick make and quick break type.
9.2.2 MCB should be suitable for interchangeable line/ load connections.
9.2.3 The MCB, RCCB, RCBO shall have minimum 10 kA breaking capacity and shall
have ISI mark as per IS8828-1996 (IEC60898)
9.2.4 The MCB shall be suitable for temperature up to 50 deg C without de-rating.
9.2.5 All outgoing feeder MCB shall be provided with clip on type auxiliary contact to
interface.
9.2.6 Terminal of MCB shall be provided with insulated separators between the phases
and also on both end.
9.2.7 The size and design of the terminal should be adequate to accommodate
Aluminum cable required for the rated current of the MCB.
9.2.8 It should confirm to current limiting principle class –3 to ensure extremely low let
through energy (I²t) under fault conditions.
9.2.9 It should have ‘two position’ DIN clip ensuring easy mounting and removal.
9.3.2 The ‘ON’ and ‘OFF’ positions of the switch handle shall be distinctively indicated
and interlocks shall be provided to ensure that switch cover cannot be opened unless the
switch is in ‘OFF’ position. Means shall, however, be provided for releasing the
interlock to permit closing of switch by competent persons with switch cover for
inspection purposes.
9.3.3 All live parts inside the switch shall be properly shrouded and inter-phase barriers
shall be provided.
9.3.4 The fuse switch units shall be provided with non-deteriorating type HRC cartridge
fuse-links complying with IS: specification and having rupturing capacity of not less
than 31 MVA at 415 V. The design of the switch units shall be such that it will not be
possible to change the fuse with the switch in the ‘ON’ position.
9.4 CONTACTORS
9.4.1 All contactors and bi-metal relays should conform to IS - 13947 - 4/IEC - 947-4
standards.
9.4.2 Contactors should be suitable for requisite duty and the contactor shall be designed
to operate even in severe operating conditions.
9.4.3 The Contactors shall be suitable for switching and controlling squirrel cage and
slipping motors as well as other AC loads such as solenoids, capacitors, lighting loads,
heating loads and transformer loads.
9.4.4 The contactors shall be suitable for operation in service temperature up to 50° C
without de-rating.
9.4.5 The contactors and bimetal relays shall have been tested for type-2 co-ordination at
50 kA, 415 V 50 Hz as per IS 13947 for both fuse protected as well as fuse-less motor
feeders.
9.4.6 The Contactor shall have coil of 220/240 V AC or as may be specifically asked
for.
9.4.7 The design of the current carrying parts, contact system and the magnet system
should be such that it should increase reliability of electrical and mechanical endurance.
9.4.8 Auxiliary contact should have double break parallel bridge contact mechanism.
9.4.9 For operator safety the contactors above 45 Amp. Should have arc-chamber. The
construction of the arc chamber should be such that there is no emission of arc by-
products on the surrounding equipment.
9.4.10 The contactor shall have funnel shaped cable entries, cable end stops and
predetermined insertion depths.
9.4.11 Contactor below 63 Amp shall have captive screws preventing the screws from
falling.
9.4.12 Main contacts should be of silver alloy to have long contact life; it should
withstand to keep the contact bounce to minimum and should be shrouded with an arc
chute. Both moving and fix contacts should be accessible for inspection or replacement
without disturbing terminal wiring.
9.4.13 The magnet system should have laminated construction to minimize the losses.
Coils should withstand high temperature and ensure low power consumption. Coil
should be resin cast/encapsulated. It should have inter layer insulation.
9.4.14 Contactor should have facility to mount add-on auxiliary contact block.
9.4.17 Contactor should be capable of handling high transient currents, which occurs at a
high time of switching of capacitors.
9.5.3 The current transformers shall be core type with cast resin/encapsulated secondary
winding.
9.6.2 The instruments shall have non-reflecting bezels, clearly divided and indelibly
marked scales and shall be provided with zero adjusting devices in the front.
9.7.4 The protection relay should have separate indication for Power On, Programming
Mode and Relay fault.
9.7.5 The protection relay shall have RS 485 port/MOD BUS for Communication with
BMS system.
9.7.6 The Hardware/Software Protocol for the same shall be given without any
additional cost
9.7.7 The protection Relay shall have minimum 4 No of user programmable output
relays.
9.7.8 The protection relay should have a test feature for maintenance and checking
purpose.
9.7.9 The protection relay shall have 3 phase characteristics, which shall be adjustable
over wide range to provide discrimination between multiplicities of devices.
9.8.2 Circuit breaker control switches shall be of the spring return to neutral type, while
instrument selector switches shall be of the stay-put type.
9.9.2 Push Buttons should be panel mounted, flush type having 22.5 mm Ø.
9.9.8 NO-NC contact block should be colour coded for easy identification.
9.9.9 Push Buttons should have transparent shroud and rubber shroud to enhance
protection against ingress as per IP- 67.
9.10.2 Wiring shall be neatly bunched, adequately supported and properly routed to
allow for easy access and maintenance.
9.10.3 Wires shall be identified by numbered ferrules at each end. The ferrules shall be
of the ring type and of non-deteriorating material. They shall be firmly located on each
wire so as to prevent free movement.
9.10.4 All control circuits fuses shall be mounted in front of the panel and shall be easily
accessible.
9.11.2 Terminal blocks shall have a minimum current rating of 10 Amps & 650 volt
grade rating complete with insulated barriers. Provisions shall be made for label
inscriptions.
9.11.6 Terminal Connectors should have flame retardant property confirming to UL-94,
V-2.
9.11.7 Terminal Block should be suitable for commonly used DIN Rail – 35 X7.5 mm
and mounting channel ‘C’ shaped Std.32 mm.
9.11.8 Terminal Block should be suitable for commonly used DIN Rail – 35 X7.5 mm
and mounting channel ‘C’ shaped Std.32 mm.
9.11.9 The construction material should be of high quality like polyamide 6/6 and
contacts of Nickel plated brass.
9.12.1 The energy meters shall be digital counter type with LCD/LED display.
9.12.4 The meters shall be calibrated as per CT secondary current and directly from the
LT voltage, self powered and suitable for 3 phases, 4 wire system.
9.12.7 This should have multi function facilities to measure Voltage, Current, Power
factor, KW.
9.12.10The unit should have 2 No. of relay type outputs for alarm or control action.
9.12.11The unit should have wide CT ratio selection range to suit site requirements.
9.12.12The unit shall have large and clear display with backlit facility.
9.12.13The unit shall have necessary arrangements communication port RS 485 for
energy metering.
10.5 Schematic wiring diagram with interlock (both mechanical and electrical),
protection and operation scheme.
10.6 Bill of materials complete with rating/range, make, type, model number, size,
materials, quantity etc.
10.9 The contractor/vendor shall also submit all pamphlets/literatures etc. in triplicate
for all bought out items for approval.
Contractor/vendor shall revise the drawing accordingly and resubmit the revised
drawings within seven days after receipt of the commented drawings/documents.
11.2 The approved Quality Assurance Plan shall form the basis of Quality Assurance
and manufacturer shall follow the same to ensure total conformity to owner’s
requirement.
12.2.2 Dielectric test by applying 2.2 KV for 1 min and noting leakage reactance.
12.2.7 Test reports for all such tests shall be prepared by contractor for submission
along with Inspection offer.
13.0 INSPECTION
13.1 Inspection of the panels shall include inspection of wiring and electrical
operational tests where necessary, Dimensional & Visual verification.
13.3 Primary and Secondary Injection Test for Checking of all Meters and Relays
13.4 Checking of control Circuit by simulating the conditions. Any such simulator in
case required shall be arranged by contractor / manufacturer / sub-contractor etc.
All the tests carried out in the routine test shall be asked for acceptance test and test shall
be carried out in similar way except the dielectric test which shall be carried out at 75%
of the routine test voltage.
15.1 Main Distribution Panels, Sub – Distribution Panels and Final Distribution Panels /
Board shall be suitable for operation on 3 Phase / single phase, 415 / 240 volts, 50 cycles,
4 wire system, neutral grounded at transformer. All Distribution panels shall be
confirming to IS 8623 and manufactured by an approved manufacturers.
15.2 All components of Distribution panels shall comply with the latest Relevant Indian
Standards and Electricity Rules and Regulations and shall be as per IS – 13947 – 1993.
15.3.1 Distribution panels shall be 2 mm thick sheet steel cabinet for indoor installations,
floor mounting /wall mounting type and shall be form 3 b construction.
15.3.2 The Distribution panels shall be totally enclosed. Completely dust and vermin
proof and shall be with hinged doors.
15.3.3 Neoprene gasket, padlocking arrangements and bolted back. All removable /
hinged doors and covers shall be grounded by flexible standard connectors. Distribution
panel shall be suitable for the climatic conditions as specified in Special Conditions.
15.3.4 Steel sheets used in the construction of Distribution panels shall be 2 mm thick and
shall be folded and braced as necessary to provide a rigid support for all components.
Joints of any kind in sheet metal shall be seam welded, all welding, slag shall be rounded
off and welding pits wiped smooth with plumber metal. The general construction shall
confirm to IS – 8623 – 1977 (Part – 1) for factory built assembled switch gear & control
gear for voltage upto and including 1100 V AC.
15.3.5 All panels and covers shall be properly fitted and square with the frame, and holes
in the panel correctly positioned. Fixing screws shall enter into holes tapped into an
adequate thickness of metal or provided with wing nuts. Self threading screws shall not
15.3.7 Every cabinet shall be provided with Trifoliate or engraved metal name plates. All
panels shall be provided with circuit diagram engraved on PVC sheet. All live accessible
connections shall be shrouded and shall be finger touch proof and minimum clearance
between phase and earth shall be 20 mm and phase to phase shall be 25 mm.
13.APFC PANEL
1.0 SCOPE:
This specification covers design, manufacture, supply, installation, testing, commissioning of
thyristorised zero crossing – Real Time Power Factor Correction (RTPFC) system with capacitor
banks and harmonic filters suitable for continuous duty. The capacities given in SLD are for
reference only and are to be verified by contractor after doing complete reactive load analysis
and also necessary changes if required in the rating of capacitors and harmonic filters is within
scope of contractor. All necessary hardware / supports required for installation of the panel is
scope of the works.
3.1 Capacitor bank shall comprise of identical three phase capacitors in case of RTPFC.
The individual capacitor unit shall be manufactured out of MPP design, comprising of bi-
axially oriented metalised polypropylene film. Capacitor shall be tubular (Cylindrical)
MPP heavy duty self healing type.
3.2 The capacitor shall consist of many such elements in series / parallel combinations
for getting desired kVAr output. The dielectric losses of capacitor shall be restricted to
0.5 watts per kVAr.
3.3 The phase terminal connections of the capacitor unit shall be brought out at the top,
for suitable connections. The capacitor shall be provided with suitably rated discharge
resistor. The capacitor shall be provided with over pressure interrupter mechanism, which
will automatically disconnect faulty capacitor unit from the network without bursting,
bulging or exploding the capacitor.
3.4 The rating of the step should be decided by due consideration of de-rating due to
harmonic reactors, so as to ensure that each capacitor feeder delivers net output
equivalent to the step rating. PF capacitors should be rated for minimum 525 VAC, 3-ph,
50 Hz and shall be suitable to operate continuously with the harmonic filters.
4.2 This reactor should be anti-resonance type, Aluminium wound, and low noise
with high linearity-low loss core (CRGO lamination of 46/51 grade insulation class F).
4.3 The linearity of the reactor should not be less than 1.5 In and suitable for
continuous operation at system voltage without excess heating. One no temperature
switch should be provided internally with terminals brought outside for control.
5.2 The panel for capacitor shall be fabricated from 2 mm thick sheet steel and shall be
finished with 7tank process followed by powder coating. Earthing terminal shall be
provided as per clause No 5.0 of this specification
.
5.3 The panel shall be provided with suitably rated T.P. copper bus bar supported on
epoxy insulator.
5.4 Each capacitor unit shall be connected to main bus bar through thyristor of suitable
rating with safety margin.
5.5 Protective semi-conductor fuses of suitable rating for protection of Thyristor shall be
provided with base / holder as mentioned in the drawing.
5.6 Connection shall be made with PVC insulated flexible copper cables having crimped
copper lugs.
5.7 All capacitor units shall be earthed; sufficient ventilation shall be provided to limit
the temperature rise to maximum 85oC.
5.8 Cooling fans shall be provided to each heat sink as per requirement. Suitable exhaust
fans shall be provided in order to dissipate the internal heat of the panel and maintain the
internal temperature rise of the panel within safe limits.
5.9 The operation of fans shall be automatic with temperature sensor. Drawing pocket
shall be provided at the door of each panel.
5.10 A 15-amp switch & socket and the lamp holder shall also be provided for panel
illumination at the suitable location. The main Bus bar shall be terminated on suitably
rated SFU /MCCB /SDU / ACB.
5.11 Detachable gland plates shall be provided with suitable knockout for incoming
cable connection from bottom/top as specified. Capacitor unit shall be mounted a frame
of adequate strength construction.
5.12 The panel shall be mounted on MS channel section at the bottom for easy
installation. The panel shall be provided with lifting hooks /eye bolts for handling.
5.13 Dual setting (For grid power & emergency power) Automatic Power Factor
Correction Relay shall be provided with all related circuits and three load CT’s for each
phase in order to control/ achieve target Power Factor or unity as per setting. Control
wiring shall be done by using 6C x 1.5 Sq.mm Cu. Conductor, PVC insulated cable from
main PCC panel to APFC relay.
5.14 The controller shall be capable of correcting Power Factor within 2 to 120 sec in
case of RTPFC.
5.15 The capacitor shall be switched ON and OFF using thyristors from APFC
controller. Average compensation required and compensation supplied shall be
continuously monitored for all the three phase simultaneously and total low kVAr
requirement shall be calculated accordingly.
5.16 It would automatically switch ON and OFF the capacitor bank so as to attain the set
target power factor. The panel shall be provided as per respective drawing. The
thyristoried switching system shall have following minimum features.
5.17 Capacitor switching shall be at zero cross over and shall be smooth and surge less,
as demonstrated at the test bench.
5.18 No electromagnetic contactor/ relays/ moving parts shall be used in the switching
circuit or parallel to the switching device;
5.20 Diagnostic capability shall be provided to analyse and indicate type of fault;
5.22 The controller shall be capable to work at phase to phase voltage between 200 to
440 volts.
5.23 Digital controller shall be provided which minimum indication of line voltage and
current, capacitor current, Power factor, active power /reactive power/ apparent power,
injected capacitive kVAr, uncompensated capacitive kVAr, CT ratio selected, switching
time;LED indication for capacitor bank step switch ON, power factor lag/lead shall be
provided. The thyristorised switching system shall inclusive of following facilities.
a. Over voltage protection.
b. Under voltage protection.
c. Over temperature protection.
d. Voltage imbalance protection in each phase.
e. Facility of manually operating capacitor bank on First-in-First out basis
6.0 EARTHING
The enclosure of capacitor unit shall be provided with 2 no’s of M10 earth terminals or
strip, each complete with two plain and one spring washer, nuts etc. These terminals shall
be effectively bonded to the common sheet steel framework. Each bank in case of APFC
will have two external terminals in the bus bar chambers complete with hardware.
7.0 DRAWING
The following drawings will be submitted along with the bid.
7.1 General arrangement drawing showing overall dimensions, weight, internal
arrangement and mounting details.
7.5 Manual for Automatic Power Factor Correction Relay and entire panel installation
diagram.
1.2 Auto Transfer Switches shall be used in the incomer of PCC’s for automatic change
over from mains supply to generator supply.
1.3 It should be at least capable of withstanding the required making and breaking
current while it
will be switched on or off during fault condition (140kA during making and 65kA during
breaking)
1.7 The switch shall have provision for manual operation as and when required.
1.8 The transfer switch shall be electrically operated and mechanically held. The
electrical operator shall be a momentarily energized, single-solenoid mechanism. Main
operators which include over-current disconnect devices, linear motors or gears shall not
be acceptable. The switch shall be mechanically interlocked to ensure only two possible
positions, normal or emergency.
1.9 The switch shall be positively locked and unaffected by momentary outages, so that
contact pressure is maintained at a constant value and contact temperature rise is
minimized for maximum reliability and operating life
1.10 All main contacts shall be silver composition. Switches shall have segmented,
blow-on construction for high withstand and close-on capability and be protected by
separate arcing contacts.
1.11 Inspection of all contacts shall be possible from the front of the switch without
disassembly of operating linkages and without disconnection of power conductors.
Switches shall have front removable and replaceable contacts. All stationary and
moveable contacts shall be replaceable without removing power conductors and/or bus
bars
1.12 Neutral conductors must be switched the ATS should be provided with fully rated
overlapping neutral transfer contacts. The neutrals of the normal and emergency power
sources shall be connected together only during the transfer and re transfer operation and
remain connected together until power source contacts close on the source to which the
transfer is being made. The overlapping neutral contacts shall not overlap for a period
greater than 100 milliseconds. Neutral switching contacts which do not overlap are not
acceptable.
1.13 The ATS shall be rated to close on and withstand the available RMS symmetrical
short circuit current at the ATS terminals with over-current protection.
1.14 The ATS shall be UL listed in accordance with UL 1008 and be labeled in
accordance with that standard.
1.15 Potential free Auxiliary contacts rated 5A at 240 V AC shall be provided for
operation and interlocks.
2.2 The controller shall be connected to the transfer switch by an interconnecting wiring
harness. The harness shall include a keyed disconnect plug to enable the controller to be
disconnected from the transfer switch for routine maintenance. Sensing and control logic
shall be provided on multi-layer printed circuit boards. Interfacing relays shall be
industrial grade plug-in type with dust covers. The panel shall be enclosed with a
protective cover and be mounted separately from the transfer switch unit for safety and
ease of maintenance. The protective cover shall include a built-in pocket for storage of the
operator’s manuals.
2.3 The controller shall meet or exceed the requirements for Electromagnetic
Compatibility (EMC) as follows:
a. EN 55011:1991 Emission standard - Group 1, Class A
b. EN 50082-2:1995 Generic immunity standard, from which
c. EN 61000-4-2:1995 Electrostatic discharge (ESD) immunity
d. ENV 50140:1993 Radiated Electro-Magnetic field immunity
e. EN 61000-4-4:1995 Electrical fast transient (EFT) immunity
f. EN 61000-4-5:1995 Surge transient immunity
g. EN 61000-4-6:1996 Conducted Radio-Frequency field immunity
h. IEEE472 (ANSI C37.90A) Ring Wave Test
3.2 The following parameters shall only be adjustable via DIP switches on the
controller:
a. Nominal line voltage and frequency.
b. Single or three phase sensing.
c. Operating parameter protection.
d. Transfer operating mode configuration (Open transition, Closed transition, or
Delayed transition)
3.3 All instructions and controller settings shall be easily accessible, readable and
accomplished without the use of codes, calculations, or instruction manuals.
3.4 Voltage and frequency on both the normal and emergency sources shall be
continuously monitored, with respective pickup, dropout, and trip setting capabilities
3.5 Repetitive accuracy of all settings shall be within ± 0.5% over an operating
temperature range of -20 to 60 degree C
3.6 Voltage and frequency settings shall be field adjustable in 1% increments either
locally with the display and keypad or remotely via serial communications port access.
3.7 The controller shall be capable (when activated by the keypad or through the serial
port) of sensing the phase rotation of both the normal and emergency sources. The source
shall be considered unacceptable if the phase rotation is not the preferred rotation
selected (ABC or CBA).
3.8 Source status screens shall be provided for both normal & emergency to pro-vide
digital readout of voltage on all 3 phases, frequency, and phase rotation.
3.11 Two time delay modes (which are independently adjustable) shall be provided on re
transfer to normal. One time delay shall be for actual normal power failures and the other
for the test mode function. The time delays shall be adjustable from 0 to 60 minutes.
Time delay shall be automatically bypassed if the emergency source fails and the normal
source is acceptable
3.12 A time delay shall be provided on shut down of engine generator for cool down,
adjustable from 0 to 60 minutes. A time delay activated output signal shall also be
provided to drive an external relay(s) for selective load disconnect control. The
controller shall have the ability to activate an adjustable 0 to 5 minute time delay in any
of the following modes:
a) Prior to transfer only.
b) Prior to and after transfer.
c) Normal to emergency only.
d) Emergency to normal only.
e) Normal to emergency and emergency to normal.
f) All transfer conditions or only when both sources are available
3.13 The controller shall also include the following built-in time delays for optional
Closed Transition and Delayed Transition :
3.14 All time delays shall be adjustable in 1 second increments, except the extended
parallel time, which shall be adjustable in .01 second increments.
3.15 All time delays shall be adjustable by using the LCD display and keypad or with a
remote device connected to the serial communications port.
3.16 A three position momentary-type test switch shall be provided for the test /
automatic / reset modes. The test position will simulate a normal source failure. The
reset position shall bypass the time delays on either transfer to emergency or retransfer to
normal.
3.17 A SPDT contact, rated 5 amps at 30 VDC, shall be provided for a low-voltage
engine start signal. The start signal shall prevent dry cranking of the engine by requiring
the generator set to reach proper output, and run for the duration of the cool down setting,
regardless of whether the normal source restores before the load is transferred.
3.18 Auxiliary contacts, rated 10 amps, 250 VAC shall be provided consisting of one
contact, closed when the ATS is connected to the normal source and one contact closed,
when the ATS is connected to the emergency source.
3.19 LED indicating lights shall be provided; one to indicate when the ATS is connected
to the normal source (green) and one to indicate when the ATS is connected to the
emergency source (red).
3.20 LED indicating lights shall be provided and energized by controller outputs. The
lights shall provide true source availability of the normal and emergency sources, as
determined by the voltage sensing trip and reset settings for each source.
3.21 The following features shall be built-in to the controller, but capable of being
activated through keypad programming or the serial port only when required by the user:
a) Provide the ability to select “commit/no commit to transfer” to determine whether the
load should be transferred to the emergency generator if the normal source restores
before the generator is ready to accept the load.
b) Terminals shall be provided for a remote contact which opens to signal the ATS to
transfer to emergency and for remote contacts which open to inhibit transfer to
emergency and/or retransfer to normal. Both of these inhibit signals can be activated
through the keypad or serial port.
4.18 In-phase monitor shall be provided in the controller. The monitor shall control
transfer so that motor load inrush currents do not exceed normal starting currents,
and shall not require external control of power sources. The in-phase monitor shall be
specifically designed for and be the product of the ATS manufacturer.
4.19 The controller shall be capable of accepting a normally open contact that will allow
the transfer switch to function in a non-automatic mode using an external control device
4.20
4.21 Engine Exerciser - The controller shall provide an internal engine exerciser. The
engine exerciser shall allow the user to program up to seven different exercise routines.
For each routine, the user shall be able to:
a) Normal Failed
b) Load on Normal
c)TD Normal to Emergency
d)2min15s
Controllers that require multiple screens to determine system status or display “coded”
system status messages, which must be explained by references in the operator’s manual,
are not permissible.
3.2 All Aluminum/Copper XLPE cables insulation shall be of high grade Cross- linked
Polyethylene insulation for extrusion process.
3.3 The inner sheath should be bonded over with thermoplastic material for protection
against mechanical and electrical damage.
3.4 Armoring should be provided over the inner sheath to guard against mechanical
damage. Armouring should be Galvanized steel wires or galvanized steel strips. In single
core cables used in A.C. wires/strips, round steel wires should be used; where diameter
over the inner sheath does not exceed 13 mm, flat steel armor should be used. Round wire
of different sizes should be provided against specific request.
3.5 Insulation shall be of XLPE type as per latest IS general-purpose insulation for
maximum rated conductor temp 90 degree C.
3.6 The XLPE insulated cables shall conform to latest revision IS read along with these
specifications. The Conductor shall be stranded Aluminium/Copper circular/sector
shaped and compacted. In multi core cables the core shall be identified by red, yellow,
blue and black coloring of insulation.
