DOWTHERM Q
Heat Transfer Fluid
Q
For further information, call...
In The United States And Canada: 1-800-447-4369 • FAX: 1-517-832-1465
In Europe: +31 20691 6268 • FAX: +31 20691 6418
In The Pacific: +886 2 715 3388 • FAX: +886 2 717 4115
In Other Global Areas: 1-517-832-1556 • FAX: 1-517-832-1465
http://www.dow.com/heattrans
NOTICE: No freedom from any patent owned by Seller or others is to be inferred. Because use conditions and applicable laws may differ from one location
to another and may change with time, Customer is responsible for determining whether products and the information in this document are appropriate for
Product Technical Data
Customer’s use and for ensuring that Customer’s workplace and disposal practices are in compliance with applicable laws and other governmental
enactments. Seller assumes no obligation or liability for the information in this document. NO WARRANTIES ARE GIVEN; ALL IMPLIED WARRANTIES OF
MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE ARE EXPRESSLY EXCLUDED.
NOTE: SYLTHERM heat transfer fluids are manufactured by Dow Corning Corporation and distributed by The Dow Chemical Company under an exclusive
agreement.
Printed in U.S.A. *Trademark of The Dow Chemical Company NA/LA/Pacific: Form No. 176-01407-697 AMS
Europe: CH 153-041-E-697
Figure 17 — Thermal Expansion of DOWTHERM Q Fluid (English Units)
CONTENTS DOWTHERM Q Heat Transfer Fluid, Introduction␣ ........................... 4
Basis: 1 gallon at 77°F
Fluid Selection Criteria
1.4 Thermal Stability ...................................................................... 5
Corrosivity ................................................................................. 6
Flammability .............................................................................. 6
Health and Safety Considerations ␣ ...................................................... 6
1.3
Customer Service
Fluid Analysis ............................................................................ 7
Fluid Return Program ................................................................ 7
Expanded Volume, gallon
1.3
Expanded Volume, m3
1.2
1.1
1.0
0.9
-50 0 50 100 150 200 250 300 350 400
Temperature, °C
22 3
Figure 16 — Pressure Drop vs. Flow Rate of DOWTHERM Q Fluid in Schedule 40 Nominal Pipe
DOWTHERM Q High-Temperature DOWTHERM Q fluid provides several
and BWG Tube (SI Units)
HEAT TRANSFER FLUID Thermal Stability and Low- long-term economic advantages —
Temperature Pumpability and some potential immediate cost 1,000
savings — over hot oils. These
Make DOWTHERM Q include: reduced pump and ex-
Superior to Hot Oils changer size requirements, possible
elimination of costly steam tracing,
m
25m
DOWTHERM* Q heat transfer fluid lower fluid makeup requirements,
contains a mixture of diphenyl- reduced system fouling and SC
m
related maintenance expenses, HE
ethane and alkylated aromatics and
38m
DU
is designed for use as an alternative expanded changeout intervals, LE
m
40
50m
to hot oils in liquid phase heat and a fluid credit program. PI
PE
transfer systems. Its normal appli-
m
In addition to DOWTHERM Q 100
75m
cation range is -30°F to 625°F fluid’s performance and economic
mm
Pressure Drop, kPa/100 m of pipe
(-35°C to 330°C). DOWTHERM Q advantages, Dow’s supporting ser-
100
fluid exhibits better thermal vices are unequaled. They include
mm
stability than hot oils, particularly technical backup in the design
150
noticeable at the upper end of hot phase, during operation and after 3.0
oils’ use range [at temperatures shutdown, as needed. Moreover,
above 500°F (260°C)]. Furthermore,
12m m
free analytical testing is provided 2.5
m
G, 2m
the low-temperature pumpability to monitor fluid condition.
BW , 1
of DOWTHERM Q fluid is signifi-
18 BWG
2.0
When it is time to change out
19 m
cantly better than that of a typical
mm
G, 19m
16
hot oil. your DOWTHERM Q heat transfer 10
)
BW G,
sec
25 m
fluid, Dow’s fluid credit program 1.5
mm
16 4 BW
G, 25m
(m/
Throughout its operating range, allows you to return the old fluid TU
Y
BW G,
the low viscosity of DOWTHERM Q
1
for credit toward the purchase of
CIT
BE
16 BW
fluid contributes to heat transfer SIZ
your new fluid charge.
LO
E
14
efficiency. Its film coefficient at 1.0
VE
600°F (315°C) is 42 percent higher
than a typical hot oil. DOWTHERM Q
fluid is also noncorrosive to com-
mon metals and alloys, assuring
compatibility with most heat
transfer systems. 1.0
0.5
0.00001 0.0001 0.001 0.01 0.1
3
Flow Rate, m /sec
Multiplication Factor
1.9
your area listed on the back of this brochure.
1.7
1.5
1.3
1.1
0.9
-.5 0 .5 1 1.5 2 2.5 3 3.5
Temperature, °C x 100
G /2 "
TU
/2 "
Stability
BW G, 1
BE
, 1
SIZ radation of the fluid. When heaters relatively poor thermal stability
E
18 BW
DOWTHERM Q fluid offers good are operated at high temperatures, at elevated temperatures. The
G /4 "
/4 "
BW G, 3
16
, 3
10 thermal stability at temperatures up they are designed for minimum thermal degradation of chemical
c)
16 BW
/se
G , 1"
8 to 625°F (330°C). The maximum liquid velocities of 6 feet per second contaminants may be very rapid
"
(ft
,1
14
BW G
TY
16 BW
(2 m/s); a range of 6–12 feet per which may lead to fouling of heat
CI
6
675°F (360°C). Between 550°F
14
second (2–4 m/s) should cover transfer surfaces and corrosion of
LO
VE
10 and 600°F (290°C and 315°C), its most cases. The actual velocity system components. The severity
4 stability is 15 to 30 times greater selected will depend on an and nature of the corrosion will
than that of a typical hot oil. economic balance between the depend upon the amount and
3 cost of circulation and heat transfer type of contaminant introduced
Freeze Point surface. Operating limitations are into the system.
