Vagon de Distribucion - Manual de Operacion

Distribution wagon operating instructions
Operating Instructions
for the
Distribution Wagon
© Pedax Bitburg Maschinenbau GmbH 1 2004GB

All rights reserved. Reproduction or distribution of these operating instructions

or parts of them in any form such as photocopying, microfilm or any other
process is not allowed without our explicit written approval. The same applies
to the right of publication.
In accordance with statutes the user must ensure that the documents are only
used for their intended purpose, and in particular that they are not passed on
to third parties or used to facilitate duplication.
The manufacturer may make changes at any time without giving prior notice.
© Pedax Maschinenbau GmbH

Machine type Distribution wagon
Model name
Serial number ..................................................
Order number ..................................................
Year of construction ..................................................
Inventory number ...................................................
Manufacturer PEDAX
Street address Industriestraße 5
Town and postcode D-54634 Bitburg
Phone 06561 96670
Fax 06561 966790
Customer service 06561 9667 –31/ -37
Spare Parts Sales 06561 966732
e-mail Sales@Pedax.de

The purpose of the documentation:
The present documentation familiarises the operator of a distribution wagon

with
the working method,

the operation,
the safety instructions and
the servicing
of this machine.
Operating personnel:
The distribution wagon must only be operated by properly instructed

personnel. The completion of the instruction process is to be recorded in a
hand-over record. Additional requirements, qualifications and responsibilities
are described in each chapter.
Storage:
Always keep these operating instructions with the machine!

The instructions must always be within reach.

Table of Contents
1 Basic Safety Instructions.................................................................................. 7
1.1 Duties and Liabilities .................................................................................... 7
1.2 Safety Symbols ............................................................................................ 9
1.3 Use for the Proper Purpose........................................................................ 10
1.4 Incorrect Usage .......................................................................................... 10
1.5 Organisational Procedures ......................................................................... 11
1.6 Protective Equipment ................................................................................. 11
1.7 Informal Safety Procedures ........................................................................ 11
1.8 Training of Personnel ................................................................................. 12
1.9 Safety Procedures for Normal Operation ................................................... 12
1.10 Hazards Presented by Electrical Energy .................................................... 13
1.11 Hazards from Residual Energy .................................................................. 13
1.12 Places of Particular Hazard ........................................................................ 14
1.13 Servicing and Maintenance, Rectification of Faults .................................... 14
1.14 Alterations to the Construction of the Machine ........................................... 15
1.15 Cleaning the Machine and Disposal of Materials ....................................... 15
1.16 Machine Noise............................................................................................ 16
1.17 Fire Fighting ............................................................................................... 16
2 Packing, Transport ......................................................................................... 17
2.1 Safety Regulations ..................................................................................... 17
2.2 Requirements on the executing staff .......................................................... 18
2.3 Packing ...................................................................................................... 18
2.4 Transport .................................................................................................... 19
3 Description of the Machine ............................................................................ 20
3.1 General View .............................................................................................. 20
3.2 Working Locations ...................................................................................... 20
3.3 Hazardous Areas........................................................................................ 20
3.4 Identification of the Machine ....................................................................... 21
3.5 Technical data ............................................................................................ 21
3.6 Machine Fittings ......................................................................................... 21
4 Structure and Function................................................................................... 22
4.1 Structure..................................................................................................... 22
4.2 Safety Equipment ....................................................................................... 23
4.3 Description of the Working Procedure ........................................................ 24
5 Operating elements........................................................................................ 25