3.7 The XLPE insulated 1100Volts grade power cables shall conform to latest IS and
shall be suitable for a steady conductor temperature of 90 degree centigrade. The
conductor shall be stranded Aluminum/Copper as called for in the schedule of quantities.
The outer sheath shall be as per the requirement of type ST-2 of IS: 5831 of 1984.
3.8 Conductor shall be of electrolytic Aluminum/Copper conforming to IS: 8130 and are
compact circular or compact shaped.
3.9 Insulation, inner sheath and outer sheath shall be applied by extrusion process only.
3.12 The cables shall be suitable for laying in racks, ducts, trenches, conduits and
underground buried installations with uncontrolled back fill and chances of flooding by
water.
3.13 Progressive automatic in line sequential marking of the length of cables in meters at
every one meter shall be provided on the outer sheath of all cables.
3.14 Both ends of the cables shall be properly sealed with PVC/Rubber caps so as to
eliminate ingress of water during transportation, storage and erection.
4.2 The owner reserves the right to witness any or all the tests for which at least 20 days
advance notice shall be given by the contractor.
4.3 Six (6) copies of all test reports shall be submitted for approval by owner before
dispatch of the materials from works.
4.4 The Contractor shall also submit the excise duty gate pass or excise documents for
all the cables along with the dispatch.
5.2 The product should be coded as per IS: 7098 and the codes should be as follows:
Aluminum Conductor A
XLPE Insulation 2X
Steel round wire armor W
Steel strip armor F
Steel Double round wire armor WW
Steel Double strip armor FF
Non-magnetic (A1.) round wire armor Wa
Non-magnetic (A1.) strip armor Fa
PVC outer sheath Y
6.2 All drums should be stored in such a manner as to leave sufficient space between
them for air circulation. It is desirable for drums to stand on battens directly placed under
the flange. In no case should the drums be stored “on the flat” i.e. flange horizontal.
6.3 Both ends of the cables shall be properly sealed with PVC/Rubber caps so as to
prevent ingress of water, miniaturization of cores and armors during transportation,
storage and erection.
6.4 On receipt of cable drums visual inspection of drums should be carried out for any
damages to these cables.
6.5 While unloading the cables certain precautions are to be taken to ensure the safety of
cables. The cable end to be opened on one side and tested for its insulation and
continuity.
6.6 The cable drums should not be dropped or thrown from the trucks/railway wagons
etc. during unloading operations as shock may cause serious damage to cable layers.
6.8 While lifting the cable drums with crane, it is recommended that the lagging should
be left in place to prevent the flanges from crushing on the cables.
6.9 If crane is not available a ramp should be prepared with approximate inclination of 1:
3 or 1: 4. The cable drums should be rolled over the ramp by means of ropes and
winches.
6.10 Additionally a sand bed at the foot of the ramp may be prepared to brake the rolling
of the cable drum.
7.2 For all out door panel’s cable glands shall be of double compressions type.
8.2 For control cables terminations, ring tongue or reducer pin type lugs shall be used to
suit the purpose. Proper crimping tools with crimping paste shall be used to maintain
proper conductivity and avoid any air gap.
9.0 TERMINATION KITS
The terminating kits shall be suitable for termination of the cables to indoor switchgear or to a
weatherproof cable box of an outdoor mounted transformer / motor. For outdoor terminations,
weather shields / sealing ends & any other accessories required shall also form part of the kit.
The terminating kits shall also be form one of the makes / types mentioned in the Data sheet.
11.2 Cable should be unwound from drum by proper mounting the cable drum on a cable
wheel making sure the spindle is strong enough to carry the weight without bending and
that it is lying horizontally in the bearings, so as to prevent the drum creeping to one side
or the other, while it is rotating.
11.3 The maximum safe pulling force (when pulled by pulling eye) proper and safe
method of pulling of cable should be used depending upon the site conditions to avoid any
kind of damage to the cables. Following pulling forces to be noted.
Aluminum Conductor cables : 3.0 Kg/mm2
Copper conductor cables : 5 Kg/mm2
11.4 Special care is to be taken while laying cable at bends. Following are the
recommended bending radius for power and control cables.
S Voltage PVC/XLPE Cables
r rating in
. KV
Multi Single
N
Core Core
o
.
1 Up to 1.1 12 D 15 D
.
2 Above 1.1 15 D 15 D
. to 33 KV
D = D is over all diameter of cable.
a) If the cables are to be buried directly in the ground IS: 1255 is to be followed for code
of practice.
b) Generally cables shall be laid at a depth of 750 mm for LT cables & at a depth of
1200 mm for HT cables.
c) After the cable trench has been properly excavated and straightened, it shall be
covered with 100 mm thick layer of sand, the cable is then lifted and placed over the
sand cushion. Again the cable shall be covered with a sand layer of 100 mm thick.
d) Over this sand layer a layer of RCC tiles (450 x 230 x 65-50 mm) shall be laid. RCC
tiles shall be as per IS-5820 and with marking of the Client and the rating of the
cable.
e) Cable trenches shall then be back filled with earth, concrete of suitable grade.
f) Direction of run of the cables shall be installed at 25 meters intervals and marking
must be done in all bends.
g) In loose soil or at all road crossings, concrete pillar or Hume pipes shall be provided.
a) For laying cables, power cables to be placed at the bottom most layer and control
cables at the top most layer.
b) In case of multi core power cables, cables shall be laid side by side with spacing not
less than one cable diameter.
c) Multi-core cables shall be clamped by means of mild steel galvanized saddles.
d) All cables below 1.1 kV single core cables if any should be clamped by means of
non-magnetic saddles.
e) The saddles / clamps shall not be placed at the intervals more than 1000 mm for
horizontal and 750 mm for vertical runs.
f) Multi core control cables can be laid touching each other in cable racks and wherever
required may be taken in two layers. These cables should be clamped by means of
PVC straps for horizontal and vertical runs. Fabricated aluminum clamps may be
used at regular intervals.
g) All the cable shall be properly identified at regular intervals by suitable cable tags.
h) All the cable shall be meggar tested with 1000 volts meggar after being laid and shall
be repeated again after the termination.
i) Cables shall be laid by skilled and experienced workmen using adequate rollers to
minimize stretching of the cable. The cable drums shall be placed on jacks before
unwinding the cable. Great care shall be exercised in laying cables to avoid forming
kinks. The relative position of the cables, laid on the cable tray shall be preserved and
the cables shall not cross each other. At all changes in direction in horizontal and
vertical planes, the cable shall be bent smooth with a radius as recommended by the
manufacturers. All cables shall be laid with minimum one diameter gap and shall be
clamped at every metre to the cable tray and shall be tagged for identification with
aluminium tag and clamped properly. Tags shall be provided at both ends and all
changes in directions both sides of wall and floor crossings. All cable shall be
identified by embossing on the tag the size of the cable, place of origin and
termination.
12.2 All other cables are to be identified at both the ends and for every 30 mtrs on cable
trays where lengths are more than 100 mtrs.
12.3 The cable tag nos scheme has to be approved by client before implementation.
2.2 The spacing between two supports 1.2 mtrs for ladder type cable trays & 2.0 mtrs for
perforated cable trays.
2.3 The cable tray supports are to be fixed with suitable anchor bolts for minimum cable
weights loading of
a) 1200 mm ladder trays 95 kg / mtr
b) 1000 mm ladder trays 90 kg / mtr.,
c) 2.3.3 750 mm ladder trays 65 kg / mtr.,
d) 300 mm perforated trays 40 kg / mtr.,
e) 150 mm perforated trays 20 kg / mtr.,
2.4 Maximum allowable bends for cables in Horizontal & vertical bends not less than 12D where
D is the overall diameter of the cable.
3.2 Typical supporting arrangements and loading details of trays along with cables
3.3 Detail manufacture’s catalogue for cable trays, supporting racks & accessories for all
sizes shall be provided.
3.4 Guaranteed load bearing capacities for cable trays & supports to be submitted.
2.0 SCOPE
2.1 Earthing system to be provided shall comprise of pipe in pipe earth electrodes. Earth
bus/grid of GI/Cu Flats or / and bare copper earth wires or Galvanized earth wires as
detailed in Earthing schematic.
2.2 Earthing of Compound, Flood Lighting and Road Lighting poles shall be done by 40
mm GI Pipe driven in ground.
3.1.1 Piping Electrode Earthing- Earthing electrode shall consist of a G.I. pipe (Class ‘B’)
Indian Tube Company make/Jindal or approved equal, not less than 40 mm diameter and
1.5 meters long with holes at the top to bolt GI wire for pole earthing. GI pipe shall be
atleast 300 mm above the Ground level.
3.1.2 Pipe in pipe (PIP) Earthing system- Earthing electrode shall consist of two pipes
one inside the other of minimum 40 mm outer dia and 20 mm inner dia and 3 m length
with properly galvanized (80-100 microns) and the space between the pipes to be filled
with a proper back fill compound (BFC standard of Ashlok make or equivalent). The
resultant earth resistance of the grid after the earth is settled after the installation should
be below 1 ohm. Earth electrodes shall not be installed in proximity to a metal fence. It
shall be kept clear of the buildings foundations and in no case shall it be nearer than 1
meter from the outdoor face of the wall. The main earth conductors shall be connected to
the electrode just 100 mm below the top with proper terminal lugs and check nuts. The
masonry chamber shall be provided with a pre cast concrete covers resting on concrete
chamber (450 x 450 mm)
3.2.1 The contractor shall measure the resistance of the individual Earthing pit and
report to the Consultants. The contractor will make after due consultation with
Consultants, for finalizing the number of Earth pits and its layout, such that, the overall
resistance in the earth bus and at major electric equipment does not exceed 1.0 ohm.
[B] Material Require for Earth pit appropriate for ESE air Termination.
[C] Down Conductor (The provision of this item has to be made separately)
The ESE air terminal should be equipped with at least one down conductor. Two down
conductors should be installed on opposite side of the building if the protected structure is higher
than 28 meter or if the horizontal length of the down conductor is greater than vertical length.
The down conductor should be high conductivity bare copper or GI strip with a minimum size of
75(25 x 3) sq. mm.
The down conductor should be connected to the air terminal by means of specific clamp, which
do not damage the building waterproof ness. It should then run down the elevation pole and take
shortest viable path down the out side of the building to the earth termination system avoiding
any sharp corner, thereby providing the low impedance path from air termination system to earth
termination system.
Any metal works locate in the way of down conductor with in distance of 1 meter must be
connected for equipotential between down conductor and metal work.
A test clamp should be installed at a height 2 meter height from ground level so that down
conductor may disconnect from earth termination network to check the earth resistance value at a
regular interval.
At the down conductor base, a lightning chocks counter will be installed above the test joint.
This counter must be electromechanical and work without any external power supply.
The down conductor should protect from accidental knock and other damages by means of
protection sheath of P.V.C or steel up to 2 meter from ground level.
A tape protection sheath will be placed under the test joint in order to protect the copper tape of
any mechanical chock.
Method of Installation:
The lightning arrestor air terminal is preferably to be mounted on roof top according to drawing
and design; it must contain the supporting mast (height as per radius of protection table above)
with base plate, if required guying rope wire to protect against the wind load. The down
conductor should be 70 sq mm-single core copper flexible cables properly connected between
the air terminal finial to earthing system or 25 x 3 mm GI / copper strip. The counter is fixed at
eye level on down conductor.
Each down conductor should be connected to three earth pits in accordance with clause 4.2 of
NFC 17 102 and the figure 4.2 therein. Use of Earth enhancing compound as per IEEE clause 80
2000 clause 14.5 d is recommended using compound like Terec + or equivalent. The earth-
enhancing compound used should be tested at CPRI for long-term stability vis a vis conventional
earth pits.
The resistance value of each earth termination network should be 10 ohm or less.
The lightning protection earth should than be connected with general earth of the site in order to
achieve an equipotential earth network. A special coil should do the connection of electric
earthing and lightning protection earthing, which allow flow of charge on only one direction.
This connection should be housed in concrete or P.V.C inspection pit.
Mode of Measurement:
(I) Input:
1. Voltage 415V, 3 Phase, 4 Wire
2. Voltage variation 320V to 475V
3. Frequency 50Hz nominal
4. Frequency variation ± 6%
5. Input Current THD Better than 5% with Active IGBT based front-end
converter at full load with grid voltage harmonics
less than 2%
6. Input Power Factor Near Unity pf with IGBT based Active front-end
converter at UPS input.
7. Efficiency Better than 88% from 50% to 100% of output load.
(II) Output:
1. Voltage 415V, 3 phase, 4 wire
2. Voltage distortion Less than 3% with linear load.
Less than 5% with non-linear load.
3. Voltage Variation ± 1% for static balanced load
± 10% for step load from 10% to 100%.
4.Rated Load KVA 40KVA
5.Output Power Factor 0.9 (36KW)
6. Overload 110% for 10 min., 150% for 1 min.
7. Output frequency 50Hz (mains synchronized) +/- 6%
+/- 0.1% free running
(IV) Battery :
1. Battery Voltage 360V
1. Charging Mode Constant Current Constant Voltage
2. Charging Voltage 2.25V per Cell
3. Battery Charger Rating Maximum 10 % of System capacity
4. No. of Batteries 30 Nos.
5. Battery Capacity
for 30 min. backup 12V/150AH
6. Battery Type VRLA / SMF
7.Battery Make Quanta
(VI) Protections :
1. Input under voltage
2. Input over voltage
3 Output under voltage
4 Output over voltage
5. Battery over charging
6 Input in rush current protection by soft start as well as pre-charge circuitry
7. Output over load
8. Battery Under voltage
9. DC Over voltage
10. Output Short circuit
(VII) 1. Metering :
1 Input voltage
2 Input current.
3. Output voltage
4. Output current
5. Battery voltage
6. Battery current
7. Output frequency
8. Input frequency
9. Faults
2. Status indications :
(i) Input Converter ON
(ii) Inverter ON
(iii) Static switch on Mains / Inverter.
(iv) Battery ON
(I) Input:
1. Voltage 415V, 3 Phase, 4 Wire
2. Voltage variation 320V to 475V
3. Frequency 50Hz nominal
4. Frequency variation ± 6%
5. Input Current THD Better than 5% with Active IGBT based frontend
converter at full load with grid voltage
harmonics less than 2%
6. Input Power Factor Near Unity pf with IGBT based Active frontend
converter at UPS input.
7. Efficiency Better than 88% from 50% to 100% of output
load.
(II) Output:
1. Voltage 415V, 3 phase, 4 wire
1. Inverter to Bypass
(a) Inverter Overload Over lapped transfer
(b) Manual Command Over lapped transfer
(c) Inverter failure < 2 ms in sync mode
2. Bypass to inverter auto Over lapped transfer
&manual.
.
(IV) Battery :
1. Battery Voltage 360V
1. Charging Mode Constant Current Constant Voltage
2. Charging Voltage 2.25V per Cell
3. Battery Charger Rating Maximum 10 % of System capacity
4. No. of Batteries 30 Nos.
5. Battery Capacity for 30 12V/100AH
min. backup
6. Battery Type VRLA / SMF
7. Battery Make Quanta
Note: - Environment Conditions, Protections, metering, Networking & Monitoring interface: and
Paralleling Provision will be as motioned for item no. I
(I) Input:
1. Voltage 415V, 3 Phase, 4 Wire
2. Voltage variation 320V to 475V
3. Frequency 50Hz nominal
4. Frequency variation ± 6%
5. Input Current THD Better than 5% with Active IGBT based frontend
converter at full load with grid voltage
harmonics less than 2%
6. Input Power Factor Near Unity pf with IGBT based Active frontend
converter at UPS input.
7. Efficiency Better than 88% from 50% to 100% of output
load.
(II) Output:
1. Voltage 415V, 3 phase, 4 wire
2. Voltage distortion Less than 3% with linear load.
Less than 5% with non-linear load.
3. Voltage Variation ± 1% for static balanced load
± 10% for step load from 10% to 100%.
4. Rated Load KVA 10KVA (9KW)
5. Output Power Factor 0.9
6. Overload 110% for 10 min., 150% for 1 min.
7. Output frequency 50Hz (mains synchronized) +/- 6%
+/- 0.1% free running
.
(IV) Battery :
1. Battery Voltage 240V
2. Charging Mode Constant Current Constant Voltage
3. Charging Voltage 2.25V per Cell
4. Battery Charger Rating Maximum 10 % of System capacity
5. No. of Batteries 20 Nos.
6. Battery Capacity for 30 min.
Backup 12V/65AH
7. Battery Type VRLA / SMF
8. Battery Make Quanta
1 .Rating 6 KVA
2 AC Input 230V + 15% -20% Single Phase Input
3 Input Frequency 50Hz ± 6%
4 DC VOLTAGE: 180 VDC
5 Charging Time 12 Hours for 90% of full Capacity
6 Charger Type CVCC Internal Controlled Rectifier type
INVERTER:
1. Technology IGBT based, Double Conversion
2. Output Voltage 230V AC Single Phase
3. Voltage Regulation ± 1% for DC I/p variation & o/p load variation
4. Frequency 50Hz ± 0.05Hz
5. Waveform PWM Sine wave
6. Harmonic Distortion Less than 3%
7. Inverter Efficiency > 90%
8. Power Factor 0.8
9. Overload 150% for 60 sec
10. Crest Factor 3:1
11. Transient Recovery ± 4% under full load change and corrected within
60msec
12. Audible Noise Less than 45 dB at 1 Meter
Battery :
1. Battery Voltage 180V
2. Charging Mode Constant Current Constant Voltage
3. Charging Voltage 2.25V per Cell
4. Battery Charger Rating Maximum 10 % of System capacity
5. No. of Batteries 15 Nos.
6. Battery Capacity for 12V/26AH
7. 30 min. backup
8. Battery Type VRLA / SMF
9. Battery Make Quanta
METERING:
Microprocessor based Digital LCD Meter for Output Voltage, Output current & Frequency, DC
Voltage & Current, Battery and Load Percentage
PROTECTIONS :
Output Overload & Short circuit, Output Under & Overvoltage, DC Under & Overvoltage Input
Under &
Overvoltage, Single Phasing & Phase unbalance
BYPASS FACILITY
a) Manual Bypass Switch Provided as Standard feature
b) Static Bypass Switch
(Optional) Bi-directional
9. MISCELLANEOUS PROVISIONS
This section defines details of services, activities and means necessary to complete
2 Spare parts
The Supplier may include a list of recommended spare parts in the offer for at least
two and/or five years.
3 Packaging
The Supplier will ensure that all equipment is suitably packaged.
4 Shipment
The Supplier will ensure that the equipment is shipped to the specified address on the
agreed date.
5 Commissioning
Commissioning costs will be payable by the Supplier who will be responsible for the
work done and the personnel involved. Technical personnel will be trained to meet the
requirements of current work safety standards.
RECOMMENDED MAKES
1. NOVATEUR ELECTRICAL AND DIGITAL SYSTEMS PVT.LTD
(NUMERIC)
2. MEGATECH POWER EQUIPMENTS PVT. LTD.
3. STREAMLINE POWER SYSTEMS PVT.LTD
1.1 The scope of this section comprises of supply/ fabrication, delivery, store at site, the
support steel structure, fix and erect in proper position required for any kind of
equipment/ panel /cables etc.
1.2 All MCB DB’s cable trays and other electrical equipments shall have steel supporting
or mounting frames.
1.3 MCB DB’s shall have mounting frame manufactures out of minimum 25x3 mm
angle. Cable trays supports shall be fabricated as per load bearing capacity
required and minimum of 50 x 50 x 6 mm angle.
1.4 All support steel mounting frame shall be cleaned by metal brush and painted by red-
oxide primer. On coat of finish paint followed by 1 max coat of final finish (if
required) shall be applied.
1.5 Supporting & mounting arrangements shall be got approved from Owner / Architect /
Consultant from time to time.
1.6 All Support Steel work shall be paid as a part of the main electrical item and shall not
be paid separately unless mentioned.
2.1 Material
2.1.1 The minimum wall thickness of Rigid PVC Conduits permitted for concealed
conduiting shall be 1.8 mm thick. HMS conduits to be used for conduiting in slab,
whereas MMS conduits shall be used for conduiting in walls.
3.1.3 The tubing must perfectly circular, without any burrs or kinks.
3.1.5 The minimum size of Rigid PVC Conduits allowed in open / concealed
work shall be of 20 mm and above.
2.2.1 All conduit accessories that are to be used in the work shall be of Rigid PVC type
conforming to latest and relevant IS codes
2.2.2 Conduit Accessories shall be capable of clean and tight fittings.
2.2.3 All junction boxes of one way or above shall be of high dome type with a depth of
minimum 65 mm and minimum 1.8 mm wall thickness.
2.2.4 In concealed work, inspection types of bends are not allowed, normal bends/elbows
may be permitted after specific approval.
2.3.2 Initially all drawings for conduit work shall be inspected. Any discrepancies or
otherwise occurring due to site conditions or change in internal layouts or in walls shall
be reported. After rectification of the same, then the measurements and marking shall be
done for the conduit assembly, on the shuttering of the slab.
2.3.3 All conduits shall be assembled. Wherever straight runs exceed 3 m, additional pull
boxes or junction boxes shall be provided. However, the entire assembly shall be so
assembled in order to facilitate renewal of wires etc. in the future.
2.3.4 Wherever fluorescent light fixtures are shown in the layout, the conduit shall be
terminated in a high dome junction box at the centre of the fixture, unless otherwise
specified or indicated in drawings.
2.3.5 In the concealed conduit work, all junction boxes, bends, elbows shall have PVC
tapes on either side to ensure security of the accessories in its place. They shall also be
PVC taped at all joints in order to prevent cement, water or slurry entering the Rigid PVC
conduit assembly.
2.3.6 For all circuit wiring, i.e. from Lighting Distribution Boards to Individual
Switchboards, minimum 25 mm Rigid PVC Conduits and minimum 1.8 mm wall
thickness conduits shall be used.
2.3.7 All PVC conduits drops that are to be taken for the purpose of joining the
Distribution Board or Switch Boards shall be taken out of the shuttering with a clean
hole. Sand then shall be provided at the bottom most part of the entry in the shuttering.
The projected part of the PVC conduit shall have a coupling over the same.
2.3.8 The entire PVC conduit assembly shall be properly secured and bonded by means
of steel wires, twisted and fixed to the reinforcements. Additional fixing shall be done
near joints, junction boxes, pull boxes etc.
2.3.9 The entire Rigid PVC conduit assembly then shall be checked for rigidity and no
movement shall be allowed in the assembly.
2.3.10 The entire Rigid PVC conduit assembly shall be provided with proper GI pull
wires of minimum 14 gauge.
2.3.11 Adequate number of PVC, pull boxes of suitable sizes shall be provided in the
PVC conduit assembly.
2.3.12 It shall be the entire responsibility of the Contractor to supervise the concealed
conduit assembly work during the casting of the slabs. Adequate precautions should be
taken to spread fine sand covering the opening of the PVC conduit boxes or junction
boxes at the bottom of the slab.
2.3.13 Where the conduit passes through the flooring the same shall be passed through
galvanized pipe of suitable size fixed in the flooring, so that conduits, cables or wires can
be renewed at any time without breaking the floor.
2.3.14 Where the conduit runs in brick walls same should be necessarily fixed by using
MS clamps. In the straight run the distance between the two clamps. In the straight run
the distance between the clamps shall not exceed 500 mm and additional clamps should
be provided near end and junction box.
2.3.15 The entire jointing in PVC conduit assembly shall be done using PVC solvent
cement only. Wherever the conduits are terminated in PVC switchboard boxes or PVC.
Socket outlets boxes, the use of collars or male-female type of PVC adaptors shall be
provided.
2.3.16 The maximum capacity of a conduit for drawing in wires shall be in accordance
with IS 732 of 1963. The minimum size of conduit to be used shall not be less than 20
mm (approx.) and not more than two circuits connected to same phases be bunched in
one conduit. Two different phases are not allowed in one conduit.