Pressure Drop, psi/100 ft of pipe
use temperature to hot oil mini- degree of oxidation and the rate
mums as high as +32°F (0°C). include:
of reaction is dependent upon
/2 "
2"
6"
ing for a film coefficient that is
42 percent higher than that of a height and pattern. This can yield
Preventive measures should be
typical hot oil. DOWTHERM Q higher flame and gas temperatures
taken to ensure that air is elimi-
fluid’s low viscosity is responsible together with higher heat flux.
nated from the system prior to
for its low temperature start-up and 4. Low fluid velocity—This can bringing the heat transfer fluid
pumpability performance. Viscosity cause high heat flux areas result- up to operating temperatures. A
0.01 at -30°F is only 29 cps (at -30°C ing in excessive heat transfer fluid positive pressure inert gas blanket
1.0 10 100 1,000
it is only 24 mPa· s). film temperatures. should be maintained at all times
Flow Rate, gpm
on the expansion tank during
The manufacturer of the fired
Temperature Correction
Thermal Stability heater should be the primary
system operation.
Multiplier Factor†
2.3 contact in supplying you with the Units can be designed to operate
The thermal stability of a heat proper equipment for your heat at higher temperatures than those
2.1
transfer fluid is dependent not transfer system needs. presently recommended in cases
1.9 only on its chemical structure, but where the greater replacement
Multiplication Factor
20 5
Figure 14 —Liquid Film Coefficient for DOWTHERM Q Fluid Inside Pipes and Tubes (Turbulent Flow Only)
Corrosivity DOWTHERM Q fluid provides a HEALTH AND SAFETY (SI Units)
safety margin nearly 150°F (85°C) CONSIDERATIONS
above the fluid’s recommended 10,000
DOWTHERM Q heat transfer fluid upper use temperature. This is
is noncorrosive toward common A Material Safety Data Sheet TUBE SIZ
more than double the 70°F E
,1 m
metals and alloys. Even at the (MSDS) for DOWTHERM Q
m
G 12m
(40°C) safety margin provided by
2m
,1 m
m
heat transfer fluid is available by
G 9m
,2 m
high temperatures involved,
9m
m
BW G ,
G 25m
a typical hot oil. Autoignition
5m
1
18 BW
equipment usually exhibits calling the number listed on the
BW G,
safety margin is an important
BW G,
16 W
16
back of this brochure. The MSDS
16 BW
excellent service life.
B
SCHEDU
consideration because planned LE 40 PIP
m
14
contains complete health and E
m
14
m
25
and unplanned temperature
m
Steel is used predominantly,
m
safety information regarding the
m
38
m
50
excursions must be accommodated.
m
although low alloy steels, stainless
0m
m
use of this product. Read and
75
0m
10
steels, Monel alloy, etc., are also
15
Vapor leaks to the atmosphere understand the MSDS before 3.0
used in miscellaneous pieces of are also sometimes encountered. handling or otherwise using this 2.5
equipment and instruments. Such leaks, however small, should product.
2.0
Most corrosion problems are not be tolerated because of the
c)
Provisions must be made to pre-
/se
caused by chemicals introduced cost of replacing lost medium. 1.5
(m
vent significant discharge into
Experience has shown that leaking
TY
into the system during cleaning public waters.
CI
or from process leaks. The severity vapors have usually cooled well
O
1.0
EL
below the fire point and fire has 1,000
and nature of the attack will
V
depend upon the amounts and rarely resulted.
type of contamination involved. Leaks from pipelines into insulation
0.5
When special materials of are likewise potentially hazardous
construction are used, extra as they can lead to fires in the
precaution should be taken to insulation. It has been found, for
avoid contaminating materials example, that leakage of organic
containing the following: materials into some types of
insulation at elevated temperatures
Construction Material Contaminant may result in spontaneous ignition
due to auto-oxidation.
Austenitic Stainless Steel Chloride
Nickel Sulfur Vapors of DOWTHERM Q fluid
W/(m2)(K)=[Btu/(hr)(ft2)(°F)](5.678)
Copper Alloys Ammonia do not pose a serious flammability
hazard at room temperature,
because the saturation concen-
100
Flammability tration is so far below the lower
0.0001 0.001 0.01 0.1
flammability limit. Flammable
Flow Rate, m3/sec
mists are, however, possible under
DOWTHERM Q heat transfer fluid extremely unusual circumstances
is a combustible material, but has where the time of exposure to an Temperature Correction
a relatively high flash point of ignition source, the temperature Multiplier Factor†
1.1
249°F (120°C) (SETA method), of the source and the atmosphere,
a fire point of 255°F (124°C) the volume of mixture, the fuel-
(C.O.C.), and an autoignition air ratio, and the mist particle size 1.0
Multiplication Factor
all fall within a somewhat narrow Sieder and Tate equation
(ASTM Method E659-78). The range. 0.9 Process Heat Transfer,
D.Q. Kern (1950) p. 103
high autoignition temperature of
If used and maintained properly, 0.8
installations employing
DOWTHERM Q fluid should
present no unusual flammability
0.7
Nu = 0.027 Re0.8PR1/3 µ (µ) w
0.14
Chart based on
( µµ )w
0.14
=1
hazards. Note: The values in this graph are based on the viscosity of fluid as supplied.