6 Commissioning .............................................................................................. 26
6.3 Technical Documentation ........................................................................... 26
6.4 Erection ...................................................................................................... 27
6.5 Assembly .................................................................................................... 28
6.6 Initial Operation .......................................................................................... 30
6.7 Acceptance ................................................................................................ 30
7 Operation ....................................................................................................... 31
7.3 Operation of the Machine ........................................................................... 32
8 Fault Finding and Rectification ....................................................................... 34
8.3 Faults and their Rectification ...................................................................... 35
9 Servicing ........................................................................................................ 36
9.3 Servicing Plan ............................................................................................ 37
10 Overhauling ................................................................................................... 40
11 Removal from Service and Storage ............................................................... 45
11.3 Storage Conditions ..................................................................................... 46
11.4 Removal from Service ................................................................................ 47
12 Disposal ......................................................................................................... 48
12.3 Disposal ..................................................................................................... 49
12.4 Assemblies Suitable for Disposal ............................................................... 50

1 Basic Safety Instructions
These operating instructions contain the most important advice required to

operate the machine in safety.
1.1 Duties and Liabilities
Observe the notes given in the operating instructions:
An understanding of the safety instructions and safety regulations constitutes

a fundamental requirement for safe handling and smooth operation of the
machine.
These operating instructions, in particular the safety instructions, are to be
observed by all persons who work with the machine. In addition, the safety
rules and the accident prevention regulations applying to the location where
the machine is used are to be observed.
Hazards when dealing with the machine:
The distribution wagon has been constructed in accordance with the state of
the art and with recognised technical safety rules. Nevertheless, risks to the
life and limb of the user or of third parties, or damage to the machine or other
valuable property, can arise during use.
The machine must only be used
- for its proper purpose

- when in a technically sound condition
Faults that could impair safety must be rectified without delay.

Guarantee and liability:
Our "General Conditions of Sale and Supply" apply. Claims under guarantee
or for liability in the event of injury to persons or damage to property cannot be
entertained if they arise from one or more of the following causes:
- use of the machine other than for its proper purpose,

- improper assembly, commissioning, operation or servicing of the machine,
- operation of the machine with defective safety equipment or with safety and
protective equipment that has not been properly fitted or which is not
functioning correctly,
- failure to observe the instructions in the operating instructions concerning
transport, storage, assembly, commissioning, operation, servicing and
preparation of the machine,
- unauthorised alterations to the construction of the machine,
- inadequate monitoring of machine parts that are subject to wear,
- improperly carried out repairs,
- catastrophes due to the effects of foreign bodies or acts of God.

1.2 Safety Symbols
The following identifiers and signs are used in the operating instructions to
indicate various hazards:
This symbol indicates an immediate threat to

human life or health.
Failure to observe such an instruction has serious

effects ranging from damage to health up to life-
threatening injuries.
Danger!
This symbol indicates a situation that may be

dangerous.
Failure to observe such an instruction can easily

result in injuries or to damage to property.
Warning!
At this symbol you obtain tips on use and

particularly useful information.
They help you to get the best use out of the

machine's functions.
Note!

1.3 Use for the Proper Purpose
Using the machine for its proper purpose, in accordance with the technical
data, consists in distributing concrete reinforcing steel! Only use the
equipment when it is in a technically correct condition, in accordance with
regulations, with attention to matters of safety and of danger, and whilst
observing the operating instructions.
In particular, faults that could impair safety must be

rectified without delay.
Proper use also includes observation of the
operating instructions and maintenance of the
inspection and servicing regulations.
Warning!
1.4 Incorrect Usage
Usage other than as described above is forbidden.

Hazards can be created by incorrect use.
The machine is designed, in accordance with its
technical specification, only for machining concrete
reinforcing steel.
Any use outside or beyond that is improper.
The manufacturer/supplier are not liable for any
damage caused in that way. The user bears the full
Danger! responsibility.

1.5 Organisational Procedures
The necessary personal protection gear (such as

protective helmets, gloves and hearing protection)
is to be provided by the operator.
All safety equipment must be regularly

inspected.
Note!
1.6 Protective Equipment
All safety equipment must be properly fitted and correctly functioning

every time that operation of the machine is started.
Protective equipment (such as a padlock on the

main switch) may only be removed
- when the machine has stopped,

- and with steps having been taken to
prevent the machine being started up again
When spare parts are supplied, the safety

equipment must be fitted by the operator in
Warning! accordance with the regulations.
1.7 Informal Safety Procedures
The operating instructions are always to be kept at the machine. In addition to

the operating instructions, both generally applicable and local regulations for
accident prevention and for protection of the environment are to be made
available and observed.
All safety and hazard instructions at the machine are to be maintained in

a readable state, and are to be replaced if necessary.

