IBR

CALCULATIONS

PROJECT : RANBAXY LABORATORIES LIMITED P-101 MPFB (API BLOCK)

CLIENT : NNE PHARMAPLAN INDIA LIMITED
CONSULTANT : PURNA DESIGN ENGINEERS PVT LTD., BANGALORE
REV : 0
ISSUE DATE : 07.08.2009

PPD CHK APP

GKG RS BVR
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 A – CONTENTS

SL.NO DRAWING NO DRAWING TITLE PAGE

1.0 NPI/090513/PIP(GEN)-B1/01 HP STEAM LINE 4-8

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GKG RS BVR
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 B - DESIGN DATA
Code for Design, Fabrication and inspection: IBR 1950
(With Amendments upto 01-07-1998)

SL.NO DESIGN DATA

REFERENCE DRG.
.
1.0 HP STEAM LINE

(i) 150
Design Pressure [Kg/cm2] : 17.6
Design Temperature [Deg.C] : 201.4
Hydro Test Pressure [Kg/cm2] : 26.4

(ii) A) 125
Design Pressure [Kg/cm2] : 17.6
Design Temperature [Deg.C] : 201.4
Hydro Test Pressure [Kg/cm2] : 26.4

B) 125
Design Pressure [Kg/cm2] : 6.6
Design Temperature [Deg.C] : 201.4
Hydro Test Pressure [Kg/cm2] : 9.9

(iii) 100
Design Pressure [Kg/cm2] : 17.6
Design Temperature [Deg.C] : 201.4
Hydro Test Pressure [Kg/cm2] : 26.4 NPI/090513/PIP(GEN)-B1/01
(iv) A) 80
Design Pressure [Kg/cm2] : 17.6
Design Temperature [Deg.C] : 201.4
Hydro Test Pressure [Kg/cm2] : 26.4

B) 80
Design Pressure [Kg/cm2] : 6.6
Design Temperature [Deg.C] : 201.4
Hydro Test Pressure [Kg/cm2] : 9.9

(v) A) 50
Design Pressure [Kg/cm2] : 17.6
Design Temperature [Deg.C] : 201.4
Hydro Test Pressure [Kg/cm2] : 26.4

B) 50
Design Pressure [Kg/cm2] : 6.6
Design Temperature [Deg.C] : 201.4
Hydro Test Pressure [Kg/cm2] : 9.9

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GKG RS BVR
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Calculation for Max. Allowable Working Pressure as per IBR Reg. 350
1 External Dia of Pipe D mm : 168.28
2 Provided Nominal Thickness mm : 7.11
3 Negative Tolerance mm : 0.89
4 Minimum Thickness t mm : 6.22
5 Max. Working Metal Temperature Deg C : 201.4
6 Material Specification : A106Gr.B
7 Max. Permissible Stress. f Kg/cm2 : 1054.85
(As per ASME Sec-II Part D)
8 C' Value mm : 0.75
9 Efficiency Factor ‘E E : 1
10
PPD Max. Allowable Working Pressure ‘W.P’CHKW.P. Kg/cm2 : APP
GKG 2fE (t – C) RS BVR
D–t+C Page
70.90 4 of 9
11 Max. Working Pressure Kg/cm2 : 17.6
12 Remarks :
SAFE
1.0 HP STEAM
(Drg. No. NPI/090513/PIP(GEN)-B1/01)

(i) Size OD 168.28x7.11

Calculation for Max. Allowable Working Pressure as per IBR Reg. 350
1 External Dia of Pipe D mm : 168.28
2 Provided Nominal Thickness mm : 7.11
3 Negative Tolerance mm : 0.89
4 Minimum Thickness t mm : 6.22
5 Max. Working Metal Temperature Deg C : 201.4
6 Material Specification : A106Gr.B
7 Max. Permissible Stress. f Kg/cm2 : 1054.85
(As per ASME Sec-II Part D)
8 C' Value mm : 0.75
9 Efficiency Factor ‘E E : 1
10 Max. Allowable Working Pressure ‘W.P’ W.P. Kg/cm2 :
2fE (t – C)
D–t+C
70.90
11 Max. Working Pressure Kg/cm2 : 17.6
12 Remarks :
SAFE

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GKG RS BVR
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(ii) A) Size OD 141.3x6.55
(Drg. No. NPI/090513/PIP(GEN)-B1/01)

Calculation for Max. Allowable Working Pressure as per IBR Reg. 350
1 External Dia of Pipe D mm : 141.3
2 Provided Nominal Thickness mm : 6.55
3 Negative Tolerance mm : 0.82
4 Minimum Thickness t mm : 5.73
5 Max. Working Metal Temperature Deg C : 201.4
6 Material Specification : A106Gr.B
7 Max. Permissible Stress. f Kg/cm2 :
(As per ASME Sec-II Part D) 1054.85
8 C' Value mm : 0.75
9 Efficiency Factor ‘E E : 1
10 Max. Allowable Working Pressure ‘W.P’ W.P. Kg/cm2 :
2fE (t – C)
D–t+C
77.09
11 Max. Working Pressure Kg/cm2 : 17.6
12 Remarks :
SAFE

B) Size OD 141.3x6.55
(Drg. No. NPI/090513/PIP(GEN)-B1/01)

