xlsx
Client: (e.g. management, person responsible for the product, person responsible for the audit programme)
Audit Objective:
Audit Variant:
Internal Audit Potential Analysis
External Audit Special Audit
Audit Location:
Internal Audit external
Audit Team:
Lead Auditor: Process Specialist(s):
Auditors:
Audit Extent:
Processes: Products:
Manufacturing
Locations: Interfaces:
Outside Processes:
Audit Date
Desired Date: Shifts:
Audit period:
Date of Contract
Essential Documents (test/inspections regulations, contracts, important agreements, cost stipulations, etc.)
Potential Analysis
Special Audit
Assessment
Process/Product index Achieved Classified Findings / requirements
Overall Process P2 to P7 EG nb Highlights
before SOP ED nb
after SOP EP nb
Product Group*
Product group 1 EPN nb
Product group 2 EPN nb
Product group 3 EPN nb
Product group 4 EPN nb
Product group 5 EPN nb Areas of improvement
* Values automatically taken from Assessment Matrix
Classification scale: A: 90-100% (Q-capable); B: >= 80 <90% (conditionally Q-capable); C: <80% (not Q-capable)
Audit history / Certificates
Audit Basis Date Carried out Result
or Organisation
Explanations
Supplier: Client: Date:
The improvement program was discussed in the final meeting on site and handed over as a draft.. The audited Organization is asked to define sustainable corrective actions for the identified weak points and
to implement them rapidly.
We point out that within the audit the processes only can be checked randomly. Other weak points and / or potentials for improvement may be possible.
It is the responsibility of the audited parties to expand the investigation and necessary measures to similar areas / issues.
Participants: Auditor:
60 70 80 90 100 60 70
Grade of fulfilment Grade of fulfilment
Assignment to
Assessment elements / pre-
Assessment elements / pre
Product group Process stages audit actual Process stages audit actual
Process input
Project Management
P2 nb EU 1 nb
Planning Product/Process Process sequence
P3 nb EU 2 nb
Carrying out Personnel support
Product/Process
P4 nb EU 3 nb
Supplier Management Material resources
P5 nb EU 4 nb
Product group 1
Product group 2
Product group 3
Product group 4
Product group 5
Process Name 7 E7 nb
Target
80 90
80 90 100
1 Process Input 2 Work Content / Process Sequences 3 Personnel Support 4 Material Resources 5 Process Effectiveness 6 Process Result / Output 7 Transport and Part Handling Generic Baseline
Level
6.1.1* 6.1.2 6.1.3 6.1.4 6.1.5 6.2.1* 6.2.2 6.2.3* 6.2.4* 6.2.5 6.2.6 6.3.1 6.3.2* 6.3.3 6.4.1 6.4.2* 6.4.3 6.4.4 6.5.1 6.5.2 6.5.3* 6.5.4* 6.6.1* 6.6.2 6.6.3 6.6.4 6.1.2 6.1.3 6.1.4 6.2.5 6.2.6 6.4.4 6.6.2 6.6.3 G1 G2 G3 G4
Process step 1: Process Name 1 PR TO CO RI PR Process Responsibility
nb nb nb nb nb nb nb nb nb nb nb nb nb nb nb nb nb nb nb nb nb nb nb nb nb nb E1 nb nb nb nb nb nb nb nb nb nb nb nb nb TO Target Orientation
Process step 2: Process Name 2 CO Communication
nb nb nb nb nb nb nb nb nb nb nb nb nb nb nb nb nb nb nb nb nb nb nb nb nb nb E2 nb nb nb nb nb nb nb nb nb nb nb nb nb RI Risk Orientation
Process step 3: Process Name 3
nb nb nb nb nb nb nb nb nb nb nb nb nb nb nb nb nb nb nb nb nb nb nb nb nb nb E3 nb nb nb nb nb nb nb nb nb nb nb nb nb
Process step 4: Process Name 4
nb nb nb nb nb nb nb nb nb nb nb nb nb nb nb nb nb nb nb nb nb nb nb nb nb nb E4 nb nb nb nb nb nb nb nb nb nb nb nb nb Reasons for downgrading
Process step 5: Process Name 5
nb nb nb nb nb nb nb nb nb nb nb nb nb nb nb nb nb nb nb nb nb nb nb nb nb nb E5 nb nb nb nb nb nb nb nb nb nb nb nb nb Down-grading from A to B despite an
Process step 6: Process Name 6 achievement level of EG ≥ 90%
nb nb nb nb nb nb nb nb nb nb nb nb nb nb nb nb nb nb nb nb nb nb nb nb nb nb E6 nb nb nb nb nb nb nb nb nb nb nb nb nb > At least one process elements P2-P7 or
process stage E1-En assessed <80 %.