0.6
1 2 3 4
Temperature, °C x 100
6 19
Figure 13— Liquid Film Coefficient for DOWTHERM Q Fluid Inside Pipes and Tubes (Turbulent Flow Only)
(English Units) CUSTOMER SERVICE FOR When a sample is taken from a Fluid Return Program
USERS OF DOWTHERM Q hot system it should be cooled to for DOWTHERM Fluids
below 100°F (40°C) before it is
G, 1 2 "
TUB
(Available in North
/2 "
1,000 E SI HEAT TRANSFER FLUID
BW , /
18 WG 1
ZE put into the shipping container.
G, 3 4 "
America only)
/4 "
/
16 WG, 3
Cooling the sample below 100°F
G, "
1"
BW , 1
(40°C) will prevent the possibility
16
Fluid Analysis
BW
10
16 BWG
B
of thermal burns to personnel; In the unlikely event that you
14
also, the fluid is then below its need to change out DOWTHERM Q
14
8
The Dow Chemical Company flash point. In addition, any low fluid, Dow offers a fluid return
ec)
offers an analytical service for boilers will not flash and be lost program. If analysis of a particular
ft/s
DOWTHERM Q heat transfer fluid. from the sample. Cooling can be fluid sample reveals significant
Y(
sample at least annually to: consists of isolating the hot sample advised to return the fluid in his
of fluid from the system in a properly system to Dow. If the fluid is con-
North America & Pacific
Film Coefficient, Btu/hr ft2 °F
3197 KJ Rotterdam – Botlek Before a sample is taken, the If the analysis shows fluid change-
/2 "
11
E 40
PIPE returned to the system or disposed
Latin America to recharge the system before
4"
Dow Quimica S.A. of in a safe manner in compliance sending the old fluid to Dow.
6"
W/(m2)(K)=[Btu/(hr)(ft2)(°F)](5.678) Fluid Analysis Service with all laws and regulations. Under the fluid return program,
1671, Alexandre Dumas It is important that samples sent Dow will credit the customer for
100
Santo Amaro – Sao Paulo – for analysis be representative of all usable material recovered.
1.0 10.0 100 1,000
Flow Rate, gpm
Brazil 04717-903 the charge in the unit. Ordinarily, The Dow fluid return program permits
samples should be taken from the customers to minimize their heat
This analysis gives a profile of fluid main circulating line of a liquid transfer fluid investment, handling
Temperature Correction changes to help identify trouble system. Occasionally, additional downtime and inventory, while
Multiplier Factor† from product contamination or samples may have to be taken from
1.1 assuring that replacement fluid is
thermal decomposition. other parts of the system where of the highest quality.
1.0 specific problems exist. A detailed
method for analyzing the fluid to Before returning material for
0.9
credit, contact Dow at the num-
Multiplication Factor
18 7
Table 1 — Physical Properties of DOWTHERM Q Fluid† Figure 11 — Calculated Heat of Vaporization of DOWTHERM Q Fluid (English Units)
150
320
300
260
240
220
200
100 200 300 400
Temperature, °C
8 17
Figure 9 — Liquid Viscosity of DOWTHERM Q Fluid (English Units) Table 2 — Saturated Vapor Properties of DOWTHERM Q (English Units)
Values are estimated by an Equation of State
100
Temp. ∆Hlv
Zvapor Cp/Cv
°F Btu/lb
300 134.6 0.996 1.0266
320 132.9 0.995 1.0264
340 131.1 0.993 1.0262
360 129.3 0.990 1.0261
10 380 127.5 0.987 1.0262
400 125.6 0.984 1.0263
420 123.7 0.979 1.0265
Viscosity, cP
16 9
Table 4 — Saturated Liquid Properties of DOWTHERM Q Fluid (English Units) Figure 7 — Liquid Density of DOWTHERM Q Fluid (English Units)
70
Temp. Specific Heat Density Therm. Cond. Viscosity Vapor Pressure
°F Btu/lb°F lb/ft3 Btu/hr ft2(°F/ft) cP psia
-30 0.353 62.84 0.0741 29.0
-20 0.358 62.57 0.0737 23.1
-10 0.362 62.31 0.0734 18.4
0 0.366 62.05 0.0730 14.7
10 0.370 61.79 0.0727 11.8
20 0.375 61.53 0.0723 9.60
30 0.379 61.26 0.0720 7.86 60
40 0.383 61.00 0.0716 6.50
50 0.387 60.74 0.0712 5.42
60 0.392 60.48 0.0708 4.57
Density, lb/ft3
70 0.396 60.21 0.0704 3.88
80 0.400 59.95 0.0701 3.32
90 0.404 59.69 0.0697 2.87