Commonly used sizes of 650/1100 Volts FRLS wires and conduit capacities are
as tabulated below:
2.5.0
a) The point wiring in conduit consists of wiring from the branch distribution board in
conduit with its ancillary work, such as inspection bends, junction boxes and FRLS wires
up to the fixed terminals of ceiling roses, connectors, batten holders, etc. depending upon
the type of point.
b) For easy identification, wires with different colors shall be used for phase and neutral
as far as practicable.
c) The control switches for lights, fans, wall sockets and fan regulators shall suitably be
grouped on sheet steel cases of all welded design fabricated out of 1.2 mm (approx).
Generally, the bakelite sheet shall be 3 mm thick where SP Piano type flush mounting
switches are to be accommodated and in all. The bakelite sheet cover shall be fitted
above the sheet steel case and shall be leveled on the outer edges. Control accessories for
one circuit only shall be grouped on a sheet steel case. Not more than 2 ceiling fan
regulators shall be mounted on a sheet steel case. Suitable Earthing terminal shall be
provided on the sheet steel case. All the conduits entering and leaving D.B. shall be
bonded together with 4 Sq. mm. bare aluminium /copper wire and earth clips (as
mentioned in the schedule).
d) Point Wiring:
This shall be similar to point wiring in conduit system. The fixing of cables shall,
however, be according to the specifications.
e) All the wires shall have grade 650 /1100 volts for lighting and power wiring.
f) Termination of PVC wires used for point wiring, but one end being terminated in DB
shall be lugged type.
g) Telephone and Computer Networking cables shall be laid in separate PVC Conduit.
mains and sub-mains pass through the flooring, or through the wall, the same shall pass
as specified above. Mains and Sub-mains risers in conduit shall be bonded together with
4.0 Sq. mm. bare and earth clips on each floor landing / mid-landing. The wires are
provided as mains and sub-mains, the same shall be fixed as per specifications:
6.1 SWITCHES
All switches shall be enclosed type flush mounted suitable for 240 volts Ac. All
switches shall be fixed inside the switch boxes on adjustable flat M S strips / plates with
tapped holes and brass machine screws, leaving ample space at the back and sides for
accommodating wires. Switch controlling the light point shall be connected to the phase
wire of the circuit and not more than ten lights shall be connected on one circuit and load
shall be restricted to 800 watts. All wiring accessories shall be BIS approved. Perfect
alignment shall be maintained while fixing of the back boxes.
6.3.1 scope
Scope of work under this section shall be include inspection at suppliers
manufacturer’s premises at site, receiving at site, safe storage, transportation from point
of storage to point of erection, erection and commissioning of lighting fixtures and
accessories including all necessary supports, brackets, down rods and painting etc,. as
required.
6.3.2 standards.
The Lighting fixtures and their associated accessories such as lamps, reflectors,
housings, ballasts etc., shall comply with the latest applicable standards, more
specifically the following.
General and safety requirements for luminaries
Part – I Tubular fluorescent lamps. - IS – 1913 ( Part – I )
Industrial lighting fittings with metal reflectors - IS – 1777
Decorative lighting outfits - IS – 5077
Bayonet lamp holders. - IS – 1258
Bi-pin lamp holders for tubular fluorescent lamps - IS – 3323
Electronic Ballasts for fluorescent lamps
a) Lighting fixtures and accessories shall be designed for continuous trouble free
operation under diverse atmospheric conditions without deterioration of materials.
Degree of projection of enclosure shall be IP – 65 for outdoor fixtures. Bulkhead fixture
shall be provided with IP-54 protection and all internal lighting fixtures shall be IP 20.
c) All fixtures shall be supplied complete with lamps and accessories , like electronic
ballasts, power factor improvement capacitors, etc. Out door type fixtures shall be
provided with weather proof terminal and control gear housing with IP-54 protection.
d) Each fixture shall have a terminal block suitable for loop-out connection by 1100 V
PVC insulated copper conductor wires upto 4 sq.mm. Fixtures shall be pre – wired.
e) All hard wares used in the fixtures shall be suitably treated against corrosion.
f) Earthing :- Each lighting fixtures shall be provided with an earthing terminal. All
metal parts shall be bonded to earth.
g) Metal used in BODY of lighting fixtures shall be not less than 22 SWG to comply
with specification. Sheet steel reflectors shall have a thickness of not less than 20 SWG.
The metal parts of the fixtures shall be completely free from burrs and tool marks.
h) Painting / Finish :- All surfaces of the fixtures shall be thoroughly cleaned treated and
degreased before painting.
i) The housing shall be powder coated / stove - enameled or anodized as required. The
surface shall be scratch resistant.
three dimensional cross louvers with convace contours, fresnel top at louver saddle to
increase efficiency.
For the installation, testing and commissioning of the electrical equipment / systems / materials
/ accessories etc. shall comply with the latest applicable standards and codes of practices.
For guidelines to the contractors few of the Indian Standards are indicated below:
OPTIONAL FEATURES Intercom will be provided between the lift car and Lobby.
Intercom will be provided between the lift car and Controller.
Emergency fireman service will be provided at a specified
landing.
Voice Synthesizer will be provided.
Emergency Fireman’ s Operation will be provided.
Automatic Rescue Operation will be provided
7 Stops, 13 Pass.
PRODUCT TYPE : Gen2 Comfort
CAPACITY –KGS : 884 Kg, 13 persons.
SPEED – MPS : 1 mps
RISE-MTS : 24 meters
STOPS : 7 Stops With (all opening on the same side)
CONTROL : ACVVVF WITH SPEED ENCODER
OPERATION : Simplex Full collective operation With / Without Attendent
CONTROLLER : Microprocessor based on Moduler system (Location – Door
column at top floor)
DRIVE : VF Regenerative
COMMUNICATION : Load type serial type communication
POWER SUPLLY : 3 Phase AC – 400 Volts, +/- 10% Variation, 50 Hz +/- 5%
Variation
MACHINE : Gearless with Permanent Magnet Motor located in the shaft at
top.
TRACTION MEDIA : Flat Polyurethane – Coated belts
CAB FINISH : Car Panels….
Mid Panels = Powder Coated Paint
Rear Corner Panels = Powder Coated Paint
Side Corner Panels = Powder Coated Paint
Return Panels = Powder Coated Paint
OVERHEAD – MM : 4500 mm
PIT DEPTH – MM : 1300 mm
ENTRANCE PROTECTION : High Performance Contact free infrared curtain – 2 Dimensional
SYSTEM
DOOR OPERATION : Power Operated Automatic sliding doors
DOOR OPERATOR DC door operator system
HUMAN INTERFACE DEVICE (HID)
Hall button with micro stroke push buttons combined with 16
segment digital led display position indicator
Full height car operating panel with micro stroke call push
buttons (located on side panel)
Door open and door close button on the car operating panel
Monochrome LCD digital display position indicator display
integrated within the car operating panel
Battery operated alarm bell and emergency light
Fireman’ s switch at main lobby
Manual rescue operation
OPTIONAL FEATURES
Intercom will be provided between the lift car and Lobby.
Intercom will be provided between the lift car and Controller.
Emergency fireman service will be provided at a specified
landing.
Voice Synthesizer will be provided.
Automatic Rescue Operation will be provided
1.1 Work under this sub-head consists of furnishing all Labour, Materials, equipment and
accessories necessary and required to completely install the Fire Fighting equipment etc.,
specified hereinafter and given in the Schedule of Quantities.
1.2 Without restricting to the generality of the foregoing the work of Fire Fighting
System shall include the followings:
a) Providing M.S./G.I. steel pressure pipe line main for above ground & underground
pipe line & Butterfly valves for above ground pipe lines, gear operated butterfly valve,
check valve, ball valves, strainers, Fire Hydrants, Excavation for Pipe, RCC Hume pipe,
Laying of pipe, anti-corrosion material, Painting of pipe and Making Connection to
supply system.
b) Black Steel /G.I. Pipe, Mains Laterals, Branches, Valves, Hangers and
Appurtenances.
c) Hose Reels, Rubberized fabric lined hose pipes, air release valves, Hose cabinets,
Sprinkler heads, water flow switches, Pressure Reducing valve, Water Flow Meter and
Landing Valves, alarm check valves, air release valve, structural supports, hanger
supports.
2.1 All materials shall be of the best quality conforming to the Specifications and subject
to the approval of the Engineer-in-Charge.
2.2 Pipes and Fittings shall be fixed truly Vertical, Horizontal or in slopes as required in a
neat workman like manner.
2.3 Pipes shall be fixed in a manner so as to provide easy accessibility for repair and
maintenance and shall not cause any obstruction in shaft, passage etc.
2.4 Pipes shall be securely fixed to walls and ceiling by suitable clamps at intervals
specified. Only approved type of anchor fasteners shall be used for RCC
ceilings/columns.
2.5 Valves and other appurtenance shall be so located that they are easily accessible
for operation, repairs and maintenance.
3.0 PIPES
3.1All pipes above ground outside/inside the buildings and vertical shafts shall be G.I.
Pipes as follows:
3.1.1 Pipes 150 mm dia and below IS: 1239 Heavy Class
3.1.2 Pipe 200 mm dia and above IS 3589 of thickness specified in bill of quantity.
3.2.1 All underground pipes shall be G.I. Pipes heavy class with soil corrosion
protection.
4.1 Pipes and fittings means tees, elbows, couplings, flanges, reducers etc. And all
such connecting devices that are needed to complete the piping work in its totality.fititngs
for 50mm dia and below should be socket welded and for pipes 65mm dia & above
should be butt welded.
4.2 Fabricated fittings shall not be permitted for pipe diameters 50 mm and below.
4.3 When used, they shall be fabricated, welded and inspected in workshops under
supervision of Project Managers whose welding procedures have been approved by
project manager/consultant & same will be as per director & fire advisor of government
of maharashtra for sprinkler system and applicable to hydrant, internal hose reel and
sprinkler system. For "T" connections, pipes shall be drilled and reamed. If Cutting by
gas or electrical welding beyond 65mm dia & above sizes pipe then it will be in proper
round as per respective pipe joint size with grinding & ensuring any burr will not fallen
inside the pipes.
5.0 JOINTING
5.5 ROLL GROOVED FITTINGS, GATE VALVES, BALL VALVES & EXECUTION
METHOD
a. Rigid Type:
1) “Installation Ready” rigid joints shall be FM approved , in sizes 1-1/4”(DN32) through
4”(DN100), which shall be designed for direct “stab” installation onto grooved pipe
without prior disassembly of the coupling. Housings shall be cast with offsetting,
angle-pattern bolt pads.
2) Standard rigid joints shall be FM approved. Housings shall be cast with offsetting,
angle-pattern bolt pads to provide system rigidity and support and hanging in accordance
with NFPA 13.
approved.
Flange Adapters: For use with grooved end pipe and fittings, for mating to
ANSI Class 125 / 150 flanges. FM approved. For mating to ANSI Class 300 flanges use
FM approved.
c.FM approved Grooved End Fittings: Fittings shall be cast of ductile iron conforming
to ASTM A-536, Grade 65-45-12, forged steel conforming to ASTM A-234, Grade
WPB 0.375" wall (9,53 mm wall), or fabricated from Std. Wt. Carbon Steel pipe
conforming to ASTM A-53, Type F, E or S, Grade B. Fittings provided with an alkyd
enamel finish or hot dip galvanized to ASTM A-153. Zinc electroplated fittings and
couplings conform to ASTM B633.
b.Strapless Outlet:
1/2"(DN15) or 3/4"(DN20) NPT outlet on4"(DN100) and larger header sizes rated for
300 PSI (2065 kPa) and same shall be FM approved.
5.3 Flanges.
b) Both ends of any fabricated fittings e.g. bend tees etc. of 80 mm dia or larger
diameter.
c) For jointing all types of valves, appurtenances, pumps, connections with other type of
pipes, to water tanks and other places necessary and required as good for engineering
practice.
d) Flanges shall be as per BS: 10 TABE E with appropriate number of G.I. nuts and
bolts, half threaded of GKW make or equivalent with 3 mm insertion neoprene gasket
complete for above ground pipe lines.
5.4 Unions
6.1 All pipes above ground and in exposed locations shall be painted with one coat of
Red Oxide Primer and two or more coats of Synthetic Enamel Paint of approved shade.
6.2 All black steel pipes below ground shall be provided with protection against corrosion
by application of 100mm wide and 4mm thick layer of PYPKOTE/ MAKPOLYKOTE
over the pipe, as per manufacturer’s specifications.
7.1 All pipes shall be adequately supported from ceiling, columns, trusses, purlins or
walls from existing/new inserts by Structural clamps fabricated from M.S. Structural e.g.
Rods, Channels, Angles, rod and Flats as per details given in drawings and specifications.
All clamps shall be painted with one coat of red lead and two coats of black Enamel
paint.
7.2 Where inserts are not provided, the Contractor shall provide anchor fasteners.
Anchor fastener shall be fixed to walls and ceilings by drilling holes with Electrical drill
in an approved manner as recommended by the manufacturer of the fasteners.
Underground Pipe
7.3 Proper rigid surface to be made before laying pipe in excavated trenches.
8.0 TESTING
8.1 All pipes in the system shall be tested to a hydraulic pressure of 1.5 times of the
working pressure or minimum of 15 Kg/Cm2 without drop in the pressure for at least 2
hours.
10.0 PAINTING
Paint shall be thoroughly stirred before pouring in small containers and while applying
to ensure uniform consistency. The operation for each coat shall consist of a stroke
of the brush given form the top downwards, another from the bottom upward over the
first stroke and similarly sideways before it dries. No brush marks, hair marks or
clogging of paint puddles shall be left. Each coat shall be allowed to dry before the
next coat is applied. After the work is complete, the brushes shall be cleaned of paint
and linseed oil by rinsing by turpentine. Initial cleaning of the pipes by buffing wheel,
to be followed by 2 coats of Red Oxide primer and followed by 2 Coats of Fire Red
enamel paint even Spray Painting is compulsory for 1st coat of paint.
11..1 Contractor shall provide suitable RCC pedestal supports of ample dimensions at
all bends, tee connection and other places required and necessary for overcoming
pressure thrusts in pipes. RCC pedestal shall be of including required plaster as per civil
engineering standard.
12. VALVES
12.2 Butterfly valves shall be tested to a minimum of 16 kg / cm2. The valves shall
fulfill the requirements of BS: 5155 or AWWA C 504, API 609 and MSS-SP-67. The disc
shall be heavy duty cast iron with anti corrosive epoxy or nickel coating. The valve
seat shall be high grade elastomer or nitrile rubber. The shaft shall be of EN8 grade
carbon steel. Gear operated above 150mm dia.
12.3 Check valves shall be ductile iron Double Flanged with a rating of PN1.6 valves
shall be swing check type. The body shall confirm to CI body confirming to IS 5312.
12.4 Brass Ball Valve full port with P.T.F.E. seat screwed female ends
suitable for water including either side fittings with rating of PN1.6.
All required valves locking arrangement to be done and for same no extra
charges to be paid by client to contractor.
13.1 The Contractor shall provide External Fire Hydrant shall comprise “Single
Headed Single Outlet Stainless steel Valve” conforming to type ‘A’ of IS: 5290-1977. in
the Ring or on External Fire Line, as per specifications as specified in Schedule of
Quantities and as shown in drawings. The spacing of the hydrants and the distance from
the building shall be maintained as per relevant requirements of latest relevant codes,
unless specified herewith. SS Cap with chain will be SS only.
13.2 Each External Fire Hydrant shall be provided with an External Fire Hose Cabinet
of M.S or fiber glass, as specified in Schedule of Quantities of size specified, as approved
by the Architect to equip 2 nos. of 63 mm dia R.R.L hose and accessories as required.
The cabinet shall be installed near the Hydrant as per details specified in drawings,
approved by the Engineer-in-Charge/consultant.
14.1 The Internal Hydrant outlet shall comprise “Single Headed Single Outlet Stainless
Steel Landing Valve” conforming to type ‘A’ of IS: 5290-1977. Separate valve on the
head shall form part of the landing valve construction.
14.2 A Stainless Steel cap with chain is provided on one head of the outlet. The
hydrant will have an instantaneous pattern female coupling for connecting to Hose Pipe.
14.3 The Landing Valve shall be fitted to a Tee connection on the wet riser at the
landing.
15.1 First aid hose reel equipment shall comprise reel, hose guide fixing bracket hose
tubing ball valve, union and nozzle. This shall conform to IS: 884 - 1969. The hose
tubing shall confirm to IS: 1532-1969.
15.2 The hose tubing shall be 19 mm dia and 30m long. The G.M nozzle 5mm and ball
valve shall be of 19 mm size.
15.4 The fixing bracket shall be of swinging type. Operating instructions shall be
engraved on the assembly. This heavy duty mild steel and cast iron brackets shall be
conforming to IS:884 - 1969. The first-aid hose reel shall be connected directly to the
M.S. pipe riser taken independently from ring.
16.1.1 Two numbers Hose Pipes shall be rubber lined woven jacketed and 63mm in dia.
15m long. They shall confirm to type A (Reinforced rubber lined) of IS: 636 - 1979. The
hose shall be sufficiently flexible and capable of being rolled.
16.1.2 Each run of hose shall be complete with necessary coupling at the ends to match
with the landing valve or with another run of hose pipe or with branch pipe. The
couplings shall be of instantaneous spring lock type & MOC will be Stainless Steel. This
shall be conforming to IS: 903.
16.3 Nozzle
The nozzle shall be of Stainless Steel, as specified in BOQ 20 mm in (internal)
diameter. The screw threads at the inlet connection shall match with the threading on the
branch pipe. The inlet end shall have a hexagonal head to facilitate screwing of the nozzle
on to the branch pipe with nozzle spanner.
16.3.1 End Couplings, Branch pipe, and Nozzles shall conform to IS: 903 - 1985.
16.3.2 Two R.R.L. hoses of 15m length with couplings shall be provided with
each External (Yard) Hydrant. Two R.R.L. hoses of 7.5m length, as specified, with
couplings shall be provided with each Internal Hydrant. One nozzle and one branch pipe
with coupling shall be provided with each Yard Hydrant and Internal Hydrant.
17.1 The External/internal hose cabinet shall accommodate the Hose Pipes & Branch
Pipe and shall be fabricated from 2 mm thick or 14 mm gauge M.S sheet as specified in
Bill of Quantities. The overall size shall be 750x600x250 mm(external) & 900x1200
mm(Internal hydrant cabinet), or as specified in the consultants’ drawing. This shall have
lockable centre opening glazed doors as per the requirement and as per consultant’s
drawing along with support arraignment shown in drawings including required civil
pedestal, pad plates & fasteners etc. complete. Glass thickness shall be min. 4mm with
required rubber beading.
17.2 The hose box shall be painted red and stove enameled and woods FIRE written in
front glazed portion.
18.1 Fire Brigade Inlet connection shall be provided near the pump house and to the ring
main system as specified and as described in the BOQ, for the following purposes:
i) Fire Brigade suction connection for fire static tank with provision of foot
valve.
iii) Fire brigade inlet connection to ring main system. Each connection shall
be provided with similar dia of Butterfly valve.
18.2 The locations of these Fire brigade connections shall be suitably decided with the
approval of Consultant/Landscape Architect and with a view that these are easily
accessible to the fire brigade, without any possible Hindrance.
19.2 Sprinkler heads shall be Chrome finished Brass/Gunmetal with quartz bulb with a
temperature rating of 68°C Sprinkler heads shall be of type and quality approved by FM.
The inlet shall be screwed. Sprinkler heads shall be pendent Sprinkler types as shown in
drawings. All Sprinklers should have the FM.
19.3 Contractor shall supply spare Sprinkler Heads of each type as per requirement and
one Spanner for each type of sprinkler neatly installed in a steel box with glass shutters at
locations approved by the Engineer-in-Charge.
The alarm valve & water motor gong valve with required trims is to be provided on the
each sprinkler individual tap point as per shown in drawings & same shall be FM
approved.
21.1.2 Pumps shall be connected to the drive by means of pin-bush type coupling, which
shall be individually balanced dynamically and statically.
21.1.3 The coupling joins the prime mover with the pump shall be provided with a sheet
metal guard.
21.1.4 Pumps shall be capable of delivering not less than 150% of the rated capacity of
water at a head of not less than 65% of the rated head. The shut-off head shall not exceed
120% of the rated head.
21.1.5 The pump shall meet the requirements of the NFPA 20 and unit shall be design
proven in fire protection services.
21.2.2 Motors for fire protection pumps shall be at least equivalent to the horse power
required to drive the pump at 150% of its rated discharge and the should follow the
NFPA curve.
21.2.3 Motors for fire pumps shall meet all requirements and specifications of the tariff
advisory committee.
21.2.4 Motors shall be suitable for 415 volts, 3 Phase,50 cycles A.C supply and shall be
designed for 33o C ambient temperature. Motors shall conform to IS: 325.
21.2.6 Motors shall be capable of handling the required starting torque of the pumps.
type.
The engine shall have 10 % overload capacity for one hour in any period
of 12 hours continuous run.
The engine shall accept full load within 15 seconds from the receipt of signal to start. The
diesel engine shall come along with baseplate, coupling, coupling guard, foundation
bolts, antivibration pads, batteries, battery charger cum diesel engine controller, fuel
tank, exhaust piping and exhaust insulation /
painting, one complete fill of diesel for testing and one for operation.
The capacity of the fuel tank shall be for a continuous operation of 8 hrs.
Starting system
The starting system shall comprise of necessary batteries, starter motor of
adequate capacity and axle type gear to match with the toothed ring on the
flywheel. Metallic relay protection suitably integrated with engine protection
system shall be included within the scope of work to protect starting motor
from excessively long cranking runs.
The battery capacity shall be suitable for meeting the needs of the starting system.
The batteries shall be maintenance free batteries. The battery capacity shall be adequate
for 10 consecutive starts without recharging with cold engine under full compression.
The scope shall cover all cabling, terminals, initial charging etc. Exhaust system
The exhaust system shall be complete with residential type silencer
suitable for outdoor installation and silencer piping including bends and
bird / water canopy. The total backpressure shall not exceed the engine
manufacturer’s recommendation. The exhaust piping shall be suitably
lagged.
Engine shutdown mechanism
This shall be manually operated and shall return automatically to the
starting position after use.
Governing system
The engine shall be provided with an adjustable governor to control the engine speed
with 5 % of its rated speed under all conditions of load upto full load. The governor
shall be set to maintain rated pump speed at maximum pump load.
Engine instrumentation
Lubricating oil pressure gauge.
Lubricating oil temperature gauge.
Water pressure gauge.
Water temperature gauge.
Contractor Employer Page 211
Maharashtra State Road Development Corporation Ltd
Expansion of Administrative Building For Sales Tax Department, At Yerawada, Pune
_______________________________________________________________________________________________________
Tachometer.
Hour meter.
The instrumentation panel shall be suitably mounted on the engine.
Engine protection devices
Low lubricating oil pressure.
High cooling water temperature.
High lubricating oil temperature.
Over speed shut down.
Anti vibration mounting
Suitable anti vibration mounting duly approved (10 mm thk / 6 * 6 inch long rubber
pads) shall be employed for mounting the unit so as to minimise transmission of
vibration to the structure. The isolation efficiency achievable shall be clearly indicated.
Necessary float and boost charger shall be incorporated in the control section of the
power and control panel, to keep the battery under trim condition. Voltmeter to
indicate the state of charge of the batteries shall be provided. The control panel shall
be wall mounted, provided with breaker, ammeter, voltmeter, selector switch, Hz
meter lamps, terminal block special relay, interlock, autostart facility to be offered with
engine fault shut down system.
All pump sets data sheet, G.A. drawing & characteristic curve to be furnished along
with technical bid in addition to be below given data sheet format.
23.0 CABLES
23.1 Contractor shall provide all power control cables from the motor control centre to
various motors, level controllers and other control devices.
