Submitted by
Md. Riasat Azim
Student No. 0504048
Course: CE 400 (Project and Thesis)
Thesis
Submitted in Partial Fulfillment of the Requirements for the Degree of
BACHELOR OF SCIENCE IN CIVIL ENGINEERING
BANGLADESH UNIVERSITY OF
ENGINEERING AND TECHNOLOGY, DHAKA
November, 2010
DECLARATION
Declared that except where specified by reference to other works, the studies embodied in thesis
is the result of investigation carried by the author. Neither the thesis nor any part has been
submitted to or is being submitted elsewhere for any other purposes.
i
Table of Contents
Declaration i
Table of Contents ii
List of Tables v
Acknowledgement xi
Abstract xii
Chapter 1 Introduction
1.1 General 1
1.2 Objective 1
1.3 Methodology 2
ii
3.3 Types of Analysis on Structures 21
3.4 Finite Element Modeling 22
3.4.1 Modeling of Pipe and Flange 23
3.4.2 Modeling of Bolt and Surface Spring 25
3.4.3 Modeling of Stiffening Beam 27
3.5 Finite Element Model Parameters 29
3.6 Meshing 29
3.6.1 Meshing of the Pipe 29
3.6.2 Meshing of the Flange 30
3.6.3 Properties of Contact Element 30
3.6.4 Properties of Bolts 31
3.7 Boundary Conditions 31
3.7.1 Restraint 31
3.7.2 Loading 32
3.8 Typical Results 32
iii
5.3 Generalized Equation for Maximum Bolt Tension 55
Chapter 6 Conclusion
6.1 General 77
6.2 Outcome of the Study 77
6.3 Scope for Future Investigation 78
REFERENCES 79
APPENDIX
A ANSYS Script Used in this Analysis 80
B Tabular Representation of Bolt Tension Values 86
iv
LIST OF TABLES
Table 3.1 SHELL 92 Input Summery 24
Table 4.2 Various parameters for 125 mm diameter pipe (fw =100mm) 38
Table 4.3 Bolt tension for various numbers of bolts on 125 mm diameter pipe with 100 mm flange-width 38
Table 4.4 Various parameters for 125 mm diameter pipe (fw =75mm) 39
Table 4.5 Bolt tension for various numbers of bolts on 125 mm diameter pipe with 75 mm flange-width 39
Table 4.6 Various parameters for 150mm diameter pipe (fw =100mm) 40
Table 4.7 Bolt tension for various numbers of bolts on 150 mm diameter pipe with 100 mm flange-width 40
Table 4.8 Various parameters for 150 mm diameter pipe (fw =75mm) 41
Table 4.9 Bolt tension for various numbers of bolts on 150 mm diameter pipe with 75 mm flange-width 41
Table 4.10 Various parameters for 200 mm diameter pipe (fw =125mm) 42
Table 4.11 Bolt tension for various numbers of bolts on 200 mm diameter pipe with 125 mm flange-width 42
Table 4.12 Various parameters for 200 mm diameter pipe (fw =100mm) 43
Table 4.13 Bolt tension for various numbers of bolts on 200 mm diameter pipe with 100 mm flange-width 43
Table 4.14 Various parameters for 200 mm diameter pipe (fw =75mm) 44
Table 4.15 Bolt tension for various numbers of bolts on 200 mm diameter pipe with 75 mm flange-width 44
Table 4.16 Various parameters for 250 mm diameter pipe (fw =125mm) 45
Table 4.17 Bolt tension for various numbers of bolts on 250 mm diameter pipe with 125 mm flange-width 45
Table 4.18 Various parameters for 250 mm diameter pipe (fw =100mm) 46
Table 4.19 Bolt tension for various numbers of bolts on 250 mm diameter pipe with 100 mm flange-width 46
Table 4.20 Various parameters for 250 mm diameter pipe (fw =75mm) 47
Table 4.21 Bolt tension for various numbers of bolts on 250 mm diameter pipe with 75 mm flange-width 47
Table 4.22 Various parameters for 300 mm diameter pipe (fw =125mm) 48
Table 4.23 Bolt tension for various numbers of bolts on 300 mm diameter pipe with 125 mm flange-width 48
v
Table 4.24 Various parameters for 300 mm diameter pipe (fw =100mm) 49
Table 4.25 Bolt tension for various numbers of bolts on 300 mm diameter pipe with 100 mm flange-width 49
Table 4.26 Various parameters for 300 mm diameter pipe (fw =75mm) 50