100 0.409 59.43 0.0693 2.50
110 0.413 59.17 0.0689 2.19
120 0.417 58.90 0.0684 1.94
130 0.421 58.64 0.0680 1.72 50
140 0.425 58.38 0.0676 1.54
150 0.429 58.12 0.0672 1.38 0.01
160 0.434 57.86 0.0668 1.25 0.01
170 0.438 57.59 0.0663 1.14 0.01
180 0.442 57.33 0.0659 1.04 0.02
190 0.446 57.07 0.0654 0.95 0.02
200 0.450 56.81 0.0650 0.88 0.03
210 0.454 56.54 0.0645 0.81 0.04
220 0.458 56.28 0.0641 0.75 0.06
230 0.462 56.02 0.0636 0.70 0.08 40
240 0.467 55.76 0.0632 0.65 0.10 -100 0 100 200 300 400 500 600 700
250 0.471 55.50 0.0627 0.61 0.14
260 0.475 55.23 0.0623 0.57 0.18 Temperature, °F
270 0.479 54.97 0.0618 0.54 0.22
280 0.483 54.71 0.0613 0.51 0.28
290 0.487 54.45 0.0609 0.48 0.36
300 0.491 54.18 0.0604 0.46 0.45
310 0.495 53.92 0.0599 0.44 0.55
320 0.499 53.66 0.0594 0.41 0.68
330 0.503 53.40 0.0589 0.40 0.83 Figure 8 — Liquid Density of DOWTHERM Q Fluid (SI Units)
340 0.507 53.14 0.0585 0.38 1.01
350 0.511 52.87 0.0580 0.36 1.22 1,100
360 0.515 52.61 0.0575 0.35 1.46
370 0.519 52.35 0.0570 0.33 1.74
380 0.523 52.09 0.0565 0.32 2.07
390 0.527 51.82 0.0560 0.31 2.45
400 0.531 51.56 0.0555 0.30 2.88
410 0.535 51.30 0.0550 0.29 3.37
420 0.539 51.04 0.0545 0.28 3.93 1,000
430 0.543 50.78 0.0540 0.27 4.57
440 0.547 50.51 0.0535 0.26 5.28
450 0.551 50.25 0.0530 0.25 6.09
460 0.555 49.99 0.0525 0.25 6.99
470 0.558 49.73 0.0520 0.24 7.99
Density, kg/m3
480 0.562 49.46 0.0515 0.23 9.11
490 0.566 49.20 0.0510 0.23 10.36
500 0.570 48.94 0.0505 0.22 11.73 900
510 0.574 48.68 0.0500 0.22 13.24
520 0.578 48.42 0.0495 0.21 14.91
530 0.582 48.15 0.0490 0.21 16.74
540 0.586 47.89 0.0485 0.20 18.75
550 0.589 47.63 0.0480 0.20 20.93
560 0.593 47.37 0.0475 0.19 23.32
570 0.597 47.10 0.0470 0.19 25.91 800
580 0.601 46.84 0.0465 0.18 28.72
590 0.605 46.58 0.0460 0.18 31.76
600 0.609 46.32 0.0455 0.18 35.05
610 0.612 46.06 0.0450 0.17 38.59
620 0.616 45.79 0.0445 0.17 42.41
630 0.620 45.53 0.0440 0.17 46.51
640 0.624 45.27 0.0435 0.16 50.90
650 0.627 45.01 0.0430 0.16 55.61 700
660 0.631 44.74 0.0425 0.16 60.64 -50 0 50 100 150 200 250 300 350 400
670 0.635 44.48 0.0420 0.16 66.01 Temperature, °C
680 0.639 44.22 0.0416 0.15 71.72
10 15
Figure 5 — Specific Heat of DOWTHERM Q Fluid (English Units) Table 5 — Saturated Liquid Properties of DOWTHERM Q Fluid (SI Units)
0.65
Temp. Specific Heat Density Therm. Cond. Viscosity Vapor Pressure
°C kJ/kg K kg/m3 W/m K mPa • s bar
1.5
-50 0 50 100 150 200 250 300 350 400
Temperature, °C
14 11
Figure 1 — Thermal Conductivity of DOWTHERM Q Fluid (English Units) Figure 3 — Vapor Pressure of DOWTHERM Q Fluid (English Units)
0.08 100
0.07 10
Thermal Conductivity, Btu/hr ft2(°F/ft)
0.05 0.1
0.04 0.01
-100 0 100 200 300 400 500 600 700 100 200 300 400 500 600 700
Temperature, °F Temperature, °F
Figure 2 — Thermal Conductivity of DOWTHERM Q Fluid (SI Units) Figure 4 — Vapor Pressure of DOWTHERM Q Fluid (SI Units)
0.13 10
0.12
Thermal Conductivity, W/m K
0.11 1
0.09 0.10
0.08
0.07 0.01
-50 0 50 100 150 200 250 300 350 400 100 150 200 250 300 350 400
Temperature, °C Temperature, °C
12 13
Figure 1 — Thermal Conductivity of DOWTHERM Q Fluid (English Units) Figure 3 — Vapor Pressure of DOWTHERM Q Fluid (English Units)
0.08 100
0.07 10
Thermal Conductivity, Btu/hr ft2(°F/ft)
0.05 0.1
0.04 0.01
-100 0 100 200 300 400 500 600 700 100 200 300 400 500 600 700
Temperature, °F Temperature, °F
Figure 2 — Thermal Conductivity of DOWTHERM Q Fluid (SI Units) Figure 4 — Vapor Pressure of DOWTHERM Q Fluid (SI Units)
0.13 10
0.12
Thermal Conductivity, W/m K
0.11 1
0.09 0.10
0.08
0.07 0.01
-50 0 50 100 150 200 250 300 350 400 100 150 200 250 300 350 400
Temperature, °C Temperature, °C
12 13
Figure 5 — Specific Heat of DOWTHERM Q Fluid (English Units) Table 5 — Saturated Liquid Properties of DOWTHERM Q Fluid (SI Units)
0.65
Temp. Specific Heat Density Therm. Cond. Viscosity Vapor Pressure
