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We initially calculate the load at 100% and then
1. INTRODUCTION calculate the load at 80%.
The main aim of this laboratory experiment is to design 15𝑉 5𝑉
𝑅𝐿,15𝑉 = = 5Ω 𝑅𝐿,5𝑉 = = 50Ω
a flyback converter. Once designed, PSIM simulation 1𝐴 0.1𝐴
15𝑉 5𝑉
will used to confirm the operation of the converter 𝑅𝐿,0.8 = , = 18.75Ω, 62.5Ω
0.8 0.8
meets a required specification. We are also going to The magnetising inductance to just achieve
observe the second order effects such as transformer discontinuous conduction at a 50% duty cycle with an
leakage inductance, semiconductor device losses and 80% load. 𝑅𝑙𝑜𝑎𝑑 is therefore taken to be 18.75 Ω as
semiconductor OFF state capacitance. After that a calculated above.
simple closed loop voltage regulation controller will
implemented for the converter and explore the effect on 𝑉𝑂 1 𝑅𝑙𝑜𝑎𝑑
= 𝐷√
the operation of the conductor under various operating 𝑉𝑖𝑛 2 𝐿𝑚 𝑓𝑆𝑊
conditions and gains.
𝑅𝑙𝑜𝑎𝑑 18.75
𝐿𝑚 = 𝑉𝑂 2 = 15 = 81.67𝑚𝐻
( ) +2𝑓𝑆𝑊 ( )2 +(2×100𝑘𝐻𝑧)
Task 1.1 Establish the Simulation Circuit 𝐷𝑉𝑖𝑛 0.5×28
Figure 1 Idealised Dual Output Flyback Converter Figure 2. Required Output voltages of 5V and 15V
Circuit
To observe the simulation, the circuit in figure 1 has Simulations above shows that the we were successful in
been made in PSIM. It consists of a three-winding obtaining the voltage results as required at both of the
transformer, two half-wave rectifiers connected outputs and with the voltage ripples of less than 50mV.
separately to the output windings to produce the
required DC voltages. It also consists of a single switch
SW1 which is driven by square wave generator D along
with a closed loop voltage feedback controller, multiple
capacitors such as Cfet, Cd1, Cd2 and a snubber Rs with
capacitor Cs across the main FET switch. A Zener diode
is added as well across the switch to clamp the residual
energy of the primary winding leakage inductance.
Figure 3. Current across the Rload and Rmin
2. RESULTS AND DISCUSSION Figure 2. Output Currents
Task 1.2 Theoretical Calculation
The following parameters of the converter are given to
us:
Parameters Value
Input Voltage Range 20V-32V (28V nominal)
Output Voltages 15V, 1A and 5V,100mA
Switching Frequency 100kHz
Duty 50%
Turns Ratio (Pri-Sec-Ter) 28:15:5
Figure 4. Voltage across the FET
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During the ON period, the voltage across the FET will
be zero. In OFF period, the voltage across it can be
found by:
𝑁 28×15
𝑉𝑆𝑊 = 𝑉𝑑𝑐 + 𝑁𝑃 𝑉𝑂 = 28 + 15
= 56𝑉
𝑆
Figure 6. Output Current at full load The duty cycle calculated above is greater than 0.5.
Hence, the converter is operating in continuous
Case 2: 10% light load resistances conduction mode.
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This oscillation will not damage the circuit because the
voltage is within the range the switch can operate.
However, at high frequency, voltage finds it easier to
couple to other circuits that are close to the power
supply. The oscillations can cause the power electronic
circuits near power supply to misbehave. The reason we
have oscillations is due to resonance. A resonance
between the capacitance Cfet (intrinsic to the switch)
Figure 17. Output Currents across Rload and Rmin and the magnetising inductance at high frequency.
CONCLUSIONS
In this lab, we have looked into flyback converters and
its operation in details. The flyback converter is an
isolated power converter. Whose schematic is
equivalent to a buck-boost converter with the inductor
split to form a transformer. We observed the effect on
output voltages as we varied resistances, Rload and
Figure 19. FET voltage with the inclusion of Rmin. We also observed the effect of leakage
Transformer Leakage Inductance + FET Capacitance inductances and the FET capacitance and how
resonance in the circuit is removed using the snubber
circuit, Rs and Csn.
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