23.2 Cables shall conform to IS: 1554 and carry ISI mark.
23.4 All power and wiring cables shall be aluminium conductor PVC insulated armoured
and PVC sheathed of 1100 volts grade.
23.5All control cables shall be copper conductor PVC insulated armoured and PVC
sheathed 1100 Volt grade.
23.6 All cables shall have stranded conductors. The cables shall be in drums as far as
possible and bear manufacturer’s name.
23.7 All cables joints shall be made in approved manner as per standard practice.
24.1 Contractor shall provide G.I. perforated cable trays at locations as shown on the
drawings and of sizes as given in the bill of quantities, with G.I. sheet thickness of
1.5mm.
24.2 Cable trays shall be supported from the bottom of the slab at intervals of 60cms at
both ends by welding support rods with insert plates OR Anchor fasteners.
24.3 Cost of clips, bolts, nuts, support rods and any other materials required to fix the
trays in proper manner shall be included in the rate for trays.
25.0 EARTHING
25.1 There shall be an independent earthing station. The earthing shall consist of an
earth tape connected to an independent plate made of copper or G.I. having a
conductivity of not less than 100% international standard. All electrical apparatus, cable
boxes and sheath/armour clamps shall be connected to the main bar by means of branch
earth connections of appropriate size. All joints in the main bar and between main bar
and branch bars shall have the lapping surface properly tinned to prevent oxidation. The
joints shall be riveted and sweated.
25.3 A brick masonry manhole 30x30x30xcm size shall be provided to surround the
pipe for inspection. A bolted removable link connecting main bar outside the pit portion
leading to the plates shall be accommodated, in this manhole for testing.
25.4 Following sizes of earth conductors shall be used for motors:
Upto 5 KW 8 SWG G.I. Wire
5 KW to 30 KW 25 mm x 3 mm G.I. Flat
Above 30 KW 32 mm x 6 mm G.I. Flat.
The complete earthing system for the fire fighting system shall be included in
the scope of work.
This shall include earthing for MCC, motors, distribution boards, Diesel
engine controller etc
and any other interconnections to make the system complete
Incoming
1 no. 400A TPN SFU
1set of 400Amps. TPN AI. Bus bars with colours coded heat shrinkable PVC sleeves.
1 set of RYB indicating lamps with individual HRC control fuses.
1 No. 96 mm x 96mm. 400 Amps. Ammeter with selector switch and suitable rated
current transformers.
Outgoing
feeder for main pumps -2Nos.
1No.160A TP SFU .
Star delta starter for 100 hp with over load relay, single phase preventor and
indicating lamps for pressure ok, on,off
and automode with ON/OFF push button.
feeder for jockey pump -1No.
1 No. 40A TP MCB .
S/D starter for 15 hp with over load relay, single phase preventor and indicating lamps
for pressure ok,on,off and automode.
with ON /OFF push button.
1 No. Automanual selector switch
Feeder for booster pump -19Nos.
1 No. 40A TP MCB.
S/D starter for 12.5 hp with over load relay, single phase preventor and indicating lamps
for on,off,with ON /OFF push button.
Manual mode only
28.1 Foot valves with strainer shall be C.I., confirming to I.S:4038 - 1979, as specified in bill
of quantities.
(b) Fire Fighting layout plans as required and for any changes in the layout of Fire
Fighting/Architectural drawings.
3. The Contractor can only commence the work after the approval of above documents by
Consultant & Fire Advisor of government of Maharashtra.
1.1 Entire HVAC installation work shall be carried out in strict compliance with
specifications given in the section ‘Technical Specifications’.
1.3 Notwithstanding the sub-division of the documents into these separate sections and
volumes, every part of each section shall be deemed to be supplementary and
complementary to every other part and shall be read with and into the contract, so far as it
may be practicable to do so.
1.4 Contractors shall mobilize and employ sufficient resources to achieve the detailed
schedule within the broad frame work of the accepted methods of working and safety.
The contractor shall provide everything necessary for the proper carrying out of the work,
including tools, plants and other materials.
1.5 No additional payment will be made to the contractor for any multiple shift work or
other incentive methods contemplated by him in his work schedules even though the time
schedule is approved by the Architect/Engineer-in-charge.
1.6 The work shall be executed as per the program drawn or approved by the Architect
and it shall be so arranged as to have full coordination with any other agency employed at
site. No claim for idle labour shall be entertained nor shall any claim on account of the
delay in the completion of the building work to be tenable except extension of time
secured by the contractor as stated elsewhere.
1.7 The contractor shall permit free access and afford normal facilities and usual
conveniences to other agencies or departmental workmen to carry out connected work or
other work services under separate arrangements. The contractor will not be allowed any
extra payment on this account.
1.8 All soil, filth or other matter of any offensive nature taken out of any trench, sewer
drain, cesspool or other place shall not be deposited on the surface, but shall at once be
carted away by the contractor free of charge to a suitable pit or place to be provided by
him.
1.9 The contractor shall provide all equipment, instruments, labour and such other
assistance required by the Engineer-in-Charge for measurement of the work, materials
etc.
The contractor shall make himself aquatinted with all conditions and situations existing at
the site. The rate quoted by the contractor shall take into account all such factors and no
extra shall be payable on any account, especially on the plea that the contractor was not
aware of any particular situation or conditions.
The installation shall be in conformity with the Bye-laws and Regulations of the local
authority concerned in so far as these become applicable to the installation but if these
specifications and drawings call for higher standard of materials and or workmanship
than those required by any of the above regulations and standards, then these
specifications and drawings shall take precedence over the said regulations and standards.
However if the drawings or specifications require something which violates the bye laws
and regulations, then said bye-laws and regulations shall govern the requirements of this
installation.
Following Civil works associated with HVAC works are excluded from the scope of
HVAC contractor. These works shall be executed by civil/other agency under direct
supervision of the HVAC contractor.
i. PCC foundation for VRF outdoor units, centrifugal fans with angle iron edging.
ii. PCC foundation blocks with angle iron edging for all AHU fan sections, motor
control centres.
iv. Air-tight doors with 60 minutes fire rating for fan rooms.
Following Electrical works associated with HVAC works are excluded from the scope of
HVAC contractor. These works shall be executed by Department.
i. Power supply with earthing at the incoming of main HVAC MCC, AHU fan
section control panels and ventilation fan panels.
ii. 15 amps power outlet within 3 meter reach of each single phase Units.
Following Plumbing works associated with HVAC works are excluded from the scope of
HVAC contractor. These works shall be executed by plumbing contractor under direct
supervision of the HVAC contractor.
The scope of HVAC Contractor shall include the following for the interface to Building
Automation System.
i. Stop/Manual/ Auto switches along with potential free contacts for monitoring the
manual operation status, to be provided for those equipment whose start / stop is
controlled by Building Automation System.
ii. Potential free ‘NO’ contacts for monitoring ‘Run’ status of equipment wherever
required, including in the control panel of the outdoor units.
iii. Necessary contactor with potential free contacts and Stop/Manual/ Auto switches
to be provided for all 1-phase equipment such as indoor units, Split Units,
Propeller fans etc. wherever the starter is not provided and which requires
starting / stopping through Building Automation System.
iv. The space provision in all the equipment panel ( MCC) such as Fans, Fan sections
etc. for mounting Current/ Potential transformers & transducers and power
supply to the transducer shall be provided by the HVAC contractor. Separate
current transformers shall be provided by HVAC contractor for monitoring
current / KWH (wherever required) through BAS.
vi. The low voltage BAS Cables shall be brought up to the electric panel by BAS
contractor and all terminations into the electrical panels shall be made by HVAC
contractor after satisfying himself of the wiring system. It is to be clearly
understood that the final responsibility for the sufficiency, adequacy and
conformity to the contract requirements, of the HVAC system, lies solely with the
contractor.
vii All necessary Hardware/ Software shall be made available by the HVAC Contractor on
the chiller Microprocessor panel for the integration of VRF panels to Building
Automation System for remote monitoring / controlling of all parameters of units thru
BAS.
The consultant / Owner shall have full powers regarding the materials or work got tested
by independent agency at the HVAC contractor’s expense in order to prove their
soundness and adequacy.
10.0 MATERIALS
All materials, equipments, fittings and fixtures used in electrical works shall conform to
the Indian Standards. All material shall be new, sound and robust in construction and well
finished. Surplus material after completion of work shall be taken back by the contractor
and the cost shall be recovered if the advance payment has been made earlier by the
Client.
Unless otherwise stated in the conditions of contract, samples of all materials, fittings and
fixtures to be supplied by the Contractor shall be submitted to the Architect/Engineer-in-
Charge for his approval. The contractor shall not commence the work until the samples
are approved, in writing from the Owner/Architect. The contractor shall ensure that all
the materials incorporated in the work are identical in all respects with the approved
sample. All samples not destroyed in testing shall be returned to the Contractor after
completion of contract. No payment shall be made for samples destroyed in testing.
11.0 DRAWINGS
The drawings, specifications and bill of quantities shall be considered as a part of this
contract. Any work or materials shown on the drawings but not included in the schedule
of quantities or vice versa, shall be executed as if specifically called for in the drawings
indicate the extent and general arrangement of various equipment and their piping etc.
and are essentially diagrammatic. The work shall be installed if found essential to
coordinate the installation of this work with other trades shall be made without any
additional cost to the Owner. The data given herein and on the drawings is for the
assistance and guidance of the contractor, the exact locations, distances and levels will be
governed by the space conditions. The contractor shall be responsible to check exact
location of all fixture outlets, the routes and lengths of pipes etc.
11.1 All the shop drawings shall be prepared on computer through AutoCAD System
based on Architectural Drawings, site measurements and Interior Designer’s
Drawings. Within four weeks of the award of the contract, contractor shall
furnish, for the approval of the Architect/Consultant, two sets of detailed shop
drawings of all equipment and materials including layouts for Plant room, AHU
room, Air distribution layout, piping layout; electrical panels inside/outside views,
power and control wiring schematics, cable trays, supports and terminations.
These shop drawings shall contain all information required to complete the
Project as per specifications and as required by the Architect/Consultant/Owner’s
site representative. These Drawings shall contain details of construction, size,
arrangement, operating clearances, performance characteristics and capacity of all
items of equipment, also the details of all related items of work by other
contractors. Each shop drawing shall contain tabulation of all measurable items of
equipment/materials/works and progressive cumulative totals from other related
drawings to arrive at a variation-in-quantity statement at the completion of all
shop drawings. Minimum 3 sets of drawings shall be submitted after final
approval along with CD.
When the Architect/Consultant makes any amendment in the above drawings, the
contractor shall supply two fresh sets of drawings with the amendments duly
incorporated along with check prints, for approval. The contractor shall submit
further six sets of shop drawings to the Owner’s site representative for the
exclusive use by the Owner’s site representative and all other agencies. No
material or equipment may be delivered or installed at the job site until the
contractor has in his possession, the approved shop drawing for the particular
material/equipment/ installation.
11.2 Shop drawings shall be submitted for approval four weeks in advance of planned
delivery and installation of any material to allow Architect/Consultant ample time
for scrutiny. No claims for extension of time shall be entertained because of any
delay in the work due to his failure to produce shop drawings at the right time, in
accordance with the approved program.
11.6 Where the contractor proposes to use an item of equipment, other than that
specified or detailed on the drawings, which requires any redesign of the
structure, partitions, foundation, piping, wiring or any other part of the
mechanical, electrical or architectural layouts; all such re-design, and all new
drawings and detailing required therefore, shall be prepared by the contractor at
his own expense and gotten approved by the Architect/Consultant/ Owner’s site
representative. Any delay on such account shall be at the cost of and consequence
of the Contractor.
11.7 HVAC Contractor shall prepare coordinated services shop drawings based on the
drawings prepared by Electrical, HVAC & Low Voltage Contractors to ensure
adequate clearances are available for installation of services for each trade.
Where the work of the contractor has to be installed in close proximity to, or will
interfere with work of other trades, he shall assist in working out space conditions
to make a satisfactory adjustment. If so directed by the Owner’s site
representative, the contractor shall prepare composite working drawings and
sections at a suitable scale, not less than 1:50, clearly showing how his work is to
be installed in relation to the work of other trades. If the Contractor installs his
work before coordinating with other trades, or so as to cause any interference with
work of other trades, he shall make all the necessary changes without extra cost to
the Owner.
11.8 Within four weeks of approval of all the relevant shop drawings, the contractor
shall submit four copies of a comprehensive variation in quantity statement, and
itemized price list of recommended (by manufacturers) imported and local spare
parts and tools, covering all equipment and materials in this contract. The Project
Manager shall make recommendation to Owner for acceptance of anticipated
variation in contract amounts and also advise Owner to initiate action for
procurement of spare parts and tools at the completion of project.
In case of any discrepancy between specifications and drawings etc. furnished by the
Architect or disputes in respect thereof, the interpretation of Architect and Engineer-in-
Charge shall be final and binding.
The work shall be of the highest standard, and conform to the technical specifications
both as regard its design and workmanship. Modern tools and first class, latest techniques
shall be employed for its execution.
Any damage done to the building during the execution of work shall be responsibility of
the contractor and it shall be made good by him, at his cost, to the entire satisfaction of
the Architect.
All HVAC work shall be executed by skilled workers under the direct supervision of
whole time, fully qualified Engineers and Supervisors. The contractor shall produce
requisite evidence regarding the qualifications of his Engineers, Supervisors and other
workers.
The work shall have to be coordinated with the building work and other allied jobs/trades
to the entire satisfaction of Engineer-in-Charge/Architect.
It shall be responsibility of HVAC contractor to carry out cooling loads using latest
version of HAP (hourly analysis program). Within the time frame agreed with the
Architect, the contractor shall produce working drawings using latest version of Auto
CAD. Working drawing for HVAC works shall indicate Plant Room layout with all
equipment marked along with their dimensions, service clearance and their sectional
views, AHU Room details, Fan Rooms details, Detailed Piping and Ducting layouts with
arrangement of supports, flanges, guide vanes etc. The shop drawings shall indicate
installation details with sectional views for every equipment.
The shop drawings shall be prepared based on latest architectural layout, in complete
coordination with other services. Initially 2 sets of working drawings shall be submitted
along with 1 soft copy for approval of Architect and the consultant. Upon obtaining
approval on 1 set of working drawings, contractor shall produce 6 sets of working
drawings for final approval and for issue to all concerned.
The responsibility for the performance of entire HVAC system as per design intent shall
lie with the contractor including for performance of individual equipment installed by
him. The Performa for guarantee to be submitted by contractor is included in the tender
document as Appendix- II.
The bidder shall be required to fill the Technical Data sheets (Appendix- IV of the tender
document) for the equipment/material selected by the contractor.
The contractor shall guarantee an uptime of 98% for the entire system installed by him. In
case of shortfall in any month during Defects Liability Period (DLP), the DLP shall be
extended by a month.
All air and water systems shall be balanced by the contractor as per ASHRAE standards.
Entire HVAC system shall be tested for performance in summer, monsoon and winter.
Each test shall be on three consecutive days for 10 hours operation. The results for these
tests shall be submitted to consultant for approval.
To familiarize owner’s operating and maintenance team with the HVAC system installed,
the contractor shall depute his team of skilled operators and helpers to operate the HVAC
system for a minimum of 1 weeks, 10 hours operation each day.
20.0 MISCELLANEOUS
A site order book will be maintained at site which will be in the custody of the
Architect/Owner or his representative and all instructions given to the contractor will be
recorded in the site order book and the same has to be signed by the contractor to comply
with the instructions given therein.
The work will not be considered as complete and taken over by the employer till all the
components of the work after being completed at site in all respects have been inspected/
tested by the Architect/Owner to his entire satisfaction and a completion certificate issued
by the Architect to this effect.
At the completion of the work and before issuance of certificate of virtual completion, the
contractor shall submit 6 hard copies and 1 soft copy (CD) of As-Built layout drawing
and one tracing of each drawing to Architect drawn at approved scale indicating the
complete HVAC work as installed.
Prices shall remain firm and free from escalation/variation due to rise and fall in the cost
of materials and labors or any other price variation whatsoever including during extended
period of completion, if any.
Power supply shall be 3 phase, 4 wire, 415/230 volts A.C. and frequency of 50 cycles per
second. All consuming devices shall be suitable for voltage and frequency mentioned
above.
The drawing and specifications lay down minimum standard of equipment and
workmanship Deviations, if any, should be submitted by contractor in writing within one
week of issue of drawings. In the absence of any deviations, it will be deemed that the
tenderer is fully satisfied with the intent of the specifications and drawings and their
compliance with the statutory and fire insurance provisions including local codes. Where
the drawings and specifications conflict, the more stringent shall apply.
The entire installation shall be guaranteed against defective materials or workmanship for
a period of 24 months from the date of the installation certified by the consultant and
taken over by the owner. During the guarantee period all the defects shall be rectified by
the contractor free of cost.
The tenderer must see the site conditions and take all the aforesaid and foregoing factors
while quoting the rates, as no extra will be allowed on any ground arising out of or
relating to the aforesaid and foregoing.
The contractor will remove all the debris and surplus earth from work site (belonging to
his work) free of cost.
All work shall operate under all conditions of load without any sound or vibration which
is objectionable in the opinion of the Architect/Engineer-in-charge. In case of moving
machinery sound or vibration noticeable outside the room in which it is installed, or
annoyingly noticeable inside its own room shall be considered objectionable. Such
conditions shall be corrected by the contractor at his own expenses.
These shall be arranged by the owner at the convenient point. Necessary extension of
these supplies will have to be got executed by the contractor at his own cost. The
contractor shall include in his rates to provide, install and maintain at his cost necessary
temporary service lines, meters etc, dismantle and cart away same on completion of the
work. The Owner will not be liable to make any payment in this regard. In case the
owner is not able to provide water and electricity, the contractor shall do so without any
extra cost or extension in completion period.
The electrical work related to HVAC Services shall be carried out in full knowledge and
with the complete coordination of the contractor with the other trade. The Installation
shall be in total conformity with the control wiring drawings prepared by the contractor
and approved by the Architect/ consultant understood that the final responsibility for the
sufficiency, adequacy and conformity to the contract requirements of the electrical
installation work for HVAC services lies solely with the contractor.
Contractor shall provide all temporary offices, weather tight sheds for storage, mess
rooms, sanitary accommodation and all other temporary buildings required for the proper
execution of the works to the satisfaction of the Architects/owner, public health and local
authorities. All temporary buildings shall be constructed only at the location approved by
the Architects. Any taxes payable on account of such accommodation shall be borne by
the Contractor. No part of the buildings under construction may be used for messing or
latrine purposes. No materials or plant are to be stored inside the new buildings without
the prior written consent of the Architects/Consultants and no concrete, mortar, plaster or
other similar materials may be mixed on any finished floor covering, paving or screed.
All cost towards providing above requirements shall be borne by the contractor.
On completion of the work the Contractor shall remove and cart away from the site all
stores, offices and other sheds.
The retention money due for payment on virtual completion of work shall be released to
the contractor only after he complies with the above requirements regarding removal of
stores, sheds, etc. to the satisfaction of the Architects/Consultants.
On completion of work and before the issue of certificate of virtual completion the
contractor shall submit to the Architects/Consultants 3 sets of layout drawings on cloth
mounted paper and one tracing of each drawing drawn in approved scale indicating the
complete system as installed.
The Contractor shall have to submit to the Architects/Consultants 6 sets of the above said
drawings within 15days from the date of completion of the above work as decided by the
Architect. In addition, 2 Nos. CDs containing the above drawings shall also be given by
contractor.
27.1 Upon completion of all work and all tests the contractor shall furnish the
necessary skilled labour and helpers for operating this entire installation for a
period of Seven (7) days. During this period the contractor shall instruct and train
the Owner’s representative in the operation adjustments and maintenance of all
equipments installed.
The contractor shall provide necessary skills and labour to assure the proper operation of
the complete installation by the Owner’s staff and to provide all required current and
preventive maintenance for all equipment and controls under this contract, for the defects
liability period of 12 months from the date of acceptance.
The contractor shall receive calls for any and all problems experienced in the operation of
the equipment under this contract and shall take steps to immediately correct any
deficiencies that may exists.
Owner through the Architect/Consultant/ Owner’s site representative reserves the right to
order equipment and material from any and all alternates, and /or to order high side and
/or low side equipment and materials or parts thereof from one or more tenderers.
1. Suitable scaffolds shall be provided for workmen for all work that cannot safely be done
from the ground, or from solid construction except such short period work as can be done
safely from ladders. When a ladder is used, an extra mazdoor shall be engaged for
holding the ladder and if the ladder is used for carrying materials as well, suitable
footholds and handholds shall be provided on the ladder and the ladder shall be given an
inclination not sleeper than 1/4 to 1 (1/4 horizontal and 1 vertical).
2. Scaffolding or staging more than 3.25 meters above the ground or floor, swung or
suspended from an overhead support or erected with stationary support, shall have a
guard rail properly attached, bolted, braced and otherwise secured at least 1 meter high
above the floor or platform of such scaffolding or staging and extending along the entire
length of the outside and ends thereof with only such openings as may be necessary for
the delivery of materials. Such scaffolding or staging shall be so fastened as to prevent it
form swaying from the building or structure.
3. Working platform, gangways, and stairways shall be so constructed that they do not sag
unduly or unequally, and if height of a platform or gangway or stairways is more than
3.25 meters above ground level or floor level, it shall be closely boarded, have adequate
width and be suitably fenced, as described in 2 above.
5. Safe means of access shall be provided to all working platforms and other working
places. Every ladder shall be securely fixed. No portable single ladder shall be over 9
meters in length. Width between side rails in a rung ladder shall in no case be less than
30 cm. for ladders up to and including 3 meters in length. For longer ladders this width
shall be increased at least 6mm. for each additional 30 cm. of length. Uniform step
spacing shall not exceed 30 cm.
6. Excavation and Trenching: All trenches, 1.5 meters or more in depth, shall at all times
be supplied with at least one ladder for each 30 meters in length or fraction thereof.
Ladder shall be extended from bottom of trench to at least 1 meter above surface of the
ground. Sides of a trench which is 1.5 meters or more in depth shall be stepped back to
give suitable slope, or securely held by timber bracing, so as to avoid the danger of sides
collapsing. Excavated material shall not be placed within 1.5 meters of edge of trench or
half of depth of trench, whichever is more. Cutting shall be done from top to bottom.
Under no circumstances shall undermining or undercutting be done.
a) Those engaged in welding works shall be provided with welder’s protective eye-
shields.
b) Stone workers are employed in sewers and manholes, which are in use, the Contractor
shall ensure that manhole covers are opened and manholes are ventilated at least for
an hour before workers are allowed to get into them. Manholes so opened shall be
cordoned off with suitable railing and provided with warning signals or boards to
prevent accident to public.
c) When workers are employed in sewers and manholes, which are in active use the
contractor shall ensure that the following safety measure are adhered to :
i) Entry for workers into the line snail not be allowed except under supervision of
the Contractor’s Engineer.
ii) At least 5 to 6 manhole upstream and downstream should be kept open for at least
2 to 3 hours before any man is allowed to enter into the manhole for working
inside.
iii) Before entry, presence of Toxic gases should be tested by inserting wet lead
acetate paper which changes colour in the presence of such gases and gives
indication of their presence.
iv) Presence of Oxygen should be verified by lowering a detector lamp into the
manhole. In case, no oxygen is found inside the sewer line workers should be
sent only with Oxygen kit.
v) Safety belt with rope should be provided to the workers. While working inside
the manholes such rope should be handled by two men standing outside to enable
him to be pulled out during emergency.
vi) The area should be barricaded or cordoned of by suitable means to avoid mishaps
of any kind proper warning signs should be displayed for the safety of the public
whenever cleaning works undertaken during night or day.
8. All scaffolds, ladders and other safety devices mentioned or described herein shall be
maintained in a safe condition and not scaffold, ladder or equipment shall be altered or
removed while it is in use. Adequate washing facilities shall be provided at or near places
of work.