°C kJ/kg K kg/m3 W/m K mPa • s bar
1.5
-50 0 50 100 150 200 250 300 350 400
Temperature, °C
14 11
Table 4 — Saturated Liquid Properties of DOWTHERM Q Fluid (English Units) Figure 7 — Liquid Density of DOWTHERM Q Fluid (English Units)
70
Temp. Specific Heat Density Therm. Cond. Viscosity Vapor Pressure
°F Btu/lb°F lb/ft3 Btu/hr ft2(°F/ft) cP psia
-30 0.353 62.84 0.0741 29.0
-20 0.358 62.57 0.0737 23.1
-10 0.362 62.31 0.0734 18.4
0 0.366 62.05 0.0730 14.7
10 0.370 61.79 0.0727 11.8
20 0.375 61.53 0.0723 9.60
30 0.379 61.26 0.0720 7.86 60
40 0.383 61.00 0.0716 6.50
50 0.387 60.74 0.0712 5.42
60 0.392 60.48 0.0708 4.57
Density, lb/ft3
70 0.396 60.21 0.0704 3.88
80 0.400 59.95 0.0701 3.32
90 0.404 59.69 0.0697 2.87
100 0.409 59.43 0.0693 2.50
110 0.413 59.17 0.0689 2.19
120 0.417 58.90 0.0684 1.94
130 0.421 58.64 0.0680 1.72 50
140 0.425 58.38 0.0676 1.54
150 0.429 58.12 0.0672 1.38 0.01
160 0.434 57.86 0.0668 1.25 0.01
170 0.438 57.59 0.0663 1.14 0.01
180 0.442 57.33 0.0659 1.04 0.02
190 0.446 57.07 0.0654 0.95 0.02
200 0.450 56.81 0.0650 0.88 0.03
210 0.454 56.54 0.0645 0.81 0.04
220 0.458 56.28 0.0641 0.75 0.06
230 0.462 56.02 0.0636 0.70 0.08 40
240 0.467 55.76 0.0632 0.65 0.10 -100 0 100 200 300 400 500 600 700
250 0.471 55.50 0.0627 0.61 0.14
260 0.475 55.23 0.0623 0.57 0.18 Temperature, °F
270 0.479 54.97 0.0618 0.54 0.22
280 0.483 54.71 0.0613 0.51 0.28
290 0.487 54.45 0.0609 0.48 0.36
300 0.491 54.18 0.0604 0.46 0.45
310 0.495 53.92 0.0599 0.44 0.55
320 0.499 53.66 0.0594 0.41 0.68
330 0.503 53.40 0.0589 0.40 0.83 Figure 8 — Liquid Density of DOWTHERM Q Fluid (SI Units)
340 0.507 53.14 0.0585 0.38 1.01
350 0.511 52.87 0.0580 0.36 1.22 1,100
360 0.515 52.61 0.0575 0.35 1.46
370 0.519 52.35 0.0570 0.33 1.74
380 0.523 52.09 0.0565 0.32 2.07
390 0.527 51.82 0.0560 0.31 2.45
400 0.531 51.56 0.0555 0.30 2.88
410 0.535 51.30 0.0550 0.29 3.37
420 0.539 51.04 0.0545 0.28 3.93 1,000
430 0.543 50.78 0.0540 0.27 4.57
440 0.547 50.51 0.0535 0.26 5.28
450 0.551 50.25 0.0530 0.25 6.09
460 0.555 49.99 0.0525 0.25 6.99
470 0.558 49.73 0.0520 0.24 7.99
Density, kg/m3
480 0.562 49.46 0.0515 0.23 9.11
490 0.566 49.20 0.0510 0.23 10.36
500 0.570 48.94 0.0505 0.22 11.73 900
510 0.574 48.68 0.0500 0.22 13.24
520 0.578 48.42 0.0495 0.21 14.91
530 0.582 48.15 0.0490 0.21 16.74
540 0.586 47.89 0.0485 0.20 18.75
550 0.589 47.63 0.0480 0.20 20.93
560 0.593 47.37 0.0475 0.19 23.32
570 0.597 47.10 0.0470 0.19 25.91 800
580 0.601 46.84 0.0465 0.18 28.72
590 0.605 46.58 0.0460 0.18 31.76
600 0.609 46.32 0.0455 0.18 35.05
610 0.612 46.06 0.0450 0.17 38.59
620 0.616 45.79 0.0445 0.17 42.41
630 0.620 45.53 0.0440 0.17 46.51
640 0.624 45.27 0.0435 0.16 50.90
650 0.627 45.01 0.0430 0.16 55.61 700
660 0.631 44.74 0.0425 0.16 60.64 -50 0 50 100 150 200 250 300 350 400
670 0.635 44.48 0.0420 0.16 66.01 Temperature, °C
680 0.639 44.22 0.0416 0.15 71.72
10 15
Figure 9 — Liquid Viscosity of DOWTHERM Q Fluid (English Units) Table 2 — Saturated Vapor Properties of DOWTHERM Q (English Units)
Values are estimated by an Equation of State
100
Temp. ∆Hlv
Zvapor Cp/Cv
°F Btu/lb
300 134.6 0.996 1.0266
320 132.9 0.995 1.0264
340 131.1 0.993 1.0262
360 129.3 0.990 1.0261
10 380 127.5 0.987 1.0262
400 125.6 0.984 1.0263
420 123.7 0.979 1.0265
Viscosity, cP
16 9
Table 1 — Physical Properties of DOWTHERM Q Fluid† Figure 11 — Calculated Heat of Vaporization of DOWTHERM Q Fluid (English Units)
150
320
300
260
240
220
200
100 200 300 400
Temperature, °C
8 17
Figure 13— Liquid Film Coefficient for DOWTHERM Q Fluid Inside Pipes and Tubes (Turbulent Flow Only)
(English Units) CUSTOMER SERVICE FOR When a sample is taken from a Fluid Return Program
USERS OF DOWTHERM Q hot system it should be cooled to for DOWTHERM Fluids
below 100°F (40°C) before it is
G, 1 2 "
TUB
(Available in North
/2 "
1,000 E SI HEAT TRANSFER FLUID
BW , /
18 WG 1
ZE put into the shipping container.