Process step 7: Process Name 7
nb nb nb nb nb nb nb nb nb nb nb nb nb nb nb nb nb nb nb nb nb nb nb nb nb nb E7 nb nb nb nb nb nb nb nb nb nb nb nb nb
> Level of achievement of the sub-elements
Process step 8: Process Name 8 of P6 (EU1-EU7) assessed <80 %.
nb nb nb nb nb nb nb nb nb nb nb nb nb nb nb nb nb nb nb nb nb nb nb nb nb nb E8 nb nb nb nb nb nb nb nb nb nb nb nb nb
Farbcode
Process step 9: Process Name 9 > At least one *-question awarded with 4
E9 points.
nb nb nb nb nb nb nb nb nb nb nb nb nb nb nb nb nb nb nb nb nb nb nb nb nb nb nb nb nb nb nb nb nb nb nb nb nb nb nb
Process step 10: Process Name 10 > At least one question from process audit
E10 awarded with 0 points.
nb nb nb nb nb nb nb nb nb nb nb nb nb nb nb nb nb nb nb nb nb nb nb nb nb nb nb nb nb nb nb nb nb nb nb nb nb nb nb
> Assessments from generic baseline
Assessment of Sub elements of the Process analysis (mean value step 1 - n)
assessed <70 %.
1.1 1.2 1.3 1.4 1.5 2.1 2.2 2.3 2.4 2.5 2.6 3.1 3.2 3.3 4.1 4.2 4.3 4.4 5.1 5.2 5.3 5.4 6.1 6.2 6.3 6.4 6.1.2 6.1.3 6.1.4 6.2.5 6.2.6 6.4.4 6.6.2 6.6.3
nb nb nb nb nb nb nb nb nb nb nb nb nb nb nb nb nb nb nb nb nb nb nb nb nb nb EPG nb nb nb nb nb nb nb nb nb
EU1 nb EU2 nb EU3 nb EU4 nb EU5 nb EU6 nb Transport, Part Handling EU7 nb for down-grading to C despite an achievement
G1 G2 G3 G4 level of ≥ 80 %
7.1* 7.2 7.3* 7.4 7.5 7.6 PR TO CO RI > At least one process element P2-P7 or
P 7 Customer Support / Customer Satisfaction / Services nb nb nb nb nb nb EK nb nb nb nb nb
process stage E1-En assessed <70 %.
Farbcode
PR TO Co RI > Level of achievement of the sub-elements
of P6 (EU1-EU7) assessed <70 %.
Achievement level EPG by Product Groups Element P6[%] (mean value Ex-En)
Overall Achievement Level EPN [%] by Achievement level [%] for nb nb nb nb
Product group 1 Product group 2 Product group 3 Product group 4 Product group 5 Product Groups Generic Baseline > At least one *-question awarded with 0
Product Group points.
Process Steps Product EPN [%] Classification
Group
EPGN [%] Overall Achievement Level EG [%]:
nb
Classi- Achievement Description of
Classified fication Level EG[%] Classification
nb
Achievement Level Classification A EG ≥ 90 Quality capable
ED [%] nb nb
nb
before SOP (Part A) 80 ≥ EG < 90 Conditionally quality-
B capable
nb
EG < 80 Not
C quality-capable
after SOP (Part B) EP [%] nb nb Classification results (A, B, C) must be entered manually, by taking into
account the downgrading rule!