9. These safety provisions shall be brought to the notice of all concerned by display on a
notice board at a prominent place at the work spot. Persons responsible for ensuring
compliance with the Safety Code shall be named therein by the Contractor.
10. To ensure effective enforcement of the rules and regulations relating to safety
precautions, arrangements made by the Contractor shall be open to inspection by the
Engineer-in-Charge or his representatives and the Inspecting Officers.
11. All other safety norms and site Garbage / Waste Management / Handling as
required for Green Building Certification or GRIHA Certification shall be taken
care by the contractor.
i. Contractor shall maintain first aid facilities for his employees and those of his
contractors.
ii. Contractor shall make outside arrangements for ambulance service and for treatment
of industrial injuries. Names of those providing these services shall be furnished to
Owner prior to start of constructions and their telephone numbers shall be
prominently posted in Contractor’s field office.
iii. All critical industrial injuries shall be reported promptly to Owner, and a copy of
Contractor’s report covering each personal injury requiring the attention of a
physician shall be furnished to the Owner.
i. Contractor shall erect and maintain barricades required in connection with his
operation to guard or protect:
a. Excavations
b. Hoisting Areas
c. Areas adjudged hazardous by Contractor’s or Owner’s Inspectors.
d. Owner’s existing property subject to damage by Contractor’s operations.
ii. Contractor’s employees and those of his sub-contractors shall become acquainted
with Owner’s barricading practice and shall respect the provisions thereof.
13. Notwithstanding the above conditions, the Contractor is not exempted from the operation
of any other Act or Rule in force.
IS : 277 - 1992
Galvanized steel sheet (Plain & Corrugated) wire for fencing.
IS : 732 - 1989
Code of practice for electrical wiring.
IS : 3043 - 1987
Code of practice for earthing.
IS : 4894 - 1987
Centrifugal Fan.
Application 2003.
Fundamentals 2005.
Refrigeration 2006.
Systems & Equipment 2004.
ASHRAE Indoor air quality Standard 62.1-2007.
The scope of this section comprises the supply, erection, testing and commissioning of
Variable Refrigerant Volume System conforming to these specifications and in
accordance with the requirements of Drawings and Schedule of quantities.
2. TYPE
Unit shall be air cooled, variable refrigerant volume air conditioner consisting of one
outdoor unit and multiple indoor units. Each indoor unit having capability to cool
independently any room as per its requirement.
It shall be possible to connect multiple indoor units on one refrigerant circuit as shown in
the drawings or as indicated in schedule of quantities. The indoor units on any circuit can
be of different type and also controlled individually. Following type of indoor units shall
be connected to the system:
Compressor(s) installed in outdoor unit shall be equipped with inverter controller, and
capable of changing the rotating speed to follow variations in cooling requirement.
Outdoor unit shall be suitable for mix-match connection of all type of indoor units.
The refrigerant piping between indoor units and outdoor units shall be extended up to
100m with maximum 50 m level difference (vertical) without any oil traps. Oil recovery
system shall be managed without disturbance to normal operation cycle of the system /
compressor.
Both indoor unit and outdoor unit shall be factory assembled, tested and pre-charged with
first charge of refrigerant before delivery at site.
The outdoor unit shall be factory assembled, weather proof casing constructed from
heavy gauge mild steel panels with powder coated finish.
All outdoor units above 5 HP rating shall have minimum two number scroll compressors.
In case of outdoor units with multiple compressors, the operation shall not be disrupted
with failure of any compressor.
The noise level shall not be more than 60 dB (A) at normal operation measured
horizontally 1m away and 1.5 m above ground level.
The outdoor unit shall be modular in design with possibility of future expansions.
The unit shall be provided with microprocessor control panel.
4. COMPRESSOR
The compressor shall be high efficiency scroll type and capable for capacity controlling.
It shall change the speed / refrigerant mass flow rate in accordance to the variation in
cooling load requirement.
The inverter if used shall be IGBT (insulated gate bipolar transistor) type for efficient and
quiet operation.
All outdoor units shall have multiple steps of capacity control to meet load fluctuation
and indoor unit individual control. All parts of compressor shall be sufficiently
lubricated. Forced lubrication may also be employed.
5. HEAT EXCHANGER
The Heat Exchanger shall be constructed with copper tubes mechanically bonded to
aluminum fins to form a cross fan coil and larger surface area.
The fins shall have anticorrosion treatment for Heat Exchanger Coil. The treatment shall
be suitable for areas of high pollution, moisture and salt laden air.
The casings, fans, motors etc. shall also be with anticorrosion treatment as a standard
features.
The unit shall be provided with necessary number of direct driven low noise level
propeller type fans arranged for vertical / horizontal discharge. Each fan shall have a
safety guard.
6. REFRIGERANT CIRCUIT
The refrigerant circuit shall include a liquid receiver /accumulator, liquid & gas shut off
valves and a solenoid valve. All necessary safety devices shall be provided to ensure the
safety operation of the system.
7. SAFETY DEVICES
All necessary safety devices shall be provided to ensure safe operation of the system.
Following safety devices shall be part of the outdoor unit: high pressure switch, low
pressure switch, fuse, crankcase heater, fusible plug, over current protection for inverter,
and short recycling guard timer.
8. PIPING
Insulation of cold lines shall be carried out with Armaflex / K-Flex insulation sheets and
tubes of appropriate thickness so that condensation does not occur.
For individual piping, 50 / 100 mm wide Aluminum Tape shall be used at joints of Piping
with Bands for identification.
For outdoor piping, the finish shall be woven GRP Mat finished with colored epoxy
paints to withstand outside ambient conditions and UV Radiation.
Unit shall be equipped with an oil recovery system to ensure stable operation with long
refrigerant piping.
System shall be designed for proper oil return to compressor along with the distribution
of oil to individual compressor.
The refrigerant piping shall be extended upped 100 M with 50-M level difference without
oil traps.
Units shall have DX coils with copper tubes and bonded aluminum fins for highly
efficient heat transfer.
Units shall have Centrifugal fans for adequate amount of Air circulation and low Noise.
Units shall have inlet filters, which are easily cleanable and replaceable.
All components of Units are easily accessible for connection, repairs and maintenance.
All units shall be fitted with, Grills having auto swing feature for proper Air distribution.
All units mounted inside the ceiling shall have fans capable of sustaining duct
connections, and special filters if necessary.
Visible indoor units shall have wireless remotes. Price of the same shall be included in
cost of unit by default.
Concealed indoor units shall have sensor mounted on supply air grilles / diffusers which
can be controlled with wireless remotes.
The unit shall be ceiling mounted type. The unit shall include pre-filter, fan section and
DX-coil section. The housing of the unit shall be powder coated galvanized steel. The
body shall be light in weight and shall be possible to suspend from four corners.
Unit shall have a external attractive panel for supply and return air. Unit shall have four
way supply air grilles on sides and return air grille in centre.
Each unit shall have high lift drain pump, fresh air intake provision, low gas level
detection system and very low operating sound.
Unit shall be suitable for ceiling mounted type. The unit shall include pre filter, fan
section & DX-coil section. The housing of unit shall be light weight powder coated
galvanized steel. The unit shall have high static fan for ductable arrangement.
The controller shall be able to control up to min. 64 zones of 64 groups (each group
consisting of max. 16 units) or 128 nos. of indoor units with the following functions.
The controller shall have wide screen liquid crystal display and shall be wired by a non
polar 2 wire transmission cable to a distance of 1000m away from the indoor unit.
The controller shall be integrated to BAS system thru software for monitoring &
controlling of all above parameters including start/ stop of each indoor / outdoor unit. All
necessary interface cards / units should be supplied as a part of the system to integrate to
the BAS Software.
The controller shall be able to control minimum 2 groups (each group containing
maximum 16 indoor units) or 128 nos. of indoor units with the following functions.
The controller shall be integrated to BAS system thru software for monitoring &
controlling of all above parameters including start/ stop of each indoor / outdoor unit. All
necessary interface cards / units should be supplied as a part of the system to integrate to
the BAS Software.
CONDENSATE:
1” dia PVC pipes & fittings shall be used condensate from Evaporator Unit to drain point.
The joints shall be properly sealed so that there is no water leakage. U-trap shall be
provided at the end. Additional insulation drain tray shall be provided below the
Evaporator Unit, if required.
MOUNTING:
All indoor units shall be mounted with brackets, hangers etc. with proper size anchor
Fasteners.
FANS
This section includes centrifugal and axial fans, in line, propeller and roof extract units,
conforming to following Specifications and in accordance with Schedule of Quantities
and approved shop drawings.
1. CENTRIFUGAL FAN
Centrifugal fan shall be DWDI / SWSI Class I construction arrangement 3 (i.e. bearings
on both the sides) for DWDI fans complete with access door, squirrel-cage induction
motor, V-belt drive, belt guard and vibration isolators, direction of discharge /
rotation, and motor position shall be as per the Approved shop drawings.
b. Fan Wheel shall be backward-curved non-over loading type. Fan wheel and
housing shall be statically and dynamically balanced. For fans up to 450 mm dia,
fan outlet velocity shall not exceed 550 meter/minute and maximum fan speed
shall not exceed 1450 rpm. For fans above 450 mm dia, the outlet velocity shall
be within 700 meter/minute and maximum fan speed shall not exceed 1000 RPM.
High static pressure fan speed shall be as per manufacturer.
d. Bearings: shall be of the sleeve / ball-bearing type mounted directly on the fan
housing. Bearings shall be designed especially for quiet operation and shall be of
the self-aligning, oil / grease pack pillow block type.
e. Motor : Fan motor shall be energy efficient and suitable for 415±10% volts, 50
cycles, 3 phase AC power supply, squirrel-cage, totally enclosed, fan-cooled
motor, provided with class F insulation, and of approved make. Motor name
plate horsepower shall exceed brake horsepower by a minimum of 10%. Motor
shall be designed especially for quiet operation and motor speed shall not exceed
1440 rpm. The fan and motor combination selected for the particular required
performance shall be of the most efficient (smallest horse power), so that
sound level is lowest.
f. Drive to fan shall be provided through belt with adjustable motor sheave and a
standard belt guard. Belts shall be of the oil-resistant type.
g. Vibration Isolation : MS base shall be provided for both fan and motor, built as
an integral part, and shall be mounted on a concrete foundation through
resistoflex vibration isolators. The concrete foundation shall be at least 15 cm
above the finished floor level, or as shown in approved shop drawings.
Fan shall be complete with motor, motor mount, belt driven (or direct driven) and
vibration isolation type, suspension arrangement as per approved shop drawings.
a. Casing: shall be constructed of heavy gage sheet steel. Fan casing, motor mount
and straightening vane shall be of welded steel construction. Motor mounting
plate shall be minimum 15 mm thick and machined to receive motor flange.
An inspection door with handle and neoprene gasket shall be provided. Casing
shall have flanged connection on both ends for ducted applications. Support
brackets for ceiling suspension shall be welded to the casing for connection to
hanger bolts. Straightening vanes shall be aerodynamically designed for
maximum efficiency by converting velocity pressure to static pressure potential
and minimizing turbulence. Casing shall be bonderized, primed and finish coated
with enamel paint.
b. Rotor: hub and blades shall be cast aluminum or cast steel construction. Blades
shall be die-formed aerofoil shaped for maximum efficiency and shall vary in
twist and width from hub to tip to effect equal air distribution along the blade
length. Fan blades mounting on the hub shall be statically and dynamically
balanced. Extended grease leads for external lubrication shall be provided. The
fan pitch control may be manually readjusted at site upon installation, for
obtaining actual air flow values, as specified and quoted.
d. Drive: to fan shall be provided through belt drive with adjustable motor sheave
and standard sheet steel belt guard with vented front for heat dissipation. Belts
shall be of oil-resistant type.
e. Vibration Isolation: The assembly of fan and motor shall be suspended from the
slab by vibration isolation suspension of rubber-in-shear type.
PROPELLER FAN
Propeller fan shall be direct-driven, three or four blade type, mounted on a steel mounting
plate with orifice ring.
b. Fan Blades shall be constructed of aluminum or steel. Fan hub shall be of heavy
welded steel construction with blades bolted to the hub. Fan blades and hub
assembly shall be statically and dynamically balanced at the manufacturer’s
works.
c. Shaft shall be of steel, accurately ground and shall be of ample size for the load
transmitted and shall not pass through first critical speed thru the full range of
specified fan speeds.
ii. Fixed or gravity louvers built into a steel frame at the outlet.
iii. Regulator for controlling fan speed for single phase fan motor.
6. PERFORMANCE DATA
All fans shall be selected for the lowest operating noise level. Capacity ratings, power
consumption, with operating points clearly indicated, shall be submitted and verified at
the time of testing and commissioning of the installation.
7. TESTING
Capacity of all fans shall be measured by an anemometer. Measured air flow capacities
shall conform to the specified capacities and quoted ratings. Power consumption shall be
computed from measurements of incoming voltage and input current.
PIPING
This section includes the all water and refrigerant pipes, all fittings and valves. All
piping inclusive of fittings and valves shall follow the applicable Indian Standards.
All pipe sizing shall be done as per indicated design parameters for each fluid flow.
Various pipe sizes indicated in the Drawings are for Contractor’s guidance only and shall
not relieve contractor of responsibility for providing smooth noiseless balanced
circulation of fluids.
REFRIGERANT PIPING
All refrigerant pipes and fittings shall be hard drawn copper tubes and wrought copper /
brass fittings suitable for connection with silver solder / phos-copper.
All joints in copper piping shall be sweat joints using low temperature brazing and / or
silver solder. Before jointing any copper pipe or fittings, its interiors shall be thoroughly
cleaned by passing a clean cloth via wire or cable through its entire length. The piping
shall be continuously kept clean of dirt etc. while constructing the joints. Subsequently, it
shall be thoroughly blown out using carbon dioxide / nitrogen.
Refrigerant lines shall be sized to limit pressure drop between the evaporator and
condensing unit to less than 0.2 kg per sq.cm.
Sight glass with moisture indicator and removable type combination dryer cum filter
with MS housing and brass wire mesh / punched brass sheet shall be installed in liquid
line of the refrigeration system incorporating a three valve by pass. After ninety days of
operation, liquid line drier cartridges shall be replaced.
After the refrigerant piping installation has been completed, the refrigerant piping
system shall be pressure tested using Freon mixed with nitrogen / carbon-dioxide
at a pressure of 20 kg per sq. cm (high side) and 10 kg per sq. cm (low side). Pressure
shall be maintained in the system for a minimum of 12 hours. The system shall then be
evacuated to a minimum vacuum of 70 cm of mercury and held for 24 hours. Vacuum
shall be checked with a vacuum gage.
All refrigeration piping shall be installed strictly as per the instructions and
recommendations of air conditioning equipment manufacturer.
10. MEASUREMENT
All piping shall be measured in Running Meters (RM). The length shall be measured
along the centerline of installed pipe. This shall include all fittings, hangers, suspenders,
supports, elbows, bends, Tees, reducers, gaskets, nuts, bolts and material wastage.
This section includes supply, fabrication, installation and testing of all galvanized sheet
metal /aluminum ducts, fire cum smoke dampers, grilles and diffusers as per
specifications laid below and in line with the schedule of quantities..
2. GOVERNING STANDARDS
Unless otherwise specified here, the construction, erection, testing and performance of
the ducting system shall conform to the SMACNA-1995 standards (“HVAC Duct
Construction Standards – Metal and Flexible – Second Edition – 1995”-SMACNA)
Galvanizing shall be Class VII – light coating of zinc, nominal 180gm/sq.m surface area
and Lock Forming Quality prime material along with mill test certificates. In addition, if
deemed necessary, samples of raw material, selected at random by owner’s site
representative shall be subject to approval and tested for thickness and zinc coating at
contractor's expense.
All ductwork including straight sections, tapers, elbows, branches, show pieces, collars,
terminal boxes and other transformation pieces must be factory-fabricated conforming to
SMACNA standards. Equivalency will require fabrication by utilizing the following
machines and processes to provide the requisite quality of ducts and speed of supply:
b. All ducts, transformation pieces and fittings to be made on CNC profile cutters for
required accuracy of dimensions, location and dimensions of notches at the
folding lines.
c. All edges to be machine treated using lock formers, flangers and roller for turning
up edges.
Duct Construction shall be in compliance with 1” (250 Pa) w.g./2” (500 Pa) w.g. static
norms depending upon application, as per SMACNA.
All transverse connectors shall be 4 bolt slip – on flanges system with built-in sealant.
The specific class of transverse connector and duct gauge for a given duct dimensions
will be as per Table below for the suitable pressure class.
Duct Up to 50 mm Wg 51 – 250 mm Wg Up to 50 mm Wg
diameter static pressure (+ve) static pressure (+ve) static pressure (-ve)
mm Spiral Longitudinal Spiral Longitudinal Spiral Longitudinal
seam seam gauge seam seam gauge seam seam gauge
gauge gauge gauge
Up to 650 26 24 24 22 24 22
651-900 24 22 22 20 22 20
901 – 22 20 20 20 20 18
1250
7. DUCT CONSTRUCTION
a. The fabricated duct dimensions shall be as per approved shop drawings and all
connecting sections shall be dimensionally matched to so as not to have any gaps.
b. All necessary allowances and provisions shall be made by the Contractor for
beams, pipes, or other obstructions in the building, whether or not the same are
shown on the drawings. Where necessary to avoid beams or other structural work,
plumbing or other pipes, and conduits, the ducts shall be transformed, divided or
curved to one side (the required area being maintained) all as per the site
requirements.
i. Each duct piece shall be identified by color coded sticker which shows
specific part numbers, job name, drawing number, duct sizes and gauge.
ii. Ducts shall be straight and smooth on the inside. Longitudinal seams shall
be airtight and at corners only, which shall be either Pittsburgh or Snap
Button Punch as per SMACNA practice, to ensure air tightness.
iii. Changes in dimensions and shape of ducts shall be gradual (between 1:4
and 1:7). Turning vanes or air splitters shall be installed in all bends and
duct collars designed to permit the air to make the turn without
appreciable turbulence.
vi. The deflection of transverse joints should be within specified limit for
rectangular duct deflection as given in SMACNA. Page no. 7.6.
8. SUPPORT SYSTEM
A completely galvanized system consisting of fully threaded rods, slotted angles or double-
L bottom brackets (made out of 3.0 mm M.S. sheet) nuts, washers and anchor bolts,
generally conforming to SMACNA standards should be used.
As an alternative, slotted galvanized brackets attached to the top two bolts system may also
be used as appropriate for the site condition.
To provide the required thermal break effect, Neoprene or equivalent material of suitable
thickness shall be used between duct supports and duct profiles in all supply air ducts not
enclosed by return air plenums.
9. INSTALLATION PRACTICE
All ducts shall be installed strictly as per approved shop drawings and in close coordination
with other services in the ceiling space.
i. The Contractor shall provide and neatly erect all sheet metal work as may be
required to carry out the intent of these specifications and drawings. The work
shall meet with the approval of Owner’s site representative in all its parts and
details.
ii. All necessary allowances and provisions shall be made by the Contractor for
beams, pipes, or other obstructions in the building whether or not the same are
shown on the drawings. Where there is interference/fouling with other beams,
structural work, plumbing and conduits, the ducts shall be suitably modified as
per actual site conditions.
iii. Ducting over false ceilings shall be supported from the slab above, or from
beams. In no case shall any duct be supported from false ceilings hangers or be
permitted to rest on false ceiling. All metal work in dead or furred down spaces
shall be erected in time so as not to delay other contractor’s work in the building.
iv. All duct work shall be independently supported from building construction. All
horizontal ducts shall be rigidly and securely supported, in an approved
manner, with trapeze hangers formed of galvanized steel rods and galvanized
steel angle/channel under ducts at no greater than 2 meter centre. All vertical
duct work shall be supported by structural members on each floor slab. Duct
supports may be through galvanized steel insert plates left in slab at the time of
slab casting. Galvanized steel cleat with a hole for passing the hanger rods shall
be welded to the plates. Trapeze hanger formed of galvanized steel rods and
angles/ channels shall be hung through these cleats. Wherever use of metal insert
plates is not feasible, duct support shall be through dash /anchor fastener driven
into the concrete slab by electrically operated gun. Hanger rods shall then hang
through the cleats.
v. Where ducts pass through brick or masonry openings, it shall be provided with
25mm thick appropriate insulation around the duct and totally covered with fire
barrier mortar for complete sealing.
vi. All ducts shall be totally free from vibration under all conditions of operation.
Whenever ductwork is connected to fans, air handling units or blower coil units
that may cause vibration in the ducts, ducts shall be provided with a flexible
connection, located at the unit discharge.
All ducts fabricated and installed should be accompanied and supported by following
documentation:
Each and every duct piece to have a tag number, which should correspond to the
serial number, assigned to it in the measurement sheet. The above system will
ensure speed and proper site measurement and verification.
Duct measurements shall be taken before application of the insulation. The external
surface area shall be calculated by measuring the perimeter comprising overall width and
depth, including the corner joints, in the center of each duct section, multiplying with the
overall length from flange face to flange face of each duct section and adding up areas of
all duct sections. Plenums shall also be measured in a similar manner.
For tapered rectangular ducts, the average width and depth shall be considered for
perimeter, whereas for tapered circular ducts, the diameter of the section midway
between large and small diameter shall be adopted, the length of tapered duct
section shall be the centerline distance between the flanges of the duct section.
For special pieces like bends, tees, reducers, branches and collars, mode of
measurement shall be identical to that described above using the length along the
centerline.
2. Measurement sheet covering each fabricated duct piece showing dimensions and
external surface area along with summary of external surface area of duct gauge-
wise.
3. All duct pieces to have a part number, which should correspond to the serial
number, assigned to it in the measurement sheet. The above system will ensure
speedy and proper site measurement, verification and approvals.
4. The quoted unit rate for external surface of ducts shall include all wastage
allowances, flanges and gaskets for joints, nuts and bolts, hangers and angles with
double nuts for supports, rubber strip 5mm thick between duct and support,
vibration isolator suspension where specified or required, inspection
chamber/access panel, splitter damper with quadrant and lever for position
indication, turning vanes, straightening vanes, and all other accessories required
to complete the duct installation as per the specifications. These accessories shall
NOT be separately measured nor paid for.
11. TESTING
After duct installation, a part of duct section may be selected at random and tested
for leakage. The procedure for leak testing should be followed as per SMACNA- “HVAC
Air Duct Leakage Test Manual” (First Edition).
12. DAMPERS
Dampers: All duct dampers shall be opposed blade louver dampers of robust 16 G GSS
construction and tight fitting. The design, method of handling and control shall be
suitable for the location and service required.
Dampers shall be provided with suitable links levers and quadrants as required for their
proper operation. Control or setting device shall be made robust, easily operable and
accessible through suitable access door in the duct. Every damper shall have an indicating
device clearly showing the damper position at all times.
Dampers shall be placed in ducts at every branch supply or return air duct connection,
whether or not indicated on the Drawings, for the proper volume control and
balancing of the air distribution system.
Fire Dampers shall be installed in the openings / passage formed by Supply and Return
air ducts when they pass through AHU room walls as well as when passing through all
floors as shown in the drawing.
Fire Dampers shall be motor operated with at least 120 minutes fire rating as per UL 555-
1995.
Fire Dampers shall be multi leaf type. The blades & outer frame shall be made of 16G
galvanized steel sheets. Fire damper assembly shall be factory fitted in a sleeve made of
18 G galvanized steel sheets of minimum 400 mm long. The blades shall be pivoted on
both sides using chrome plated spindles in self lubricated bronze bushes. Metallic
compression seal shall be provided on both ends to prevent smoke leakage. Stop seals
shall be provided on Top & bottom. Dual side linkage shall be provided for better
structural stability. The construction of the fire damper shall allow maximum free area to
reduce pressure drop & noise in the air passage.