G, 3 4 "
America only)
/4 "
/
16 WG, 3
Cooling the sample below 100°F
G, "
1"
BW , 1
(40°C) will prevent the possibility
16
Fluid Analysis
BW
10
16 BWG
B
of thermal burns to personnel; In the unlikely event that you
14
also, the fluid is then below its need to change out DOWTHERM Q
14
8
The Dow Chemical Company flash point. In addition, any low fluid, Dow offers a fluid return
ec)
offers an analytical service for boilers will not flash and be lost program. If analysis of a particular
ft/s
DOWTHERM Q heat transfer fluid. from the sample. Cooling can be fluid sample reveals significant
Y(
sample at least annually to: consists of isolating the hot sample advised to return the fluid in his
of fluid from the system in a properly system to Dow. If the fluid is con-
North America & Pacific
Film Coefficient, Btu/hr ft2 °F
3197 KJ Rotterdam – Botlek Before a sample is taken, the If the analysis shows fluid change-
/2 "
11
E 40
PIPE returned to the system or disposed
Latin America to recharge the system before
4"
Dow Quimica S.A. of in a safe manner in compliance sending the old fluid to Dow.
6"
W/(m2)(K)=[Btu/(hr)(ft2)(°F)](5.678) Fluid Analysis Service with all laws and regulations. Under the fluid return program,
1671, Alexandre Dumas It is important that samples sent Dow will credit the customer for
100
Santo Amaro – Sao Paulo – for analysis be representative of all usable material recovered.
1.0 10.0 100 1,000
Flow Rate, gpm
Brazil 04717-903 the charge in the unit. Ordinarily, The Dow fluid return program permits
samples should be taken from the customers to minimize their heat
This analysis gives a profile of fluid main circulating line of a liquid transfer fluid investment, handling
Temperature Correction changes to help identify trouble system. Occasionally, additional downtime and inventory, while
Multiplier Factor† from product contamination or samples may have to be taken from
1.1 assuring that replacement fluid is
thermal decomposition. other parts of the system where of the highest quality.
1.0 specific problems exist. A detailed
method for analyzing the fluid to Before returning material for
0.9
credit, contact Dow at the num-
Multiplication Factor
18 7
Figure 14 —Liquid Film Coefficient for DOWTHERM Q Fluid Inside Pipes and Tubes (Turbulent Flow Only)
Corrosivity DOWTHERM Q fluid provides a HEALTH AND SAFETY (SI Units)
safety margin nearly 150°F (85°C) CONSIDERATIONS
above the fluid’s recommended 10,000
DOWTHERM Q heat transfer fluid upper use temperature. This is
is noncorrosive toward common A Material Safety Data Sheet TUBE SIZ
more than double the 70°F E
,1 m
metals and alloys. Even at the (MSDS) for DOWTHERM Q
m
G 12m
(40°C) safety margin provided by
2m
,1 m
m
heat transfer fluid is available by
G 9m
,2 m
high temperatures involved,
9m
m
BW G ,
G 25m
a typical hot oil. Autoignition
5m
1
18 BW
equipment usually exhibits calling the number listed on the
BW G,
safety margin is an important
BW G,
16 W
16
back of this brochure. The MSDS
16 BW
excellent service life.
B
SCHEDU
consideration because planned LE 40 PIP
m
14
contains complete health and E
m
14
m
25
and unplanned temperature
m
Steel is used predominantly,
m
safety information regarding the
m
38
m
50
excursions must be accommodated.
m
although low alloy steels, stainless
0m
m
use of this product. Read and
75
0m
10
steels, Monel alloy, etc., are also
15
Vapor leaks to the atmosphere understand the MSDS before 3.0
used in miscellaneous pieces of are also sometimes encountered. handling or otherwise using this 2.5
equipment and instruments. Such leaks, however small, should product.
2.0
Most corrosion problems are not be tolerated because of the
c)
Provisions must be made to pre-
/se
caused by chemicals introduced cost of replacing lost medium. 1.5
(m
vent significant discharge into
Experience has shown that leaking
TY
into the system during cleaning public waters.
CI
or from process leaks. The severity vapors have usually cooled well
O
1.0
EL
below the fire point and fire has 1,000
and nature of the attack will
V
depend upon the amounts and rarely resulted.
type of contamination involved. Leaks from pipelines into insulation
0.5
When special materials of are likewise potentially hazardous
construction are used, extra as they can lead to fires in the
precaution should be taken to insulation. It has been found, for
avoid contaminating materials example, that leakage of organic
containing the following: materials into some types of
insulation at elevated temperatures
Construction Material Contaminant may result in spontaneous ignition
due to auto-oxidation.