Table 4.27 Bolt tension for various numbers of bolts on 300 mm diameter pipe with 75 mm flange-width 50
Table B1 Comparison of Bolt tension for 125 mm diameter pipe and 100 mm flange width (ft =pt) 86
Table B2 Comparison of Bolt tension for 125 mm diameter pipe and 75 mm flange width (ft =pt) 86
Table B3 Comparison of Bolt tension for 150 mm diameter pipe and 100 mm flange width (ft =pt) 86
Table B4 Comparison of Bolt tension for 150 mm diameter pipe and 75 mm flange width (ft =pt) 86
Table B5 Comparison of Bolt tension for 200 mm diameter pipe and 125 mm flange width (ft =pt) 87
Table B6 Comparison of Bolt tension for 200 mm diameter pipe and 100 mm flange width (ft =pt) 87
Table B7 Comparison of Bolt tension for 200 mm diameter pipe and 75 mm flange width (ft =pt) 87
Table B8 Comparison of Bolt tension for 250 mm diameter pipe and 125 mm flange width (ft =pt) 88
Table B9 Comparison of Bolt tension for 250 mm diameter pipe and 100 mm flange width (ft =pt) 88
Table B10 Comparison of Bolt tension for 250 mm diameter pipe and 75 mm flange width (ft =pt) 88
Table B11 Comparison of Bolt tension for 300mm diameter pipe and 125 mm flange width (ft =pt) 89
Table B12 Comparison of Bolt tension for 300 mm diameter pipe and 100 mm flange width (ft =pt) 89
Table B13 Comparison of Bolt tension for 300 mm diameter pipe and 75 mm flange width (ft =pt) 89
Table B14 Comparison of Bolt tension for 125 mm diameter pipe and 100 mm flange width (ft =2pt) 90
Table B15 Comparison of Bolt tension for 125 mm diameter pipe and 75 mm flange width (ft =2pt) 90
Table B16 Comparison of Bolt tension for 150 mm diameter pipe and 100 mm flange width (ft =2pt) 90
Table B17 Comparison of Bolt tension for 150 mm diameter pipe and 75 mm flange width (ft =2pt) 90
Table B18 Comparison of Bolt tension for 200 mm diameter pipe and 125 mm flange width (ft =2pt) 91
Table B19 Comparison of Bolt tension for 200 mm diameter pipe and 100 mm flange width (ft =2pt) 91
Table B20 Comparison of Bolt tension for 200 mm diameter pipe and 75 mm flange width (ft =2pt) 91
Table B21 Comparison of Bolt tension for 250 mm diameter pipe and 125 mm flange width (ft =2pt) 92
Table B22 Comparison of Bolt tension for 250 mm diameter pipe and 100 mm flange width (ft =2pt) 92
Table B23 Comparison of Bolt tension for 250 mm diameter pipe and 75 mm flange width (ft =2pt) 92
Table B24 Comparison of Bolt tension for 300 mm diameter pipe and 125 mm flange width (ft =2pt) 93
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Table B25 Comparison of Bolt tension for 300 mm diameter pipe and 100 mm flange width (ft =2pt) 93
Table B26 Comparison of Bolt tension for 300 mm diameter pipe and 75 mm flange width (ft =2pt) 93
Table B27 Comparison of Bolt tension for 125 mm diameter pipe and 100 mm flange width (ft =3pt) 94
Table B28 Comparison of Bolt tension for 125 mm diameter pipe and 75 mm flange width (ft =3pt) 94
Table B29 Comparison of Bolt tension for 150 mm diameter pipe and 100 mm flange width (ft =3pt) 94
Table B30 Comparison of Bolt tension for 150 mm diameter pipe and 75 mm flange width (ft =3pt) 94
Table B31 Comparison of Bolt tension for 200 mm diameter pipe and 125 mm flange width (ft =3pt) 95
Table B32 Comparison of Bolt tension for 200mm diameter pipe and 100 mm flange width (ft =3pt) 95
Table B33 Comparison of Bolt tension for 200 mm diameter pipe and 75 mm flange width (ft =3pt) 95
Table B34 Comparison of Bolt tension for 250 mm diameter pipe and 125 mm flange width (ft =3pt) 96
Table B35 Comparison of Bolt tension for 250 mm diameter pipe and 100 mm flange width (ft =3pt) 96
Table B36 Comparison of Bolt tension for 250 mm diameter pipe and 75 mm flange width (ft =3pt) 96