Calculation for Max. Allowable Working Pressure as per IBR Reg. 350
1 External Dia of Pipe D mm : 141.3
2 Provided Nominal Thickness mm : 6.55
3 Negative Tolerance mm : 0.82
4 Minimum Thickness t mm : 5.73
5 Max. Working Metal Temperature Deg C : 201.4
6 Material Specification : A106Gr.B
7 Max. Permissible Stress. f Kg/cm2 :
(As per ASME Sec-II Part D) 1054.85
8 C' Value mm : 0.75
9 Efficiency Factor ‘E E : 1
10 Max. Allowable Working Pressure ‘W.P’ W.P. Kg/cm2 :
2fE (t – C)
D–t+C
77.09
11 Max. Working Pressure Kg/cm2 : 6.6
12 Remarks :
SAFE

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GKG RS BVR
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(iii) Size OD 114.3x6.02
(Drg. No. NPI/090513/PIP(GEN)-B1/01)

Calculation for Max. Allowable Working Pressure as per IBR Reg. 350
1 External Dia of Pipe D mm : 114.3
2 Provided Nominal Thickness mm : 6.02
3 Negative Tolerance mm : 0.75
4 Minimum Thickness t mm : 5.27
5 Max. Working Metal Temperature Deg C : 201.4
6 Material Specification : A106Gr.B
7 Max. Permissible Stress. f Kg/cm2 :
(As per ASME Sec-II Part D) 1054.85
8 C' Value mm : 0.75
9 Efficiency Factor ‘E E : 1
10 Max. Allowable Working Pressure ‘W.P’ W.P. Kg/cm2 :
2fE (t – C)
D–t+C
86.81
11 Max. Working Pressure Kg/cm2 : 17.6
12 Remarks :
SAFE

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GKG RS BVR
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(iv) A) Size OD 88.9x5.49
(Drg. No. NPI/090513/PIP(GEN)-B1/01)

Calculation for Max. Allowable Working Pressure as per IBR Reg. 350
1 External Dia of Pipe D mm : 88.9
2 Provided Nominal Thickness mm : 5.49
3 Negative Tolerance mm : 0.69
4 Minimum Thickness t mm : 4.80
5 Max. Working Metal Temperature Deg C : 201.4
6 Material Specification : A106Gr.B
7 Max. Permissible Stress. f Kg/cm2 :
(As per ASME Sec-II Part D) 1054.85
8 C' Value mm : 0.75
9 Efficiency Factor ‘E E : 1
10 Max. Allowable Working Pressure ‘W.P’ W.P. Kg/cm2 :
2fE (t – C)
D–t+C
100.80
11 Max. Working Pressure Kg/cm2 : 17.6
12 Remarks :
SAFE

B) Size OD 88.9x5.49
(Drg. No. NPI/090513/PIP(GEN)-B1/01)

Calculation for Max. Allowable Working Pressure as per IBR Reg. 350
1 External Dia of Pipe D mm : 88.9
2 Provided Nominal Thickness mm : 5.49
3 Negative Tolerance mm : 0.69
4 Minimum Thickness t mm : 4.80
5 Max. Working Metal Temperature Deg C : 201.4
6 Material Specification : A106Gr.B
7 Max. Permissible Stress. f Kg/cm2 :
(As per ASME Sec-II Part D) 1054.85
8 C' Value mm : 0.75
9 Efficiency Factor ‘E E : 1
10 Max. Allowable Working Pressure ‘W.P’ W.P. Kg/cm2 :
2fE (t – C)
D–t+C
100.80
11 Max. Working Pressure Kg/cm2 : 6.6
12 Remarks :
SAFE

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GKG RS BVR
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(v) A) Size OD 60.33x3.91
(Drg. No. NPI/090513/PIP(GEN)-B1/01)

Calculation for Max. Allowable Working Pressure as per IBR Reg. 350
1 External Dia of Pipe D mm : 60.33
2 Provided Nominal Thickness mm : 3.91
3 Negative Tolerance mm : 0.49
4 Minimum Thickness t mm : 3.42
5 Max. Working Metal Temperature Deg C : 201.4
6 Material Specification : A106Gr.B
7 Max. Permissible Stress. f Kg/cm2 :
(As per ASME Sec-II Part D) 1054.85
8 C' Value mm : 0.75
9 Efficiency Factor ‘E E : 1
10 Max. Allowable Working Pressure ‘W.P’ W.P. Kg/cm2 :
2fE (t – C)
D–t+C
97.74
11 Max. Working Pressure Kg/cm2 : 17.6
12 Remarks :
SAFE

B) Size OD 60.33x3.91
(Drg. No. NPI/090513/PIP(GEN)-B1/01)

Calculation for Max. Allowable Working Pressure as per IBR Reg. 350
1 External Dia of Pipe D mm : 60.33
2 Provided Nominal Thickness mm : 3.91
3 Negative Tolerance mm : 0.49
4 Minimum Thickness t mm : 3.42
5 Max. Working Metal Temperature Deg C : 201.4
6 Material Specification : A106Gr.B
7 Max. Permissible Stress. f Kg/cm2 :
(As per ASME Sec-II Part D) 1054.85
8 C' Value mm : 0.75
9 Efficiency Factor ‘E E : 1
10 Max. Allowable Working Pressure ‘W.P’ W.P. Kg/cm2 :
2fE (t – C)
D–t+C
97.74
11 Max. Working Pressure Kg/cm2 : 6.6
12 Remarks :
SAFE

PPD CHK APP

GKG RS BVR
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