Austenitic Stainless Steel Chloride
Nickel Sulfur Vapors of DOWTHERM Q fluid
W/(m2)(K)=[Btu/(hr)(ft2)(°F)](5.678)
Copper Alloys Ammonia do not pose a serious flammability
hazard at room temperature,
because the saturation concen-
100
Flammability tration is so far below the lower
0.0001 0.001 0.01 0.1
flammability limit. Flammable
Flow Rate, m3/sec
mists are, however, possible under
DOWTHERM Q heat transfer fluid extremely unusual circumstances
is a combustible material, but has where the time of exposure to an Temperature Correction
a relatively high flash point of ignition source, the temperature Multiplier Factor†
1.1
249°F (120°C) (SETA method), of the source and the atmosphere,
a fire point of 255°F (124°C) the volume of mixture, the fuel-
(C.O.C.), and an autoignition air ratio, and the mist particle size 1.0
Multiplication Factor
all fall within a somewhat narrow Sieder and Tate equation
(ASTM Method E659-78). The range. 0.9 Process Heat Transfer,
D.Q. Kern (1950) p. 103
high autoignition temperature of
If used and maintained properly, 0.8
installations employing
DOWTHERM Q fluid should
present no unusual flammability
0.7
Nu = 0.027 Re0.8PR1/3 µ (µ) w
0.14
Chart based on
( µµ )w
0.14
=1
hazards. Note: The values in this graph are based on the viscosity of fluid as supplied.
0.6
1 2 3 4
Temperature, °C x 100
6 19
Figure 15 — Pressure Drop vs. Flow Rate of DOWTHERM Q Fluid in Schedule 40 Nominal Pipe
and BWG Tube (English Units) FLUID SELECTION Heater Design and Operation Chemical Contamination
CRITERIA Poor design and/or operation of the A primary concern regarding
100 fired heater can cause overheating chemical contaminants in a
resulting in excessive thermal deg- heat transfer fluid system is their
G /2 "
TU
/2 "
Stability
BW G, 1
BE
, 1
SIZ radation of the fluid. When heaters relatively poor thermal stability
E
18 BW
DOWTHERM Q fluid offers good are operated at high temperatures, at elevated temperatures. The
G /4 "
/4 "
BW G, 3
16
, 3
10 thermal stability at temperatures up they are designed for minimum thermal degradation of chemical
c)
16 BW
/se
G , 1"
8 to 625°F (330°C). The maximum liquid velocities of 6 feet per second contaminants may be very rapid
"
(ft
,1
14
BW G
TY
16 BW
(2 m/s); a range of 6–12 feet per which may lead to fouling of heat
CI
6
675°F (360°C). Between 550°F
14
second (2–4 m/s) should cover transfer surfaces and corrosion of
LO
VE
10 and 600°F (290°C and 315°C), its most cases. The actual velocity system components. The severity
4 stability is 15 to 30 times greater selected will depend on an and nature of the corrosion will
than that of a typical hot oil. economic balance between the depend upon the amount and
3 cost of circulation and heat transfer type of contaminant introduced
Freeze Point surface. Operating limitations are into the system.
Pressure Drop, psi/100 ft of pipe
use temperature to hot oil mini- degree of oxidation and the rate
mums as high as +32°F (0°C). include:
of reaction is dependent upon
/2 "
2"
6"
ing for a film coefficient that is
42 percent higher than that of a height and pattern. This can yield
Preventive measures should be
typical hot oil. DOWTHERM Q higher flame and gas temperatures
taken to ensure that air is elimi-
fluid’s low viscosity is responsible together with higher heat flux.
nated from the system prior to
for its low temperature start-up and 4. Low fluid velocity—This can bringing the heat transfer fluid
pumpability performance. Viscosity cause high heat flux areas result- up to operating temperatures. A
0.01 at -30°F is only 29 cps (at -30°C ing in excessive heat transfer fluid positive pressure inert gas blanket
1.0 10 100 1,000
it is only 24 mPa· s). film temperatures. should be maintained at all times
Flow Rate, gpm
on the expansion tank during
The manufacturer of the fired
Temperature Correction
Thermal Stability heater should be the primary
system operation.
Multiplier Factor†
2.3 contact in supplying you with the Units can be designed to operate
The thermal stability of a heat proper equipment for your heat at higher temperatures than those
2.1
transfer fluid is dependent not transfer system needs. presently recommended in cases
1.9 only on its chemical structure, but where the greater replacement
Multiplication Factor
20 5
Figure 16 — Pressure Drop vs. Flow Rate of DOWTHERM Q Fluid in Schedule 40 Nominal Pipe
DOWTHERM Q High-Temperature DOWTHERM Q fluid provides several
and BWG Tube (SI Units)
HEAT TRANSFER FLUID Thermal Stability and Low- long-term economic advantages —
Temperature Pumpability and some potential immediate cost 1,000
savings — over hot oils. These
Make DOWTHERM Q include: reduced pump and ex-
Superior to Hot Oils changer size requirements, possible
elimination of costly steam tracing,
m
25m
DOWTHERM* Q heat transfer fluid lower fluid makeup requirements,
contains a mixture of diphenyl- reduced system fouling and SC
m
related maintenance expenses, HE
ethane and alkylated aromatics and
38m
DU
is designed for use as an alternative expanded changeout intervals, LE
m
40
50m
to hot oils in liquid phase heat and a fluid credit program. PI
PE
transfer systems. Its normal appli-
m
In addition to DOWTHERM Q 100
75m
cation range is -30°F to 625°F fluid’s performance and economic
mm
Pressure Drop, kPa/100 m of pipe
(-35°C to 330°C). DOWTHERM Q advantages, Dow’s supporting ser-
100
fluid exhibits better thermal vices are unequaled. They include
mm
stability than hot oils, particularly technical backup in the design
150
noticeable at the upper end of hot phase, during operation and after 3.0
oils’ use range [at temperatures shutdown, as needed. Moreover,
above 500°F (260°C)]. Furthermore,
12m m
free analytical testing is provided 2.5
m
G, 2m
the low-temperature pumpability to monitor fluid condition.