1.8 Training of Personnel
The distribution wagon is usually installed by the Pedax customer service

department. They will also train the personnel in operation and maintenance.
Only trained and instructed staff may work at

the machine.
The responsibilities of the various members of staff

for operating, retooling and servicing are to be
clearly specified.
Personnel requiring training may only work at the

machine under the supervision of an experienced
person.
All persons working in the area of the machine

Warning! must be able to make themselves understood to
each other.
1.9 Safety Procedures for Normal Operation
Only operate the machine when all the safety

equipment is fully functional.
Before switching the machine on, ensure that

nobody can be endangered by the running
machine.
The machine must be checked for externally visible

damage and for proper function of the safety
equipment at least once a day.
Warning!

1.10 Hazards Presented by Electrical Energy
Only allow work on the electrical supply to be

carried out by qualified electricians.
Check the machine's electrical equipment regularly.

Any apparent defects must be rectified immediately.
The switch cabinet should always be kept locked.

Danger! Access is only allowed to authorised personnel with
the aid of a key or tool.
1.11 Hazards from Residual Energy
Note that residual mechanical, hydraulic and

electrical energy can remain in the machine, and
take appropriate measures when instructing staff.
Further details are given in the relevant chapters of

these instructions.
Danger!

1.12 Places of Particular Hazard
- The region where the machine travels.

- The region of the transport roller conveyor.
Danger!
1.13 Servicing and Maintenance, Rectification of Faults
Carry out prescribed adjustments, servicing and inspection work at the correct
times.
Secure all operating media, hydraulic unit and

electricity against accidental operation.
For all servicing, inspection and repair work
- voltage must be removed from the machine, and

the main switch secured against accidentally
being switched on again,
- the main switch locked and the key removed,
- a sign that warns against switching on must be
attached.
When large assemblies are being replaced, they

Danger! must be carefully attached and secured to lifting
device.
Check that any bolts that may have been undone

are tightened up. When maintenance work is
complete, check that safety equipment is
functioning correctly.

1.14 Alterations to the Construction of the Machine
No alterations, additions to or modifications of the

machine are permitted without the approval of the
manufacturer. This also applies to welding onto
load-carrying members.
Any modifications require written approval from
Pedax GmbH.
Any machine parts that are not in proper condition

must be exchanged immediately.
Only use original replacement and wearing

parts.
Note! It cannot be guaranteed that parts obtained from

third parties are designed or manufactured
appropriately for the demands or the requirements
of safety.
1.15 Cleaning the Machine and Disposal of Materials
All materials used must be correctly handled and

disposed of, in particular
- when working with lubricating systems and

equipment, and
- when cleaning with the aid of solvents.
Warning!

1.16 Machine Noise
The sound pressure level created by the machine is

normally less than 85 dB(A).
However the sound pressure level in fabrication
facilities where concrete reinforcing steel is
processed can rise above 85 dB(A). Therefore the
operating personnel are to be protected through
appropriate equipment for (hearing) protection.
Warning!
1.17 Fire Fighting
In the event of a fire it is essential that the machine

is switched off at the main switch, otherwise
electrical fires cannot be effectively combated.
Only attempt to extinguish burning oil or grease with

suitable extinguishing materials.
Danger!

2 Packing, Transport
2.1 Safety Regulations
All the machine's moveable parts are fixed in place by straps.
In order to prevent damage to the machine and

potentially fatal injuries during transport:
- Lifting attachments and rigging hardware must

accord with the specifications of the accident
prevention regulations!
- Only fix rigging hardware to the eyebolts.
- The weight of the machine, approximately 4,000
kg, must be considered when selecting the lifting
Danger! attachments and the rigging hardware.
- Carrying distance are to be closed off so that no
unauthorised persons can enter the hazardous
area.

