Ansys Autodyn 121 Workshop 01

Workshop 1
2D Fragment Impact
IIntroduction
t d ti to t ANSYS
AUTODYN
ANSYS, Inc. Proprietary Release 12.1

© 2010 ANSYS, Inc. All rights reserved. WS 1-1 February 2010
Workshop 1. 2D Fragment Impact
Workshop Goal and Procedure Training Manual
Goal:
Model a multi-material
cylindrical
y fragment
g
impacting a plate
Procedure:
Startt AUTODYN
St
standalone
Set up the problem in
using 2D Axial
Symmetry
Solve the problem
View the results
Create animations of
the results

Step 1 – Start AUTODYN standalone Training Manual
1. Start AUTODYN standalone (Double click autodyn.exe)

Step 2 - Initiate a new project Training Manual
2.a Start a new project
2.b Browse to select a

project Folder
2.c Enter an Ident

“fragment
fragment_impact
impact” and a
Heading
2.d Select 2D Axial

Symmetry
2.e Keep the default set of

units (recommended for
accuracy)
2.f Accept the data

Step 3 – Retrieve material data from library Training Manual
3.a Load material

data
3.b Select the

following materials
from the library:
AL 7039
COPPER (Shock,
Piecewise JC)
Steel 1006
Tantalum (Shock,
von Mises)
<Control>+<Click> 3 c Accept the data

3.c

Step 4 – Specify an erosion model for each material Training Manual
Repeat 4.a – 4.f for each material 4.a Select a material
4.b Modify the

material
t i l data
d t
4.c Select Geometric

Strain for the
erosion model
4.d Enter “2.0”

(200%) for
f the
th
erosion strain
4.e Select
Instantaneous for
the Type of
Geometric Strain
4.f Accept the data

Step 5 – Create an Initial Condition Set for the fragment Training Manual
5.a Select Init. Cond. On Navigation

Bar
5 b Select
5.b S l t New
N i the
in th dialog
di l panell
5.c Enter “frag_vel” for the Initial

Condition Set Name
5.d Keep the default Velocity Only

selection (you will apply it to
diff
different
t materials)
t i l )
5.e Enter “2000.0” for the X-velocity

((The X-axis is always
y the
symmetry axis)
5.f Accept the data

Step 6 – Generate a Part for the Fragment Training Manual
6.c Enter
“fragment” for
the Part Name
6.d Keep the

default Lagrange
S l
Solver
6.e Keep Part

wizard
6.a S
6 Select
l t
Parts On 6.f Move to the
Navigation next step
Bar
6.b Select
N
New i the
in th
dialog panel
Step 7 – Define Geometry for the Fragment Training Manual
7.a Select the Box Predef

(default)
7 b Enter ((-40.0,
7.b 40 0 0.0)
0 0) for the
box origin and (40.0,10.0)
for the box dimensions
7.c Move to the next step

Step 8 – Mesh and Fill the Fragment (with AL) Training Manual
8.a Enter “40” and “10” for

the number of cells
(elements) in the I(X) and
J(Y) direction
8.b Move to the next step
8.c Ch
8 Checkk Fill with
ith Initial
I iti l
Condition Set (frag_vel is
the only one defined)
8.d Select AL 7039 for the
material (you fill the entire
fragment with Aluminum
now then refill later with
now,
SC additional the materials)
8.e Accept the data

Step 9 – View the Fragment Part Training Manual
Rotate, Translate, Zoom 9.a Select Plots

on the
Navigation Bar
9.b Material
Location is the
default plot
9.c Under
Additional
Components,
check Vectors
to view the
velocity
vectors
9.d
9 d Under
U d
Additional
Components,
check Grid to
view
i the
th mesh h

Step 10 – Partially fill Fragment with Copper Training Manual
10.a Select
10.d Enter the
Parts on the
Navigation index range
Bar I = 1-41
J = 9-11
10.b Select
10.e Select Fill
Fill
with Initial
10.c Select Condition Set
Block to fill
10.ff Select
10
a block of
elements in COPPER for
index space the material
10.g Accept
Copper the data
AL 7036