Quest Question
Pos.
Quest Question
Pos.
4.2 Are the stipulations arising from the plans for product
and process development put into effect? nb
4.2 Are the stipulations arising from the plans for product
and process development put into effect?
nb
4.6 Are the productions control plans used for the various
phases and are production, test and inspection nb
documents derived from them?
4.7 Has a pre-production run been carried out under serial
production conditions to obtain production approval / nb
release?
4.8 Are the planning activities associated with sourcing
outside products and services implemented nb
effectively?
4.9 Is the transfer of the project to production controlled
in order to secure the product launch? nb
B Full Production
P 5 Supplier Management
5.1* Are only approved/released and quality-capable
suppliers selected? nb
5.2 Are the customer's requirements taken into account in
the supply chain? nb
5.3 Have target agreements for delivery performance been
agreed with suppliers and put into operation? nb
Quest Question
Pos.
Quest Question
Pos.
Process step 2:
Process Name 2
1 Process Input
6.1.1* Has the project been transferred from development to
serial production? nb
6.1.2 Are the necessary quantities / production batch sizes
of incoming materials available at the right time and at
the right place (stores; work-station)? nb
Quest Question
Pos.
Process step 3:
Process Name 3
1 Process Input
6.1.1* Has the project been transferred from development to
serial production? nb
6.1.2 Are the necessary quantities / production batch sizes
of incoming materials available at the right time and at
the right place (stores; work-station)? nb
Quest Question
Pos.
Quest Question
Pos.
Process step 4:
Process Name 4
1 Process Input
6.1.1* Has the project been transferred from development to
serial production? nb
6.1.2 Are the necessary quantities / production batch sizes
of incoming materials available at the right time and at
the right place (stores; work-station)? nb
Quest Question
Pos.
Process step 5:
Process Name 5
1 Process Input
6.1.1* Has the project been transferred from development to
serial production? nb
6.1.2 Are the necessary quantities / production batch sizes
of incoming materials available at the right time and at
the right place (stores; work-station)? nb
Quest Question
Pos.
Process step 6:
Process Name 6
1 Process Input
6.1.1* Has the project been transferred from development to
serial production? nb
6.1.2 Are the necessary quantities / production batch sizes
of incoming materials available at the right time and at
the right place (stores; work-station)? nb
Quest Question
Pos.
Process step 7:
Process Name 7
1 Process Input
Quest Question
Pos.
Quest Question
Pos.
Process step 8:
Process Name 8
1 Process Input
6.1.1* Has the project been transferred from development to
serial production? nb
6.1.2 Are the necessary quantities / production batch sizes
of incoming materials available at the right time and at
the right place (stores; work-station)? nb
Quest Question
Pos.
Process step 9:
Process Name 9
1 Process Input
6.1.1* Has the project been transferred from development to
serial production? nb
6.1.2 Are the necessary quantities / production batch sizes
of incoming materials available at the right time and at
the right place (stores; work-station)? nb
Quest Question
Pos.
Quest Question
Pos.
Quest Question
Pos.