For wall mounted fire dampers retaining angles shall be supplied & installed by HVAC
contractor as per established installation procedure. Whereas the Fire damper is also to be
used for Smoke management (smoke & fire damper) the same shall be as per UL 555S –
Class I.
Every motorized fire damper / smoke & fire damper shall be tested for in the factory and
will be certified by the manufacturer in form of the test certificate. Fire damper shall also
be supplied with spring locked fusible link rated for 720C (UL stamped) to close fire
damper in event of rise in duct temperature.
For fire dampers / smoke fire dampers of size higher than one approved by
certifying agency the damper shall be supplied in multiple units of size not
exceeding the tested damper by CBRI. All the multiple units shall be housed in a
common factory fitted sleeve.
14. ACTUATORS
The actuator used shall be maintenance free direct coupled spring return type suitable to
work on 24 V electric supply. The torque rating of the actuator shall exceed at least by
15% over torque required to open / close the damper. The selection of actuator size shall
be the responsibility of the manufacture of the fire damper. Spring return time shall be
20 seconds or less at ambient temperature other features of the damper actuator shall be
as under.
The Control Panel shall be supplied by damper manufacturer fitted on damper compatible
with damper actuators. The control panel shall have at least following features.
The control panel shall receive 230 V A/C supply & interconnecting wiring between
control panel & actuator shall be done using fireproof cables.
Access door will be provided in the duct before each fire damper.
Fire Dampers shall be installed in the openings / passage formed by Supply and Return
air ducts when they pass through AHU room walls as well as through any floor as shown
in the drawing.
Fire Dampers shall be operated with at least 120 minutes fire rating as per UL 555-1995
as tested by CBRI Roorkee, India.
Fire Dampers shall be multi leaf type. The blades & outer frame shall be made of 16G
galvanized steel sheets. Fire damper assembly shall be factory fitted in a sleeve made of
18 G galvanized steel sheets of minimum 400 mm long. The blades shall be pivoted on
both sides using chrome plated spindles in self lubricated bronze bushes. Metallic
compression seal shall be provided on both ends to prevent smoke leakage. Stop seals
shall be provided on Top & bottom. Dual side linkage shall be provided for better
structural stability. The construction of the fire damper shall allow maximum free area to
reduce pressure drop & noise in the air passage.
For wall mounted fire dampers retaining angles shall be supplied & installed by HVAC
contractor as per established installation procedure.
Fire damper shall be supplied with spring locked fusible link rated for 720C (UL
stamped) to close fire damper in event of rise in duct temperature.
For fire dampers of size higher than one approved by certifying agency the damper
shall be supplied in multiple units of size not exceeding the tested damper by CBRI.
All the multiple units shall be housed in a common factory fitted sleeve.
Limit switch shall be provided to disconnect power supply to AHU fan motor in
event of fire damper closing due to temperature rise in duct.
The scope of this section includes supplying, installation, testing, balancing and
Contractor Employer Page 253
Maharashtra State Road Development Corporation Ltd
Expansion of Administrative Building For Sales Tax Department, At Yerawada, Pune
_______________________________________________________________________________________________________
commissioning of various air distribution products as specified here under. All air
distribution products shall have guaranteed performance rating as regards to air quantity,
throw, and noise level and pressure drop etc. Contractor shall provide selection curves at
the time of supply.
Supply and return air registers and ceiling terminals shall be made of extruded aluminum
section as specified in BOQ. The registers/terminals shall be either anodized or powder
coated in finish as given in BOQ. Supply air registers/terminals shall be provided with
screw operated opposed blade volume control device of extruded aluminum in mill
finish. The registers shall be suitable for fixing arrangement concealed or visible screw as
approved by architect/consultant.
All registers shall be selected as per selection curves and in consultation with
architect/consultant. All registers shall have soft continuous rubber/ foam gasket between
the periphery of the registers/terminals and the surface on which it has to be mounted.
Linear continuous air register shall be of extruded aluminum construction with fixed
horizontal bars at 0o or 15o inclination with one way or two way deflection and border
on both sides as approved by the architect/consultant. The thickness of fixed bar shall be
6 mm from front with visible border of 5 mm width.
The register core shall have removable arrangement with reinforcing channel mounted in
the frame assembly to give register robust design.
Volume control device of extruded aluminum construction in black mat finish shall be
provided in S.A. duct collars.
Supply/Return air all side flange air register shall be extruded aluminum construction
with fixed horizontal bars at 0o or 15o inclination with one way or two way deflection
and flanges on both sides. The thickness of fixed bar louvers shall be minimum 5 mm in
front and the flange shall be 20 mm wide with round edges. The register shall be
suitable for concealed fixing and horizontal bars of the register shall be mechanically
crimped from the back to hold them.
Square /rectangular curved blade ceiling terminals shall be made of extruded aluminum.
The terminals shall have individual adjustable blades mounted on nylon bushes which
facilitate to adjust the direction of air as per site conditions. The terminals shall have 20
mm wide flanges all around and concealed screw fixing arrangement. The supply air
registers to be supplied with Volume control device of extruded aluminum construction
in black mat finish.
Multi slot air terminals shall be made of extruded aluminum with various slot width and
air pattern deflectors. Deflectors in each slot provide an adjustable air pattern of 180
degree full. A special plenum shall be provided for each supply air terminal. The Linear
terminals shall have alignment strips to give straight look while installation.
Volume control device of extruded aluminum construction in black mat finish shall be
provided in S.A. duct collars.
Linear ceiling mounted air terminals shall be made of extruded aluminum surface
mounted one way or two way pattern. The Linear terminals shall have alignment strips to
give straight look while installation.
Opposed blade volume control device shall be made of all extruded 16 G aluminum
construction in black mat finish. Opposed blades shall be pivoted to extruded
aluminum frame with Nylon bushes. Specially designed blade has an overlapping lip
which ensures a tight closure. The dampers shall be provided with suitable links, levers
and quadrants as required for proper and easy operation. Every damper shall have an
indicating device showing the damper position. Damper shall be provided in every
branch supply and return air duct connection.
Fresh air intake louvers 50 mm deep wherever required as per shop drawing will be made
of extruded aluminum construction duly Anodized or Powder coated. Bird/insect screen
will be provided with the intake louvers. The blades are inclined at 45 (on a 40 mm blade
pitch to minimize water ingress. The lowest blade of the assembly shall extend out
slightly to facilitate disposal of rain water without falling in door/wall on which it is
mounted.
Wherever specified, the intake louvers shall be provided with factory fitted all aluminum
construction volume control dampers in black mat finish.
After the installation of the entire air distribution system is completed in all
respects, all ducts shall be tested for air leaks by visual inspection.
The entire air distribution system shall be balanced using an anemometer. Measured
air quantities at fan discharge and at various outlets shall be identical to or less/excess
than 5 percent in excess of those specified and quoted. Branch duct adjustments shall
be permanently marked after air balancing is completed so that these can be restored to
their correct position if disturbed at any time. Complete air balance report shall be
submitted for scrutiny and approval, and four copies of the approved balance report shall
be provided with completion documents.
F. INSULATION
1. SCOPE
This section includes thermal insulation on air conditioning ducts & pipes and acoustic
lining of ducts conforming to these specifications and in accordance with Approved
Drawings and Schedule Of Quantities. Thickness of the insulation for each application
shall be as specified herein or as included in Schedule Of Quantities. Manufacturer’s test
certificate bearing density, thermal conductivity, water vapor permeability and fire
properties shall be delivered with each lot of material.
Sample of insulation from any of the lots may be gotten tested by owner’s site
representative for insulation properties of the material at contractor’s cost. Adhesive used
for applying insulation shall be non flammable.
3. DUCT INSULATION
Air conditioning ducts as identified on approved drawings and all chilled water pipes
shall be thermally insulated with closed cell Elastomeric Nitrile Rubber or Cross linked
polyethylene foam. Thermal conductivity of the insulation material shall not exceed
0.036 W/moK at an average temperature of 23oC. The product shall have temperature
range of –40 oC to 110oC. The insulation material shall be fire rated for Class 1 as per
BS 476 Part 7, 1987. The material shall have approval from the Chief Fire Officer.
The external thermal insulation of specified thickness shall be applied on the cleaned duct
surface as described below:
Thermal insulation sheet shall be cut to piece as per the dimensions of the duct with
sufficient allowance to ensure that insulation material is not stretched under any
circumstances. Adhesive shall be applied to the outer surface of duct and inner surface of
insulation material. After adhesive becomes tack dry, insulation material sheet shall be
placed in position and pressed firmly. All longitudinal and transverse joints shall be
sealed with 3 mm thick 50 mm wide nitrile rubber tape.
4. UNDERDECK INSULATION
Under deck insulation shall be 50mm thick TF Quality expanded polystyrene (32 Kg/m3)
or 30mm thick phenotherm. Under deck surface of ceiling shall be cleaned and made dirt
free. Insulation panels shall be pasted on this surface with black CPRX compound. 28g
wire net shall be tightened around insulation so as to avoid any kind of sagging. Ends of
net shall be overlapping by at least 25mm. Overlaps shall be screwed with galvanized
screws to avoid rusting.
5. MEASUREMENT OF INSULATION
Unless otherwise specified measurement for duct and pipe insulation for the project
shall be on the basis of centre line measurements described herewith
a. Pipe Insulation shall be measured in units of length along the centre line of the
installed pipe, strictly on the same basis as the piping measurements
described earlier. The linear measurements shall be taken before the application
of the insulation. It may be noted that for piping measurement, all valves, orifice
plates and strainers are separately measurable by their number and size. It is to
be clearly understood that for the insulation measurements, all these accessories
b. Duct Insulation and Acoustic Lining shall be measured on the basis of surface
area along the centre line of insulation thickness. Thus the surface area of
externally thermally insulated or acoustically lined be based on the perimeter
comprising centre line (of thickness of insulation) width and depth of the
cross section of insulated or lined duct, multiplied by the centre-line length
including tapered pieces, bends, tees, branches, etc. as measured for bare ducting.
I. All equipment and components supplied may be subjected to inspection and tests
by the Consultant/ Owner’s site representative during manufacture,
erection/installation and after completion. The inspection and tests shall include
but not be limited by the requirements of this contract document. Prior to
inspection and testing, the equipment shall undergo pre-service cleaning and
protection.
II. Tenderers shall state and guarantee the technical particulars listed in the Schedule
of Technical Data. These guarantees and particulars shall be binding and shall not
be varied without the written permission of the Owner’s site representative.
III. No tolerances shall be allowed other than the tolerances specified or permitted in
the relevant approved Standards, unless otherwise stated.
IV. If the guaranteed performance of any item of equipment is not met and / or if any
item fails to comply with the specification requirement in any respect whatsoever
at any stage of manufacture, test or erection, the Owner’s site representative may
reject the item, or defective component thereof, whichever he considers
necessary; and after adjustment or modification as directed by the Owner’s site
representative, the contractor shall submit the item for further inspection and /or
test.
V. The approval of the Owner’s site representative of inspection and/or test results
shall not prejudice the right of the Owner’s site representative to reject an item of
equipment if it does not comply with the contract document when erected, does
not or prove completely satisfactory in service.
VI. The Contractor shall be responsible for the timely transmission of the relevant and
appropriate sections of the contract document to manufacturers and sub-
contractors for the proper execution of all tests at their works as per contract
specifications.
II. A minimum of twenty-one days’ notice of the readiness of equipment for test or
inspection shall be provided to the Owner’s site representative by the Contractor
(whether the tests are held at the Contractor’s or Sub-contractor’s works). The
subject items should remain available for Owner’s site representative inspection
and test up to a minimum 10 days beyond the agreed date of witnessing the test.
Every facility in respect of access, drawings, instruments and manpower shall be
provided by the Contractor and sub-contractor to enable the Owner’s site
representative to carry out the necessary inspection and testing of the Plant.
III. No plant shall be packed, prepared for shipment, or dismantled for the purpose of
packing for shipment, unless it has been satisfactorily inspected, all tests called
for have been successfully carried out in the presence of the Owner’s site
representative or approved for shipment, or alternatively inspection has been
waived.
IV. Functional electrical, mechanical and hydraulic tests shall be carried out on
completed assemblies in the works. The extent of these tests and method of
recording the results shall be submitted to, and agreed by, the Owner’s site
representative in sufficient time to enable the tests to be satisfactorily witnesses,
or if necessary for any changes required to the proposed programme of tests to be
agreed.
VII. These test records, certificates and performance curves shall be supplied for all
tests, whether or not they have been witnessed by the Owner’s site representative
or not. The information given on such test certificates and curves shall be
sufficient to identify the material or equipment to which the certificate refers and
should also bear the Contract reference title.
VIII. When all equipment has been tested, the test certificates from all works and site
tests shall be compiled by the Contractor into volumes and bound in an approved
from complete with index and four copies of each volume shall be supplied to
Consultant/ Owner’s site representative.
II. Pumps, fans, compressor, and other rotating equipment shall be given full load
tests, and run to 15% over speed for 5 minutes to check vibration. Main and
auxiliary gear boxes shall be subjected to shock load tests and a six-hour
endurance run at rated speed and maximum torque.
III. The Contractor shall submit single line diagrams including the layout of the Plant
together with the location of test instrumentation and the principal dimensions of
the layout. All calculations to derive performance data shall be made strictly in
accordance with format given in the approved standards. Any alterations or
deviations from the approved standard test layout or formulae shall be subjected
to the prior approval of the Owner’s Site Representative.
IV. The performance test shall be conducted over the full operating range of the pump
to a closed valve condition and a minimum of five measurement points covering
the full range shall be taken. Curves indicating Quality vs. Head, Quantity vs.
Power absorbed, and Quantity vs. Pump efficiency shall be provided. In addition
a curve of the NPSH required vs. Quantity shall be provided except when the
suction conditions do not require this test. Any proposal for the omission of this
test shall be to the approval of the Consultant/ Owner’s site representative.
V. On completion of the tests the Contractor shall submit a report showing the test
results obtained together with the curves corrected to the site operating conditions.
GENERAL
Mechanical services shall generally be designed and installed with provisions to contain
noise and the transmission of vibration, generated by moving plant and equipment at
source where illustrated on the tender drawings and plant and equipment schedules to
achieve acceptable noise rating specified for occupied areas.
a. All moving plant, machinery and apparatus shall be statically and dynamically
balanced at manufacturers works and certificates issued.
c. Where duct work and pipe work services pass through walls, floors and ceilings,
or where supported shall be surrounded with a resilient acoustic absorbing
material to prevent contact with the structure and minimize the outbreak of noise
from plant rooms.
d. The reduction of noise breakout from plant rooms and the selection of externally
mounted equipment and plant to meet ambient noise level requirements of the
Specifications.
e. Electrical conduits and connections to all moving plant and equipment shall be
carried out in flexible conduit and cables to prevent the transmission of vibration
to the structure and nullify the provisions of anti-vibration mountings.
f. All duct connections to fans shall incorporate flexible connections, except in cases
where these are fitted integral within air handling units.
Duct work connections to the fan inlets / outlets shall be concentricity aligned so
that the flexible connections are not subjected to any strain and not used as a
means of correcting bas misalignment.
g. All resilient acoustic absorbing materials shall be non flammable, vermin and rot
proof and shall not tend to break up or compress sufficiently to transmit vibration
or noise from the equipment to the structure.
h. Where practicable, silencers shall be built into walls and floors to prevent the
flanking of noise the duct work systems and their penetrations sealed in the
manner previously described.
Where this is not feasible, the exposed surface of the duct work between the
silencer and the wall subjected to noise infiltration shall be acoustically clad as
specified.
B. Instructions.
The form of Contract shall be according to the "Conditions
of Contract".
The following clauses shall be considered as an extension and not in
limitation of the obligation of the Contractor.
Work under the Contract shall consist of furnishing all labour, materials,
sundry materials if any required, equipment and appliances necessary and
required. The Contractor is required to completely furnish all the
plumbing and other specialized services as described hereinafter and as
specified in the schedule of quantities and/or shown on the plumbing
drawings. It is mandatory to confirm the end note about the awareness and
familiarity to the technical specifications by the person furnishing the tender,
to make the tender valid for any further consideration. At the end of
measurements following certificate shall be recorded,
"The above work has been carried out as per the specifications"
Work under the contract shall be carried out strictly in accordance with
specifications mentioned herein under.
In case of items not covered under these specifications or due to any
ambiguity or misprints, or additional works, the work shall be carried
out as per specifications of the latest Central Public Works Department after
the prior approval of the engineers in charge.
Execution of work
The work shall be carried out in conformity with the plumbing drawings
and within the requirements of architectural, HVAC, electrical, structural,
landscaping and other specialized services drawings.
The Contractor shall co-operate with all trades and agencies working on
the site. He shall make provision for hangers, sleeves, structural openings and
other requirements well in advance to prevent hold up of progress of the
construction schedule.
Drawings
Plumbing drawings are diagrammatic but shall be followed as closely as
actual construction permits. Any deviations made shall be in conformity with
the architectural and other services drawings.
Architectural drawings shall take precedence over plumbing or other services
drawings as to all dimensions.
Contractor shall verify all dimensions at site and bring to the notice of the
Project Manager all discrepancies or deviations noticed. Decision of the
Project Manager shall be final.
Large size details and manufacturers dimensions shall take precedence
over
small scale drawings.
Reference drawings
The Contractor shall maintain one set of all drawings issued to him as
reference drawings. These shall not be used on site. All important drawings
shall be mounted on boards and placed in racks indexed. No drawings shall
be rolled.
All corrections, deviations and changes made on the site shall be shown on
these reference drawings for final incorporations in the completion ‘as built’
drawings. All changes to be made shall be initialed by the Project Manager or
Architects.
Shop drawings
The Contractor shall submit to the Project Manager four copies of the final
accepted shop drawings. Contractor shall ensure that shop drawing shall be
prepared for specific areas solely on the basis of the latest architectural
drawings. Project Managers will arrange issue of these drawings to the
contractor to ensure that changes and equipment layout are planned within
available space allotted for the particular equipment. No shop drawings are to
be submitted for general plumbing work if it is being executed as per the
plumbing drawings issued by the owners or their consultants
Shop drawings shall be submitted under following conditions:-
Showing any changes in layout in the plumbing drawings.
Equipment layout, piping and wiring diagram.
Manufacturer's or Contractor's fabrication drawings for any materials or
equipment supplied by him.
Completion drawings
On completion of work, Contractor shall submit "as built" drawings to
the Project Manager, in the manner prescribed earlier, incorporating the
changes recorded in the ‘Reference Drawings’. These drawings shall have the
following information.
Run of all piping, pipe diameters on all floors, vertical stacks etc. Layout
plans of external services showing ground and invert levels of all drainage
pipes together with location of all manholes and connections up-to
outfall. Run of all water supply lines with diameters, locations of control
valves, access panels. Location of all mechanical equipment with layout and
piping connections.
System diagrams to indicate the system in its totality. No completion
certificate shall be issued unless the above drawings are submitted.
Contractor shall provide four sets of catalogues, service manuals
manufacturer's drawings, performance data and list of spare parts together
with the name and address of the manufacturer for all electrical and
mechanical equipment provided by him.
All "warranty cards" given by the manufacturers shall be handed over to the
Project Manager.
Testing
Piping and drainage works shall be tested as specified under the relevant
clauses of the specifications.
Tests shall be performed in presence of the Project Managers or their
authorized representatives.
All materials and equipment found defective shall be replaced and whole
work tested to meet the requirements of the specifications. Contractor shall
provide all labour, equipment and materials for the performance of the tests.
Materials
Unless otherwise specified and expressly approved in writing by the
Project Manager, only materials of makes and specification as mentioned
in the list of approved makes attached with the specifications shall be used.
If required, the Contractor shall submit samples of materials proposed to be
used in the works. Approved samples shall be kept in the office of the
Project Manager and returned to the Contractor at the appropriate time.
Without restricting to the generality of the foregoing, the plumbing
installations shall confirm to the following technical
specifications:-
C. Technical specifications.
1. Sanitary ware and Crome plated fittings.
1.1.1 Water closets (European type).
1.1.2 Water closets (Indian type).
1.1.3 Bidets
1.1.4 Urinals.
1.1.5 Squatting pans.
1.1.6 Wash hand basins.
1.1.7 Sinks.
1.1.8 Bath tubs.
Contractor Employer Page 267
Maharashtra State Road Development Corporation Ltd
Expansion of Administrative Building For Sales Tax Department, At Yerawada, Pune
_______________________________________________________________________________________________________
WATER SUPPLY:-
Materials:-
Galvanized pipes :-
(ERW Hot Dip Galvanized Iron Pipes) confirming to IS:1239 (Part-1) 2004
(Equivalent to BS:1387) (Equivalent to EN:10255)
The heavy duty (Class “C”) G.I. pipes for concealed / below ground. The medium
grade(Class B) galvanized M.S. pipes, hot finished, welded or electric resistance
welded, galvanized conforming to IS: 1239 (Part I) and IS: 4736 - 1986 shall be used
in work unless otherwise specified. The pipes shall have specified marking code as
per IS.
The fitting shall be mild- steel tubular or wrought steel fittings, conforming to IS:
1239 (Part II). The fitting may be butter welded or seamless. Alternatively fittings
may comply with the requirements of I.S. 1879 (Part 1 to 10). The fittings shall be
galvanized.
These pipes and fittings shall be well galvanized internally and externally.
These shall be free from any visible or hidden defects. Galvanizing shall be uniform,
reasonably smooth, free from imperfections such as flux, ash, black spot, pimples,
runs, rust stains, blisters, etc.
Schedule 80 Dimensions
Schedule 40 Dimensions
Nom. Pipe
Max. W.P.
O.D. Average I.D. Min. Wall Nom. Wt./Ft.
PSI**
cPVC SDR 11 & 13.5 pipes and fittings – CPVC Pipes - The pipes from 15mm
to 50mm dia. (copper tube size) shall be as per ASTMD- 2846 requirements.
They shall be of the nominal diameter (nominal bore) specified on the description
of the item. The sockets shall be designated by the respective nominal bores of
the pipes for which they are intended
1-
S
(38.1) D 320 (22.5) 80 (5.6)
R
Inside
Nominal Size Outside Diameter Wall Thickness
Diameter
in Inches in MM in MM
in MM
2-1/2 73.03 66.78 3.13
3 88.09 81.51 3.69
4 114.30 104.95 4.68
6 168.28 154.51 6.89
The fittings shall be of perfect size and should be as per CTS (Copper tube size)
the fitting should be as per the specifications of ASTMD 2846.
All purpose cement solvents should not be used. Solvent cement manufactured as
per ASTM F – 493 only shall be used.
Approximate Nos. of
joints which can be made
per ltr. of Solvent Cement 400 200 153 110 83 42
Such piping must confirm to the following standards and certifications. It must be
compatible to systems like PEX Crimp Tool + PEX Crimp Rings (Copper) + PEX
Crimp Fittings (Brass or Poly) + PEX Cutter
ASTM F877: Standard Specification for Cross linked Polyethylene (PEX) Plastic
Hot- and Cold- Water Distribution Systems.
ASTM F2023: Oxydative resistance of PEX to Hot Chlorinated Water per NSF
protocol P171 (Non-Barrier PEX Tubing).
CSA B137.5: Cross linked Polyethylene (PEX) Tubing Systems for Pressure
Applications
NSF/ANSI 14, nsf-rfh: Evaluated for use in Radiant Floor Heating (NSF-rfh)
Applications (Oxygen Barrier PEX tubing)
NSF/ANSI 61, nsf-pw: Complies with NSF/ANSI standard 61 for Drinking Water
System Components (Non-Barrier PEX Tubing)
ABS Piping:-
Material Grade PE 80
PN 6 PN 8 PN 10 PN 12.5 PN 16
OD
Wall Thickness Wall Thickness Wall Thickness Wall Thickness Wall Thickness
Min. Max. Min. Max. Min. Max. Min. Max. Min. Max. Min. Max.
