Laporan Kerja Praktik Dept.

Operasi Pabrik-5

DAFTAR ISI

Halaman Judul ................................................................................................................................i

Lembar Pengesahan 1 ....................................................................................................................ii
Lembar Pengesahan 2 .................................................................................................................. iii
Intisari .......................................................................................................................................... iv
Kata Pengantar............................................................................................................................... v
Daftar Isi...................................................................................................................................... vii
Daftar Gambar ............................................................................................................................... x
Daftar Tabel ................................................................................................................................. xii
BAB I PENDAHULUAN
I.1 Latar Belakang..................................................................................................... 1
I.2 Tujuan Kerja Praktik ............................................................................................ 1
I.3 Manfaat Kerja Praktik .......................................................................................... 2
I.4 Ruang Lingkup Kerja Praktik............................................................................... 2
I.5 Waktu Kerja Praktik ............................................................................................ 2
BAB II TINJAUAN PUSTAKA
II.1 Sekilas Tentang PT Pupuk Kalimantan Timur .................................................... 3
II.2 Pengertian Produk Perusahaan ............................................................................ 4
BAB III TINJAUAN UMUM PERUSAHAAN
III.1 Sejarah PT Pupuk Kalimantan Timur ................................................................ 8
III.2 Struktur Organisasi.......................................................................................... 13
III.3 Visi, Misi, Nilai dan Budaya Perusahaan ......................................................... 16
III.4 Tata Letak ....................................................................................................... 17
III.5 Lambang ......................................................................................................... 18
III.6 Tenaga Kerja dan Waktu Kerja........................................................................ 18
III.7 Fasilitas dan Jaminan Sosial ............................................................................ 19
III.8 Sarana Pendukung ........................................................................................... 19
III.9 Peningkatan Mutu dan Pengolahan Lingkungan .............................................. 20
III.10 Pemasaran Hasil Produksi ............................................................................. 20
BAB IV PROSES PRODUKSI
IV.1 Proses Produksi Ammonia ............................................................................ 21
IV.1.1 Persiapan Bahan Baku ...................................................................... 21
Suplai Gas Alam ........................................................................... 21

Jurusan Teknik Kimia – FTI vii

Institut Teknologi Sepuluh Nopember Surabaya
 Laporan Kerja Praktik Dept. Operasi Pabrik-5

IV.1.2 Uraian Proses Produksi ..................................................................... 22

Feed Gas Compression .................................................................. 23
Feed Gas Desulfurization .............................................................. 23
Primary Reforming........................................................................ 25
Process Air Compressing .............................................................. 27
Secondary Reforming .................................................................... 27
Carbon Monoxide Shift Conversion ............................................... 29
CO2 Removal................................................................................. 30
Methanasi ...................................................................................... 32
Synthesis Gas Drying .................................................................... 33
Cryogenic Purification .................................................................. 33
Kompresi Gas Sintesis ................................................................... 35
Sintesis Ammonia .......................................................................... 35
Ammonia Refrigeration ................................................................. 37
Purge Ammonia Recovery ............................................................. 38
Process Condensate Stripper ......................................................... 38
IV.2 Proses Produksi Urea .................................................................................... 39
IV.2.1 Persiapan Proses Produksi ................................................................ 39
NH3 Cair ........................................................................................ 39
Gas CO2 ......................................................................................... 39
IV.2.2 Uraian Proses Produksi ..................................................................... 40
Unit Sintesis .................................................................................. 40
Unit Kompresi Ammonia dan CO2 ..................................... 40
Unit Sintesa ....................................................................... 42
Unit Purifikasi ................................................................... 48
Unit Konsentrasi ................................................................ 51
Unit Recovery .................................................................... 53
Unit Granulasi ............................................................................... 58
Unit Granulasi .................................................................... 58
Unit Recovery ..................................................................... 60
Unit Dedusting Recovery .................................................... 61
Sistem Steam dan Steam Condensate ............................................. 62
BAB V UTILITAS DAN PENGOLAHAN PABRIK
V.1 Utilitas ........................................................................................................... 65

Jurusan Teknik Kimia – FTI viii

Institut Teknologi Sepuluh Nopember Surabaya
 Laporan Kerja Praktik Dept. Operasi Pabrik-5

V.1.1 Sea Water Intake ............................................................................. 65

V.1.2 Unit Klorinasi.................................................................................. 67
V.1.3 Sistem Cooling Water...................................................................... 70
V.1.4 Sistem Desalinasi ............................................................................ 75
V.1.5 Sistem Demineralisasi ..................................................................... 81
V.1.6 Sistem Pembangkit Tenaga Listrik .................................................. 84
V.1.7 Sistem Steam ................................................................................... 86
V.1.8 Sistem Plant Air/Instrument Air (PA/IA) ......................................... 87
V.1.9 Sistem Nitrogen Generation ............................................................ 89
V.1.10 Sistem Urea Formaldehyde Coating (UFC) ................................... 91
V.2 Pengolahan Limbah ...................................................................................... 100
BAB VI KESELAMATAN DAN KESEHATAN KERJA ............................................. 101
BAB VII PENUTUP ...................................................................................................... 104
DAFTAR PUSTAKA .................................................................................................... 105

Jurusan Teknik Kimia – FTI ix

Institut Teknologi Sepuluh Nopember Surabaya