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keeps your world rotating

Pengujian Keselarasan Geometris di Dunia


Industri Menggunakan Teknologi Pengukuran
Modern
Meningkatnya kecepatan produksi suatu pabrik harus diiringi dengan kualitas
penyelarasan geometris yang presisi pada instalasi mesin.
Pada instalasi mesin, antara suatu gulungan (Roll ) dengan gulugan yang lain harus
memiliki hubungan “Paralel” dan “Tegak Lurus” terhadap suatu titik referensi mesin.
Metode pengukuran modern yang kami tawarkan dijelaskan seperti berikut ini.

Bagaimana mengukur
Mengapa perlu mengetahui keselarasan Roll dalam jumlah
hubungan paralel antar Roll? yang banyak? Apakah PARALIGN® itu?

Secara umum, penggunaan Rolls pada 15 Tahun yang lalu, sebelum PARALIGN PARALIGN® adalah alat ukur yang mengadopsi
pabrik berfungsi sebagai pembawa dipergunakan secara komersial, Theodolyte teknologi pesawat antariksa. Alat ini memiliki 3
material, cotohnya kain ataupun kertas. masih diandalkan sebagai pengukur paralel Ring Laser Gyroscopes dengan tingkat presisi
Roll yang tidak paralel menyebabkan antar Roll. Selain itu, penggunaan Sistem Graphometers yang sangat tinggi. Tampilan
suatu “Gaya Transversal” dan berpotensi Optik sangat terbatas penggunaannya di ortogonal pada gyroscope memperlihatkan
menarik material secara asimetris. Hal ini lingkungan industri karena membutuhkan sistem koordinat 3 dimensi yang
tentu sangat berdampak pada kualitas pemantauan visual secara terus-menerus menggambarkan 3 Derajat kebebasan (Roll,
produksi anda seperti kerutan, sobekan pada objek yang diukur. Pitch, Yaw) pada Roll (Lihat gambar 2).
da mengurangi masa pakai wire.
PARALIGN® mampu memberikan anda
pengukuran yang cepat dan sangat presisi
hingga 80 Roll per hari.

Gambar 1. Distribusi Vektor Gaya yang disebabkan hubungan andat Roll yang tidak paralel
keeps your world rotating

Coordinate system of a roll

Vertical angle (Pitch)

Horizontal angle (Yaw)

Figure 2: Coordinate system of a roll

How does the method work?

PARALIGN® was developed for measuring


roll parallelism. For measured value
acqui-sition, the device – as shown in fgure
3 – is simply placed on the roll shell and
moved along its surface over a pitch circle
around the axis of rotation. Using this
movement, a measured value bundle is
acquired that is used by an algorithm to
calculate the axis of rotation of the roll in
the three-di-mensional space.

Conducting such measurements on


sever-al rolls allows the presentation and
com-parison of the axes of rotation of the
rolls in a comprehensible report.

Figure 3: The patented sweep mode: PARALIGN® is


moved along a pitch circle on the surface of the roll
shell for measured value acquisition.
keeps your world rotating

A real-life example

The wire rolls of a post-drying group were The observer is positioned on the
replaced. The PARALIGN® service offered opera-tor's side of the machine,
by PRÜFTECHNIK was used for verifying represented by green dots. The red dots
roll parallelism. The newly installed rolls represent the machine side of the roll;
were measured, aligned, and their the blue dot is the selected reference roll
align-ment state documented within a that is perpendicular to the drawing
few hours. Figure 4 presents the plane.
measurement results before and after
alignment.
Figure 4: PARALIGN® report of a post-drying group.
Left: Measurement result before correction; Right: Measurement result after correction.

Why can we not use a


theodolite?

As in this case – as so often – this is not This results in enormous restrictions. The The time for roll corrections during this
possible. Just as modern tracking time effort should not be underestimat-ed service appointment was also used to
inter-ferometers and electronic either: A trained optical engineer can document the alignment state of further
tachymeters, theodolites are optical measure 6 to 8 rolls a day using a drying groups. The qualitative result is
measuring systems that require a visual the-odolite. PARALIGN®, on the other hand, pre-sented in the following fgure.
connection to the rolls. can completely document up to 3 drying
groups within a day (see fgure 5).

Figure 5: PARALIGN® report of the three drying groups


keeps your world rotating

How to select a
reference roll?

PARALIGN® can measure rolls relatively termining the horizontal position of a roll of the roll. Therefore, the horizontal
to one another and compare the spatial relative to the reference axis of the ma- posi-tion of a roll relative to the reference
vectors of the axes of rotation. However, chine. The disk laser is calibrated parallel to axis of the machine is clearly determined
which roll should be used as reference? the available foor markings. The head-beam and can be implemented in the
The reference axis should be perpendicu- that is precisely vertical to the rotat-ing laser PARALIGN® report.
lar to the machine axis. For this purpose, a records the measurement points on the
laser-based method was developed for de- operator's and the machine side

Author: About PRÜFTECHNIK Press contact


Michael Vasiliev, Sales and Applications
Engineer, PRÜFTECHNIK Condition The PRÜFTECHNIK Group, with its subsid Anne-France Carter
Monitoring GmbH iaries and partners in more than 70 coun Tel.: +49 89 99616-235
tries worldwide, continues to set new anne-france.carter@pruftechnik.com
standards with innovative technologica
advancements in the feld of machine PRÜFTECHNIK
alignment and vibration measuremen Condition Monitoring GmbH
technology in order to maximize and op Oskar-Messter-Str. 19-21
timize the operational safety of machines 85737 Ismaning, Germany
and plants. www.pruftechnik.com