20.0 20.3 - - - - - - 2.3 2.8 2.8 3.3
25.0 25.3 - - - - 2.3 2.8 2.8 3.3 3.5 4.1
32.0 32.3 - - 2.4 2.9 3.0 3.5 3.6 4.2 4.5 5.2
40.0 40.4 2.3 2.8 3.0 3.5 3.7 4.3 4.5 5.2 5.6 6.4
50.0 50.5 2.9 3.4 3.8 4.4 4.6 5.3 5.6 6.4 6.9 7.8
63.0 63.6 3.6 4.2 4.7 5.4 5.8 6.6 7.0 7.9 8.7 9.8
75.0 75.7 4.3 5.0 5.6 6.4 6.9 7.8 8.4 9.5 10.4 11.7
90.0 90.9 5.1 5.9 6.7 7.6 8.2 9.3 10.0 11.2 12.5 14.0
110.0 111.0 6.3 7.2 8.2 9.3 10.0 11.2 12.3 13.8 15.2 17.0
125.0 126.2 7.1 8.1 9.3 10.5 11.4 12.8 13.9 15.5 17.3 19.3
140.0 141.3 8.0 9.0 10.4 11.7 12.8 14.3 15.6 17.4 19.4 21.6
160.0 161.5 9.1 10.3 11.9 13.3 14.6 16.3 17.8 19.8 22.1 24.6
180.0 181.7 10.2 11.5 13.4 15.0 16.4 18.3 20.0 22.2 24.9 27.6
200.0 201.8 11.4 12.8 14.9 16.6 18.2 20.3 22.3 24.8 27.6 30.6
225.0 227.1 12.8 14.3 16.7 18.6 20.5 22.8 25.0 27.7 31.1 34.5
250.0 252.3 14.2 15.9 18.6 20.7 22.8 25.3 27.8 30.8 34.5 38.2
280.0 282.6 15.9 17.7 20.8 23.1 25.5 28.3 31.2 34.6 38.7 42.8
315.0 317.9 17.9 19.9 23.4 26.0 28.7 31.8 35.0 38.7 43.5 48.1
355.0 358.2 20.1 22.4 26.3 29.2 32.3 35.8 39.5 43.7 49.0 54.1
400.0 403.6 22.7 26.4 29.7 34.4 36.4 42.1 44.5 51.4 55.2 63.7
450.0 454.1 25.5 29.6 33.4 38.7 41.0 47.7 50.0 57.7 - -
500.0 504.5 28.4 32.9 37.1 42.9 45.5 52.6 55.6 64.2 - -
560.0 565.0 31.7 36.7 41.5 48.0 51.0 58.9 - - - -
630.0 635.7 35.7 41.3 46.7 54.0 57.3 66.1 - - - -
710.0 716.4 40.2 46.5 52.6 60.7 - - - - - -
800.0 807.2 45.3 52.3 - - - - - - - -
900.0 908.1 51.0 58.9 - - - - - - - -
1000.0 1009.0 56.7 65.5 - - - - - - - -
Note : Pressure Rating in : Kg/cm²
All dimension are in mm
Such pipes shall confirm to following standards and certification. ASTM F1987 -
01(2011) Standard Specification for Multilayer Pipe Type 2, Compression
Fittings, and Compression Joints for Hydronic Heating Systems
VALVES:-
All valves (gate, globe, check, safety, etc.) shall be either of brass or gunmetal,
suitable for the particular service. All valves shall be of the particular duty and design
called for, similar to Leader or G.G. Bombay make or approved equivalent. Valves
shall be tested to 21 kg/sq. cm pressure at manufacturer's works. Valves may be either
screw type or flange type, with suitable flanges and non corrosive bolts and gaskets.
Tail pieces as required shall be supplied along with valve. Gate globe and check
valves shall conform to I.S. 778 and non return valves to I.S. 5312 (Part I).
SLUICE VALVES:-
Sluice valves shall have flanged ends of cast iron body. The spindle, wall, seat and
wedge nuts shall be of gun metal. They shall generally have rising spindle and shall
be of the particular duty design called for the valves shall be supplied with suitable
flanges, non corrosive bolts and asbestos fiber gaskets. Sluice valve shall conform to
I.S. 780 and I.S. 2S06.
STOP VALVES:-
The stop valves shall be of brass polished or chromium plated.
Minimum weights shall be.
15 mm 0.4 Kg.
20 mm 0.75 Kg.
The chromium plating shall conform to I.S. 1069.
WASHERS :-
Washers for cold water taps shall be of selected leather, rubber asbestos composition
or of plastics as directed. Washers for hot water taps shall be of good quality fibre or
rubber asbestos composition as directed.
Metallic washers where required shall also be chromium plated, brass or brass
polished matching to over all fittings.
WORKMANSHIP.
PIPES TRENCHES:-
Excavation and refilling shall comply with earth work section detailed earlier.
Also items pertaining to building work shall be as per relevant sections detailed in
this contract.
The trench excavation shall be very carefully carried out especially bottom of
trench to allow pipes well bedded for their whole length on a firm surface and one
true to level and gradient. Any extra depth cut out at the bottom of the pipeline
shall be made good with cement concrete of mix 1:5:10.
In some cases tormented finished surface becomes soft after leveling. It shall be
treated by providing 80 mm thick gravel or broken stone layer base well
compacted.
In case of excavation in rock, the trench shall be excavated 150 mm below
required depth. The trench shall be brought to the required levels by filling with a
PIPE LAYING:-
Pipes shall be examined carefully for any visible defects before being shifted.
Any coating, sheathing of pipes shall be examined and repaired where necessary.
Pipes shall be cleaned and cleared of all foreign matter before being laid. They
shall be brushed internally to remove any soil that might have accumulated
therein.
Pipes up to 250 mm dia may be handled without mechanical equipment. In no
case pipes shall be rolled and dropped into the trench. Mechanical device shall be
used in case of large pipes.
Pipes of large diameter shall be laid at gradient to allow air travels to air valves.
When pipes are laid on pillars, the socket should be well clear of machinery to
allow the lead joints to be caulked.
At the end of each day's work the last pipe shall be securely closed to prevent
entry of water, soil, rats, etc.
Galvanized steel pipes shall be jointed with screwed and socketed joints, using
screwed fittings, Care shall be taken to remove any burr from the ends of the
pipes after thread cutting. White lead or an equivalent jointing compound shall be
used, according to the manufacturer's instructions, with a grummet of a few
strands of fine yarn while tightening. Compounds containing red lead shall not be
used because of the danger of contamination of water. Any threads exposed after
jointing shall be painted with bituminous paint to prevent corrosion.
Pipes and joints laid for water supply system shall be tested to a pressure of 5 Kg
per sq. cm for two hours without developing leaks/fall in pressure. In case of leaks
piping shall be redone in such portions and the test repeated till achieving
satisfactory result.
All Pipes shall run on the surface or walls and ceilings and not in chase. The
fixing shall be done with standard pattern holder bat damp of required size
keeping clear distance of about 1 to 1.5 cm from wall. Where pipes are ordered
chased and concealed these shall be insulated for hot water and painted with tar or
bitumen in cases. G.I. pipes shall be jointed with screwed and socket joints.
Threads shall be cleaned to remove burrs. White lead or equivalent jointing
compound with a grummet of a few standards of fine yarn shall be used while
fitting.
etc. No extras shall be paid on these accounts unless damage is not due to any failure
on the part of contractor. EIC's decision in this regard shall be final and binding on
all parties without any further discussion at any level. Checking The Quality of Pipes
Before Using in the Works :
The Pipes and fittings shall be inspected at site before use to ascertain that they
confirm to the specification given in para 1.1 above. Thickness of pipe wall and
weight of pipe for one meter length of pipe shall be necessarily checked to ensure the
appropriate class of pipe (medium class/heavy class) before acceptance of the pipe for
use in the building. The wall thickness of pipe has to be checked accordingly to
second decimal of a millimeter using a screw gauge. The defective pipes shall be
rejected. While curing, laying and jointing for internal and external works, where the
pipes have to be cut or rethreaded, the ends shall be carefully filed out so that no
obstruction to bore is offered. The requirements of IS 554-1985 with pipe dies and
taps be observed carefully in such a manner as will not result in slackness of joints
when the two pieces are screwed together. The taps and dies shall be used only for
straightening screw threads which have become bent or damaged and shall not be
used for turning of the threads so as to make them slack, as the later procedure may
not result in a water tight joint. The screw threads of pipes and fittings shall be
protected from damage until they are fitted.
Jointing of GI Pipes
The pipes shall be cleaned and cleared of all foreign matter before being laid. In
jointing the pipes, the inside of the socket and the screw end of the pipes shall be
oiled and rubbed over with white lead and a few turns of spun yarn wrapped round
the screwed end of the pipe. The end shall then be screwed in the socket, tee etc.,
with the pipe wrench. Care should be taken that all pipes and fittings are properly
jointed so as to make the joints completely water tight and pipes are kept at all time
free from dust and dirt during fixing. Burr from the joint shall be removed after
screwing. After laying the open ends of the pipes shall be temporarily plugged to
prevent access of water, soil or any other foreign matter. Any threads exposed after
jointing shall be painted or in the case of underground pipes thickly coat of approved
anticorrosive paint be applied to prevent corrosion.
EXCAVATION IN TRENCHES:-
Authorized quantities or those actually excavated, whichever are less shall be
allowed.
For the purpose of calculating cubic contents, cross sections shall normally be taken
at suitable intervals, i.e. manhole or wall chamber intervals except in abnormal cases
like sudden change in strata or undulating ground, etc. When they may be taken at
closure intervals as approved by the Engineer-in-charge whose decision shall be final,
conclusive and binding.
GULLY TRAPS:-
S.W. gully traps shall be conforming to I.S. 651. Gully trap shall be provided with
RCC cover 300 mm x 300 mm and frame. The minimum weight of cover shall be
4.53 Kg. and of frame 2.72 Kg. RCC cover and frames shall be of good quality free
from any defects and seal faces and edges truly square machined.
NAHANI TRAP:-
The CI long arm deep seal (Minimum 50 mm), nahani trap shall be sound and free
from porosity or any other defect which affects serviceability. It shall conform to
relevant Indian Standard and as approved by EIC or of specified or equivalent
approved make. Trap shall be self cleansing design and size as shown in drawing or
as specified. Trap shall be provided with PVC grating screwed to trap with even
perforations (as specified in BOQ). Joints of nahani trap shall be with rubber ring.
VENT SHAFT:-
Vent shaft may be UPVC pipes conforming to relevant I.S.
RUNGS:-
Cast iron steps conforming to I.S. 5455 shall be used. G.l. rungs if approved by
Engineer-in-charge may be permitted in place of C.I. specified.
WORKMANSHIP:-
GENERAL:-
Various trades required to be carried out along with these items shall follow relevant
specifications given for such work in relevant sections.
All sewers and /drains laid below ground shall be water light
First operation of refilling shall be done carefully as far as possible hand packing by
fine selected material. Packing operation should be simultaneous on both sides of
pipe and should continue till 150 mm above top of pipe. Filling shall be done in dry
trenches only.
All pipes, when laid above ground shall be air and water light.
Pipes shall rest on solid prepared bed concrete. SW pipes shall be provided with
cement concrete all-round the pipe where as RCC pipes shall be provided with
cement concrete upto the haunches of the pipe.
If excavation has been carried out lower than required packing shall be in cement
concrete 1:.5:10 (1 cement: 5 fine sand: 10 graded stone aggregate).
Pipes shall be laid with socket leading up till and shall rest on solid and even
foundations for ful1 lengths of the barrel.
Collar pits, socket holes shall be formed sufficiently deep, to allow just sufficient
space for pipe jointer to work light round the pipes.
Trenches shall be kept free from water until joints are sufficiently set.
Pipes shall be examined to see that there are no cracks or defects.
Work shall be tested and got approved in writing by EIC prior to covering of pipes.
DROP CONNECTIONS:-
Where it is uneconomical or impractical to arrange the connection within 600 mm
height above the invert of the manhole, the connections shall be made by constructing
a vertical shaft outside the manhole chamber.
At the end of branch sewer line sand cast iron tee shall be fixed to the line which shall
be extended through the wall of the manhole by a horizontal piece of SCI pipe to an
inspection or cleaning eye. Open end shall be provided with chain and lid. The SCI
drop pipe shall be connected to the tee at the top and to the SCI bend at the bottom by
CI pipe to allow discharge into channel.
Required channels shall be made in cement concrete 1:2:4 smooth finished.
The exposed portion of the drop connection shall be encased allround with 150 mm
thick concrete 1:5:10.
MANHOLES:-
Manholes of different types and size shall be constructed in sewer lines at location
indicated on drawings or as directed by Engineer-in-charge in due course. Size of
manhole referred shall be internal clear size in every case.
Sewers of unequal sectional area shall not be jointed at same invert in manhole. The
invert of smaller sewer at its junction with main shall be at least 2/3rd the diameter of
the main above the invert of the main. The main branch sewer should deliver
sewerage in the manhole in the manholes direction of main flow and junction must be
made care so that flow in main is not impeded.
No drain from house fittings E.G. gully trap or soil pipe etc to manhole shall normally
exceed a length of 6 meter unless it is unavoidable.
Normally standard for manhole sizes shall be as under. It is to be noted that various
sizes will depend upon the number of connections to be done in manhole.
Manholes 900 x 450 mm are generally constructed within the compound for house
drainage only and near the buildings for house drainage for depth of 1.20 meter or
less conical manholes 1.2 m. dia. (bottom) are constructed for drainage work for
depth between 1.2 and 2.5 meters. Manholes 1.5 m dia. (bottom) are of the conical
type and are generally constructed for main drainage works where depth is 2.50 meter
or more.
Standard manhole construction shall be as under:
BED CONCRETE:-
The manhole shall be built on a bed of cement concrete 1:4:8 (1 cement: 4 coarse
sand: 8 graded stone aggregate 20 mm nominal size) the thickness of the bed concrete
shall be 15 cms for manholes upto 1 meter depth, 20 cm for manholes from 1 meter
to.2 meter depth and 30 cm for manholes of greater depth. Projection of bed concrete
beyond the masonry wall shall be 15 cm.
WALL:-
PLASTER:-
The inside of walls shall be plastered 12 mm thick with cement mortar 1:5 (1 cement:
5 sand) and finished with a floating coat or neat cement. All angles shall be rounded
to 7.5 cm radius and all rendered external surface shall have hard impervious finish
obtained by using a steel trowel. The internal joints of the masonry shall be finished
smooth. In wet ground 20 mm thick cement plaster of the above specifications shall
be carried on the outside surface of the walls also. This shall be water proofed with
addition of water proofing compound in the proportion by weight recommended by
manufacturers.
COVER SLABS:-
These shall be of RCC 1:2:4 (1 cement: 2 coarse sand: 4 graded stone aggregate 20
mm nominal size) 15 cm thick reinforced with 10 mm bars at 15 cm centre’s both
ways, surface and edges finished fair. Full bearing equal to the width of the wall shall
be given to the slab on all sides. The frame of the manhole cover shall be embedded
firmly in the RCC slab so that the top of the frame remains flush with the top of the
RCC slab.
TESTING:-
Manholes shall be tested by filling with water to a depth not exceeding 1.2 meter as
directed by the Engineer - in - charge.
INSPECTION CHAMBER: -
Inspection chamber with provision of inlets of specified size for under ground drains
shall be constructed as per the following details:-
SIZE:-
The inside dimensions shall be taken as the clear internal dimensions between the
masonry wall faces.
EXCAVATION:-
The excavation shall be done to dimensions and levels shown on the plans or as
directed by the Engineer in charge.
BED CONCRETE:-
The foundation concrete shall consist of 15 cm thick cement concrete 1:4:8 (1
cement: 4 fine sand: 8 graded stone aggregate 20 mm nominal size). Projection of bed
concrete beyond the masonry walls shall be 7.5 cm.
WALLS:-
The specifications of walls in para 3.3.3.5 (b) shall apply.
PLASTER:-
The specifications at plaster in para 3.3.3.5 (c) shall apply.
SANITARY FITTINGS:-
All fittings and fixtures shall be of good quality conforming to I.S. or brand specified
or equivalent as approved by EIC.
Fitting and fixtures shall be installed basically with required basic accessories as
noted in catalogue of manufacturer. All additional or optional fixtures and fittings
shall be as per BOQ or direction of EIC.
FITTINGS:-
INDIAN WATER CLOSET (IWC):- (ORRISA PAN)
It is advisable to provide a sunken R.C.C. floor slab of depth about 500 mm.
required size opening from beam or wall shall be provided to carry out connection
with "P or S trap as per location. The pan shall be leveled in position keeping top of
pan at required finished level allowing margins for slopes of drain of floor. Pan shall
be concreted with nominal mix of 1:5:10 (1 cement: 5 sand: 10 stone I brick
aggregate).
This concrete shall be kept 50 to 60 mm below finished floor level to carry out
flooring operation as detailed in flooring section.
The P or S trap, shall be provided with 50 mm seal. Joints between the trap shall be
made leak proof with cement mortar 1:1 (1 cement: 1 fine sand) and lead Pash strip.
After laying the floor, foot rests of specified shall be fixed in cement mortar 1:3 (1
cement: 3 coarse sand). Location shall be about 175 mm from back side inner edge
of the pan.
manufacturing defects. External and internal surface shall be clean and smooth. The
body and the nut shall be truly machined so that nut smoothly moves on the busy. The
waste pipe of the sink shall be UPV C/Plastic pipes.
“P” TRAP:
“ P “ traps for wash basins, shall be deep seal (minimum 5 cm seal) of 32 mm size
cast brass “ P “ traps, heavy chromium plated. All “P “traps shall be provided with
suitable extension pieces, flare nut all chromium plated. “ P “traps shall be of
approved make and design.
****
STORM WATER AND DOMESTIC UNDER GROUND DRAINAGE
GENERAL :
The particular specifications are to be read in conjunction with specifications
contained in the description of items of Schedule ‘A’, Specifications contained in
Standard Specifications’ published by the Public Works & Housing Department of
Government of Maharashtra, relevant Indian Standard Specifications and drawings.
Generally, specifications given in the particular specifications have precedence over
any other specifications (except Schedule ‘A’ description). In case of ambiguities or
conflicting specifications in various documents mentioned in the tender, where
particular specifications do not cover trade items included in the contract, the
specifications given in ‘Standard Specifications’ or relevant I.S. specifications shall
apply.
EXCAVATION SOIL, MURUM ETC. :
Excavation for foundation, drains etc. shall be excavated to exact width, length and
depth shown on drawings, extra width for working space if any will be at the
contractor’s cost. Extra depth if any shall be brought up by (1:3:6) cement concrete
filling and width filled in by earth thoroughly rammed or as otherwise as directed by
Engineer-in-charge without any extra cost. Excavated material shall be used to fill in
trenches or it shall be spread elsewhere on or near the site of work including watering,
ramming and consolidating or removal from site free of charge as may be ordered.
Contractor shall make provision for temporarily supporting utility facilities service,
trenches, separating and stacking serviceable material neatly, shoring, pumping,
bailing out drainage water whether subsoil or rain water. General excavation will
include all strata except rock.
Excavation in hard rock :
Anything that does not come out with shovels and pickaxes but required blasting,
chiseling or wedging for removal shall be treated as rock. Boulders have 0.5 cu.m.
will be treated as rock. Rubble shall be stacked properly in heaps.
Contractor shall obtain license from District authorities for carrying out blasting work
as well as for obtaining, transporting and storing explosives as per the “Explosives
Rules 1940” or as amended. He shall purchase the explosives, fuses, detonators etc.
only from licensed dealer. He shall maintain the account of explosive etc. purchased
and used by him. He shall be responsible for safe custody or proper accounting of
explosive materials. Engineer shall have access to check stores of explosives and
accounts thereof. All precautions shall be taken and all rules complied with.
Where blasting is not practicable or prohibited, excavation shall be done by wedging
or chiseling and it shall be restricted to the quantity required to the minimum. Of
trenches exceed those shown in drawings, the excess quantity shall not be paid for.
EARTH FILLING :
Filling shall be done worth good earth, murum, stone chips. It shall be free from
salts, organic matter, black cotton or slushy earth and combustible material. All clods
shall be broken.
Filling in trench shall be done in layers not exceeding 300 mm. Apply watered and
consolidated by ramming with iron or wooden rammers weighing 7 to 8 kgs. And
having base 30 cm. Sq. or 20 cm. Diameter. The filling trenches, the finished level
surface shall be flooded with water for at least 24 hours allowed to dry and then
rammed and consolidated after making good any settlement in order to avoid
settlement at a later stage. Finished level of filling shall be kept to a slope intended to
be given to the ground.
RUBBLE SOLING :
It shall be clean, hard and obtained from trap or ballast stone. Stone aggregate 9from
trap or ballast stone) of 200 to 230 mm shall be used. It shall be clean hard and
reasonably free from laminations. The rate shall be inclusive of packing with smaller
stone chips. Filling with grit or sand, watering the surfaces and consolidating each
layer with 8/10 tonnes roller or manually as directed.
I. Manufacturing of R.C.C.
pipe NP2 and NP3
Pipes (NP2 or NP3 class) : Manufacturing of pipe as per IS 458
with the latest amendment as per
per IS:3400.
v) Water absorption Test as per
I.S.3400.
Sampling the time lapse : As per IS code 5382 class 6 clause 7
for testing. Marking on with appendix – D.
Rings
i) The manufactures name and
Trade mark if any
ii) Month and year of
manufacturer
iii) The type follower by a word
such Gas or Water or Sewer
depending on the
applications.
iv) ISI mark
III Manholes : As per IS:411 (Part-I) 1986 and as per
drawing issued by CLIENT for
execution purpose and as directed by
Engineer-in-charge.
In all cases the trial pits are to be excavated in accordance with the specifications for
excavation, refilling and reinstatement etc.
Excessive excavation
After excavating the sites on which the various parts of the works are to be
constructed, if it is found that due to no fault of the contractor and part of the
formation is unsuitable to provide a satisfactory foundation, such portions shall be
further excavated to such depths as the Engineer may direct, and refilled to original
formation level with mass concrete M-100 or hardcore of quarry waste as may be
directed. Payment will be made for such additional excavation and filling at
appropriate rates.
The size of the manhole etc. mentioned above are approximately rounded figures.
Marginal variations in the sizes of manhole covers are acceptable.
Statement showing widths to be given for excavation for 1.80 M x 2.40 M scraper
type manholes.
A - Without drop arrangement
I - Ordinary soil
3.70 M x 4.30 M rectangular 1st stage below 5 M
3.4 M x 4.00 M rectangular 2nd stage below 5.0 M
II - In trenches where the rock is met with :
3.70 M x 4.30 M rectangular upto the point where the rock is met with
3.40 M x 4.00 M rectangular below the point where the rock is met with
B - With drop arrangement on both sides 1.80 M length
I - In ordinary soil : across and along
4.10 M x 4.30 M 1st stage below 5.0 M
3.80 M x 4.00 M 2nd stage below 5.0 M
II - Trenches where the rock is met with :
4.10 M x 4.30 M up to the point where the rock is met with
3.80 M x 4.00 M below the point where the rock is met with
Statement showing the proposed widths to be given for excavation of Trenches and
paid for in Sewerage works :
Size of pipe
Shoring in Shoring in Shoring in
Above 3 M
Upto 3 M two stage one stage two stages
& upto 5 M
depth more than 5 upto 5 M More than 5
depth
M depth depth M depth
150mm
0.80 M 0.90 M
S.W.