Eyebolts on the machine's moving gear
Transport eyelets
Transportösen
2.2 Requirements on the executing staff
The machine may only be transported by qualified and authorised persons.

See also Chapter 1.8
2.3 Packing
- Wrap the switch cabinet in film.

- Pack the accessories into boxes and lash them to the machine.
- Preserve bare metal parts of the machine with rust preventative.

2.4 Transport
Data Relevant to Transport:
Total length see order (several variations are possible)

Width approx. 2.8 m
Weight approx. 4,000 kg
Attachment points 4 at the moving gear
Transport Method:
Due to the length of the parts and the varying load distribution, special
measures must be taken when the equipment is moved.
The attachments must be selected appropriately for the full weight of the
machine.

3 Description of the Machine

3.1 General View
Operator station
Operator station
3.2 Working Locations
At both ends of the distribution wagon. For the "take-over" and "delivery" of the
material.
3.3 Hazardous Areas
The following areas are hazardous:
- Trolley travel zone on the tracks
- Roller track zone

3.4 Identification of the Machine
The type plate with the CE mark is located on the machine frame.
3.5 Technical data
Total length see order (variations are

possible)
Total weight approx. 4,000 kg
Width approx. 2800 mm
Transport speed of the roller track 1 m/s
Width of the roller track 500 mm
Load capacity of roller track 3000 kg
Moving gear 0.5 / 0.25 m/s
Drive motor for each moving gear 0.2 / 0.9 kW
Roller track drive motor 2.2 kW
Power supply:
Connected load approx. 9 kW
Voltage see rating plate
3.6 Machine Fittings
The machine is supplied with:
- Operating instructions
- Spare parts list

4 Structure and Function
4.1 Structure
Moving gear
The two moving gear devices are driven separately by two electric motors. In
order to allow precise positioning, the motors can run at two different speeds.
Limit switches interrupt the travelling motion before the end of the rail is
reached.
Transport roller track
The transport rollers can be set to forward or backward motion by means of a

selector key.
Material on the transport roller track can be moved on to other roller tracks.

4.2 Safety Equipment
Both operating units are equipped with a mushroom-type EMERGENCY OFF

button, bringing the machine to an immediate halt.
Electrical power can be removed from the machine at the main switch.
The operator watches over the whole of the area where the machine moves
from his position. Releasing the pushbutton stops movement immediately.
Limit switches interrupt the travelling motion before the end of the rail is
reached.
An EMERGENCY OFF ripcord at the rear provides additional protection to
the area where the machine moves. Once the EMERGENCY OFF ripcord
has been pulled, it can only be unlatched locally.

4.3 Description of the Working Procedure
For taking over material, the trolley is positioned in front of the roller track.
If the push button "Moving gear fast“ is operated, the trolley will move in
rapid mode.
The operator must watch over the whole of the

transport area while the distribution wagon is
moving on the rails.
If danger arises, the machine is immediately
stopped by pushing the mushroom-type
EMERGENCY OFF button.
Danger!
The "Rollers forward/backwards" twist switch is used to bring material in or

to transfer it on to the roller tracks.
Distribution wagon with external points operation:
The distribution wagon is positioned at the cutting unit in order to accept

material. The distribution wagon's points arm is automatically operated by the
cutting unit.
Points manipulation

5 Operating elements
Operating unit, front
Operating elements:
EMERGENCY OFF, On, Off,

"Fault" indicator lamp Rollers 1 forwards / rev. Rollers 2 forwards / rev.
Rollers 3 forwards / rev. Moving gear forwards/reverse Moving gear fast
Operating unit, rear
EMERGENCY OFF Rollers 1 forwards / rev. Rollers 2 forwards / rev.