BW , 1
of DOWTHERM Q fluid is signifi-
18 BWG
2.0
When it is time to change out
19 m
cantly better than that of a typical
mm
G, 19m
16
hot oil. your DOWTHERM Q heat transfer 10
)
BW G,
sec
25 m
fluid, Dow’s fluid credit program 1.5
mm
16 4 BW
G, 25m
(m/
Throughout its operating range, allows you to return the old fluid TU
Y
BW G,
the low viscosity of DOWTHERM Q
1
for credit toward the purchase of
CIT
BE
16 BW
fluid contributes to heat transfer SIZ
your new fluid charge.
LO
E
14
efficiency. Its film coefficient at 1.0
VE
600°F (315°C) is 42 percent higher
than a typical hot oil. DOWTHERM Q
fluid is also noncorrosive to com-
mon metals and alloys, assuring
compatibility with most heat
transfer systems. 1.0
0.5
0.00001 0.0001 0.001 0.01 0.1
3
Flow Rate, m /sec
Multiplication Factor
1.9
your area listed on the back of this brochure.
1.7
1.5
1.3
1.1
0.9
-.5 0 .5 1 1.5 2 2.5 3 3.5
Temperature, °C x 100
1.3
Expanded Volume, m3
1.2
1.1
1.0
0.9
-50 0 50 100 150 200 250 300 350 400
Temperature, °C
22 3
2
Instrument Legend PSL – Pressure Switch Low Principal Circuits with DOWTHERM Fluid
BA – Burner Alarm TIC – Temperature Indicating Controller Electrical Lines
BC – Burner Control TRC – Temperature Recorder Controller Instrument Air Lines
BE – Burner Element (Fire-Eye) TSH – Temperature Switch High
FI – Flow Indicator (Orifice)
FRC – Flow Recording Controller
FSL – Flow Switch Low A – External heating required if fluid pumpability is limiting in cold weather.
LAH/L – Level Alarm–High/Low
LI – Level Indicator B – Heat exchanger #2 is cooled with DOWTHERM Q Fluid to avoid any possibility of
LC – Level Controller contaminating the process fluid with water in the event of a tube leak.
LSL – Level Switch Low C – Process fluid freezes at 100°F (81°C).
PCV – Pressure Control Valve
Scheme Using DOWTHERM Fluids
PI – Pressure Indicator
PIC – Pressure Indicating Controller (380˚F) (193˚C)
▼
PRV PI
▼
Heat Exchanger
▼
▼ #2 Heating or
TRC Cooling Process
B
(375˚F) (191˚C) ▼
▼
TRC ▼
C ▼
Process Fluid
Vent
▼
▼
#1
Heat Exchanger
▼
▼
Process Fluid
▼
▼
▼
▼
Stm. Hdr.
▼
▼ ▼ ▼
Steam
BA 2 Condensate
▼
1 N TIC
FRC ▼
Vent
▼
To Pilot Light
▼
▼ ▼
▼
TIC Steam Generator
Media
7 Expansion
PI PSH Tank
▼
PCV
▼
▼ ▼
H
▼
Heater for LA / L ▼ ▼
Fuel Gas LI
A TIC DOWTHERM Fluid FI
▼ ▼
LI
▼ ▼
▼
▼
Storage Tank LC
▼
▼
and Panel Coil Snuffing Stm. ▼
▼ ▼ ▼ LSL
▼
▼
▼
▼ ▼ ▼
▼
▼
▼
▼ FI
▼
▼
▼
▼ ▼ Spare Pump
Steam Condensate
▼
▼ Cond.
▼
Pump
Loading ▼ ▼
Pump Heating Loop Jacket Loop Cooling Loop
Circulating Pump Circulating Pump Circulating Pump
23
DOWTHERM* Q
Heat Transfer Fluid
Product Technical Data
DOWTHERM Q
Heat Transfer Fluid
Q
For further information, call...
In The United States And Canada: 1-800-447-4369 • FAX: 1-517-832-1465
In Europe: +31 20691 6268 • FAX: +31 20691 6418
In The Pacific: +886 2 715 3388 • FAX: +886 2 717 4115
In Other Global Areas: 1-517-832-1556 • FAX: 1-517-832-1465
http://www.dow.com/heattrans
NOTICE: No freedom from any patent owned by Seller or others is to be inferred. Because use conditions and applicable laws may differ from one location
to another and may change with time, Customer is responsible for determining whether products and the information in this document are appropriate for
Product Technical Data
Customer’s use and for ensuring that Customer’s workplace and disposal practices are in compliance with applicable laws and other governmental
enactments. Seller assumes no obligation or liability for the information in this document. NO WARRANTIES ARE GIVEN; ALL IMPLIED WARRANTIES OF
MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE ARE EXPRESSLY EXCLUDED.
NOTE: SYLTHERM heat transfer fluids are manufactured by Dow Corning Corporation and distributed by The Dow Chemical Company under an exclusive
agreement.
Printed in U.S.A. *Trademark of The Dow Chemical Company NA/LA/Pacific: Form No. 176-01407-697 AMS
Europe: CH 153-041-E-697