Table B37 Comparison of Bolt tension for 300 mm diameter pipe and 125 mm flange width (ft =3pt) 97
Table B38 Comparison of Bolt tension for 300 mm diameter pipe and 100 mm flange width (ft =3pt) 97
Table B39 Comparison of Bolt tension for 300 mm diameter pipe and 75 mm flange width (ft =3pt) 97
vii
LIST OF FIGURES
Figure 2.1 Pipe columns supported the industrial building of Abdul Monem Ltd, near Shahbag, Dhaka. 6
Figure 2.2 Foot over bridge supported by pipe columns at BUET campus, Dhaka 6
Figure 2.3 Circular pipe columns supported the track of the roller coaster at Fantasy Kingdom Entertainment
Park, Ashulia. 7
Figure 2.4 Water tank supported on nine tubular columns at Lalmatia, Dhaka 7
Figure 2.5 A large advertisement bill board supported by a circular pipe column at Shahbag, Dhaka. 8
Figure 2.6 Cylindrical column of a T.V. mast at, Yorkshire (Appleby-Frodingham Steel Company). 8
Figure 2.7 A 3-legged circular pipe transmission tower of BTTB at Katabon, Dhaka. 9
Figure 2.10 Illustration of earlier methods of calculating stress in a bolted flange connection. 12
Figure 2.11 3-D views of a typical flanged pipe joint with 12 bolts and 12 in. diameter pipe. 17
Figure 2.12 Front views of a typical flanged pipe joint with 12 bolts and 12 in. diameter pipe. 18
Figure 2.13 Plan and force distribution of a typical flanged pipe joint with 12 bolts and 12 in. diameter pipe. 18
Figure 3.8 Finite elements mesh with loading and boundary conditions 33
viii
Figure 3.11 Contour of 1st Principal Stress 34
Figure 4.1 Effect of number of bolts on bolt tension for 125 mm diameter pipe and 100 mm flange width. 38
Figure 4.2 Effect of number of bolts on bolt tension for 125 mm diameter pipe and 75 mm flange width. 39
Figure 4.3 Effect of number of bolts on bolt tension for 150 mm diameter pipe and 100 mm flange width. 40
Figure 4.4 Effect of number of bolts on bolt tension for 150 mm diameter pipe and 75 mm flange width. 41
Figure 4.5 Effect of number of bolts on bolt tension for 200 mm diameter pipe and 125 mm flange width. 42
Figure 4.6 Effect of number of bolts on bolt tension for 200 mm diameter pipe and 100 mm flange width. 43
Figure 4.7 Effect of number of bolts on bolt tension for 200 mm diameter pipe and 75 mm flange width. 44
Figure 4.8 Effect of number of bolts on bolt tension for 250 mm diameter pipe and 125 mm flange width. 45
Figure 4.9 Effect of number of bolts on bolt tension for 250 mm diameter pipe and 100 mm flange width. 46
Figure 4.10 Effect of number of bolts on bolt tension for 250 mm diameter pipe and 75 mm flange width. 47
Figure 4.11 Effect of number of bolts on bolt tension for 300 mm diameter pipe and 125 mm flange width. 48
Figure 4.12 Effect of number of bolts on bolt tension for 300 mm diameter pipe and 100 mm flange width. 49
Figure 4.13 Effect of number of bolts on bolt tension for 300 mm diameter pipe and 75 mm flange width. 50
Figure 5.1 Comparison of Bolt Tension for 125 mm diameter pipe when flange width is 100 mm (ft =pt) 56
Figure 5.2 Comparison of Bolt Tension for 125 mm diameter pipe when flange width is 75 mm (ft =pt) 56
Figure 5.3 Comparison of Bolt Tension for 150 mm diameter pipe when flange width is 100 mm (ft =pt) 57
Figure 5.4 Comparison of Bolt Tension for 150 mm diameter pipe when flange width is 75 mm (ft =pt) 57
Figure 5.5 Comparison of Bolt Tension for 200 mm diameter pipe when flange width is 125 mm (ft =pt) 58
Figure 5.6 Comparison of Bolt Tension for 200 mm diameter pipe when flange width is 100 mm (ft =pt) 58
Figure 5.7 Comparison of Bolt Tension for 200 mm diameter pipe when flange width is 75 mm (ft =pt) 59