Rollers 3 forwards / rev. Moving gear forw. / rev. Moving gear fast

6 Commissioning
Electrical connections
The machine must be connected in accordance with VDE (German

Electricians' Association) regulations and the specification of the responsible
electricity supply company.
Distribution wagons are generally installed by staff of the Pedax customer

service department. They will also instruct the personnel in operation and
servicing of the machine.
Work on electrical equipment, and the connection of devices to electrical plant

must only be carried out by authorised specialists.
6.3 Technical Documentation
The erection and foundation plans contain information about:
- Foundation loading
- Rail dimensions
- Cable layout
- Position of the electrical connection
- Connected load

6.4 Erection
Before commencing assembly, please check that:
- the dimensions B of the rails over the whole travel distance,

- there are no obstacles on the transport path or at the assembly
location,
- the cranes are of sufficient capacity (see Chapter 2.4),
- the paths along which it will be transported are clear,
A
B
Assembly and transport work may only be carried

out by qualified and authorised persons (see
Chapter 1.8).
Do not fail during transport to observe the data
given in Chapter 2.4
Danger!
When placing the trolley onto the rails take care to ensure that the machine's
gear rim and track wheels are not dirtied or damaged.

6.5 Assembly
The catwalk is dismantled for the purposes of transport, and lashed tightly to
the machine.
- Mount the catwalk frame onto the machine

- Insert and fix the grilles
A stop for the end of the track and a vane for the moving gear end switch must
be provided at the site.
The limit switch vane stops the machine from

striking the track end stop heavily.
The track end stop prevents the machine from

becoming derailed.
Danger!

Electrical connection
A cable drum is installed at the device for the power supply. Adequate strain
relief must be provided for the supply cable to the drum.
Before the cable is clamped into the strain relief, the cable drum must be
turned 3-4 times in the discharge direction, so that the springs in the drum
have enough initial tension.
Correct initial tension in the cable drum protects the

supply cable from damage.
Warning!
Disposal
All cleaning cloths and other materials used for

cleaning and degreasing must be disposed of in an
environmentally sound manner.
Note!
Provide collecting vats and containers for the cleaning material that will be
produced daily.

6.6 Initial Operation
Preparatory measures
- have all the transport fixings been removed,

- power supplies installed
- safety equipment fitted,
- check all the connection screws at the controller,
- direction of rotation of the motors,
- lubrication of the bearings and sliding surfaces,
- visual check before starting.
Starting operation for the first time
- check the EMERGENCY OFF and safety equipment,

- check the function of the moving gear limit switch,
- simulation of faults,
- instruction of the operating personnel,
- instruction in fault rectification by the operator,
- instruction of the servicing personnel.
6.7 Acceptance
- demonstration of the EMERGENCY OFF and safety equipment,

- demonstration of function in all operating modes,
- demonstration of faults and their rectification,
- demonstration important servicing work,
- indication of servicing intervals,
- filling out and signing the acceptance record with the customer.

7 Operation
The operator must watch over the machine's track

while it is moving on the rails.
Danger!
The operator supervises the whole of the machine's

working area during production. Nobody may be
present on the catwalk.
Danger!
When not used for its proper purpose (see Chapter

1.3) other kinds of hazard can arise.
Danger!

Distribution wagons may only be operated by

trained and instructed personnel.
See also Chapter 1.8
Danger!
7.3 Operation of the Machine
The following points must be checked before production starts:
- Has the equipment been greased?

- Is all the safety equipment functioning correctly?
- Are all the EMERGENCY OFF switches unlatched?
The machine can now be switched on.
- Turn on the main switch at the switch cabinet.

- Switch on the controller.