A Development
P 2 Project Management
### nb
2.1
2.2* nb
2.3 nb
2.4 nb
2.5* nb
2.6 nb
2.7* nb
3.2* nb
3.3 nb
3.4 nb
3.5 nb
Process
3.1 nb
3.2* nb
3.3 nb
3.4 nb
3.5 nb
4.2 nb
4.3 nb
4.4 nb
4.5* nb
4.8 nb
4.9 nb
Process
4.1 nb
4.2 nb
4.3 nb
4.4 nb
4.5* nb
4.6 nb
4.7 nb
4.8 nb
4.9 nb
B Full Production
P 5 Supplier Management
5.1* nb
5.2 nb
5.3 nb
5.4* nb
5.5* nb
5.6 nb
5.7 nb
6.1.2 nb
6.1.3 nb
6.1.4 nb
6.1.5 nb
2 Work Content / Process Sequences
6.2.1* nb
6.2.2 nb
6.2.3* nb
6.2.4* nb
6.2.5 nb
6.2.6 nb
3 Personnel Support
6.3.1 nb
6.3.2* nb
6.3.3 nb
4 Material Resources
6.4.1 nb
6.4.2* nb
6.4.3 nb
6.4.4 nb
5 Process Effectiveness Level
6.5.1 nb
6.5.2 nb
6.5.3* nb
6.5.4* nb
6 Process Result / Output
6.6.1* nb
6.6.2 nb
6.6.3 nb
6.6.4 nb
6.1.2 nb
6.1.3 nb
6.1.4 nb
6.1.5 nb
2 Work Content / Process Sequences
6.2.1* nb
6.2.2 nb
6.2.3* nb
6.2.4* nb
6.2.5 nb
6.2.6 nb
3 Personnel Support
6.3.1 nb
6.3.2* nb
6.3.3 nb
4 Material Resources
6.4.1 nb
6.4.2* nb
6.4.3 nb
6.4.4 nb
5 Process Effectiveness Level
6.5.1 nb
6.5.2 nb
6.5.3* nb
6.5.4* nb
6 Process Result / Output
6.6.1* nb
6.6.2 nb
6.6.3 nb
6.6.4 nb
6.1.2 nb
6.1.3 nb
6.1.4 nb
6.1.5 nb
2 Work Content / Process Sequences
6.2.1* nb
6.2.2 nb
6.2.3* nb
6.2.4* nb
6.2.5 nb
6.2.6 nb
3 Personnel Support
6.3.1 nb
6.3.2* nb
6.3.3 nb
4 Material Resources
6.4.1 nb
6.4.2* nb
6.4.3 nb
6.4.4 nb
5 Process Effectiveness Level
6.5.1 nb
6.5.2 nb
6.5.3* nb
6.5.4* nb
6 Process Result / Output
6.6.1* nb
6.6.2 nb
6.6.3 nb
6.6.4 nb
6.1.2 nb
6.1.3 nb
6.1.4 nb
6.1.5 nb
2 Work Content / Process Sequences
6.2.1* nb
6.2.2 nb
6.2.3* nb
6.2.4* nb
6.2.5 nb
6.2.6 nb
3 Personnel Support
6.3.1 nb
6.3.2* nb
6.3.3 nb
4 Material Resources
6.4.1 nb
6.4.2* nb
6.4.3 nb
6.4.4 nb
5 Process Effectiveness Level
6.5.1 nb
6.5.2 nb
6.5.3* nb
6.5.4* nb
6 Process Result / Output
6.6.1* nb
6.6.2 nb
6.6.3 nb
6.6.4 nb
6.1.2 nb
6.1.3 nb
6.1.4 nb
6.1.5 nb
2 Work Content / Process Sequences
6.2.1* nb
6.2.2 nb
6.2.3* nb
6.2.4* nb
6.2.5 nb
6.2.6 nb
3 Personnel Support
6.3.1 nb
6.3.2* nb
6.3.3 nb
4 Material Resources
6.4.1 nb
6.4.2* nb
6.4.3 nb
6.4.4 nb
5 Process Effectiveness Level
6.5.1 nb
6.5.2 nb
6.5.3* nb
y 6.5.4* nb
6 Process Result / Output
6.6.1* nb
6.6.2 nb
6.6.3 nb
6.6.4 nb
6.1.2 nb
6.1.3 nb
6.1.4 nb
6.1.5 nb
2 Work Content / Process Sequences
6.2.1* nb
6.2.2 nb