Figure 5.8 Comparison of Bolt Tension for 250 mm diameter pipe when flange width is 125 mm (ft =pt) 59
Figure 5.9 Comparison of Bolt Tension for 250 mm diameter pipe when flange width is 100 mm (ft =pt) 60
Figure 5.10 Comparison of Bolt Tension for 250 mm diameter pipe when flange width is 75 mm (ft =pt) 60
Figure 5.11 Comparison of Bolt Tension for 300 mm diameter pipe when flange width is 125 mm (ft =pt) 61
ix
Figure 5.12 Comparison of Bolt Tension for 300 mm diameter pipe when flange width is 100 mm (ft =pt) 61
Figure 5.13 Comparison of Bolt Tension for 300 mm diameter pipe when flange width is 75 mm (ft =pt) 62
Figure 5.14 Comparison of Bolt Tension for 125 mm diameter pipe when flange width is 100 mm (ft =2pt) 63
Figure 5.15 Comparison of Bolt Tension for 125 mm diameter pipe when flange width is 75 mm (ft =2pt) 63
Figure 5.16 Comparison of Bolt Tension for 150 mm diameter pipe when flange width is 100 mm (ft =2pt) 64
Figure 5.17 Comparison of Bolt Tension for 150 mm diameter pipe when flange width is 75 mm (ft =2pt) 64
Figure 5.18 Comparison of Bolt Tension for 200 mm diameter pipe when flange width is 125 mm (ft =2pt) 65
Figure 5.19 Comparison of Bolt Tension for 200 mm diameter pipe when flange width is 100 mm (ft =2pt) 65
Figure 5.20 Comparison of Bolt Tension for 200 mm diameter pipe when flange width is 75 mm (ft =2pt) 66
Figure 5.21 Comparison of Bolt Tension for 250 mm diameter pipe when flange width is 125 mm (ft =2pt) 66
Figure 5.22 Comparison of Bolt Tension for 250 mm diameter pipe when flange width is 100 mm (ft =2pt) 67
Figure 5.23 Comparison of Bolt Tension for 250 mm diameter pipe when flange width is 75 mm (ft =2pt) 67
Figure 5.24 Comparison of Bolt Tension for 300 mm diameter pipe when flange width is 125 mm (ft =2pt) 68
Figure 5.25 Comparison of Bolt Tension for 300 mm diameter pipe when flange width is 100 mm (ft =2pt) 68
Figure 5.26 Comparison of Bolt Tension for 300 mm diameter pipe when flange width is 75 mm (ft =2pt) 69
Figure 5.27 Comparison of Bolt Tension for 125 mm diameter pipe when flange width is 100 mm (ft =3pt) 70
Figure 5.28 Comparison of Bolt Tension for 125 mm diameter pipe when flange width is 75 mm (ft =3pt) 70
Figure 5.29 Comparison of Bolt Tension for 150 mm diameter pipe when flange width is 100 mm (ft =3pt) 71
Figure 5.30 Comparison of Bolt Tension for 150 mm diameter pipe when flange width is 75 mm (ft =3pt) 71
Figure 5.31 Comparison of Bolt Tension for 200 mm diameter pipe when flange width is 125 mm (ft =3pt) 72
Figure 5.32 Comparison of Bolt Tension for 200 mm diameter pipe when flange width is 100 mm (ft =3pt) 72
Figure 5.33 Comparison of Bolt Tension for 200 mm diameter pipe when flange width is 75 mm (ft =3pt) 73
Figure 5.34 Comparison of Bolt Tension for 250 mm diameter pipe when flange width is 125 mm (ft =3pt) 73
Figure 5.35 Comparison of Bolt Tension for 250 mm diameter pipe when flange width is 100 mm (ft =3pt) 74
Figure 5.36 Comparison of Bolt Tension for 250 mm diameter pipe when flange width is 75 mm (ft =3pt) 74
Figure 5.37 Comparison of Bolt Tension for 300 mm diameter pipe when flange width is 125 mm (ft =3pt) 75
Figure 5.38 Comparison of Bolt Tension for 300 mm diameter pipe when flange width is 100 mm (ft =3pt) 75
Figure 5.39 Comparison of Bolt Tension for 300 mm diameter pipe when flange width is 75 mm (ft =3pt) 76
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ACKNOWLEDGEMENT
At first the author would like to express his wholehearted gratitude to the Almighty for
each and every achievement of his life. May the benediction of Almighty lead every
individual to the way which is best suited for that particular individual.