Material take-over.
The trolley is positioned in front of the transport roller track by means of the
"Moving gear forward / reverse“ twist switch.
Simultaneous operation of the "Roller track forward/reverse“ twist switches at
the upstream transport roller track and the trolley causes the material to be
transferred to the roller track of the trolley.
Distribution wagon with external points operation:
The distribution wagon is positioned at the cutting unit in order to accept

material. The distribution wagon's points arm is automatically operated by the
cutting unit.
Material distribution.
The trolley is positioned in front of the bending lines by means of the "Moving
gear forward / reverse“ twist switch.
The material can now be moved on to the bending table, in the same way as
when the material is taken in.

8 Fault Finding and Rectification
Only rectify a fault if you have the required qualification.
In order to avoid incorrect operation or accidents

when identifying and rectifying faults, first secure
the machine against being accidentally started by
turning off the main switch at the controller and
securing it with a padlock.
Danger!
Work on the electrical equipment may only be

carried out by qualified and authorised electricians.
Work on the mechanical and hydraulic equipment

may only be carried out by qualified and instructed
persons.
Danger!

8.3 Faults and their Rectification
Fault Rectification By
The controller Release Emergency Off button Operator

cannot be Release pull cord
switched on
Fault indicator Release motor protection switch Technician

lights
Transport rollers Check motor and chains Technician

not moving
Moving gear does Check limit switch 1S3 Technician

not move Check contactors K4M – K7M Technician
Moving gear not Check limit switch 1S4 Technician

operating in fast
mode
Moving gear limit switches 1S3 and 1S4

9 Servicing
It is essential that the following safety instructions are observed when

maintaining the machine.
In that way potentially fatal injuries, damage to the machine or other property
and environmental damage are avoided.
Cleaning, lubricating and servicing work may only

be carried out by authorised members of staff.
The operating instructions are to be followed
precisely.
Warning!
The repair work may only be carried out by

authorised technicians.
The accident prevention regulations must be
obeyed.
Before starting maintenance, adequate space

around the working area must be safely marked off.
The specified sequence of working procedures

must be followed exactly.
Danger! All work on the machine's electrical equipment must

only be carried out by trained electrical technicians.

9.3 Servicing Plan
Monthly servicing:
What Where By
Grease chains Transport roller tracks Technician
Table of lubricants:
Aral Fett FW 2 Sinit FZ 15

Fett HL 2
BP Energrease RSB2 Energol WRL

Energrease LS2
Mobil Gargoyle Fett 1200 Mobiltac A

Mobilux 2 Mobiltac E
Shell Fett FP 4 Fluid 12

Akvania Fett 2 Cardium Fluid D
Esso Andok Surett Fluid 30

Beacon 2

Service and maintenance of the brakes
1 Exciter system 2 Anchor

3 Ring 4 Friction disc
5 Compression spring 6 Hexagonal nut
7 Stud bolt 8 Compression spring
9 Pan head bolt 10 Flange
11 Dog 12 DIN 794 pan head bolt
13 Friction plate 14 Spring washer

S
Check air gap :
The brake requires no other servicing than measurement and adjustment of

the air gap.
The air gap S is measured with the aid of a feeler around the full
circumference of the brake.
If the air gap is 0.6 mm or larger, the brake needs to be readjusted.
The air gap is corrected to 0.3 mm by means of the hexagonal nuts (6).
Inspect the air gap all the way round the brake with
the aid of a feeler.
The brake will experience more wear if the
adjustment is uneven.
Warning!
The brake can be adjusted a maximum of 5 times.

The maximum permitted total wear must not exceed
2 mm.
The friction disk must be replaced once the wear
has reached this level.
Warning!

10 Overhauling

overhauling the machine.
All the working procedures for overhauling the

machine must be carried out in the stated
sequence.
First of all, safely mark off adequate space around
the area needed for the overhauling work.
Switch off all sources of electrical power, and
secure them against being accidentally switched on
again.
Ensure that pressure is removed from all
pressurised units.
Only use spare parts that are listed in our spare
parts lists.
Warning!
The repair work may only be carried out by

obeyed.
All work on the machine's electrical equipment must

Danger!

