Jazan Refinery
and Terminal Project
Basic Job Steps
Transport of Rocks from Rock
Storage area to Breakwater.
Unloading of Rocks (Dumping)
Package EPC - 14
Activity: ROCK DUMPING. Rev.
Location: STRING YARD
Causes Recommended Safe Job
Risk Procedure
Lack of visibility
Banks man /high visibility clothes/ Banks man /high visibility
ensure ground stability Reverse alarm not clothes/ensure ground stability
fictional
Visual and audible reversing alarm Visual and audible reversing
alarm
Project site speed limit (20 km/h)
Project site speed limit (20
km/h)
Vehicle collision with other Lack of visibility Banks man /high visibility
vehicle/person clothes/ensure ground stability
Banks man was not in
Workers buried while dumping placed Visual and audible reversing
alarm
Dust The area was not
barricaded Project site speed limit (20
Fall from height – vehicles km/h)

Placing of Rocks in Breakwater
Placing and compaction of backfill
material
Vehicle collision with other vehicle/
person
Reversing
Fall from height – vehicles
Working in hot weather
Working in high wind speed
Falling objects from height
Material falling from excavator
Under compaction settlement of
backfill material
Hot weather
Tipper truck reversing
Excavator movements
Roller gliding towards slope
Noise
Lack of visibility Banks man /high visibility
clothes/ensure ground stability
Banks man was not in and truck is levelled before
placed dumping
Check with banks man before
The area was not dumping backfill material
barricaded
Use dust mask / Use water to
control dust
First aid facility
Use full body harness and
ensure that the anchoring
point is above the wearer head
The Bucket over loaded No person to stand under
bucket of sand
The ground not leveled.
Banks man to check the
compaction.
Water to be available for
drinking
Banks man to control tipper
truck
Banks man to control excavator
Banks man to control roller
 compactor

Ear protection

Rock Supply: Rough sea / poor weather Lack of experience Only berth in good sea
Transport vessel at conditions conditions, with trained
loading area / Barge Poor Lighting barge master/captain.
positioning at job site Darkness / reduced view Assure lighting inside the
Lack of fall protection boat and on the berth
Marine vessels and equipment’s in platform when
bad condition loading/offloading.
Use tug boats with sufficient
Incompetent crew capacity to safely
maneuver the vessels berthing
Man overboard and mooring
operations
Fall in water Only competent and certified
barge crew to
supervise and execute the
operations
All vessels and marine
equipment’s shall have
valid certificates and properly
checked and well
maintained before being used
on site
Weekly Look Ahead for
inclement weather
 No operations in bad
weather conditions
Install guardrails / side
boards whenever possible
Proper housekeeping on
floating equipment to
avoid falling

Rock Supply: Crane Collapse Crane Overloaded - Only certified crane

Loading/Unloading Un-experience operator operators, banksmen and
of rocks riggers are allowed.
Daily check of crane
condition
Continuous supervision of
the operations
Wind Speed restrictions
Accident Movement in work area Posted visible barricade and
/Vehicle / signage
Hit Equipment / Person Traffic management plan in
place
Only certified operators and
licensed drivers
allowed
Personnel not involved in the
operations are not
allowed to enter the work area
at any time without
permission
 Drive slowly without erratic
movement.
Close Supervision
Slip, Trip, Fall Poor housekeeping Proper housekeeping shall be
maintained at all
times during the operations
Only certified banksmen and
riggers are allowed
Personnel not involved in the
operations are not
allowed in the work area at
any time
Wear appropriate PPE at all
times
Rock Supply: Drowning falling of person into wat Handrails to be provided
Loading/Unloading er around the work area.
of rocks Man overboard Life jackets to be worn at all
times
Lifebuoys to be available in
the working area at all
Times
Fall of Materials Poor weather conditions Weekly Look Ahead for
inclement weather
Slip Operating lights and horn,
No lift in poor weather
conditions
Broken rope, Miscommunication - Check any ropes before use
between crane - Avoid chafing of ropes / wires
Fall of Materials operator and operative when in use
 Accident
Placing Rock on the Falling equipment in the water
Breakwater
Rocks falling on personnel or
Equipment
Movement in work area /Vehicle /
Equipment / Person
- Restrict access to areas
where ropes / wires are
in tension
- Use the correct dimension
rope / wire for the
correct load
Lack of Barrication Competent operators should
be assigned to the
job
Competent supervisor
indicates the limit not to
exceed
Operators shall not make any
action endangering
its own stability
Poor visibility Rocks must not be slewed
over personnel, plant,
Flagman un-available. cabins or other property
Wear proper PPE all the time
Proper Communication Reverse horns and warning
between the Operator light are in good
and Flagman condition.
Posted visible barricade and
signage
Traffic management plan in
place
Only certified operators and
licensed drivers
allowed
 Personnel not involved in the
operations are not
allowed to enter the work area
at any time without
permission
Drive slowly without erratic
movement.
Close Supervision
Heat Stress Working in direct sun Potable water to be available
without taking breaks Arrange shading whenever
possible
Un-aware of symptoms of
Heat Stress.
Tipping Rocks on Tilting trucks Unbalanced Area, Ensure tipping area is
the Breakwater levelled
Banksman Provide banksman at tipping
un-availability point
Banksman to wear correct
PPE (helmet, hard
shoes, high visibility
vest,googles)
Truck Reversing Revers horn not working Horn to be in working
condition at all time
Not directed by anyone. Follow instruction given by
banksman
Ensure trucks have two rear
view mirrors
Ensure reversing done at
very low speed
Movement in work area /Vehicle /
Equipment / Person
Rocks falling from trucks
Driving on site
Reverse Alarm not Reverse horns and warning
working light are in good
condition.
Un-experience Operator Traffic management plan in
place
Only certified operators and
licensed drivers
allowed
Personnel not involved in the
operations are not
allowed to enter the work area
at any time without
permission
Drive slowly without erratic
movement.
Close Supervision
Bunksman to be in front of
trucks when tipping
Overloaded Materials. Do not overload the trucks
Ensure load is being loaded
Un-availability of Banks in a secure manner
Man No one to be near truck
(within rock fall reach)
when maneuvering
Banksmen to wear PPE
(helmet, hard shoes, high
visibility vest, googles)
Un-experience Driver Do not drive near to the
edge of bank
Defective vehicle

Offshore personnel Persons Drowning
Transport
Persons getting jammed
Slipping, tripping and falling
Inspect the condition of the
vehicle
Adhere to speed limits as
defined
Have valid driving license
Lack of PPE All persons on board shall
wear life jackets at all
Time
The area was not People on board shall stay
identified for access. clear from all ropes
and cables at all times,
Un-even Platform specially while mooring
Persons shall wait to come
Lack of Proper PPE and go of board from
platforms, vessels, ships and
Gap between the Ships boats until these are
and Jetty Platform properly tied of with mooring
ropes and until
vessels is completely stopped
Ships and boats that
transport people shall moor
as close as possible to the
loading platform
With swell, the persons shall
wait until the vessel
reaches the highest point on
the wave to step on
the ladder
Poor Housekeeping People on board shall stay
clear from all ropes
and cables at all times,
specially while mooring
Ships and boats that
transport people shall moor
as close as possible to the
loading facility
The decks of all vessels shall
be clean, no oil or
grease shall be allowed on
deck