6.2.3* nb
6.2.4* nb
6.2.5 nb
6.2.6 nb
3 Personnel Support
6.3.1 nb
6.3.2* nb
6.3.3 nb
4 Material Resources
6.4.1 nb
6.4.2* nb
6.4.3 nb
6.4.4 nb
5 Process Effectiveness Level
6.5.1 nb
6.5.2 nb
6.5.3* nb
6.5.4* nb
6 Process Result / Output
6.6.1* nb
6.6.2 nb
6.6.3 nb
6.6.4 nb
6.1.2 nb
6.1.3 nb
6.1.4 nb
6.1.5 nb
2 Work Content / Process Sequences
6.2.1* nb
6.2.2 nb
6.2.3* nb
6.2.4* nb
6.2.5 nb
6.2.6 nb
3 Personnel Support
6.3.1 nb
6.3.2* nb
6.3.3 nb
4 Material Resources
6.4.1 nb
6.4.2* nb
6.4.3 nb
6.4.4 nb
5 Process Effectiveness Level
6.5.1 nb
6.5.2 nb
6.5.3* nb
6.5.4* nb
6 Process Result / Output
6.6.1* nb
6.6.2 nb
6.6.3 nb
6.6.4 nb
6.1.2 nb
6.1.3 nb
6.1.4 nb
6.1.5 nb
2 Work Content / Process Sequences
6.2.1* nb
6.2.2 nb
6.2.3* nb
6.2.4* nb
6.2.5 nb
6.2.6 nb
3 Personnel Support
6.3.1 nb
6.3.2* nb
6.3.3 nb
4 Material Resources
6.4.1 nb
6.4.2* nb
6.4.3 nb
6.4.4 nb
5 Process Effectiveness Level
6.5.1 nb
6.5.2 nb
6.5.3* nb
6.5.4* nb
6 Process Result / Output
6.6.1* nb
6.6.2 nb
6.6.3 nb
6.6.4 nb
6.1.2 nb
6.1.3 nb
6.1.4 nb
6.1.5 nb
2 Work Content / Process Sequences
6.2.1* nb
6.2.2 nb
6.2.3* nb
6.2.4* nb
6.2.5 nb
6.2.6 nb
3 Personnel Support
6.3.1 nb
6.3.2* nb
6.3.3 nb
4 Material Resources
6.4.1 nb
6.4.2* nb
6.4.3 nb
6.4.4 nb
5 Process Effectiveness Level
6.5.1 nb
6.5.2 nb
6.5.3* nb
6.5.4* nb
6 Process Result / Output
6.6.1* nb
6.6.2 nb
6.6.3 nb
6.6.4 nb
6.1.2 nb
6.1.3 nb
6.1.4 nb
6.1.5 nb
2 Work Content / Process Sequences
6.2.1* nb
6.2.2 nb
6.2.3* nb
6.2.4* nb
6.2.5 nb
6.2.6 nb
3 Personnel Support
6.3.1 nb
6.3.2* nb
6.3.3 nb
4 Material Resources
6.4.1 nb
6.4.2* nb
6.4.3 nb
6.4.4 nb
5 Process Effectiveness Level
6.5.1 nb
6.5.2 nb
6.5.3* nb
6.5.4* nb
6 Process Result / Output
6.6.1* nb
6.6.2 nb
6.6.3 nb
6.6.4 nb
7.2 nb
7.3* nb
7.4 nb
7.5 nb
7.6 nb
Disclaimer:
Änderungshistorie
Berechnungsfehler P2 behoben
Ermöglichung der Eingabe 'na' nicht anwendbar
1.2 Berechnungsfehler P7 behoben 2/10/2011 R. Demmeler-Wirth
Layoutverbesserung Bewertungsmatrix,
Korrekturen Automatische Farbe
Div. Verbesserungen und Überarbeitung
Verlinkungen
Korrektur Gruppierungen
2.4 Ergebnisübersicht Vor / Nach SOP eingefügt 5/29/2011 R. Demmeler-Wirth
2.5 kleinere Korrekturen (Rahmen, Text) 6/27/2011 R. Demmeler-Wirth
2.6 Generischen Ansatz Berechnung korrigiert 9/27/2011 R. Demmeler-Wirth