10.3 Repair
Exchanging the moving gear motor brake:
1 Exciter system 2 Anchor

3 Ring 4 Friction disc
5 Compression spring 6 Hexagonal nut
7 Stud bolt 8 Compression spring
9 Pan head bolt 10 Flange
11 Dog 12 DIN 794 pan head bolt
13 Friction plate 14 Spring washer

Construction and method of operation:
The three-phase spring pressure single-disk brake contains an exciter system

(1) guided on the stud bolts (7).
The anchor (2) is connected to the exciter system by pan-head bolts (9) when
the brake is supplied.
The compression springs (5) are already fitted.
The anchor and the exciter system can therefore be mounted as a complete
unit.
The ring (3) is held at a distance from the exciter system by the compression
springs (8).
The friction disc (4) is supported by the anchor via the dog (11).
Braking is achieved when the anchor (2) is pressed against the friction disc (4)
by the compression springs (5) that are supported in the exciter system (1).
Release is achieved by applying the operating voltage to the exciter system.

The force of the compression springs (5) is overcome and the anchor is free.
Dismantling:
- Switch the controller off, switch off the main switch and secure it against
being accidentally switched on (padlock).
- Screw in pan-head bolt (9).
- Remove faulty brake.
Size of pan-head bolt (9) for dismantling:
Moving gear: M4*40

Assembly:
- Check that the dog (11) is firmly seated, replacing it if necessary.

- Fasten the flange (10) with stud bolts (7) to the motor. Insert the pan-head
bolts (12) using "Loctite 241“.
- Push the friction plate (13) over the stud bolts (7).
- Push the ring (3) over the stud bolts (7).
- Push the friction disc (4) onto the dog (11).
- Place the compression springs (8) into the corresponding holes in the ring
(3).
- Push the pre-assembled unit (of the exciter system and the anchor, held
together by pan-head bolt (9)) over the stud bolts (7).
- Tighten the hexagonal nuts (6) in a diagonally alternating sequence.
- Remove pan-head bolt (9).
- Adjust the air gap S to an even 0.3 mm by means of the hexagonal
nuts (6).
- Check the entire circumference of the brake with a feeler gauge.
Inspect the air gap all the way round the brake with
the aid of a feeler gauge.
The brake will experience more wear if the
adjustment is uneven.
Warning!

Exchanging the transport rollers:
3 4
- Dismantle the chain guard and chain – 1 -

- Undo the clamping ring bolts and remove the clamping ring – 2 -
- Unscrew the bearing plates – 3 and 4 -
- Knock the hexagonal shaft out of the roller in the direction of the chain
wheel
The spring – 5 – can jump out of place or become

lost in the course of dismantling.
Warning!
Refit the new roller in the reverse sequence.

11 Removal from Service and Storage

removing the machine from service.
All the working procedures for removing the

machine from service must be carried out in the
stated sequence.
the area needed for the work involved in removing
the machine from service.
again.
pressurised units.
Warning!
The work of removing the machine from service

may only be carried out by authorised technicians.
obeyed.

Danger!

11.3 Storage Conditions
The machine should be stored in a dry hall.

The following protective measures must be taken:
- Treat all bare metal parts with corrosion protection.
- Add drying agent to the electrical equipment.
If stored in the open, extensive measures to protect from the weather are
required:
- Protection from rain and driving rain.
- Treat all bare metal parts with corrosion protection.
- Add drying agent to the electrical equipment.
The load-carrying capacity of the ground must be adequate for the full weight
of the machine – see Chapter 3.5.

11.4 Removal from Service
Final shutdown
- Switch off the main switch

- Remove feed line safety devices to the machine
- Unfasten the power cable
Cleaning
- Thorough cleaning
- Remove traces of old grease.
Conservation
- Apply corrosion protection to all bare metal and glide surfaces,

- Place drying agent in the switch cabinet and the operating panel,
- Cover the machine with tarpaulins.
Restarting Operation
- Remove corrosion protective from bare metal parts and glide surfaces,
- Remove drying agent from the switch cabinet and the operating panel.