230mm 1.4 M upto
0.90 M 1.00 M 0.90 M 1.00 M
S.W. 5M
1.0 M
below 5 M
300mm 1.4 M upto
0.90 M 1.00 M 0.90 M 1.0 M
S.W. 5M
1.0 M
below 5 M
350mm 1.8 M upto
1.30 M 1.50 M
R.C. pipe 5M
1.5 M
1.30 M 1.50 M
below 5 M
1.5 M
below 5 M
400mm 1.9 M upto
1.40 M 1.60 M 1.40 M 1.60 M
R.C. pipe 5M
1.6 M
below 5 M
450mm 2.0 M upto
1.50 M 1.70 M
R.C. pipe 5M
1.7 M
1.50 M 1.70 M
below 5 M
1.7 M
below 5 M
500mm 2.0 M upto
1.50 M 1.70 M 1.50 M 1.70 M
R.C. pipe 5M
1.70 M
below 5 M
600mm 2.10 M upto
1.60 M 1.80 M 1.60 M 1.80 M
R.C. pipe 5M
1.80 M
below 5 M
2.20 M upto
700mm 1.70 M 5M 1.90 M
1.90 M 1.70 M
R.C. pipe 1.90 M 1.90 M
below 5 M
800mm 2.60 M upto
2.00 M 2.30 M. 2.00 M 2.30 M
R.C. pipe 5M
2.30 M
below 5 M
900mm 2.70 M upto
2.10 M 2.40 M 2.10 M 2.40 M
R.C. pipe 5M
2.40 M
below 5 M
1000mm 2.80 M upto
2.20 M 2.50 M 2.20 M 2.50 M
R.C. pipe 5M
2.50 M
below 5 M
1100mm 2.90 M upto
2.30 M 2.60 M 2.30 M 2.60 M
R.C. pipe 5M
2.60 M
below 5 M
1200mm 3.00 M upto
2.40 M 2.70 M 2.40 M 2.70 M
R.C. pipe 5M
2.70 M
below 5 M
1400mm 3.30 M upto
2.70 M 3.00 M 2.70 M 3.00 M
R.C. pipe 5M
3.00 M
below 5 M
1600mm 3.50 M upto
2.90 M 3.20 M 2.90 M 3.20 M
R.C. pipe 5M
3.20 M
below 5 M
1800mm 3.70 M upto
3.10 M 3.40 M 3.10 M 3.40 M
R.C. pipe 5M
3.40 M
below 5 M
vehicular traffic. The contractor shall also provide and display special boards painted
with fluorescent paints indicating the progress of the work along a particular road.
SHORING
Wherever shoring may deemed necessary by the Engineer the contractor shall provide
the same in the best possible manner with the best material and to the satisfaction of
the Engineer. The contractor shall employ such kind or kinds of shoring as the
Engineer may consider the exigencies of the work to require and it is to be distinctly
understood that the work 'shoring' is to comprise all clauses of such work and all
appliances and appurtenances including polling boards, sheet piling and runners
(whether the joints be butt, groove and tongue feather edge and groove, birds mouth
and double splay, rebated or otherwise), together with walling struts prope, point
blank shores, raking shores, blocks, wedges, iron dogs, bolts, screws, nails and
everything that may be required for due execution of the work.
No part of the shoring shall at any time be removed by the contractor without
obtaining permission from the Engineer. While taking out shoring plank the hollows
if any, formed must simultaneously be filled in with soft earth well rammed with
rammers and with water.
piling in accordance with other items of the specifications and the terms Timber or
Timbering shall apply to steel trench sheeting or sheet steel piling throughout.
Rates
The rates for excavation shall be held to include the cost of shoring and no allowance
of width or width beyond those already described shall be made on account of the
necessity of shoring.
VENTILATION
The contractor shall provide adequate ventilation and efficient apparatus to keep all
excavation, trenches tunnels and headings structures, sewers and manholes free from
all gases whether generated in strata arising from the use of explosive for blasting
sewage gases or otherwise and he shall take precautions to ascertain that they are in a
safe condition before allowing workman to proceed.
mechanical failure. The contractor must also arrange for night and day manning and
operating of the pumps wherever necessary to ensure that at all times and weather the
work may proceed.
The contractors shall not allow any accumulation of water either from the discharge
of their dewatering pumps or their water connection on the site of their work. If an
accumulation is unavoidable, it shall be treated with insecticides to the satisfaction of
the Engineer.
BLASTING PROCEDURE
Blasting shall not be done without the previous consent of the Engineer and shall be
restricted to the hours which he may prescribed. If, in the opinion of the Engineer,
blasting would be dangerous to persons or adjacent structures, or is being carried on
in a reckless manner, the rock shall be excavated by other means.
STORAGE OF EXPLOSIVE
It shall be as per Clause 45 of General Conditions of Contract.
The contractor shall obtain the previous permission of the appropriate authority for
the site, manner and method of storing explosives near the site of work. All handling
of explosives including storage, transporting shall be carried out under the rules
approved by the Explosives Department of the Government.
In carrying out rock blasting the contractors shall take all necessary precautions by
the use of screens weighted down and other means for the protection of life and
property, and shall strictly comply with all rules and regulations that may be laid
down by the commissioner of police, by the Engineer or by other regularly
constituted authority having jurisdiction relative to handling, storing and use of
explosive.
In order to ensure the safety of surrounding property and persons, no charge shall be
used which is larger than necessary to properly start
necessary matters and thing, connected with and rendered necessary or otherwise
involved by the excavation. The rate of excavation also includes pumping out any
quantity of water from any source by using any number of pumps and for any length
of time singly or in combination. Nothing extra will be paid on this account during
the excavation of the whole work.
If, in the opinion of the Engineer, the exigencies of the work require that in any part
the whole quantities of excavation shall be done upto the full measurement paid for,
the contractors shall have no claim for extra payment on account of the allowance or
concessions shall not be applicable to any work, unless it comes completely under
one of the above descriptions to which a settled mode of measurement is applied.
FOUNDATIONS IN SOFT GROUNDS
When work of constructing the sewers has to be carried out in soft under ground
strata, such as puddle etc. or in a reclaimed land, a good foundations shall be provided
for the pipes and manholes. For the former, excavation in the trench shall be taken 75
mm deeper than what is ordinarily required and for this depth the whole of the
trenches shall be covered with M-150 concrete slab of the required width, reinforced
with BRC fabric No. 9 or any other fabric approved by the Engineer. The foundation
concrete of the manholes shall similarly be reinforced with the same fabric, spread to
cover the whole area of the foundation.
The fabric shall be suitably cut to the requirements and securely joined together with
adequate laps which should not be less than 200 mm. The fabric in the line and
manholes must also be securely jointed together. The rates in both the cases shall be
held to include all lapping, joining and also any probable wastage.
moistened, mixture of one part of cement and one part of clean fine sand tempered
with just sufficient water have a consistency of semi-dry condition should be forced
into the joints and well rammed with caulking tools the whole space around the spigot
between it and the socket is united full, and the joints shall be finished off with a
splayed fillet sloping at 45 degrees to the side of the pipe. The shaft or a pipe
entering or leaving a manhole shall have splayed fitlet of neat cement laid around the
same extending on the outside plastering of the manhole 75 mm beyond the outside of
the pipe and 75 mm beyond the outside plastering of the manhole. Such fillets shall
be deemed to be included in the rates for pipe laid complete.
Great care must be taken after the joints are made that the pipes be not moved or
shaken before the cement has thoroughly set.
The rate for providing, laying and jointing of S.W. or R.C. pipes shall also include the
cost of plugging up the mouths of these pipes with brick in cement mortar 1:6 with
cement plaster 1:3 wherever directed by the Engineer.
Jointing concrete Pipes
Each concrete pipe with the rubber ring accurately positioned on the spigot shall be
pushed well home into the socket of the previously laid pipe by means of uniformly
applied pressure with the aid of a jack or similar appliance.
Concrete pipes of the spigot and socket type with roll on rubber rings shall be used,
and the manufacturer’s instructions shall be deemed to form a part of this
specification.
Rubber rings shall be lubricated before making the joint and the lubricant shall only
be soft soap water or an approved lubricant supplied by the manufacturer.
In case of R.C. pipe entering or leaving a manhole a flexible joint may be provided
atleast within 0.60 M from the outer end of the manhole.
A drop in water level of not more than 50 mm in one hour shall be permitted, in case
of hydraulic test of manhole.
ALL WORKS TO BE WATER TIGHT
The drains, manholes and all joints of pipes must be made thoroughly sound and
water tight and any joint which may be proved to be leaky at any time during the
progress of works or during the contractors subsequent period of maintenance shall be
immediately made sound by the contractors at their own expense. The contractors,
when required by the Engineer shall at their own cost prove all works to be water
tight by filling it with water to such height as the Engineer may determine. Any
additional precautionary measures or appliances that may be found necessary to
ensure the water tightness of the manholes, flush stains, disc plugs in junctions and
the joints of pipes shall be adopted by the contractor without extra charges, the
responsibility of making them when completely water tight resting upon the
contractor.
Immediately after the test with the double disc or cylinder as mentioned in Clause No.
41.0 has been completed and any defect hereby disclosed have been made good the
contractor shall prove the joints of the stretch of the under ground pipe whether of
stoneware, cast iron or R..C. pipes, to be water tight by filling in pipes with water
before filling in the trenches to the level of 1.5 M above the top of the highest pipe in
the stretch and heading the water up for the period of one hour or such further time as
the Engineer may direct. The apparatus used for the purpose of testing shall be
approved by the Engineer. The contractor, if required by the Engineer, shall pump
the excavation dry and keep it so during the period of testing. No test applied to part
of a stretch when adding water from a measuring vessel at regular 10 minutes
interval, and noting the quantity required to maintain the original water level. For the
purpose of this test the average quantity added should not excess 1 litre / hour / 100
linear metres /10 mm of nominal internal diameter).
Any leakage including excessive sweating which cause a drop in the test water level
will be visible and the defective part of the work should be removed and made good.
In the case of cast iron rising mains, they shall be tested for a safe pressure as directed
by the Engineer.
The manholes when they have been raised above the highest subsoil water level
expected in the monsoon shall similarly tested for water tightness as for the pipe
lines. The procedure for this shall be as follows.
The mouths of all pipes entering the manholes shall be suitably plugged with brick, or
wooden any other type of plug. The manhole under test shall then be filled with
water upto the general subsoil water level and observed for a period of one hour. If
the level dose not drop by more than 50 mm in one hour, it shall be assumed that the
manhole is tight.
During the period of the test the out side trench shall be kept free from any
accumulation of subsoil water. In case of a drop of more than 50 mm in the water
level, the contractor shall note the places from where the leakage is taking places and
take step to stop the leakage.
INSPECTION OF THE JOINTS
After the joints of any pipes in underground works have thoroughly set the Engineer
(or any person whom he may appoint) may inspect the joints and if he has any doubt
as to their soundness he may required the contractor to cut open and clean away the
cement or lead as the case may be of any joint, that he may select and to make good
the same at their expense provided that unless defect to be found, they shall not be
required to open more than one joint in 20 M of pipe though if the defect be found the
Engineer may direct them to open as many joints as be may seem necessary.
FRACTURE OF PIPES
In the event of pipes being fractured after being to all appearances properly laid
whether due to imperfect loads having being found or the material for refilling having
being improperly selected or to any other causes, the contractor in every instance will
be held responsible and will be called upon to replace the defective pipes at his own
cost, if such defect appears before the expiration of the period of maintenance.
Any pipe of length of pipe found to be defective shall be immediately removed and
replaced at the contractors expense, and leakage joints shall be remade, the
inspections tests shall then be repeated as often as necessary, until the whole line
under inspection or test is accepted by the Engineer.
ALL WORKS TO BE CLEARED, CLEAN AND PERFECT
The contractor shall after completion or whenever required by the Engineer, prove all
pipes and fittings to be clear, clean and perfect, and for this purpose shall, at their
own expense and in the presence of the Engineer, or his appointee provide suitable
instruments and appliances and pass them through the pipes and shall if required,
throw in water and show that it passed freely through every portion of the work.
Brick, mortar and rubbish shall not be allowed to fall in into the manholes or sewer
lines while fixing or if allowed shall be removed by the contractor at their own
expense.
The contractors to clean and use existing pipes met with
The contractors are if and when required, to take up any existing pipes that be met
with a clean and prepare them for reuse for such work they will be paid at the contact
rates for excavation and filling, such excavation will be measured 0.90 M wide for
225 mm to 450 mm pipes, 0.60 M wider for smaller pipes and only in case to the
depth of pipes bed. The filling consolidation etc. shall be done as described for new
rocks and under the same conditions in every respect.
MEASUREMENT OF PIPES
All pipes be measured according to the works actually done by them, and no
allowances will be made for any waste in cutting to the exact length required. An
exception to this will be made only in the case of short branches of 100 mm dia
stoneware pipes, which be treated in the manner hereafter described with regard to
fittings. The contractor shall be under obligation to use the pieces or part of the
pieces out of from 100 mm stoneware pipes, if it be deemed by the Engineer
practicable to do so and no further payment shall be made for the same to the
contractor. A socket attached to a straight pipe will not be measured, but a spigot end
of a straight pipe whether such end be free for entering into a socket will be measured
to its full length. Pieces of cut pipe not used in the work will become the property of
the contractors except pieces of 100 mm dia stoneware pipes, for which they have
been or may be paid direct. When a cast iron pipe may have necessary been cut for
the exigencies of the work, the contractors will be given credit for the piece not used
in work at the rate at which they are charged by the corporation provided that the
cuttings have been properly done and the portion used in the work be sound.
A bend, junction, or any separate piece of fitting which may have necessarily been cut
for the exigencies of the work will be taken into account as if whole, provided that the
cutting has been done properly and that the portion used in the work is sound. This
clause shall not apply to a straight pipe under any circumstances except only to 100
dia stoneware pipes as hereinbefore described. In measuring the lengths of pipes laid,
deduction shall be made for the lengths of channels between the inside face of the
walls of the manholes.
The cost of every joint between metal pipes or fittings and stoneware pipes or sockets
or masonry shall be held to be included in the rate entered in the Bill of quantities and
rates for the metal pieces connected with the stoneware pipe, socket or with the
masonry.
MANHOLES/CHAMBERS
The manholes/chambers on the sewers shall be constructed in the form and of the
dimensions shown on the drawings. The depth of the manholes/chambers shall be
measured from the top of cover to the invert level of the manholes.
The manholes/chambers shall be constructed at places shown in the drawings of
wherever directed by the Engineer. Type designs for the manholes are shown on the
drawings but the actual dimensions shall in each case be determined by the Engineer
as the circumstances may require.
Construction of brick masonry manholes
The walls of the manholes shall be built in brickwork in cement mortar and wall and
the cap is plastered both from inside and outside with cement plaster 1:1. In the case
of conical manholes, the walls shall be brought up to within 475 mm of the road
surface over which 30 mm thick concrete cap of M-150 furncated conical shape as
shown in the drawing and is cast in situ and shall be covered over with a cast iron
frame and cover or cast iron plate with a cast iron frame and cover as may be in each
case be required by the Engineer. Whether rectangular manholes are to be
constructed the brick walls shall be brought up to with 100 mm to 150 mm as
required, of the road surface and shall at this depth be covered over with a reinforced
cement concrete slab with an opening of the site and in the position as directed by the
Engineer. The opening shall be formed by means of joists of sizes as shown on
drawings, resting on the side walls and embedded in the slab. On these joists as
support wall of brick in cement shall be erected and brought upto within 475 mm of
the road surface where they shall be covered with cast iron frame and cover etc. as
described above. The work shall be properly added and the courses brought up in
regular and uniform manner.
RATE OF MANHOLE
The rate to be quoted in the bill of quantities and the rate for the manholes shall
include complete structure, concrete cap, plastered with cement both inside and
outside, bottom concrete and channel or channel with the C.I. frame and cover C.I.
sheets, etc. everything complete as type design drawing including 3” x 3” (75 mm x
75 mm) vata all round the extended wall at its junction with the hedding and
including cutting the pipes flush with the inside plaster of the wall of flush without
excavation and rubble soling if required 150 m dia, vertical pipe 150 mm dia, S.W.
double tee unction 150 mm dia S.W. right angled bend, etc or branch connection will
be paid for separately.
After completing the work, the same should be handed over to CLIENTfor
maintenance. A copy of the memo acknowledging the taking over should be handed
over to the respective superintending Engineer (Construction).
Drop Arrangement
The rate of providing 150 mm, 230 mm dia vertical drop arrangement 0.60 M high in
manholes with drop arrangement will include :
Providing 150 mm, 230 mm, 300 mm dia S.W. pipe of required length embedded in the
masonry of the manholes at the upper and lower ends of the drop arrangement.
ii) Providing and fixing 1 No. 150 mm, 230 mm or 300 mm S.W. right angled bend
and 1 No. 150 mm x 150 mm x 150 mm, 230 mm x 230 mm x 230 mm or 300 mm x
300 mm x 300 mm S.W. double tee junction including cutting the ends of required
and jointing and filletting as specified.
½ brick thick 1:2 brick masonry encasement all around with extra brick work below
the bend upto the excavation level of manhole and that in the tapeing portion of the
manhole including curing and finishing smooth with cement plaster 20 mm thick 1:1.
Plugging the open mouths of the double tee junctions and house connection pipes
where directed so as to make them water tight.
The rate for extra each meter height of 150 M 230 mm, 300 mm, vertical drop
arrangement shall include the following :
providing 150 mm, 230 mm, 300 mm S.W. pipes including cutting, jointing,
filletting etc. all complete.
½ brick thick 1:2 brick masonry encasement all round including curing and finishing
smooth the exposed surface with cement plaster 20 mm thick 1:1.
For the payment of the items of vertical drop arrangement the height will be measured
from the invert of the right angled bend to the invert of the sewer or house connection
that is being dropped 600 mm height being paid under the item of ‘Providing
arrangement and the remaining height under the item of Extra per Metre height of
drop arrangement.
In case of drop arrangement above 300 mm dia, the class of R.C. pipe used shall be
NP 2 class. It shall consist of right angled bend of required diameter and double ‘T’
junction. It will be surrounded by ½ brick thick masonry (1:2) encasement all round
with extra brick work below etc. as mentioned above.
STEPS
Where the depth of the invert exceeds 0.20 M below the surface of the ground, cast
iron steps weighing not less than 5.44 kg. And of approved pattern shall be built at
every four courses or 40 cm intervals in concrete manhole with such additional hand
irons as may be necessary for safety. The first step shall be provided at 0.6 M below
the road surface or top of manhole cover.
SAFETY CHAINS
Safety chains shall be made of alluminium alloy as approved by the Engineer.
LADDERS
Except where otherwise specified ladders shall be of alluminium alloy of approved
design and manufacture.
The ladder rings shall be at 300 mm centres and the stringers 400 mm apart strong
support stays shall be provided on both sides of the ladder at not more than 2.5 M
centres.
Pipes entering and leaving manhole :
Whenever a pipe enters or leaves, manholes, bricks on edge laid around the upper half
of the pipe so as to form an arch. All round the pipe, there shall be a joint of cement
mortar 13 mm thick between it and the bricks or cement concrete. The ends of all
pipes shall be properly built in and neatly finished of with cement mortar. The pipe
projections are to be cut so that the ends are flush with plastered surface.
Vent shafts
Vent shafts are to be provided at the heads of all sewers and also where as shown on
the drawings or as directed by the Engineer. The height and the material, whether
galvanized sheet iron or cast iron or R.C. shall be decided by the Engineer.
SECTION- II
SR. DRAWING WORKING DRAWING
NO NO.
DWG NO.1 1-A-WD-STP_SITE PLAN SITE PLAN
1
DWG NO.2 2-A-WD-STP_GROUND FLOOR PLAN GROUND FLOOR PLAN
2
DWG NO.3 3-A-WD-STP_FIRST FLOOR PLAN
3 FIRST FLOOR PLAN
DWG NO.4 4-A-WD-STP_SECOND FLOOR PLAN
4 SECOND FLOOR PLAN
DWG NO.5 5-A-WD-STP_THIRD FLOOR PLAN
5 THIRD FLOOR PLAN
DWG NO.6 6-A-WD-STP_FOURTH FLOOR PLAN
6 FOURTH FLOOR PLAN
DWG NO.7 7-A-WD-STP_TERRACE FLOOR PLAN
7 TERRACE FLOOR PLAN
DWG NO.8 8-A-WD-STP_BASEMENT 1 PLAN
8 BASEMENT 1 PLAN
DWG NO.9 9-A-WD-STP_BASEMENT 2 PLAN
9 _BASEMENT 2 PLAN
DWG NO.10 9-A-WD-STP_SECTIONAA,BB
10 SECTIONAA,BB
DWG 10A-A-WD-STP_SECTIONCC,DD
10A NO.10A SECTIONCC,DD
DWG NO.11 11-A-WD-STP_ELEVATIONS1,2,3
11 ELEVATIONS1,2,3
DWG NO.12 12-A-WD-STP_ELEVATIONS4,A,B
12 ELEVATIONS4,A,B
DWG NO.13 13-A-WD-STP_ELEVATIONSC,D
13 ELEVATIONSC,D
14 DWG 14-A-WD-STP_STAIRCASE DETAIL
A NO.14A STAIRCASE DETAIL
DWG 14-A-WD-STP_STAIRCASE DETAIL
14 B NO.14B STAIRCASE DETAIL
DWG 14-A-WD-STP_STAIRCASE DETAIL
14 C NO.14C STAIRCASE DETAIL
14 DWG 14-A-WD-STP_ RAILING DETAIL
D NO.14D RAILING DETAIL
DWG 14-A-WD-STP_ RAILING DETAIL
14 E NO.14E RAILING DETAIL
DWG NO.15 15-A-WD-STP_PORCH DETAIL
15 PORCH DETAIL
DWG NO.16 16-A-WD-STP_DOOR WINDOW DETAIL
16 DOOR WINDOW DETAIL
DWG NO.17 17-LS-STP_LANDSCAPE LAYOUT
17 LANDSCAPE LAYOUT
ELECTRICAL DRAWING
ltern No 59 47 of Vol-lII
.l_--_
ltenr No.59 :-l,r.ovidingand-- l___ I
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Annexure-I
Recommended Mak6;f Ftre Protection works'
REtltvt&Prc.undfos
l.Fire PumPs
KOEL/CIL
2.Diesel Engine
J indal/Tata/Zenith
3.G.I. / M.S. PiPes
R brand / Unique/ M's Fittings
4.Pipe Fittings
Advance/Venus/'lntervalve/Kartar
5.ButterflY Valves
ey'Kai-tar
AdvanceAy'enus/Irrtervalv
6.Non Retum Valve
v alv e/Kartar
Advance/Venu s/I nter
7.Gate Vavles
lntervalve/Kartar/Zo I cto
8.Ball Valves
g.Strainers
Alko/Tel Flow/Grand Pix
Forbes tnarshall/Eureka
lO.FIow meter
Irrdfoss/Danfoss/IFM
l l.Pressure Switch
H.Guru/Fiebig/Pricol
l2.Pressure Gauge
IWL/Rustech/RePuted
l3 .Anticorrosive
Material
Pri)'anka/Essel/Newage
l4.HYdrant Valves
PriYanka/EsselAI ewage
l5.Branch PiPe with nozzle
/Rubber hose FriYanka/Essel/Newage/CRC
l6.Fire l{oses
/1
ti
€ q'r{'* to
AT
Additionat R;A
I
BWffi*qo
t*sBB
f'
l2.Push Butioil
TEKNIC/SIEI\4ENS
I 3.Auto/rnanual Selectol.
Salzer/KAyCEE
l4.Timers
EAPL/ AE
l5.Terminal Blocks
I 6.Current Transformers ELMEX/WAGO
KALPA/VOLTAMPSiKAPPA
lT.Over load relay
L&T/Siemens
I S.Single phase preventers
Minilec/AE
t 9.Engine control selector
SALZER/KAYCEE/L&T
20.Main Supply Selector I
S iemens/Merlinger in
2l .Battery charging selector
SALZF'PJL&T/KAYCEE
22.Battery charger
KAYBEE/CHABBI
23.SIREN/lIooter
Kheraj
24.Toggle switch
Juy
25.End terminations
26.Cable tray Dowells/Multi
Storrack/pANd\4AG
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