The author has the pleasure to state that, this study was supervised by Dr. Khan Mahmud
Amanat, Professor, Department of Civil Engineering, Bangladesh University of
Engineering and Technology (BUET), Dhaka. The author is also greatly indebted to him
for all his affectionate assistance, adept guidance and enthusiastic encouragement
throughout the progress of this thesis. It would have been impossible to carry out this
study without his dynamic direction and critical judgment of the progress.
I would like to thank immensely my parents, their undying love, encouragement and
support throughout my life and education. Without their blessings, achieving this goal
would have been impossible. I thank all my friends for their assistance, motivation and
appraisal throughout the completion of this study.
xi
ABSTRACT
Apparently there is no analytical method for the analysis of bolt tension of a flanged pipe joint,
when pipe joints are subjected to bending. Generally approximate linear distribution method is
used for such analysis, which is often not accurate. In this project, an investigation is made to
find the effects of various parameters relating to flanged pipe joint connection, so that a definite
guideline, on determining the bolt tension can be developed. In addition results are compared
with the conventional analysis.
To carry out the investigation, a flanged pipe joint subjected to bending has been modeled using
finite element method, which also includes contact simulation. In this analysis, shell element has
been used for the modeling of pipe and flange. Non-linear spring has been used to model contact
and bolt. Non-linear finite element analysis method has been used to find out results till failure
by yielding of pipe. Joint has been subjected to ultimate moment and under this moment; the
maximum bolt tension has been evaluated. Based on the study, an attempt has been made to
present a guideline to find out bolt tension that is structurally effective for a flanged pipe joint.
The whole process is carried out under various parametric conditions within certain range.
It has been found that some parameters like flange thickness, width of flange and numbers of
bolts have found to have significant effect on effective bolt tension. Based on the results of the
analysis, an empirical equation has been developed to determine the bolt tension for different
number of bolts and flange thickness for different pipe diameter. It has been shown that, the
suggested empirical equation is useful in structural analysis for calculating the effective bolt
tension with reasonable degree of accuracy when the flanged pipe joint is subjected to bending.
xii
Introduction 1
CHAPTER 1
INTRODUCTION
1.1 GENERAL
Day by day with the advent of new and complex construction practices, steel pipes are
availed for many types of constructions works. But extensive uses of pipes for
structural purposes are possible when reliable and economical methods of determining
bolt tension at a pipe joints are devised. Bolts concatenate two flanges in a pipe joints
and are subjected to bending resulting from application of loads. It is difficult yet
paramount to determine the bolt tension for the design of a flanged pipe joint. As a
general procedure, the linear distribution of bolt force method (analogous to the
flexural stress calculation on a beam section subjected to bending) is used for
determining tension that develops in bolts. But this method is not always valid for
application and more regretfully no particular guidelines are available to assist the
designer to make a decision in case of flanged pipe joint design. Due to the
complexity of the moment-transfer mechanism between the flange and the bolt under
loading and inadequacy of reasonable assumptions that may lead to a correct
prediction of the flange pipe joint response, there are significant scopes to delve into
investigation of this matter. This study is expected to provide the design engineer
some definite guidelines to estimate the effective bolt tension.
1.2 OBJECTIVE
The objective of this present study is to examine a flanged pipe joint under loading
and to develop a decisive guideline to determine the effective bolt tension for a
flanged pipe joint structure under various parametric conditions. The pipe joint with
bolted flange connection, subjected to bending moment will be considered. For this
purpose, a typical problem is going to be studied under various parametric conditions
that effect the bolt tension. A flanged pipe joint subjected to bending shall be modeled
using Finite Element Method, which shall also include contact simulation. Based on
the study, an attempt shall be made to present a definite guideline to find bolt tension
that is structurally effective for a flanged pipe joint.
Introduction 2
1.3 METHODOLOGY
To carry out the investigation, a flanged pipe joint would be studied under different
parametric conditions. Analysis would use “Shell Element” for the modeling of pipe
and flange. Nonlinear Spring would be utilized to model contact element and bolt. In
this analysis, pipe shall be subjected to ultimate moment. Under this moment, the
maximum bolt tension shall be evaluated under some parametric conditions by
varying the parameters like flange thickness, flange width, number of bolts. Based on
the results found, a generalized empirical equation will be generated to appropriately
determine the bolt tension. The whole process is carried out under various parametric
conditions within certain range.
• Only bending effect will be analyzed. Shear force and axial load are not
taken into account for this present analysis.
• Bolt diameter used in this analysis is 20 mm.