Step 11 – Fill Fragment core with Tantalum Training Manual
11.b Enter the

index range
I = 11-31
J = 1-6
11.a Select
Block to fill a 11.c Select Fill
bl k off
block
with Initial
elements in
index space Condition Set
11.d
11 d Select
TANTALUM
for the
material
Copper 11.e Accept
AL 7036 the data
Tantalum
Step 12 – Generate a Part for the Plate Training Manual
12.c Enter “plate”

for the Part
Name
12.d Keep the

default Lagrange
S l
Solver
12.e Keep Part

wizard
12.a S
12 Select
l t
Parts On 12.f Move to the
Navigation next step
Bar
12.b Select
N
New i the
in th
dialog panel
Step 13 – Define Geometry for the Plate Training Manual
13.a Select the Box Predef

(default)
13 b Enter (0
13.b (0.0,
0 0.0)
0 0) for the
box origin and (30.0,120.0)
for the box dimensions

Step 14 – Mesh and Fill the Plate Training Manual
14.a Enter “30” and “60” for the

number of cells (elements) in
the I(X) and J(Y) direction
14.b Check Grade zoning in J-
direction and enter “1.0” for
the fixed size, Times “10”, and
select Lower J
14.d DO NOT Check Fill with
Initial Condition Set (only the
fragment has an initial
velocity)
14.e Select STEEL 1006 for the
material (y
(you fill the entire
fragment with Aluminum now,
then refill later with additional
the materials)
14 f Accept the data
14.f

Step 15 – Review the Setup so far Training Manual
15.a Visually check that

materials have been assigned
correctly to the fragment
15.b Visually check that all

nodes of the fragment have
been assigned the initial
velocity
15.c Visually check that the

mesh for the plate has been
graded correctly
The 1st 10 radial elements
should match the element
size of the fragment exactly
The remaining elements

should increase smoothly in
size
i outt to
t the
th radius
di off the
th
plate

Step 16 – Set up Interaction between Fragment and Plate Training Manual
16.a Select Interaction on the Navigation bar

16.b External Gap is the only option available for
structured (I,J) Parts
16.c Calculate the Gap size (AUTODYN calculates

the recommended Gap size and displays it)
16.d Check the Gap size is valid and that all Parts
are initially separated by the Gap size (say yes
to all the prompts)
An error message tells you that the
Fragment
ag e t and
a d Plate
ate a
are
e not
ot sepa
separated
ated by
the Gap size (they are touching)

Step 17 – Separate the Fragment and Plate by the Gap size Training Manual
17.e Enter “0.1” for the

X translation
17.a Select Parts
on the Navigation
g 17.f Accept the input
Bar (Plate is translated
away from the
17.b Select the Fragment by the Gap
plate Part size)
17.c Select Zoning 17.g Return to the
Interactions menu
17.d Select
and run the Check
Translate (under
again
Transformations)
A message tells you
that the interaction
has been set up
successfully
f ll

Step 18 – Define a Boundary Condition to Clamp the Plate Training Manual
18.a Select Boundaries on the

Navigation Bar
18.b Select New to define a new

boundary condition
18.c Enter the Boundary Name “Clamp”
18.d
8 d Se
Select
ect Velocity
e oc ty for
o the
t e Type
ype a
and
d
General 2D Velocity for the Sub option
18.e Enter “0.0” for the X and Y velocity

y
components
p the data
18.f Accept

Step 19 – Apply the Boundary Condition to Clamp Plate Training Manual
19.a Select
S Parts on the 19.h Make sure the
Navigation Bar boundary condition has
been applied correctly
19.b Select the plate by checking Boundaries
Part under Additional
Components in the
19.c Select Boundary Plots dialog panel
19.d Select J Line
19.e Enter I = 1
1-31
31 for
the I-range and J = 61
(the top boundary)
19.f Select the “Clamp”

Boundary
19 g Accept the data

19.g

Step 20 – Set Solution and Output Controls Training Manual
20.a Select Controls on

the Navigation Bar
20.b Enter a large

number for the cycle
limit and “0.07” for the
Time Limit
20.c Select Output on

the Navigation Bar
20.d Request Save files

to be written every
“0.002” ms

Step 21 – Load a Plot Settings File (3D View) Training Manual
21.a Load the plot

settings
tti fil
file
“fragment_impact.set”
21.b Notice that the

loaded plot settings
provide a 3D view
where the model is
rotated through 270
deg.
21.c Extra
21 E t credits:
dit Try
T
creating this view
yourself without
loading the settings
file