12 Disposal

disposing of the machine.
In that way potentially fatal injuries, damage to other property and
environmental damage are avoided.

the area needed for the disposal work.
again.
pressurised units.
Warning!
The disposal work may only be carried out by

obeyed.

Danger!

12.3 Disposal
All the points related to weight and transport in

Chapter 2 are to be observed.
The total weight must always be considered when

selecting suitable load carrying equipment.
Improperly fastened machine parts can fall down or

overturn.
Suspended loads can fall down, so injuries could be

fatal!
Do not pass under suspended loads.
Warning!
Ensure that materials used in operation, lubricants

and auxiliary materials are disposed of in an
environmentally sound manner.
The regulations governing the proper utilisation or
disposal of waste must be obeyed.
Warning!

12.4 Assemblies Suitable for Disposal
The machine consists of the following material groups:
- Metals and non-ferrous metals

- Plastics, seals and glide bearings
- Oils and greases
- Electrical/electronic components.
All these material groups must be separated and

disposed of in an environmentally sound manner.
Note!

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Distribution wagon operating instructions

© Pedax Bitburg Maschinenbau GmbH 1 2004GB

All rights reserved. Reproduction or distribution of these operating instructions

© Pedax Maschinenbau GmbH

© Pedax Bitburg Maschinenbau GmbH 2 2004GB

Machine type Distribution wagon

Serial number ..................................................

Order number ..................................................

Year of construction ..................................................

Inventory number ...................................................

Street address Industriestraße 5

Town and postcode D-54634 Bitburg

Phone 06561 96670

Fax 06561 966790

Customer service 06561 9667 –31/ -37

Spare Parts Sales 06561 966732

© Pedax Bitburg Maschinenbau GmbH 3 2004GB

The purpose of the documentation:

The present documentation familiarises the operator of a distribution wagon

the working method,

The distribution wagon must only be operated by properly instructed

Always keep these operating instructions with the machine!

© Pedax Bitburg Maschinenbau GmbH 4 2004GB

© Pedax Bitburg Maschinenbau GmbH 5 2004GB

© Pedax Bitburg Maschinenbau GmbH 6 2004GB

1 Basic Safety Instructions

These operating instructions contain the most important advice required to

1.1 Duties and Liabilities

Observe the notes given in the operating instructions:

An understanding of the safety instructions and safety regulations constitutes

Hazards when dealing with the machine:

- for its proper purpose

Faults that could impair safety must be rectified without delay.

© Pedax Bitburg Maschinenbau GmbH 7 2004GB

Guarantee and liability:

- use of the machine other than for its proper purpose,

© Pedax Bitburg Maschinenbau GmbH 8 2004GB

1.2 Safety Symbols

This symbol indicates an immediate threat to

Failure to observe such an instruction has serious

This symbol indicates a situation that may be

Failure to observe such an instruction can easily

At this symbol you obtain tips on use and

They help you to get the best use out of the

© Pedax Bitburg Maschinenbau GmbH 9 2004GB

1.3 Use for the Proper Purpose

In particular, faults that could impair safety must be

1.4 Incorrect Usage

Usage other than as described above is forbidden.

© Pedax Bitburg Maschinenbau GmbH 10 2004GB

1.5 Organisational Procedures

The necessary personal protection gear (such as

All safety equipment must be regularly

1.6 Protective Equipment

All safety equipment must be properly fitted and correctly functioning

Protective equipment (such as a padlock on the

- when the machine has stopped,

When spare parts are supplied, the safety

1.7 Informal Safety Procedures

The operating instructions are always to be kept at the machine. In addition to

All safety and hazard instructions at the machine are to be maintained in

© Pedax Bitburg Maschinenbau GmbH 11 2004GB

1.8 Training of Personnel

The distribution wagon is usually installed by the Pedax customer service