Step 22 – Solve the Problem Training Manual
22.a Save your During the solve, the view is

Data automatically updated to show the most
current solution
22.b Solve the A summary of the current computation
problem cycle (Cycle #, Time, Timestep) is
shown below the view panel,
Press Stop
at any time
t interrupt
to i t t
the Solve

Step 23 – View Results from the Save Files Training Manual
23.a When
calculation
terminates
message gives
reason for
termination
23.b Pull-down
menu allows
quick access to
all the Save files
Try loading
and viewing
different Save
files

Step 24 – Create a GIF Slide Show of Results Training Manual
24.a Select Plots on the

Navigation Bar
24.b Select Generate multiple

slides
24.c
24 c Select all the available
cycles (i.e. Save files)
24.d Select Start and a GIF

animation will be generated
(move the window away
from the view before doing
this if you want to see each
slide of the animation being
generated clearly)
24.e Close the window when

the animation is complete

Step 25 – Create a GFA Slide Show of Results Training Manual
25.a Select Setup Slideshow
25.b
25 b Ch
Change th
the Image
I type
t
from gif (default) to gfa
25.c Accept
p the data
25.d Perform Step 24 again to

produce the GFA animation
p
(message is given when GFA
animation is complete)

Step 26 – View the GIF Animation Training Manual
26.a Select View Slides on

the Navigation Bar to start
the ANSYS Viewer
26.b Open the GIF

animation (select the file
“fragment_impact.gif”)
26.c View the animation

Step 27 – View the GFA Animation Training Manual
27.a Open the GIF animation

(select the file
“fragment_impact_00nn.gfa”)
27.c View the animation
27.c Change the animation view


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Workshop 1

ANSYS, Inc. Proprietary Release 12.1

ANSYS, Inc. Proprietary Release 12.1

1. Start AUTODYN standalone (Double click autodyn.exe)

ANSYS, Inc. Proprietary Release 12.1

2.a Start a new project

2.b Browse to select a

2.c Enter an Ident

2.d Select 2D Axial

2.e Keep the default set of

2.f Accept the data

ANSYS, Inc. Proprietary Release 12.1

3.a Load material

3.b Select the

<Control>+<Click> 3 c Accept the data

ANSYS, Inc. Proprietary Release 12.1

Repeat 4.a – 4.f for each material 4.a Select a material

4.b Modify the

4.c Select Geometric

4.d Enter “2.0”

4.f Accept the data

5.a Select Init. Cond. On Navigation

5.c Enter “frag_vel” for the Initial

5.d Keep the default Velocity Only

5.e Enter “2000.0” for the X-velocity

5.f Accept the data

ANSYS, Inc. Proprietary Release 12.1

6.d Keep the

6.e Keep Part

7.a Select the Box Predef

7.c Move to the next step

ANSYS, Inc. Proprietary Release 12.1

8.a Enter “40” and “10” for

ANSYS, Inc. Proprietary Release 12.1

Rotate, Translate, Zoom 9.a Select Plots

ANSYS, Inc. Proprietary Release 12.1

ANSYS, Inc. Proprietary Release 12.1

11.b Enter the

12.c Enter “plate”

12.d Keep the

12.e Keep Part

13.a Select the Box Predef

13.c Move to the next step

ANSYS, Inc. Proprietary Release 12.1

14.a Enter “30” and “60” for the

ANSYS, Inc. Proprietary Release 12.1

15.a Visually check that

15.b Visually check that all

15.c Visually check that the

The remaining elements

ANSYS, Inc. Proprietary Release 12.1

16.a Select Interaction on the Navigation bar

16.c Calculate the Gap size (AUTODYN calculates

ANSYS, Inc. Proprietary Release 12.1

17.e Enter “0.1” for the

ANSYS, Inc. Proprietary Release 12.1

18.a Select Boundaries on the

18.b Select New to define a new

18.c Enter the Boundary Name “Clamp”

18.e Enter “0.0” for the X and Y velocity

ANSYS, Inc. Proprietary Release 12.1

19.d Select J Line

19.f Select the “Clamp”

19 g Accept the data